CN102730368A - Automatic feeder - Google Patents
Automatic feeder Download PDFInfo
- Publication number
- CN102730368A CN102730368A CN2012101960682A CN201210196068A CN102730368A CN 102730368 A CN102730368 A CN 102730368A CN 2012101960682 A CN2012101960682 A CN 2012101960682A CN 201210196068 A CN201210196068 A CN 201210196068A CN 102730368 A CN102730368 A CN 102730368A
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- feeding
- lifting
- chain
- frame
- speed reducer
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Abstract
The invention discloses an automatic feeder. The automatic feeder comprises a frame, and a storage hopper, a lifting mechanism and a feeding mechanism which are sequentially arranged on the frame, wherein the storage hopper is fixed on the front part of the frame, and one end of the bottom of the storage hopper, which is close to the lifting mechanism, slops down; the lifting mechanism comprises an oblique lifting chain and a lifting trough plate on the lifting chain, the lower part of the lifting chain is positioned below the lower end of the bottom of the storage hopper, and the lifting chain is in transmission connection with a lifting power mechanism; the feeding mechanism is positioned on a side lower part of the upper part of the lifting chain, and comprises a feeding frame, two feeding chains which are arranged in the feeding frame side by side at intervals, and a sliding plate which is arranged below the feeding chains; the feeding chains are perpendicular to the lifting chain; the two feeding chains are connected with each other through pushing shafts which are arranged between the two feeding chains at intervals; and the feeding chains are in transmission connection with a feeding power mechanism. The automatic feeder is simple in structure, can improve the production efficiency and reduce the labor intensity, is stable and reliable in performance and stable in feeding frequency, and can accurately control the workpiece heating temperature to ensure the product quality.
Description
Technical field
The invention belongs to the automatic charging equipment technical field, spring moulding automatic production lines in particularly a kind of and the railway track fastener system or the matching used self-propelled material transporter of manual spring manufacturing line.
Background technology
Railway construction needs a large amount of fastener systems, and fastener system comprises spring, and the quantity of spring reaches every kilometer 7000 nearly.At present, the spring production of China is to be thermoformed into the master, and spring bar half-blank is heated to be critical process, and the degree of uniformity of bar heating-up temperature has determined the height of product design.In the traditional mode of production process, all adopt the type of heating of artificial feeding, labor strength is big; The feeding frequency is unstable, and heating-up temperature is inhomogeneous, causes the heating of spring bar inhomogeneous easily; Then influence the output and quality of spring, even can have influence on the safe operation of railway line.
Summary of the invention
The invention provides a kind of simple in structure, can improve that spring production line automation level, production efficiency are high, labour intensity is low and the accurate stable self-propelled material transporter of feeding frequency.
For realizing above-mentioned purpose, technical scheme of the present invention is: self-propelled material transporter comprises the storage bin hopper, lift system and the feed mechanism that set gradually on frame and the frame; Said storage bin hopper is fixed on frame front, and the storage bin hopper bottom is downward-sloping near lift system one end; Said lift system comprises lifting chain that is obliquely installed and the lifting frid that promotes on the chain, and lifting chain bottom is positioned at the below of storage bin hopper bottom low side, promotes chain gear and is connected with the lifting actuating unit; Said feed mechanism is positioned at the side-lower that promotes chain top; Two the feeding chains that it comprises that spacing parallel arranging is provided with in the cradle, cradle and the slide plate of feeding chain below; The feeding chain is perpendicular with the lifting chain; Article two, link to each other through the pusher axle that is provided with at interval between the feeding chain, the feeding chain gear is connected with the feeding actuating unit.
Said frame tilts and is provided with the lift rail face, lift rail face and the last medial surface that promotes chain join
.
Said slide plate both sides are respectively equipped with support, and the two stands inboard is respectively equipped with connect material plate and striker plate, and the plate top that connects material bends towards the lifting frid.
Said frame bottom is provided with support, is supported for the bolt and the nut that are threaded.
