CN106262991A - Full-automatic areca brine-adding device - Google Patents
Full-automatic areca brine-adding device Download PDFInfo
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- CN106262991A CN106262991A CN201610782982.3A CN201610782982A CN106262991A CN 106262991 A CN106262991 A CN 106262991A CN 201610782982 A CN201610782982 A CN 201610782982A CN 106262991 A CN106262991 A CN 106262991A
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- semen arecae
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Abstract
The present invention relates to a kind of full-automatic areca brine-adding device, being mainly used for solving existing Semen Arecae, to order halogen efficiency low, the problems such as cost is high and unhygienic, including the Semen Arecae hopper being arranged in the first frame and conveying mechanism, slipway mechanism in second frame, air supporting positioner, manipulator clamping device, step motor control hoisting mechanism, select halogen device and PLC control system, complete equipment is taked to organize feed mechanism more, manipulator clamping mechanism and the halogen of ordering device, there is the Semen Arecae to arbitrary size and shape and all can realize individual particle feeding and precise positioning, precisely clamping, precisely order the feature such as halogen and accurate control points halogen amount, it is greatly improved production efficiency, simultaneously, the operation of this equipment is safe and reliable, substitute hand labor completely, it is applicable to Semen Arecae enterprise and orders the automated production of halogen operation.
Description
Technical field
The invention mainly relates to a kind of food processing equipment, specifically a kind of full-automatic Semen Arecae orders halogen process equipment.
Background technology
At present, in the processed of instant bagged areca nut food, Semen Arecae to order halogen process the most careful and complicated.At present
Mainly dipping salt by artificial hairbrush carries out ordering halogen in Ge great manufacturer, needs to consume substantial amounts of financial resource and material resource, work
Efficiency is low, and sanitary condition is poor, and Semen Arecae is ordered halogen amount and mainly judged by the experience of operator, it is impossible to accurately control.
In the course of processing of instant bagged areca nut food, although some producer have employed corresponding equipment and realizes now
Semen Arecae order halogen process, but current order the most perfect device being capable of individual particle feeding of halogen equipment, and existing
Device cannot ensure that Semen Arecae concave surface upward and realizes the precise positioning of Semen Arecae, cause easily occurring during halogen at ordering of Semen Arecae
The situations such as salt point is inclined, affect quality and the mouthfeel of Semen Arecae, are unfavorable for the fiercest market quotation.
Summary of the invention
In order to solve technical problem present in above-mentioned prior art, the invention reside in that offer is a kind of omnidistance full-automatic to be passed
Defeated, precise positioning, precisely clamping and the plant equipment of accurate control points halogen amount.
For reaching above-mentioned purpose, the present invention is achieved through the following channels:
A kind of full-automatic areca brine-adding device, including the Semen Arecae hopper being arranged in the first frame and conveying mechanism, the second machine
Slipway mechanism, air supporting positioner, manipulator clamping device, step motor control hoisting mechanism on frame, order halogen device and
PLC control system.
Described slipway mechanism is arranged on the tail end of conveying mechanism, including the horizontal guide rail being arranged in the second frame, level
Being provided with longitudinal slide unit by slide block on guide rail, longitudinal slide unit is provided with product letter stencil near one end of conveying mechanism, on product letter stencil
Having Semen Arecae notch, the size of Semen Arecae notch is adapted to the overall dimension of Semen Arecae, is provided with blanking plate, blanking plate below Semen Arecae notch
Its motion is controlled by lateral cylinder；The other end of longitudinal slide unit is provided with section material frame, step motor control hoisting mechanism, mechanical hand
Clamping device and the halogen of ordering device are arranged on section material frame, the middle part of section material frame in the horizontal direction on connect have longitudinal gas
Cylinder, longitudinal cylinder is fixedly mounted in the second frame.
Described step motor control hoisting mechanism, including being vertically installed at mounting bracket lastblock riser, riser is installed
Article two, upright guide rail, is provided with L-type connecting plate by two pieces of slide blocks on upright guide rail, is provided with ball wire between two guide rails
Bar, is provided with screw mandrel slide block on ball screw, and screw mandrel slide block is fixedly mounted on L-type connecting plate, and ball screw is by stepping electricity
Machine drives.
