CN106262991B - Full-automatic areca brine-adding device - Google Patents
Full-automatic areca brine-adding device Download PDFInfo
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- CN106262991B CN106262991B CN201610782982.3A CN201610782982A CN106262991B CN 106262991 B CN106262991 B CN 106262991B CN 201610782982 A CN201610782982 A CN 201610782982A CN 106262991 B CN106262991 B CN 106262991B
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- betel nut
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Abstract
The present invention relates to a kind of full-automatic areca brine-adding devices, being mainly used for solving existing betel nut, to order halogen efficiency low, the problems such as of high cost and unhygienic, including betel nut hopper and the conveying mechanism being arranged in the first rack, slipway mechanism in second rack, air supporting positioner, manipulator clamping device, step motor control hoisting mechanism, select halogen device and PLC control system, complete equipment takes multigroup feed mechanism, manipulator clamping mechanism and halogen device of ordering, individual particle feeding and precise positioning can be all realized with the betel nut to arbitrary size and shape, precisely clamping, precisely order halogen and accurate control points halogen amount the features such as, it is greatly improved production efficiency, simultaneously, this equipment operation is safe and reliable, hand labor is substituted completely, order the automated production of halogen process suitable for betel nut enterprise.
Description
Technical field
It is specifically that a kind of full-automatic betel nut orders halogen process equipment the invention mainly relates to a kind of food processing equipment.
Background technology
At present, in the working process of instant bagged areca nut food, betel nut order halogen process it is the most careful with it is complicated.At present
Major manufacturer mainly carries out ordering halogen, it is necessary to consume substantial amounts of financial resource and material resource by manually dipping bittern with hairbrush, works
Efficiency is low, and sanitary condition is poor, and betel nut order halogen amount mainly judged by the experience of operator, can not accurately control.
In the process of instant bagged areca nut food, although some present producers employ corresponding equipment to realize
Betel nut orders halogen process, but current halogen equipment of ordering does not have the perfect device that can realize individual particle feeding, and existing
Device can not ensure betel nut concave surface upward and realize the precise positioning of betel nut, cause to be susceptible to during halogen in ordering for betel nut
Situations such as bittern point is inclined influences the quality and mouthfeel of betel nut, is unfavorable for the market conditions of present fierceness.
The content of the invention
In order to solve above-mentioned technical problem in the prior art, the invention reside in provide a kind of whole full-automatic biography
Defeated, precise positioning, the precisely mechanical equipment of clamping and accurate control points halogen amount.
In order to achieve the above objectives, the present invention is achieved through the following channels:
A kind of full-automatic areca brine-adding device, including betel nut hopper and the conveying mechanism being arranged in the first rack, the second machine
Slipway mechanism, air supporting positioner, manipulator clamping device, step motor control hoisting mechanism on frame, order halogen device and
PLC control system.
The slipway mechanism is arranged on the tail end of conveying mechanism, horizontal including the horizontal guide rail being mounted in the second rack
Longitudinal slide unit is equipped with by sliding block on guide rail, longitudinal slide unit is equipped with product letter stencil close to one end of conveying mechanism, on product letter stencil
Betel nut notch is provided with, the size of betel nut notch is adapted to the overall dimension of betel nut, blanking plate, blanking plate are equipped with below betel nut notch
Its movement is controlled by lateral cylinder;The other end of longitudinal slide unit is equipped with section material frame, step motor control hoisting mechanism, manipulator
Clamping device and halogen device of ordering are mounted on section material frame, the middle part of section material frame in the horizontal direction on be connected with longitudinal gas
Cylinder, longitudinal cylinder are fixedly mounted in the second rack.
The step motor control hoisting mechanism including being vertically installed at mounting bracket lastblock riser, is installed on riser
Two upright guide rails are equipped with L-type connecting plate by two pieces of sliding blocks on upright guide rail, ball wire are equipped between two guide rails
Bar is equipped with screw sliding block on ball screw, and screw sliding block is fixedly mounted on L-type connecting plate, and ball screw is by stepping electricity
Machine drives.