Said lifting actuating unit is a cycloid speed reducer, and cycloid speed reducer is fixed on the frame outside; Said lifting chain is installed in and promotes drive sprocket and promote on the driven sprocket; The lifting drive sprocket is contained on the lifting imput shaft, the lifting driven sprocket is contained in and promotes on the driven shaft; Promote imput shaft and pass through bearing installation in the draw-in groove of upper rack; Promote the imput shaft end and be provided with the lifting drive wheel, promote drive wheel and cycloid speed reducer and be in transmission connection through promoting belt conveyor; Promote driven shaft through bearing seat and bearing installation thereof on frame.
Said feeding chain is installed on the feeding sprocket wheel at cradle two ends, and two feeding sprocket wheels are located at respectively on feeding imput shaft and the feeding driven shaft, and feeding imput shaft and feeding driven shaft are arranged on the cradle through bearing; The feeding actuating unit comprises braking motor and cycloid speed reducer, and cycloid speed reducer links to each other with the feeding imput shaft, and cycloid speed reducer and braking motor are in transmission connection through the feeding belt conveyor.
Said lifting imput shaft left end is provided with the floral disc wheel, and the frame inboard is provided with floral disc and takes turns corresponding feeding inductive switch; Said cradle right-hand member top is provided with discharging near switch, and discharging is corresponding with the pusher axle near switch.
Compared with prior art, advantage of the present invention is:
1, the present invention includes storage bin hopper, lift system and the feed mechanism that sets gradually on frame and the frame; Said storage bin hopper is fixed on frame front, and the storage bin hopper bottom is downward-sloping near lift system one end; Said lift system comprises lifting chain that is obliquely installed and the lifting frid that promotes on the chain, and lifting chain bottom is positioned at the below of storage bin hopper bottom low side, promotes chain gear and is connected with the lifting actuating unit; Said feed mechanism is positioned at the side-lower that promotes chain top, two the feeding chains that it comprises that spacing parallel arranging is provided with in cradle, the cradle and the slide plate of feeding chain below, and the feeding chain is with to promote chain perpendicular; Article two, link to each other through the pusher axle that is provided with at interval between the feeding chain, the feeding chain gear is connected with the feeding actuating unit, and it is simple in structure; Easy and simple to handle, make feeding, feeding in the spring production all realize automation, can improve the automatization level of spring manufacturing line; Can enhance productivity, reduce labour intensity, stable and reliable for performance; And the feeding frequency is accurate, stable, can accurately control the workpiece heating-up temperature in downstream, guarantees product design.
2, storage bin hopper is fixed on frame front, and the storage bin hopper bottom is downward-sloping near an end of lift system, and the bar in the storage bin hopper can complied with the dip plane and rolled downwards, is convenient to the lift system feeding, and storage bin hopper possesses the dual-use function of storing and feeding.
3, because the load of lifting chain is bigger, on frame, through the guide rail fixed mount lift rail face that is obliquely installed is installed, the lift rail face joins with the last medial surface that promotes chain, promotes chain and on the lift rail face, slides
,Lift rail plays a supportive role in the face of promoting chain, guarantees to promote the reliability service of chain.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A-A cutaway view among Fig. 1;
Fig. 3 is the left view of Fig. 2 mid frame and feeding actuating unit;
Fig. 4 is the enlarged diagram of feed mechanism among Fig. 1.
The specific embodiment
Like Fig. 1, Fig. 2, Fig. 3 and self-propelled material transporter shown in Figure 4; It comprises storage bin hopper 3, lift system and the feed mechanism that sets gradually on frame 1 and the frame 1; Be provided with support 2 in frame 1 bottom; Supporting 2 is bolt and the nut that is threaded, and can realize the height adjustment of frame 1 through regulating bolt and nut, makes the equipment work face be in horizontality all the time.Storage bin hopper 3 is fixed on frame 1 front portion, and storage bin hopper 3 bottoms are downward-sloping near an end of lift system, and the bar in the storage bin hopper 3 can complied with the dip plane and rolled downwards, is convenient to the lift system feeding, and storage bin hopper 3 possesses the dual-use function of storing and feeding.