Described manipulator clamping device is arranged on L-type connecting plate, including pneumatic-finger cylinder and be arranged on pneumatic hands
Referring to two holding fingers on cylinder, the distance between holding finger can adjust according to the length of Semen Arecae, in finger cylinder
Side is provided with L-type pressing plate, and L-type pressing plate is provided with material mouth, is connected by two bearing pins and two holddown springs on L-type pressing plate
It is connected to a hollow pressing plate；
Described order halogen device and be fixedly mounted on section material frame by ordering halogen valve installing plate, order halogen valve including least one set,
Select halogen valve outlet port by sebific duct be connected to holding finger centre position.
Described air supporting positioner is arranged in the second frame by fixing base plate, and setting height(from bottom) is less than product letter stencil, including
Disposing support body, dispose to be provided with on support body and multiple formed V-groove by two pieces of aeroscopic plates, the Normal plane of each aeroscopic plate is provided with
Venthole, the normal direction bottom surface of aeroscopic plate connects pressure-bearing box body, and in pressure-bearing box body, hollow and constituting with the described aeroscopic plate back side is held
Calm the anger chamber, described pressure-bearing box body is connected with air pump by airway.
Described PLC control system controls the operation of whole system.
Preferred as the present invention, described conveying mechanism includes driving motor, drive mechanism, reductor and chain conveying
Band, on chain type conveyor belt, the mode of rectangular array is disposed with Semen Arecae geosynclinal block, Semen Arecae geosynclinal block towards with conveyer belt moving direction
Unanimously, the tail end of chain type conveyor belt is provided with blanking hopper.
Preferred as the present invention, described Semen Arecae geosynclinal block is connected by bearing pin and to be fixedly mounted on chain type by briquetting defeated
Send on the carrier bar of chain of band.
Preferred as the present invention, the mid portion at chain type conveyor belt is provided with and makes single to open limit Semen Arecae to enter Semen Arecae groove
The Semen Arecae scraper plate of block.
Preferred as the present invention, the width of Semen Arecae hopper and the width of chain type conveyor belt match, the material of Semen Arecae hopper
Leave, between mouth and chain type conveyor belt, the gap adapted with Semen Arecae height, it is ensured that open limit Semen Arecae and can smoothly enter conveyer
Structure.
Preferred as the present invention, on product letter stencil, Semen Arecae notch downward vertical horizontal guide rail direction is provided with two horizontal slide units and leads
Rail, blanking plate is arranged on horizontal slide unit guide rail by slide block, blanking plate has the square hole corresponding with Semen Arecae notch, laterally
Cylinder controls the motion of blanking plate transverse reciprocating.
Preferred as the present invention, also includes that drawing mechanism, described drawing mechanism are arranged in the 3rd frame, setting height(from bottom)
Less than the first frame and the second frame, it uses the form of horizontal conveying belt to realize, by step motor drive, and whole drawing mechanism
Horizontal length be adapted to the first frame and the second frame.
The method have the advantages that
The present invention has Semen Arecae accurate positioning, clamping is accurate, high-efficiency point halogen, quantitative point halogen, work efficiency are high, action can
Leaning on, operate the advantages such as safety, although Semen Arecae profile is different, size is irregular, Semen Arecae is ordered halogen and is processed in each link and can realize it singly
Granule feeding, substitutes hand labor completely, and equipment is taked to organize Semen Arecae geosynclinal block, positioner, manipulator clamping device, halogen of ordering dress more
Put, drastically increase production efficiency, it is adaptable to enterprise's batch, automated production.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings the present invention is described in further detail:
Fig. 1 is the overall structure front view of the present invention；
Fig. 2 is the overall structure side view of the present invention；
Fig. 3 is the structural representation of first frame of the present invention；
Fig. 4 is the structural representation of the Semen Arecae geosynclinal block of the present invention；
Fig. 5 is the structural representation of the slipway mechanism of the present invention；
Fig. 6 is another viewing angle constructions schematic diagram of the slipway mechanism of the present invention；
Fig. 7 is the structural representation of the product letter stencil of the present invention；
Fig. 8 is the structural representation of the air supporting positioner of the present invention；
Fig. 9 is the structural representation of the manipulator clamping device of the present invention；
Figure 10 is the drawing mechanism structural representation of the present invention.