The manipulator clamping device is mounted on L-type connecting plate, including pneumatic-finger cylinder and mounted on pneumatic hand
Two the distance between the holding fingers, holding finger referred on cylinder can adjust according to the length of betel nut, in finger cylinder
Side is equipped with L-type pressing plate, and L-type pressing plate is equipped with material mouth, is connected on L-type pressing plate by two axis pins and two holddown springs
It is connected to a hollow pressing plate;
It is described to order halogen device and be fixedly mounted on by ordering halogen valve installing plate on section material frame, order halogen valve including at least one set,
Select the centre position that halogen valve outlet is connected to holding finger by sebific duct.
The air supporting positioner is mounted on by fixed bottom plate in the second rack, and setting height(from bottom) is less than product letter stencil, including
Dispose frame body, dispose frame body on be provided with it is multiple form V-groove by two pieces of aeroscopic plates, the Normal plane of each aeroscopic plate is equipped with
Venthole, the normal direction bottom surface of aeroscopic plate are connected with pressure-bearing box body, hollow in pressure-bearing box body and held with air guide back composition
It calms the anger chamber, is connected on the pressure-bearing box body by gas-guide tube with air pump.
The operation of the PLC control system control whole system.
As a preference of the present invention, the conveying mechanism includes driving motor, transmission mechanism, speed reducer and chain conveying
Band, the mode of rectangular array is disposed with betel nut geosynclinal block on chain conveying band, and betel nut geosynclinal block is towards with conveying direction of belt travel
Unanimously, the tail end of chain type conveyor belt is equipped with blanking hopper.
As a preference of the present invention, the betel nut geosynclinal block is connected by axis pin and passes through briquetting to be fixedly mounted on chain type defeated
On the carrier bar for sending the conveyor chain of band.
Enter betel nut slot as a preference of the present invention, being equipped in the center section of chain type conveyor belt and making single to open side betel nut
The betel nut scraper plate of block.
As a preference of the present invention, the width of betel nut hopper and the width of chain type conveyor belt match, the material of betel nut hopper
The gap being adapted with betel nut height is left between mouth and chain type conveyor belt, side betel nut is opened in guarantee can smoothly enter conveyer
Structure.
As a preference of the present invention, betel nut notch downward vertical horizontal guide rail direction is led equipped with two horizontal slide units on product letter stencil
Rail, blanking plate are mounted on by sliding block on horizontal slide unit guide rail, and square hole corresponding with betel nut notch is provided on blanking plate, laterally
Cylinder control blanking plate transverse reciprocating movement.
As a preference of the present invention, further including drawing mechanism, the drawing mechanism is mounted in the 3rd rack, setting height(from bottom)
Less than the first rack and the second rack, realized in the form of horizontal conveying belt, by driving stepper motor, entire drawing mechanism
Horizontal length be adapted to the first rack and the second rack.
The invention has the advantages that:
The present invention have betel nut accurate positioning, clamping precisely, high-efficiency point halogen, quantitative point halogen, work efficiency be high, action can
Lean on, safe operation the advantages that, although betel nut shape is different, size is irregular, betel nut orders halogen and processes in each link and can realize its list
Particle feeding, substitutes hand labor completely, and equipment takes multigroup betel nut geosynclinal block, positioner, manipulator clamping device, halogen of ordering dress
It puts, drastically increases production efficiency, suitable for enterprise's batch, automated production.
Description of the drawings
The present invention is described in further detail below in conjunction with the accompanying drawings:
Fig. 1 is the overall structure front view of the present invention;
Fig. 2 is the overall structure side view of the present invention;
Fig. 3 is the structure diagram of the first rack of the present invention;
Fig. 4 is the structure diagram of the betel nut geosynclinal block of the present invention;
Fig. 5 is the structure diagram of the slipway mechanism of the present invention;
Fig. 6 is another viewing angle constructions schematic diagram of the slipway mechanism of the present invention;
Fig. 7 is the structure diagram of the product letter stencil of the present invention;
Fig. 8 is the structure diagram of the air supporting positioner of the present invention;
Fig. 9 is the structure diagram of the manipulator clamping device of the present invention;
Figure 10 is the drawing mechanism structure diagram of the present invention.