Lift system comprises lifting chain 14 that is obliquely installed and the lifting frid 15 that promotes on the chain 14; In the draw-in groove 13 on frame 1 top, the imput shaft 11 of lifting is arranged through bearing installation; Promote lifting drive sprocket 12 is housed on the imput shaft 11, promote imput shaft 11 ends and be provided with lifting drive wheel 10; Middle and lower part in frame 1 is equipped with lifting driven shaft 6 through bearing seat 4 and bearing 5 thereof; Promote driven shaft 6 and be provided with lifting driven sprocket 7; Promote chain 14 and be installed in lifting drive sprocket 12 and promote on the driven sprocket 7, promote chain 14 bottoms and be positioned at storage bin hopper 3 right-hand members below.Promoting actuating unit is cycloid speed reducer 8, and cycloid speed reducer 8 is fixed on frame 1 outside, promotes drive wheel 10 and is in transmission connection through promoting belt conveyor 9 with cycloid speed reducer 8.Because it is bigger to promote the load of chain 14, on frame 1, through guide rail fixed mount 17 the lift rail face 16 that is obliquely installed is installed, lift rail face 16 joins with the last medial surface that promotes chain 14, promotes chain 14 and on lift rail face 16, slides
,16 pairs of lifting chains 14 of lift rail face play a supportive role.Lift system has the function of material feeding and discharging, and the discharging frequency stabilization is adjustable.
Feed mechanism is positioned at the side-lower that promotes chain 14 tops; Two the feeding chains 22 that it comprises that spacing parallel arrangings are provided with in the cradle 20, cradle 20 and the slide plate 31 of feeding chain 22 belows; Feeding chain 22 is perpendicular with lifting chain 14, links to each other through the pusher axle 26 that is provided with at interval between two feeding chains 22.Be respectively equipped with support 33 in slide plate 31 both sides, two stands 33 inboards are respectively equipped with connect material plate 18 and striker plate 19, connect material plate 18 and striker plate 19 lower ends between two feeding chains 22 and be higher than pusher axle 26, and plate 18 tops that connect material bend towards and promote frid 15.Be provided with feeding imput shaft 24 and feeding driven shaft 25 at cradle 20 two ends through bearing, be equipped with 32, two feeding chains 22 of two feeding sprocket wheels on feeding imput shaft 24 and the feeding driven shaft 25 and be installed on the feeding sprocket wheel 32.The feeding actuating unit comprises braking motor 21 and cycloid speed reducer 27, and cycloid speed reducer 27 links to each other with feeding imput shaft 24, and cycloid speed reducer 27 is in transmission connection through feeding belt conveyor 23 with braking motor 21.Feed mechanism has regularly feeding function, and the feeding frequency is determined by lift system.
Be provided with floral disc wheel 28 at lifting imput shaft 11 left ends, frame 1 inboard is provided with floral disc and takes turns 28 corresponding feeding inductive switches 29.Be provided with discharging near switch 30 on the right-hand member top of cradle 20, discharging is corresponding and be higher than pusher axle 26 near switch 30 and pusher axle 26.Floral disc wheel 28 forms certain action logic relation with feeding inductive switch 29, discharging near switch 30 and pusher axle 26; Floral disc wheel 28 is responded to once with feeding inductive switch 29; Induced signal is transferred to feed mechanism, and the feed mechanism stepping once promptly realizes a feeding.In addition; With feeding inductive switch 29 and in addition manipulator signal, intermediate frequency furnace signal, the stock stop signal of discharging near switch 30 signal corrections couplet; If feeding inductive switch 29 has arbitrary spurious signal to be transferred to self-propelled material transporter with discharging near switch 30, self-propelled material transporter will cut off the power supply automatically and realize the self-protection function.
In this embodiment; Pusher axle 26 is spaced apart 600mm; The feeding frequency is that 6 ~ 20 times/minute, the length of bar 34 are that the diameter of 300 ~ 600mm, bar 34 is the nonstraightness≤4mm of 13 ~ 20mm, bar 34, and the volume of storage bin hopper 3 is 500, and the hoisting depth that promotes chain 14 is 1300mm.
