CN201626114U - Energy-saving automatic multi-station hot-working plastic board forming machine - Google Patents

Energy-saving automatic multi-station hot-working plastic board forming machine Download PDF

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Publication number
CN201626114U
CN201626114U CN2010201219846U CN201020121984U CN201626114U CN 201626114 U CN201626114 U CN 201626114U CN 2010201219846 U CN2010201219846 U CN 2010201219846U CN 201020121984 U CN201020121984 U CN 201020121984U CN 201626114 U CN201626114 U CN 201626114U
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CN
China
Prior art keywords
blanking
frame
feeding
station
energy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010201219846U
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Chinese (zh)
Inventor
郑健
侯恩荣
李宣春
邹玉华
黄立海
鲍小曼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHUZHOU XINLONG ELECTROMECHANICAL Co Ltd
Original Assignee
CHUZHOU XINLONG ELECTROMECHANICAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHUZHOU XINLONG ELECTROMECHANICAL Co Ltd filed Critical CHUZHOU XINLONG ELECTROMECHANICAL Co Ltd
Priority to CN2010201219846U priority Critical patent/CN201626114U/en
Application granted granted Critical
Publication of CN201626114U publication Critical patent/CN201626114U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The utility model discloses an energy-saving automatic multi-station hot-working plastic board forming machine, which comprises a frame. A feeding portion, a heating portion, a forming portion and a blanking portion are sequentially arranged below the frame; the feeding portion includes a feeding frame; a lifting cylinder is installed on the feeding frame; a sucker is fixedly installed at the lower end of a piston rod of the lifting cylinder; driving wheels are respectively installed at two ends of the frame and connected by a driving chain; a conveying chain is used for sequentially penetrating a plastic board needing to be processed through the heating portion, the forming portion and the blanking portion; the conveying chain is used for conveying the plastic board from a blanking station to a pre-discharge station; and an inclined blanking frame for sliding down is arranged along the lower portion of the pre-discharge station. The forming machine with simple structure integrates feeding, heating, forming and blanking into a whole, and increases the use efficiency of equipment to the maximum, thereby achieving the effects of saving energy, reducing consumption and increasing use efficiency and being economical and practical.

Description

Panel moulding apparatus is moulded in the hot-working of energy-saving self-action multistation
Technical field:
The utility model relates generally to a kind of thin type and moulds the special equipment that sheet metal forming is used, relate in particular to the hot-working of a kind of energy-saving self-action multistation and mould panel moulding apparatus, be mainly used in the shaping processing of the working of plastics of the required thin-walled of body-building apparatus factory, automobile component factory and household electrical appliance factory, complicated shape, large scale specification.
Technical background:
At present, prior art mould panel moulding apparatus its heating with moulding all at same operation interval, after moulding the plate thermoplastic, needing that heating plate is withdrawed from the thermal treatment zone waits for, and then enter shaping area and will mould plate and in mould of plastics, carry out moulding, after shaping workpiece was finished, mould withdrawed from, and heating plate just returns the thermal treatment zone and heats next piece and mould plate; Heating plate can not cut off the power supply for keeping a stationary temperature in this process, and its energy having consumed in vain in wait, this panel moulding apparatus of moulding is at work in order to soften plastic plate in the short as far as possible time, the power of its heating plate all about 150kw, is the very large special equipment of a kind of energy consumption generally.Use existing this equipment, almost there is the electric energy of half can be wasted in the wait, if with single device energy consumption 150-160kw/ hour, the words that every day, operate as normal was calculated in 15 hours, the electric energy of 1000-1200kw among kw/ hour x15 hour=2250-2400kw of this equipment power consumption every day (150-160) can be wasted so, has reduced economic benefit.
The utility model content:
The purpose of this utility model is in order to remedy the deficiency of prior art, provide the hot-working of a kind of energy-saving self-action multistation to mould panel moulding apparatus, the thermal treatment zone and shaping area are separated, having increased by one connects material and pay-off, four parts are all with the control of adjustable cyclelog, are the collection automations and energy-conservationly are the special equipment of one, have both saved the energy, simultaneously also reduce production cost, improved production efficiency greatly.
The utility model is achieved through the following technical solutions:
Panel moulding apparatus is moulded in the hot-working of a kind of energy-saving self-action multistation, include frame, described frame below is provided with feeding successively, heating, moulding, blanking four parts are formed, it is characterized in that: described feeding partly includes cradle, described cradle slides along vertical chute that frame one end is provided with, described cradle upper end is equipped with piston rod lifting cylinder down, the piston-rod lower end of described lifting cylinder is installed with sucker, described frame two ends are separately installed with drive, described drive is driven by dynamical system, connect by driving-chain between the described drive, and the plate of moulding that carrier chain will be processed passes heating part successively, moulding section, the blanking part, described blanking partly includes the blanking station, unload station in advance, describedly unload the blanking rack that station below is provided with inclination in advance.The last heating plate of described heating part is fixed heating plate, and following heating plate is movable formula heating plate, has the checkout gear of the automatic detection pocket material degree of depth; And drive part is made up of motor reducer, sprocket wheel, chain and power transmission shaft etc.Fed distance detects motor variable-frequency speed-regulating by the encoder that is installed on the main shaft.Chain is nonstandard silent chain, and (senior high duty alloy spring steel 60Si2MnA) can reach HRC45~50 through heat treatment crown hardness by special steel material, and crown can be penetrated in the sheet material easily, drives the sheet material motion.Carry the feeding width of support body to regulate automatically by the driven by motor screw mandrel according to the size of product size.
The utility model separates the thermal treatment zone and shaping area, automatic material connection dolly, automatic feeding rack, blanking rack in feeding device, have been increased simultaneously, and in the overall process of moulding the plate shaping, increased a conveying device that the band encoder detects, after automatic feeding rack is delivered to sheet plastic on the conveying device during work, feed collet on the conveying device is opened and is connected material, closed back feeding, after material is transported to the thermal treatment zone, conveying device stop motions etc. are to be heated, and cradle is delivered to second block of material on the conveying device again; So make material loading, heating, shaping, the every operation of blanking finish in succession repeatedly at different stations.Also make heating plate almost not have dead time, thereby saved a large amount of energy, also reduced production cost simultaneously, improved labor productivity greatly.
The utility model has the advantages that:
The utility model is simple in structure, and collection feeding, heating, moulding, blanking four parts are one, improve the service efficiency of equipment to greatest extent, thereby reaches energy-conservation, consumption reduction, improve the effect of service efficiency, and is economical and practical.
Description of drawings:
Fig. 1 is the utility model front view.
Fig. 2 is the utility model vertical view.
The specific embodiment:
Panel moulding apparatus is moulded in the hot-working of a kind of energy-saving self-action multistation, include frame 15, described frame 15 belows are provided with feeding successively, heating, moulding, blanking four parts are formed, described feeding partly includes cradle 1, described cradle 1 slides along vertical chute that frame 15 1 ends are provided with, described cradle 1 upper end is equipped with the downward lifting cylinder 3 of piston rod, the piston-rod lower end of described lifting cylinder 3 is installed with sucker 4, described frame 15 two ends are separately installed with drive 11, described drive 11 is driven by dynamical system, connect by driving-chain 9 between the described drive 11, and the plate of moulding that carrier chain 9 will be processed passes heating part 10 successively, moulding section 12, the blanking part, described blanking partly includes blanking station 13, unload station 14 in advance, describedly unload the blanking rack 16 that station 14 belows are provided with inclination in advance, described carrier chain 9 will be moulded plate and be transported to from blanking station 13 and unload station 14 in advance, and glide along the blanking rack 16 of the inclination of unloading station 14 belows in advance.
During work, to running to tablet stacking place, after cylinder 3 drove sucker 4 decline absorption tablets, the conveyer place was got back in operation to cradle 1 under the drive of motor 2; The jacking cylinder 6 that connects material in the dolly 5 gets up to connect material jacking frame 7 jackings, and the pressing plate on the conveying mechanism 8 is opened and connected material, and closed back carries motor 11 to drive driving-chains 9 to begin to carry tablet 10 to begin to heat tablet to the thermal treatment zone; After tablet is heated to the softness value of regulation, carry motor 11 to drive driving-chain 9 and continue action, the tablet that heats is delivered to the district 12 that the is shaped shaping that begins to froth, after the action that is shaped is finished, carry motor 11 to continue action, the workpiece of forming is delivered to blanking station 13, unloading station 14 is opened, inner bag falls automatically, a moulding release.