In figure, the 1, first rack, 2, driven shaft, 3, driven sprocket, 4, briquetting, 5, axis pin, 6, betel nut geosynclinal block, 7, betel nut material
Bucket, 8, betel nut scraper plate, 9, driving shaft, 10, drive sprocket, 11, motor, 12, transmission mechanism, 13, speed reducer, the 14, second rack,
15th, blanking hopper, 16, longitudinal slide unit, 17, horizontal guide rail, 18, product letter stencil, 19, blanking plate, 20, section material frame, 21, aeroscopic plate,
22nd, frame body is disposed, 23, pressure-bearing box body, 24, holding finger, 25, hollow pressing plate, 26, L-type pressing plate, 27, pneumatic-finger cylinder,
28th, lateral cylinder, 29, longitudinal cylinder, 30, promote stepper motor, 31, riser, 32, horizontal slide unit guide rail, 33, promote motor peace
Fill seat, 34, order halogen valve, 35, order halogen valve installing plate, 36, screw rodb base, 38, screw sliding block, 39, shaft coupling, 40, upright guide rail,
41st, guide supporting seat, 42, L-type connecting plate, the 43, the 3rd rack.
Specific embodiment
As shown in Fig. 1-Figure 10, a kind of full-automatic areca brine-adding device of the present invention, including the betel nut being arranged in the first rack 1
Hopper 7 and conveying mechanism, slipway mechanism, air supporting positioner in the second rack 14, manipulator clamping device, stepper motor control
Hoisting mechanism processed orders halogen device, drawing mechanism, drawing mechanism and PLC control system in the 3rd rack 43.
The conveying mechanism of the present invention includes driving motor 11, transmission mechanism 12, speed reducer 13 and chain type conveyor belt, motor
12 by transmission mechanism 13 to speed reducer 14, driving shaft 10 and drive sprocket 11 is driven to start running, drive sprocket 11 drive from
Moving axis 3 and driven sprocket 4 move, so as to which chain type conveyor belt be driven to operate.
The width of betel nut hopper 7 and the width of chain type conveyor belt in the first rack 1 match, betel nut hopper 7
Material mouth and chain type conveyor belt between leave the gap being adapted with betel nut height, guarantee open side betel nut can smoothly enter it is defeated
Send mechanism.
The mode of rectangular array is disposed with betel nut geosynclinal block 6 (as shown in Figure 4) on chain conveying band, and betel nut geosynclinal block 6 is logical
Axis pin 5 is crossed to connect and pass through on the carrier bar for the conveyor chain that briquetting 4 is fixedly mounted on chain type conveyor belt, betel nut geosynclinal block 6 towards with
Conveying direction of belt travel is consistent, and being equipped in the center section of chain type conveyor belt makes the single Bin opened side betel nut and enter betel nut geosynclinal block
Bulky scraper plate 8, the tail end of chain type conveyor belt are equipped with blanking hopper 15.
The slipway mechanism of the discontinuous feeding of control in second rack 14 is mounted on the lower section of blanking hopper 15, including peace
Horizontal guide rail 17 in the second rack 14 is equipped with longitudinal slide unit 16, longitudinal slide unit 16 on horizontal guide rail 17 by sliding block
Product letter stencil 18 is installed close to one end of conveying mechanism, betel nut notch is provided on product letter stencil 18, the size of betel nut notch is adapted to
The overall dimension of betel nut.On product letter stencil 18 betel nut notch downward vertical horizontal guide rail direction be equipped with two horizontal slide unit guide rails 32, two
The length of spacing and betel nut notch between horizontal slide unit guide rail 32 is adapted, and horizontal slide unit guide rail 32 is fixedly mounted by screw
On product letter stencil 18, T-slot is provided in the normal orientation of horizontal slide unit guide rail 18, is equipped with sliding block in T-slot, blanking plate 19 passes through
Sliding block is mounted on horizontal slide unit guide rail 18, square hole corresponding with betel nut notch is provided on blanking plate 19, lateral cylinder 28 is controlled
19 transverse reciprocating of blanking plate movement processed.The other end of longitudinal slide unit 16 is equipped with section material frame 20, step motor control hoisting mechanism,
Manipulator clamping device and halogen device of ordering are mounted on section material frame, the middle part of section material frame 20 in the horizontal direction on connect
There is longitudinal cylinder 29, longitudinal cylinder 29 is fixedly mounted in the second rack 14.
