CN205803541U - A kind of Full-automatic high-temperature quenching unit - Google Patents

Abstract

The utility model discloses a kind of Full-automatic high-temperature quenching unit, including workbench, it is fixedly arranged on the feeding funnel of workbench, can be relative to feeding funnel lifting and the material jacking mechanism that the bar in feeding funnel can be ejected, it is located at the feed mechanism of material jacking mechanism side, it is positioned at the glowing furnace of feed mechanism glide direction one end, is positioned at material jacking mechanism and is provided with the side of feed mechanism and discharging mechanism can be located at away from the side of material jacking mechanism and the reclaiming plate that is obliquely installed relative to the discharging mechanism of worktable lifting；The bar that material jacking mechanism ejects accepted by feed mechanism, and feed mechanism can move back and forth relative to workbench, and material jacking mechanism, feed mechanism, discharging mechanism and glowing furnace are all connected to controller.Bar in feeding funnel is delivered to feed mechanism through stock guide by material jacking mechanism, Quenching Treatment in glowing furnace is sent in bar one end by feed mechanism, bar is removed glowing furnace by feed mechanism, and bar is ejected feed mechanism and delivers to storage bin hopper by discharging mechanism, improves the quenching efficiency of bar.

Description

A kind of Full-automatic high-temperature quenching unit

Technical field

This utility model relates to quenching unit field, particularly relates to a kind of Full-automatic high-temperature quenching unit.

Background technology

When bar-shaped workpiece is carried out Quenching Treatment, existing mode is typically to arrange clamping device by glowing furnace, so The most manually one end of workpiece by gripping means grips, make the other end of workpiece stretch in glowing furnace, open glowing furnace to deeply Entering the work end in glowing furnace and carry out Quenching Treatment, after Quenching Treatment completes, operator use other apparatus that workpiece is taken Walk.Using aforesaid way time workpiece is carried out Quenching Treatment, the Quenching Treatment of workpiece is inefficient, due to glowing furnace temperature relatively Height, easily makes operator injured when picking and placeing workpiece, and the problem that there is serious waste human resources.

Utility model content

The purpose of this utility model is to provide a kind of Full-automatic high-temperature quenching unit, improves quenching efficiency, reduces and produce Cost.

For reaching this purpose, this utility model by the following technical solutions:

A kind of Full-automatic high-temperature quenching unit, including workbench, is fixedly arranged on the feeding funnel of workbench, can be relative to feeding funnel Lifting and the material jacking mechanism that can be ejected by the bar in feeding funnel, be located at material jacking mechanism side and the feed mechanism connected with it, Be positioned at the glowing furnace of feed mechanism glide direction one end, be positioned at material jacking mechanism be provided with feed mechanism side and can be relative to work The discharging mechanism of platform lifting, and it is located at discharging mechanism away from the side of material jacking mechanism and the reclaiming plate that is obliquely installed；Described send Material mechanism can move back and forth relative to workbench, the bar that described feed mechanism undertaking material jacking mechanism ejects, described material jacking mechanism, Feed mechanism, discharging mechanism and glowing furnace are all connected to controller.

Further, described material jacking mechanism includes being fixedly arranged on workbench and being connected to the material ejection cylinder of controller, Yi Jiyou Material ejection cylinder drives the die pad stretched into bottom feeding funnel relative to feeding funnel lifting and one end, described die pad and feeding funnel Backboard contact, and its upper surface is provided with the liftout groove that cross section is arc, and the back of the body is pointed in the center of circle of the arc section of described liftout groove Plate side.

Further, described backboard is provided with, away from the side of die pad, the stock guide connecting with it and being obliquely installed, described The upper surface of backboard be inclined plane and its incline direction identical with the incline direction of stock guide, the upper surface of described backboard is near leading The height of flitch side is less than its height near die pad side.

Further, described feed mechanism includes being fixedly arranged on workbench and being connected to the flat-removing air cyclinder of controller, by translating Sliding panel that air cylinder driven moves back and forth along workbench, and be fixedly arranged on sliding panel and be positioned at the stock guide side away from backboard Jaw cylinder, described jaw cylinder is connected to controller and jaw thereon accepts the bar from stock guide landing.

Further, described feed mechanism also includes the splicing plate being fixedly arranged on sliding panel and connecting with stock guide, described in connect Flitch is provided with accepts the splicing groove of the bar of landing on stock guide, and the cross sectional shape of described splicing groove is V-shape；Described splicing Plate is provided with two and is symmetrically set in the both sides of jaw cylinder.