Use of the present invention is: spring bar 34 is placed in the storage bin hopper 3, and bar 34 promotes in the frid 15 along being slipped to automatically at the bottom of the bucket of storage bin hopper 3, all can take away a bar 34 when rising with each the lifting frid 15 that promotes chain 14 rotations; After promoting frid 15 and being with bar 34 to move to the top to cross vertex; Bar 34 is from promoting in the frid 15; And in the directional tagging entering cradle 20 of connect material plate 18 and striker plate 19; The gear teeth of floral disc wheel 28 and feeding simultaneously responded to once near switch 29, and the induced signal that sends drives cycloid speed reducer 27 operations; The bar 34 that gets into cradle 20 drops on the slide plate 31, and cycloid speed reducer 27 drives feeding chain 22 and rotates, and through pusher axle 26 bar 34 is released cradle 20 in feeding chain 22 operational processs, gets in the intermediate frequency furnace; When bar 34 was released by pusher axle 26, pusher axle 26 sent induced signal with discharging near switch 30 inductions, and this signal is sent to cycloid speed reducer 27, makes cycloid speed reducer 27 out of service.
The present invention both can with the supporting use of spring moulding automatic production lines in the railway track fastener system, can be used for traditional hand spring manufacturing line again.During with the supporting use of spring moulding automatic production lines, when the signal that transmits when intermediate frequency furnace, manipulator and stock stop was all errorless, cycloid speed reducer 8 can start, if having one signal is wrong then start button cycloid speed reducer 8 is invalid; If in the course of the work, intermediate frequency furnace, manipulator or stock stop have an error of transmission signal, cycloid speed reducer 8 automatic emergency stops.
Be not limited to above-mentioned embodiment, the present invention can set up the Frequency Drive system, with adjustment feeding frequency; On lift system and the feed mechanism overload protection can also be set.
Claims (7)
1. a self-propelled material transporter is characterized in that: comprise the storage bin hopper, lift system and the feed mechanism that set gradually on frame and the frame; Said storage bin hopper is fixed on frame front, and the storage bin hopper bottom is downward-sloping near lift system one end; Said lift system comprises lifting chain that is obliquely installed and the lifting frid that promotes on the chain, and lifting chain bottom is positioned at the below of storage bin hopper bottom low side, promotes chain gear and is connected with the lifting actuating unit; Said feed mechanism is positioned at the side-lower that promotes chain top; Two the feeding chains that it comprises that spacing parallel arranging is provided with in the cradle, cradle and the slide plate of feeding chain below; The feeding chain is perpendicular with the lifting chain; Article two, link to each other through the pusher axle that is provided with at interval between the feeding chain, the feeding chain gear is connected with the feeding actuating unit.
2. self-propelled material transporter as claimed in claim 1 is characterized in that: said frame tilts and is provided with the lift rail face, lift rail face and the last medial surface that promotes chain join
.
3. self-propelled material transporter as claimed in claim 2 is characterized in that: said slide plate both sides are respectively equipped with support, and the two stands inboard is respectively equipped with connect material plate and striker plate, and the plate top that connects material bends towards the lifting frid.
4. self-propelled material transporter as claimed in claim 3 is characterized in that: said frame bottom is provided with support, is supported for the bolt and the nut that are threaded.
5. like the arbitrary described self-propelled material transporter of claim 1-4, it is characterized in that: said lifting actuating unit is a cycloid speed reducer, and cycloid speed reducer is fixed on the frame outside; Said lifting chain is installed in and promotes drive sprocket and promote on the driven sprocket; The lifting drive sprocket is contained on the lifting imput shaft, the lifting driven sprocket is contained in and promotes on the driven shaft; Promote imput shaft and pass through bearing installation in the draw-in groove of upper rack; Promote the imput shaft end and be provided with the lifting drive wheel, promote drive wheel and cycloid speed reducer and be in transmission connection through promoting belt conveyor; Promote driven shaft through bearing seat and bearing installation thereof on frame.