In figure, the 1, first frame, 2, driven shaft, 3, driven sprocket, 4, briquetting, 5, bearing pin, 6, Semen Arecae geosynclinal block, 7, Semen Arecae material
Bucket, 8, Semen Arecae scraper plate, 9, driving shaft, 10, drive sprocket, 11, motor, 12, drive mechanism, 13, reductor, the 14, second frame,
15, blanking hopper, 16, longitudinal slide unit, 17, horizontal guide rail, 18, product letter stencil, 19, blanking plate, 20, section material frame, 21, aeroscopic plate,
22, support body is disposed, 23, pressure-bearing box body, 24, holding finger, 25, hollow pressing plate, 26, L-type pressing plate, 27, pneumatic-finger cylinder,
28, lateral cylinder, 29, longitudinal cylinder, 30, promote motor, 31, riser, 32, horizontal slide unit guide rail, 33, lifting motor peace
Dress seat, 34, order halogen valve, 35, order halogen valve installing plate, 36, screw rodb base, 37, ball screw, 38, screw mandrel slide block, 39, shaft coupling,
40, upright guide rail, 41, guide supporting seat, 42, L-type connecting plate, the 43, the 3rd frame.
Detailed description of the invention
As shown in Fig. 1-Figure 10, a kind of full-automatic areca brine-adding device of the present invention, including the Semen Arecae being arranged in the first frame 1
Hopper 7 and conveying mechanism, the slipway mechanism in the second frame 14, air supporting positioner, manipulator clamping device, motor control
Hoisting mechanism processed, order halogen device, drawing mechanism, the drawing mechanism in the 3rd frame 43 and PLC control system.
The conveying mechanism of the present invention includes driving motor 11, drive mechanism 12, reductor 13 and chain type conveyor belt, motor
12 by drive mechanism 13 to reductor 14, drives driving shaft 10 and drive sprocket 11 to start running, drive sprocket 11 drive from
Moving axis 3 and driven sprocket 4 move, thus drive chain conveying tape travel.
It is arranged on the width of Semen Arecae hopper 7 in the first frame 1 and the width of chain type conveyor belt matches, Semen Arecae hopper 7
Material mouth and chain type conveyor belt between leave the gap adapted with Semen Arecae height, it is ensured that open limit Semen Arecae and can smoothly enter defeated
Send mechanism.
On chain type conveyor belt, the mode of rectangular array is disposed with Semen Arecae geosynclinal block 6 (as shown in Figure 4), and Semen Arecae geosynclinal block 6 leads to
Cross bearing pin 5 connect and pass through on the carrier bar of the chain that briquetting 4 is fixedly mounted on chain type conveyor belt, Semen Arecae geosynclinal block 6 towards with
Conveyer belt moving direction is consistent, and the mid portion at chain type conveyor belt is provided with and makes single the Bin opening limit Semen Arecae entrance Semen Arecae geosynclinal block
Bulky scraper plate 8, the tail end of chain type conveyor belt is provided with blanking hopper 15.
The slipway mechanism controlling discontinuous feeding in second frame 14 is arranged on the lower section of blanking hopper 15, and it includes peace
It is contained in the horizontal guide rail 17 in the second frame 14, horizontal guide rail 17 is provided with longitudinal slide unit 16, longitudinal slide unit 16 by slide block
Being provided with product letter stencil 18 near one end of conveying mechanism, product letter stencil 18 has Semen Arecae notch, the size of Semen Arecae notch is adapted to
The overall dimension of Semen Arecae.On product letter stencil 18, Semen Arecae notch downward vertical horizontal guide rail direction is provided with two horizontal slide unit guide rails 32, and two
Spacing and the length of Semen Arecae notch between horizontal slide unit guide rail 32 adapt, and horizontal slide unit guide rail 32 is fixedly mounted by screw
On product letter stencil 18, the normal orientation at horizontal slide unit guide rail 18 has T-slot, is provided with slide block in T-slot, and blanking plate 19 passes through
Slide block is arranged on horizontal slide unit guide rail 18, and blanking plate 19 has the square hole corresponding with Semen Arecae notch, and lateral cylinder 28 is controlled
Blanking plate 19 transverse reciprocating processed moves.The other end of longitudinal slide unit 16 is provided with section material frame 20, step motor control hoisting mechanism,
Manipulator clamping device and the halogen of ordering device are arranged on section material frame, the middle part of section material frame 20 in the horizontal direction on connect
Longitudinal cylinder 29, longitudinal cylinder 29 is had to be fixedly mounted in the second frame 14.