Further, described discharging mechanism is provided with two and is symmetrically set in the both sides of jaw cylinder；Described discharging mechanism bag Include and be fixedly arranged on sliding panel and be connected to the discharging cylinder of controller, discharging air cylinder driven lead relative to worktable lifting and being positioned at Flitch is away from the liftout post of the side of backboard, and the upper surface of described liftout post is the inclination of inclined plane and incline direction and stock guide Direction is identical；Bar in the jaw of jaw cylinder is ejected by described liftout post.

Further, it is equipped with, in described liftout groove and splicing groove, the sensor being connected to controller, to detect feeding funnel Whether bar is had with in splicing groove；Described glowing furnace is provided with the temperature sensor being connected to controller.

Further, described reclaiming plate is located at splicing plate away from the side of backboard and the setting that connects with splicing plate, described in go out It is identical with the incline direction of stock guide that flitch is fixedly arranged on workbench and its incline direction.

Further, described reclaiming plate is provided with, away from the side of splicing plate, the storage bin hopper connected with it.

Further, described workbench being installed with fixed plate, described fixed plate is provided with slide rail, and described sliding panel sets There is the chute suitable with slide rail.

The beneficial effects of the utility model: the bar in feeding funnel is delivered to feed mechanism through stock guide by material jacking mechanism In, after bar is clamped by feed mechanism, carries out Quenching Treatment in glowing furnace is sent in one end of bar, then pass through feeding Bar is removed glowing furnace by mechanism, and bar is ejected feed mechanism and in reclaiming plate delivers to storage bin hopper by discharging mechanism, and it is right to complete The Quenching Treatment of bar.Use this quenching unit without artificial blowing feeding, save human resources, improve quenching of bar Fire efficiency, reduces production cost.

Accompanying drawing explanation

Fig. 1 is the structural representation of Full-automatic high-temperature quenching unit described in the utility model；

Fig. 2 is the structural representation of material jacking mechanism described in the utility model, feed mechanism and discharging mechanism；

Fig. 3 is the close-up schematic view in Fig. 2 at III；

Fig. 4 is the three-dimensional structure diagram at another visual angle of Fig. 2；

Fig. 5 is the close-up schematic view in Fig. 4 at II；

Fig. 6 is the close-up schematic view that in Fig. 2, I goes out.

In figure:

1, workbench；11, fixed plate；111, slide rail；12, bracing frame；2, feeding funnel；21, backboard；3, material jacking mechanism；31、 Material ejection cylinder；32, raising plate；33, die pad；331, liftout groove；34, lead；4, stock guide；5, feed mechanism；51, translation Cylinder；511, fixing seat；512, connecting plate；52, sliding panel；53, jaw cylinder；54, splicing plate；541, splicing groove；6, discharging Mechanism；61, discharging cylinder；62, liftout post；7, glowing furnace；8, reclaiming plate；9, storage bin hopper；10, controller.

Detailed description of the invention

Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by detailed description of the invention.

As it is shown in figure 1, present embodiments provide a kind of Full-automatic high-temperature quenching unit, for bar is carried out at quenching Reason, this quenching unit includes workbench 1, feeding funnel 2, material jacking mechanism 3, feed mechanism 5, discharging mechanism 6, glowing furnace 7, reclaiming plate 8 and storage bin hopper 9, above-mentioned material jacking mechanism 3, feed mechanism 5, discharging mechanism 6 and glowing furnace 7 are all connected to controller 10.Its In,

Fixed plate 11, as shown in Figures 2 and 3, the upper end of described fixed plate 11 it is installed with on the upper surface of described workbench 1 Face is provided with slide rail 111；Described fixed plate 11 lower surface is installed with the bracing frame 12 running through workbench 1.

Described feeding funnel 2 is the hopper of V-shape structure, and the lower end of feeding funnel 2 offers feeding port (not shown), will The bar of process to be quenched is placed in feeding funnel 2.

As shown in Figure 4, described material jacking mechanism 3 includes being fixedly arranged on bracing frame 12 lower end and being connected to the liftout gas of controller 10 Cylinder 31, the outfan of described material ejection cylinder 31 connects to be had raising plate 32, the side of described raising plate 32 to be installed with one end to stretch into and send The die pad 33 of material mouth, drives die pad 33 to move to the upper end of feeding funnel 2 by material ejection cylinder 31.In the present embodiment, described The length of die pad 33 is slightly less than the length of feeding port, and its width is slightly less than the width of feeding port, makes die pad 33 through sending During material mouth not with the contact internal walls of feeding port, it is to avoid produce friction between outer wall and the inwall of feeding port of die pad 33, simultaneously Can prevent bar from spilling from the gap between die pad 33 and feeding port.