Claims (1)

1. panel moulding apparatus is moulded in energy-saving self-action multistation hot-working, include frame, described frame below is provided with feeding successively, heating, moulding, blanking four parts are formed, it is characterized in that: described feeding partly includes cradle, described cradle slides along vertical chute that frame one end is provided with, described cradle upper end is equipped with piston rod lifting cylinder down, the piston-rod lower end of described lifting cylinder is installed with sucker, described frame two ends are separately installed with drive, described drive is driven by dynamical system, connect by driving-chain between the described drive, and the plate of moulding that carrier chain will be processed passes heating part successively, moulding section, the blanking part, described blanking partly includes the blanking station, unload station in advance, describedly unload the blanking rack that station below is provided with inclination in advance.
CN2010201219846U 2010-02-26 2010-02-26 Energy-saving automatic multi-station hot-working plastic board forming machine Expired - Fee Related CN201626114U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010201219846U CN201626114U (en) 2010-02-26 2010-02-26 Energy-saving automatic multi-station hot-working plastic board forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010201219846U CN201626114U (en) 2010-02-26 2010-02-26 Energy-saving automatic multi-station hot-working plastic board forming machine

Publications (1)

Publication Number Publication Date
CN201626114U true CN201626114U (en) 2010-11-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010201219846U Expired - Fee Related CN201626114U (en) 2010-02-26 2010-02-26 Energy-saving automatic multi-station hot-working plastic board forming machine

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CN (1) CN201626114U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218814A (en) * 2011-05-20 2011-10-19 长春博超汽车零部件股份有限公司 Automatic thermal forming device for automobile interior parts
CN102601985A (en) * 2012-03-31 2012-07-25 苏州安洁科技股份有限公司 Full-automatic three-dimensional hot compression molding machine
CN102626983A (en) * 2012-03-31 2012-08-08 苏州安洁科技股份有限公司 Feeding and discharging mechanism of full-automatic three-dimensional hot-pressing forming machine
CN105216359A (en) * 2015-10-24 2016-01-06 磐石油压工业(安徽)有限公司 The automatic plastic former of a kind of rubber blank

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102218814A (en) * 2011-05-20 2011-10-19 长春博超汽车零部件股份有限公司 Automatic thermal forming device for automobile interior parts
CN102601985A (en) * 2012-03-31 2012-07-25 苏州安洁科技股份有限公司 Full-automatic three-dimensional hot compression molding machine
CN102626983A (en) * 2012-03-31 2012-08-08 苏州安洁科技股份有限公司 Feeding and discharging mechanism of full-automatic three-dimensional hot-pressing forming machine
CN105216359A (en) * 2015-10-24 2016-01-06 磐石油压工业(安徽)有限公司 The automatic plastic former of a kind of rubber blank

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20101110

Termination date: 20110226