Step motor control hoisting mechanism including being vertically installed at mounting bracket lastblock riser 31, is installed on riser 31
Two upright guide rails 40, it is padded by guide supporting seat 41 between upright guide rail 40 and riser 31, lead on upright guide rail 40
It crosses two pieces of sliding blocks and L-type connecting plate 42 is installed, ball screw, two screws in ball screw both ends are installed between two guide rails
Seat 36 is fixedly mounted on riser 31, and screw sliding block 38 is equipped on ball screw, and screw sliding block 38 is fixedly mounted on L-type company
On fishplate bar 42, control L-type connecting plate is equipped with by shaft coupling 39 in the top vertical direction of ball screw and integrally realizes promotion
Promotion stepper motor 30.
Manipulator clamping device is mounted on L-type connecting plate 42, including pneumatic-finger cylinder 27 and mounted on pneumatic hand
Refer to two holding fingers 24 on cylinder, the distance between holding finger 24 can adjust according to the length of betel nut, in pneumatic hand
The side for referring to cylinder 27 is equipped with L-type pressing plate 26, and L-type pressing plate 26 is equipped with material mouth, on L-type pressing plate 26 by two axis pins with
And two holddown springs are connected with a hollow pressing plate 25.
It selects halogen device to be fixedly mounted on section material frame 20 by ordering halogen valve installing plate 35, orders halogen valve 34 including at least one set,
Padded by ordering halogen valve support plate between halogen valve 34 and section material frame ordering, halogen valve 34 of ordering outlet is connected to L-type pressing plate by sebific duct
On material mouth at.
Air supporting positioner is mounted on by fixed bottom plate in the second rack 14, and setting height(from bottom) is less than product letter stencil 18, including
Dispose frame body 22, dispose frame body 22 on be provided with it is multiple form V-groove by two pieces of aeroscopic plates 21, the normal direction of each aeroscopic plate 21 is put down
Face is equipped with venthole, and the normal direction bottom surface of aeroscopic plate 21 is connected with pressure-bearing box body 23, hollow in pressure-bearing box body 23 and led with described
Gas back forms pressure-bearing air cavity, is connected on the pressure-bearing box body by gas-guide tube with air pump.
Drawing mechanism is mounted in the 3rd rack 43, and setting height(from bottom) is less than the first rack and the second rack, and intermediate reservation
There is predetermined difference in height, ensure smoothly to carry out when system operates, realized in the form of horizontal conveying belt 47, by
Driving stepper motor, the horizontal length of entire drawing mechanism are adapted to the first rack and the second rack.
PLC control system controls the operation of whole system.
The course of work of the full-automatic areca brine-adding device of the present invention is as follows:Starting up pours into half-sectional betel nut of being enucleated
In hopper 8, the motor 11 in the first rack 1 starts running, and motor 11 arrives speed reducer 13 by transmission mechanism 12, then
Again by the deceleration of speed reducer 13 and the transmission of transmission mechanism 12, driving shaft 9 and drive sprocket 10 start running, drive sprocket
10 drive driven shafts 2 and driven sprocket 3 move, and are connected by fixed pin shaft 5 and carrier bar fixes briquetting 4 and is fixedly mounted on chain
Betel nut geosynclinal block 6 on carrier bar starts running in the horizontal direction, and half-sectional betel nut is orderly to be fallen in betel nut geosynclinal block 6, is not fallen into
Half-sectional betel nut into betel nut geosynclinal block 6 is cleared away successively when passing through the betel nut scraper plate 8 being mounted in the first rack 1, ensures betel nut slot
Half-sectional betel nut in block 6 only has individual particle always.
The betel nut to be come by chain type conveyor belt conveying is fallen to successively in blanking hopper 15, the product word of 15 lower section of blanking hopper
Betel nut notch is provided on plate 18, product letter stencil 18 is fixedly mounted in longitudinal slide unit 16, and longitudinal slide unit 16 is being fixed on by sliding block
On horizontal guide rail 17 in second rack 14, the blanking plate 19 on horizontal slide unit guide rail 32 controls betel nut individual particle blanking
Into the positioner of betel nut, wherein blanking plate 19 controls it to realize transverse movement by lateral cylinder 28.