As optimal technical scheme, as in figure 2 it is shown, described raising plate 32 two ends are provided with leading about material ejection cylinder 31 symmetry To post 34, described lead 34 runs through raising plate 32 and arranges with raising plate 32 slip, and the upper end of described lead 34 is through top Fixed plate 11 it is fixed in after lift slab 32.Raising plate 32 is driven to drive the process that die pad 33 rises or falls at material ejection cylinder 31 In, raising plate 32, by sliding axially along lead 34, i.e. rises or falls relative to lead 34, by lead 34 to top Rising or falling of lift slab 32 guides.

As shown in Figure 4 and Figure 5, the one side of described die pad 33 contacts with the backboard 21 of feeding funnel 2, and its upper surface sets The liftout groove 331 having cross section to be arc, backboard 21 side is pointed in the center of circle of the arc section of described liftout groove 331.At feeding funnel When 2 internal memories are placed with bar, driving die pad 33 to rise along feeding funnel 2 by material ejection cylinder 31, wherein a bar is placed on top In hopper 331, owing to backboard 21 side is pointed in the center of circle of the arc section of liftout groove 331, bar outer wall will be with backboard 21 Contact internal walls, bar is supported jointly by liftout groove 331 and backboard 21 inwall；Along with the rising of die pad 33, when liftout groove 331 leans on When the end thereof contacts of nearly backboard 21 is to the upper surface of backboard 21, bar will slide in the upper surface of backboard 21, now material ejection cylinder Driving die pad 33 is declined by 31.Preferably, during initial position, liftout groove 331 is placed in feeding port, it is simple to bottom feeding funnel 2 Bar deliver in the upper surface of backboard 21.

Liftout groove described in the present embodiment 331, it can also be provided that other structures, only need to make liftout groove 331 near backboard 21 End thereof contacts can slip into bar during the upper surface of backboard 21 in the upper surface of backboard 21；Such as liftout groove 331 cross section The diapire being shaped as L-type and liftout groove 331 is obliquely installed, and makes the diapire of liftout groove 331 height near the side of backboard 21 Less than it away from the height of backboard 21 side.

It is provided with the sensor being connected to controller 10 in liftout groove described in the present embodiment 331, is used for detecting liftout groove 331 The most whether having bar, without not having bar in liftout groove 331, driving die pad 33 is moved down and takes by material ejection cylinder 31 Material；If there being bar in liftout groove 331, driving material ejection cylinder 33 is risen by material ejection cylinder 31 delivers to backboard 21 by bar.

As it is shown in figure 5, described backboard 21 is provided with, away from the side of die pad 33, the stock guide connecting with it and being obliquely installed 4, the upper surface of described backboard 21 be inclined plane and its incline direction identical with the incline direction of stock guide 4, described backboard 21 The upper surface height near stock guide 4 side is less than its height near die pad 33 side.Bar enters the upper end of backboard 21 After face, connecting with stock guide 4 due to backboard 21 and incline direction is identical, bar will enter stock guide 4 through backboard 21, and after warp Cross stock guide 4 to fall in the feed mechanism 5 connected with stock guide 4.

As shown in Figure 6, described feed mechanism 5 includes being fixedly arranged on workbench 1 and being connected to the flat-removing air cyclinder 51 of controller 10, The sliding panel 52 moved back and forth relative to workbench 1 is driven by flat-removing air cyclinder 51, concrete, described workbench 1 is installed with Reservation 511, the cylinder body of described flat-removing air cyclinder 51 is fixed in fixing seat 511, and its external part connects connecting plate 512, described connection Plate 512 is fixedly arranged on sliding panel 52, and the face that described sliding panel 52 is relative with fixed plate 11 is provided with the chute suitable with slide rail 111 (not shown), drives the chute of sliding panel 52 to slide relative to slide rail 111, it is achieved sliding panel 52 edge by flat-removing air cyclinder 51 Moving back and forth of workbench 1, by slide rail 111 and the cooperation of chute, improves sliding panel 52 along workbench 1 reciprocating movement In stability.

Being installed with the jaw cylinder 53 being connected to controller 10 on described sliding panel 52, described jaw cylinder 53 is positioned at guide Plate 4 accepts the bar from stock guide 4 landing away from the side of backboard 21, the jaw of described jaw emotion 53.I.e. when this jaw gas When the jaw of cylinder 53 is in open mode, make bar landing on stock guide 4 enter in jaw, control jaw cylinder by controlling device The jaw Guan Bi clamping workpiece of 53, flat-removing air cyclinder 51 drives the bar on jaw cylinder 53 to glowing furnace 7 by driving sliding panel 52 Carrying out Quenching Treatment in moving and one end of bar being sent into glowing furnace 7, after Quenching Treatment certain time, flat-removing air cyclinder 51 will Drive sliding panel 52 to drive the bar on jaw cylinder 53 away from glowing furnace 8, and make sliding panel 52 return back to initial position.