Step motor control hoisting mechanism, including being vertically installed at mounting bracket lastblock riser 31, riser 31 is installed
Article two, upright guide rail 40, padded by guide supporting seat 41 between upright guide rail 40 and riser 31, logical on upright guide rail 40
Crossing two pieces of slide blocks and be provided with L-type connecting plate 42, be provided with ball screw 37 between two guide rails, ball screw 37 two ends are with two
Screw rodb base 36 is fixedly mounted on riser 31, is provided with screw mandrel slide block 38 on ball screw 37, and screw mandrel slide block 38 fixedly mounts
On L-type connecting plate 42, by shaft coupling 39, control L-type connecting plate is installed in the top vertical direction of ball screw 37 overall
Realize the lifting motor 30 promoted.
Manipulator clamping device is arranged on L-type connecting plate 42, including pneumatic-finger cylinder 27 and be arranged on pneumatic hands
Referring to two holding fingers 24 on cylinder, the distance between holding finger 24 can adjust according to the length of Semen Arecae, at pneumatic hands
Referring to that the side of cylinder 27 is provided with L-type pressing plate 26, L-type pressing plate 26 is provided with material mouth, on L-type pressing plate 26 by two bearing pins with
And two holddown springs connect type pressing plate 25 once.
Select halogen device to be fixedly mounted on section material frame 20 by ordering halogen valve installing plate 35, order halogen valve 34 including least one set,
Padded by ordering halogen valve gripper shoe ordering between halogen valve 34 and section material frame, halogen valve 34 of ordering exports and is connected to L-type pressing plate by sebific duct
On material mouth at.
Air supporting positioner is arranged in the second frame 14 by fixing base plate, and setting height(from bottom) is less than product letter stencil 18, including
Disposing support body 22, dispose to be provided with on support body 22 and multiple formed V-groove by two pieces of aeroscopic plates 21, the normal direction of each aeroscopic plate 21 is put down
Face is provided with venthole, and the normal direction bottom surface of aeroscopic plate 21 connects pressure-bearing box body 23, hollow and leading with described in pressure-bearing box body 23
Gas back constitutes pressure-bearing air cavity, and described pressure-bearing box body is connected with air pump by airway.
Drawing mechanism is arranged in the 3rd frame 43, and setting height(from bottom) is less than the first frame and the second frame, and middle reservation
Having predetermined difference in height, it is ensured that can carry out smoothly when system operates, it uses the form of horizontal conveying belt to realize, by step
Entering motor to drive, the horizontal length of whole drawing mechanism is adapted to the first frame and the second frame.
PLC control system controls the operation of whole system.
The work process of the full-automatic areca brine-adding device of the present invention is as follows: starting up, will partly cut open enucleation Semen Arecae and pour into
In hopper 8, the motor 11 being arranged in the first frame 1 starts running, and motor 11 is by drive mechanism 12 to reductor 13, then
Deceleration and the transmission of drive mechanism 12, driving shaft 9 and drive sprocket 10 by reductor 13 start running again, drive sprocket
10 drive driven shaft 2 and driven sprocket 3 to move, and connected by fixed pin shaft 5 and carrier bar is fixed briquetting 4 and is fixedly mounted on chain
Semen Arecae geosynclinal block 6 on carrier bar starts running in the horizontal direction, partly cut open Semen Arecae orderly fall in Semen Arecae geosynclinal block 6, do not fall into
The Semen Arecae that partly cuts open in Semen Arecae geosynclinal block 6 is cleared away in time being arranged on the Semen Arecae scraper plate 8 in the first frame 1 successively, it is ensured that Semen Arecae groove
The Semen Arecae that partly cuts open in block 6 only has individual particle all the time.