Betel nut is fallen into betel nut air supporting positioner, and PLC control air pumps are interrupted pressure-bearing box body 23 and aeroscopic plate 21
Ventilation, betel nut realize the positioning of betel nut in positioner, i.e. the normal direction of betel nut section is upward.After betel nut, which is realized, to be positioned,
The longitudinal cylinder 29 and promotion stepper motor 30 that PLC controls are mounted in the second rack 14 operate, when the folder in clamping device
It holds finger 24 and runs to designated position, PLC control pneumatic-fingers cylinder 27 opens holding finger 24, and promotes stepper motor 30
Control L-type connecting plate 42 moves down vertically, makes the L-type pressing plate 26 for being fixed on 27 side of pneumatic-finger cylinder and hollow pressing plate 25 to Bin
Bulky to be flattened, then PLC controls the holding finger 24 in finger cylinder 27 to clamp.
After the completion of holding action, PLC control longitudinal cylinders 29 and promotion stepper motor 30 operate, hoisting mechanism lifting,
Longitudinal cylinder 29 moves round about, and while clamping device operates, PLC control points halogen device carries out a little half-sectional betel nut
Halogen.
Order halogen movement after the completion of, PLC control longitudinal cylinder 29 and promoted stepper motor 30 also reaches designated position, promoted
Promotion stepper motor 30 in mechanism controls L-type connecting plate 42 to move down, and the holding finger 24 in finger cylinder 27 is opened, betel nut quilt
It is put into specify and hold in betel nut plate, then completing discharging by drawing mechanism acts, and next round action starts.
Above example is only that the preferred embodiment of the present invention is described, not to the spirit and scope of the present invention
It is defined.On the premise of design concept of the present invention is not departed from, ordinary people in the field makes technical scheme
All variations and modifications, protection scope of the present invention should all be dropped into.
Claims (7)
1. a kind of full-automatic areca brine-adding device, it is characterised in that:Including betel nut hopper and the conveyer being arranged in the first rack
Structure, slipway mechanism, air supporting positioner in the second rack, manipulator clamping device, step motor control hoisting mechanism, halogen of ordering
Device and PLC control system;
The slipway mechanism is arranged on the tail end of conveying mechanism, including the horizontal guide rail being mounted in the second rack, horizontal guide rail
Upper to be equipped with longitudinal slide unit by sliding block, longitudinal slide unit is equipped with product letter stencil close to one end of conveying mechanism, is provided on product letter stencil
Betel nut notch, the size of betel nut notch are adapted to the overall dimension of betel nut, are equipped with blanking plate below betel nut notch, blanking plate is by horizontal stroke
Its movement is controlled to cylinder;The other end of longitudinal slide unit is equipped with section material frame, step motor control hoisting mechanism, manipulator clamping
Device and halogen device of ordering are mounted on section material frame, the middle part of section material frame in the horizontal direction on be connected with longitudinal cylinder,
Longitudinal cylinder is fixedly mounted in the second rack;
Including being vertically installed at mounting bracket lastblock riser, two are installed on riser for the step motor control hoisting mechanism
Upright guide rail is equipped with L-type connecting plate by two pieces of sliding blocks on upright guide rail, ball screw is equipped between two guide rails,
Screw sliding block is installed on ball screw, screw sliding block is fixedly mounted on L-type connecting plate, and ball screw is driven by stepper motor
It is dynamic;
The manipulator clamping device is mounted on L-type connecting plate, including pneumatic-finger cylinder and mounted on pneumatic-finger gas
Two the distance between holding fingers, holding finger on cylinder can adjust according to the length of betel nut, in the side of finger cylinder
L-type pressing plate is installed, L-type pressing plate is equipped with material mouth, is connected on L-type pressing plate by two axis pins and two holddown springs
One hollow pressing plate;
It is described to order halogen device and be fixedly mounted on by ordering halogen valve installing plate on section material frame, order halogen valve including at least one set, order halogen
Valve outlet is connected to by sebific duct at the material mouth on L-type pressing plate;
The air supporting positioner is mounted on by fixed bottom plate in the second rack, and setting height(from bottom) is less than product letter stencil, including placement
Frame body, dispose be provided on frame body it is multiple forms V-groove by two pieces of aeroscopic plates, the Normal plane of each aeroscopic plate is equipped with outlet
Hole, the normal direction bottom surface of aeroscopic plate are connected with pressure-bearing box body, hollow in pressure-bearing box body and form pressure-bearing gas with the air guide back
Chamber is connected by gas-guide tube with air pump on the pressure-bearing box body;
The operation of the PLC control system control whole system.