As optimal technical scheme, the outer wall of described glowing furnace 7 is provided with the temperature sensor (figure being connected to controller 10 Not shown in), monitor the temperature in glowing furnace 7 in real time by temperature sensor, make the temperature in glowing furnace 7 be maintained at default model In enclosing, if the heater of glowing furnace 7 can be adjusted the most within the range.

Described discharging mechanism 6 includes being fixedly arranged on sliding panel 52 and being connected to the discharging cylinder 61 of controller, and by discharging Cylinder 61 drives the liftout post 62 lifting and being positioned at stock guide 4 relative to workbench 1 away from the side of backboard 21, described liftout post The upper surface of 62 be inclined plane and incline direction identical with the incline direction of stock guide 4, described liftout post 62 is by jaw cylinder Bar in jaw ejects.After Quenching Treatment, the jaw of jaw cylinder 53 opens, and discharging cylinder 61 drives on liftout post 62 Moving, the upper surface of liftout post 62 will promote on bar and move, when bar departs from jaw, owing to the upper surface of liftout post 62 is for tilting Face and identical with the incline direction of stock guide 4, along with moving in the continuation of liftout post 62, bar is by under the effect of liftout post 62 Landing is on reclaiming plate 8.Discharging mechanism 6 described in the present embodiment is provided with two and is symmetrically set in the both sides of jaw cylinder 53, and Two described jaw cylinders 53 run simultaneously, by two discharging mechanisms 6 ensure to dial bar from jaw time, bar can be complete Entirely leave jaw, and be unlikely to that jaw is left in one end and the other end is stuck in jaw.

As optimal technical scheme, owing to the clamping jaw structure of jaw cylinder 53 causes being not easy to dial bar in jaw Going out, sliding panel 52 described in the present embodiment is installed with splicing plate 54, described splicing plate 54 is provided with accepts landing on stock guide The splicing groove 541 of bar, the cross sectional shape of described splicing groove 541 is V-shape；From stock guide 4, the bar of landing falls into splicing In groove 541, clamp bar by jaw cylinder 53 the most again.After treating bar heat treatment, unclamp jaw, due to splicing groove The cross sectional shape of 541 is V-shape, and the upper surface of liftout post 62 is inclined plane, therefore by liftout post 62 can smoothly by Bar is dialled from splicing groove 541 and jaw.Owing to pending material is bar, in order to receive from stock guide 4 sliding smoothly The bar fallen and bar do not slip from splicing groove 541 one end, and splicing plate 54 described in the present embodiment is provided with two and is symmetrically set in folder The both sides of pawl cylinder 53, when being more convenient for transfering to bar in jaw, the two ends of bar all can depart from splicing groove 541.The present embodiment In, it is provided with, in described splicing groove 541, the sensor being connected to controller 6, whether to have bar in detecting splicing groove 541, if Receiving bar in splicing groove 541, bar will be clamped by the jaw of jaw cylinder 53, if there is no bar in splicing groove 541, Control material ejection cylinder 31 is driven die pad 33 rising to carry out feeding by controller 6.

In the present embodiment, described reclaiming plate 8 is located at splicing plate 54 and is connected away from the side of backboard 21 and with splicing plate 54 Putting, it is identical with the incline direction of stock guide 4 that described reclaiming plate 8 is fixedly arranged on workbench 1 and its incline direction.Quenching Treatment is complete After, the bar of disengaging feed mechanism 5, by landing to reclaiming plate 8, is provided with and it away from splicing plate 54 side at described reclaiming plate 8 The storage bin hopper 9 connected, owing to reclaiming plate 8 is obliquely installed, bar will slide along reclaiming plate 8 after falling into reclaiming plate 8, eventually fall into In storage bin hopper 9.

Obviously, above-described embodiment of the present utility model is only used to understand explanation this utility model example, and It it is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, in described above On the basis of can also make other changes in different forms.Here without also all of embodiment being given Exhaustive.All any amendment, equivalent and improvement etc. made within spirit of the present utility model and principle, should be included in Within this utility model scope of the claims.