The Semen Arecae come by chain type conveyor belt conveying falls in blanking hopper 15 successively, the product word below blanking hopper 15
Having Semen Arecae notch on plate 18, product letter stencil 18 is fixedly mounted on longitudinal slide unit 16, and longitudinal slide unit 16 is being fixed on by slide block
On horizontal guide rail 17 in second frame 14, the blanking plate 19 being arranged on horizontal slide unit guide rail 32 controls Semen Arecae individual particle blanking
In the positioner of Semen Arecae, wherein blanking plate 19 is controlled it by lateral cylinder 28 and realizes transverse movement.
Semen Arecae is fallen in Semen Arecae air supporting positioner, and PLC controls air pump to be interrupted pressure-bearing box body 23 and aeroscopic plate 21
Ventilation, Semen Arecae realizes the location of Semen Arecae, the i.e. normal direction of Semen Arecae section upwards in positioner.After Semen Arecae realizes location,
PLC controls to be arranged on the longitudinal cylinder 29 in the second frame 14 and promote motor 30 to operate, when the folder in clamping device
Holding finger 24 to run to specify position, PLC controls pneumatic-finger cylinder 27 and opens holding finger 24, and promotes motor 30
Control L-type connecting plate 42 vertically to move down, make to be fixed on the L-type pressing plate 26 of pneumatic-finger cylinder 27 side and hollow pressing plate 25 to Bin
Bulky flattening, the holding finger 24 that then PLC controls in finger cylinder 27 clamps.
After holding action completes, PLC controls longitudinal cylinder 29 and lifting motor 30 operates, hoisting mechanism lifting,
Longitudinal cylinder 29 moves round about, and while clamping device operates, PLC control point halogen device carries out ordering halogen to Semen Arecae.
Ordering after halogen moved, PLC controls longitudinal cylinder 29 and promotes motor 30 and also arrive at appointment position, on hoisting mechanism
Lifting motor 30 controls L-type connecting plate 42 and moves down, and the holding finger 24 in finger cylinder 27 is opened, and Semen Arecae is placed to specify
Holding in Semen Arecae plate, then complete discharging action by drawing mechanism, next round action starts.
Above example is only to be described, the preferred embodiment of the present invention not to the spirit and scope of the present invention
It is defined.On the premise of without departing from design concept of the present invention, this area ordinary person make technical scheme
Various modification and improvement, protection scope of the present invention all should be dropped into.
Claims (7)
1. a full-automatic areca brine-adding device, it is characterised in that: include Semen Arecae hopper and the conveyer being arranged in the first frame
Structure, the slipway mechanism in the second frame, air supporting positioner, manipulator clamping device, step motor control hoisting mechanism, halogen of ordering
Device and PLC control system；
Described slipway mechanism is arranged on the tail end of conveying mechanism, including the horizontal guide rail being arranged in the second frame, horizontal guide rail
On by slide block longitudinal slide unit is installed, longitudinal slide unit is provided with product letter stencil near one end of conveying mechanism, and product letter stencil has
Semen Arecae notch, the size of Semen Arecae notch is adapted to the overall dimension of Semen Arecae, is provided with blanking plate below Semen Arecae notch, and blanking plate is by horizontal stroke
Its motion is controlled to cylinder；The other end of longitudinal slide unit is provided with section material frame, step motor control hoisting mechanism, manipulator clamping
Device and the halogen of ordering device are arranged on section material frame, the middle part of section material frame in the horizontal direction on connect have longitudinal cylinder,
Longitudinal cylinder is fixedly mounted in the second frame；
Described step motor control hoisting mechanism, including being vertically installed at mounting bracket lastblock riser, riser installs two
Upright guide rail, is provided with L-type connecting plate by two pieces of slide blocks on upright guide rail, is provided with ball screw between two guide rails,
Being provided with screw mandrel slide block on ball screw, screw mandrel slide block is fixedly mounted on L-type connecting plate, and ball screw is driven by motor
Dynamic；
Described manipulator clamping device is arranged on L-type connecting plate, including pneumatic-finger cylinder and be arranged on pneumatic-finger gas
Two holding fingers on cylinder, the distance between holding finger can adjust according to the length of Semen Arecae, in the side of finger cylinder
Being provided with L-type pressing plate, L-type pressing plate is provided with material mouth, and being connected by two bearing pins and two holddown springs on L-type pressing plate is had
One hollow pressing plate；
Described order halogen device and be fixedly mounted on section material frame by ordering halogen valve installing plate, order halogen valve including least one set, order halogen
At the material mouth that valve outlet port is connected on L-type pressing plate by sebific duct；
Described air supporting positioner is arranged in the second frame by fixing base plate, and setting height(from bottom) is less than product letter stencil, including disposing
Support body, disposes to be provided with on support body and multiple is formed V-groove by two pieces of aeroscopic plates, and the Normal plane of each aeroscopic plate is provided with gives vent to anger
Hole, the normal direction bottom surface of aeroscopic plate connects pressure-bearing box body, hollow and constitute pressure-bearing gas with the described aeroscopic plate back side in pressure-bearing box body
Chamber, described pressure-bearing box body is connected with air pump by airway；
Described PLC control system controls the operation of whole system.