2. a kind of full-automatic areca brine-adding device as described in claim 1, it is characterised in that:The conveying mechanism includes driving electricity
Machine, transmission mechanism, speed reducer and chain type conveyor belt, the mode of rectangular array is disposed with betel nut slot on chain conveying band
Block, betel nut geosynclinal block direction is consistent with conveying direction of belt travel, and the tail end of chain type conveyor belt is equipped with blanking hopper.
3. a kind of full-automatic areca brine-adding device as claimed in claim 2, it is characterised in that:The betel nut geosynclinal block passes through axis pin
It connects and passes through on the carrier bar of the conveyor chain that briquetting is fixedly mounted on chain type conveyor belt.
4. a kind of full-automatic areca brine-adding device as claimed in claim 2, it is characterised in that:In the center section of chain type conveyor belt
Being equipped with makes single to open the betel nut scraper plate that side betel nut enters betel nut geosynclinal block.
5. a kind of full-automatic areca brine-adding device as claimed in claim 2, it is characterised in that:The width and chain type of betel nut hopper are defeated
The width of band is sent to match, the gap being adapted with betel nut height is left between the material mouth and chain type conveyor belt of betel nut hopper, is protected
Card, which opens side betel nut, can smoothly enter conveying mechanism.
6. a kind of full-automatic areca brine-adding device as described in claim 1, it is characterised in that:It hangs down on product letter stencil below betel nut notch
Straight horizontal guide rail direction is equipped with two horizontal slide unit guide rails, and blanking plate is mounted on by sliding block on horizontal slide unit guide rail, on blanking plate
It is provided with square hole corresponding with betel nut notch, lateral cylinder control blanking plate transverse reciprocating movement.
7. a kind of full-automatic areca brine-adding device as described in claim 1-6 is any, it is characterised in that:Further include drawing mechanism,
The drawing mechanism is mounted in the 3rd rack, and setting height(from bottom) is less than the first rack and the second rack, uses horizontal conveying belt
Form realize, by driving stepper motor, the horizontal length of entire drawing mechanism is adapted to the first rack and the second rack.
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CN201610782982.3A CN106262991B (en) | 2016-08-23 | 2016-08-23 | Full-automatic areca brine-adding device |
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CN201610782982.3A CN106262991B (en) | 2016-08-23 | 2016-08-23 | Full-automatic areca brine-adding device |
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CN106262991B true CN106262991B (en) | 2018-06-01 |
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Families Citing this family (3)
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CN110353293A (en) * | 2019-08-01 | 2019-10-22 | 无锡汉塔科技有限公司 | Point material machine |
CN112438415B (en) * | 2019-09-02 | 2023-11-24 | 惠州市三协精密有限公司 | Betel nut preserved fruit cavity entering method, betel nut preserved fruit cavity entering system and storage medium |
CN112476602A (en) * | 2020-11-09 | 2021-03-12 | 湖南和畅(常德)食品科技有限公司 | Areca-nut air-floating positioning device |
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CN105416719A (en) * | 2015-12-04 | 2016-03-23 | 湘潭大学 | Continuous grain counting device of areca-nut packaging production line |
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TW279129B (en) * | 1996-01-22 | 1996-06-21 | Yan-Ren Wang | Sliding positioning apparatus and method for cutting betel nuts |
TW342632U (en) * | 1998-04-17 | 1998-10-11 | Zan-Sheng Liu | Betel-nut slicing machine |
CN1565282A (en) * | 2003-06-24 | 2005-01-19 | 长沙市海乐亚实业有限公司 | Device for betelnut sheet entering into mould |
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