Claims (10)

1. a Full-automatic high-temperature quenching unit, it is characterised in that include workbench (1), be fixedly arranged on the feeding funnel of workbench (1) (2), liftout machine can be located at relative to feeding funnel (2) lifting and the material jacking mechanism (3) that the bar in feeding funnel (2) can be ejected Structure (3) side and the feed mechanism (5) connected with it, be positioned at the glowing furnace (7) of feed mechanism (5) glide direction one end, be positioned at Side that material jacking mechanism (3) is provided with feed mechanism (5) and the discharging mechanism (6) that can lift relative to workbench (1), and be located at Discharging mechanism (6) is away from the side of material jacking mechanism (3) and the reclaiming plate (8) that is obliquely installed；Described feed mechanism (5) can be relative to Workbench (1) moves back and forth, and material jacking mechanism (3) bar that ejects accepted by described feed mechanism (5), described material jacking mechanism (3), send Material mechanism (5), discharging mechanism (6) and glowing furnace (7) are all connected to controller (10).

Full-automatic high-temperature quenching unit the most according to claim 1, it is characterised in that described material jacking mechanism (3) includes solid It is located at workbench (1) and is connected to the material ejection cylinder (31) of controller (10), and being driven relative to sending by material ejection cylinder (31) The die pad (33) that hopper (2) lifting and one end are stretched into from feeding funnel (2) bottom, described die pad (33) and feeding funnel (2) Backboard (21) contacts, and its upper surface is provided with liftout groove (331) that cross section is arc, the arc section of described liftout groove (331) The center of circle point to backboard (21) side.

Full-automatic high-temperature quenching unit the most according to claim 2, it is characterised in that described backboard (21) is away from die pad (33) side is provided with the stock guide (4) connecting with it and being obliquely installed, the upper surface of described backboard (21) be inclined plane and its Incline direction is identical with the incline direction of stock guide (4), and the upper surface of described backboard (21) is near the height of stock guide (4) side Less than its height near die pad (33) side.

Full-automatic high-temperature quenching unit the most according to claim 3, it is characterised in that described feed mechanism (5) includes solid Be located at workbench (1) and be connected to the flat-removing air cyclinder (51) of controller (10), from flat-removing air cyclinder (51) drive along workbench (1) toward The sliding panel (52) of multiple movement, and be fixedly arranged on sliding panel (52) and be positioned at the stock guide (4) folder away from the side of backboard (21) Pawl cylinder (53), described jaw cylinder (53) is connected to controller (10) and jaw thereon is accepted from stock guide (4) landing Bar.

Full-automatic high-temperature quenching unit the most according to claim 4, it is characterised in that described feed mechanism (5) also includes Being fixedly arranged on the splicing plate (54) of sliding panel (52), described splicing plate (54) is provided with the bar of the upper landing of undertaking stock guide (4) Splicing groove (541), the cross sectional shape of described splicing groove (541) is V-shape；Described splicing plate (54) is provided with two and is symmetrically set in The both sides of jaw cylinder (53).

Full-automatic high-temperature quenching unit the most according to claim 5, it is characterised in that described discharging mechanism (6) is provided with two Individual and be symmetrically set in the both sides of jaw cylinder (53)；Described discharging mechanism (6) includes being fixedly arranged on sliding panel (52) and being connected to control The discharging cylinder (61) of device processed (10), is driven by discharging cylinder (61) and lifts and be positioned at stock guide (4) relative to workbench (1) far From the liftout post (62) of the side of backboard (21), the upper surface of described liftout post (62) is inclined plane and incline direction and stock guide (4) incline direction is identical；Bar in the jaw of jaw cylinder (53) is ejected by described liftout post (62).

Full-automatic high-temperature quenching unit the most according to claim 6, it is characterised in that described liftout groove (331) and splicing Whether groove is equipped with, in (541), the sensor being connected to controller (10), to have in detecting feeding funnel (2) and splicing groove (541) Bar；Described glowing furnace (7) is provided with the temperature sensor being connected to controller (10).

Full-automatic high-temperature quenching unit the most according to claim 6, it is characterised in that described reclaiming plate (8) is located at splicing Plate (54) away from the side of backboard (21) and the setting that connects with splicing plate (54), described reclaiming plate (8) be fixedly arranged on workbench (1) and Its incline direction is identical with the incline direction of stock guide (4).

Full-automatic high-temperature quenching unit the most according to claim 8, it is characterised in that described reclaiming plate (8) is away from splicing The side of plate (54) is provided with the storage bin hopper (9) connected with it.

Full-automatic high-temperature quenching unit the most according to claim 4, it is characterised in that described workbench is installed with on (1) Fixed plate (11), described fixed plate (11) is provided with slide rail (111), and described sliding panel (52) is provided with fits mutually with slide rail (111) The chute joined.