2. a kind of full-automatic areca brine-adding device as claimed in claim 1, it is characterised in that: described conveying mechanism includes driving electricity
Machine, drive mechanism, reductor and chain type conveyor belt, on chain type conveyor belt, the mode of rectangular array is disposed with Semen Arecae groove
Block, Semen Arecae geosynclinal block is towards consistent with conveyer belt moving direction, and the tail end of chain type conveyor belt is provided with blanking hopper.
3. a kind of full-automatic areca brine-adding device as claimed in claim 2, it is characterised in that: described Semen Arecae geosynclinal block passes through bearing pin
On the carrier bar of the chain connected and be fixedly mounted on chain type conveyor belt by briquetting.
4. a kind of full-automatic areca brine-adding device as claimed in claim 2, it is characterised in that: at the mid portion of chain type conveyor belt
It is provided with and makes single the Semen Arecae scraper plate opening limit Semen Arecae entrance Semen Arecae geosynclinal block.
5. a kind of full-automatic areca brine-adding device as claimed in claim 2, it is characterised in that: width and the chain type of Semen Arecae hopper are defeated
The width sending band matches, and leaves, between material mouth and the chain type conveyor belt of Semen Arecae hopper, the gap adapted with Semen Arecae height, protects
Card is opened limit Semen Arecae and can be smoothly entered conveying mechanism.
6. a kind of full-automatic areca brine-adding device as claimed in claim 1, it is characterised in that: hang down below Semen Arecae notch on product letter stencil
Straight horizontal guide rail direction is provided with two horizontal slide unit guide rails, and blanking plate is arranged on horizontal slide unit guide rail by slide block, on blanking plate
Having the square hole corresponding with Semen Arecae notch, lateral cylinder controls the motion of blanking plate transverse reciprocating.
7. a kind of full-automatic areca brine-adding device as described in claim 1-6 is arbitrary, it is characterised in that: also include drawing mechanism,
Described drawing mechanism is arranged in the 3rd frame, and setting height(from bottom) is less than the first frame and the second frame, and it uses horizontal conveying belt
Form realize, by step motor drive, the horizontal length of whole drawing mechanism is adapted to the first frame and the second frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610782982.3A CN106262991B (en) | 2016-08-23 | 2016-08-23 | Full-automatic areca brine-adding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610782982.3A CN106262991B (en) | 2016-08-23 | 2016-08-23 | Full-automatic areca brine-adding device |
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| Publication Number | Publication Date |
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| CN106262991A true CN106262991A (en) | 2017-01-04 |
| CN106262991B CN106262991B (en) | 2018-06-01 |
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| CN201610782982.3A Active CN106262991B (en) | 2016-08-23 | 2016-08-23 | Full-automatic areca brine-adding device |
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| CN110353293A (en) * | 2019-08-01 | 2019-10-22 | 无锡汉塔科技有限公司 | Point material machine |
| CN112438415A (en) * | 2019-09-02 | 2021-03-05 | 惠州市三协精密有限公司 | Cavity entering method and system for preserved areca nuts and storage medium |
| CN112476602A (en) * | 2020-11-09 | 2021-03-12 | 湖南和畅(常德)食品科技有限公司 | Areca-nut air-floating positioning device |
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| Publication number | Publication date |
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| CN106262991B (en) | 2018-06-01 |
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