6. self-propelled material transporter as claimed in claim 5; It is characterized in that: said feeding chain is installed on the feeding sprocket wheel at cradle two ends; Two feeding sprocket wheels are located at respectively on feeding imput shaft and the feeding driven shaft, and feeding imput shaft and feeding driven shaft are arranged on the cradle through bearing; The feeding actuating unit comprises braking motor and cycloid speed reducer, and cycloid speed reducer links to each other with the feeding imput shaft, and cycloid speed reducer and braking motor are in transmission connection through the feeding belt conveyor.
7. self-propelled material transporter as claimed in claim 6 is characterized in that: said lifting imput shaft left end is provided with the floral disc wheel, and the frame inboard is provided with floral disc and takes turns corresponding feeding inductive switch; Said cradle right-hand member top is provided with discharging near switch, and discharging is corresponding with the pusher axle near switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101960682A CN102730368A (en) | 2012-06-14 | 2012-06-14 | Automatic feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101960682A CN102730368A (en) | 2012-06-14 | 2012-06-14 | Automatic feeder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102730368A true CN102730368A (en) | 2012-10-17 |
Family
ID=46986806
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101960682A Pending CN102730368A (en) | 2012-06-14 | 2012-06-14 | Automatic feeder |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103165359A (en) * | 2013-03-26 | 2013-06-19 | 江苏省勇仕照明有限公司 | Straight pipe tube automatic powder-removing machine |
| CN105290153A (en) * | 2015-11-23 | 2016-02-03 | 苏州富瑞合金科技股份有限公司 | Copper ingot feeding device |
| CN105501819A (en) * | 2015-12-08 | 2016-04-20 | 蔡卓丽 | Agricultural processing conveyer |
| CN107284983A (en) * | 2017-06-20 | 2017-10-24 | 江苏迎燕紧固系统科技有限公司 | A kind of tube stock loading device |
| CN107934483A (en) * | 2017-12-29 | 2018-04-20 | 宁波中亿自动化装备有限公司 | roller bearing feeding device and feeding device |
| CN108217069A (en) * | 2017-12-29 | 2018-06-29 | 明光市海春米业有限公司 | A kind of anti-spreading elevator automatically controlled |
| CN108910486A (en) * | 2018-07-25 | 2018-11-30 | 东莞市芯天下智能化设备有限公司 | Fully automatic feeding system |
| CN110436173A (en) * | 2019-08-14 | 2019-11-12 | 中原利达铁路轨道技术发展有限公司 | A kind of linkage supply formula railway spike conveying equipment |
| CN114313901A (en) * | 2022-01-11 | 2022-04-12 | 东莞市逸昊金属材料科技有限公司 | Spherical material feeding equipment |
| TWI819940B (en) * | 2022-12-30 | 2023-10-21 | 陳逢霖 | Feeder |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103165359A (en) * | 2013-03-26 | 2013-06-19 | 江苏省勇仕照明有限公司 | Straight pipe tube automatic powder-removing machine |
| CN103165359B (en) * | 2013-03-26 | 2015-08-12 | 江苏省电力公司淮安供电公司 | The automatic chalk dust removal machine of straight tube fluorescent tube |
| CN105290153A (en) * | 2015-11-23 | 2016-02-03 | 苏州富瑞合金科技股份有限公司 | Copper ingot feeding device |
| CN105501819A (en) * | 2015-12-08 | 2016-04-20 | 蔡卓丽 | Agricultural processing conveyer |
| CN107284983A (en) * | 2017-06-20 | 2017-10-24 | 江苏迎燕紧固系统科技有限公司 | A kind of tube stock loading device |
| CN107934483A (en) * | 2017-12-29 | 2018-04-20 | 宁波中亿自动化装备有限公司 | roller bearing feeding device and feeding device |
| CN108217069A (en) * | 2017-12-29 | 2018-06-29 | 明光市海春米业有限公司 | A kind of anti-spreading elevator automatically controlled |
| CN108217069B (en) * | 2017-12-29 | 2020-05-15 | 明光市海春米业有限公司 | Automatic control prevent spilling material lifting machine |
| CN108910486A (en) * | 2018-07-25 | 2018-11-30 | 东莞市芯天下智能化设备有限公司 | Fully automatic feeding system |
| CN110436173A (en) * | 2019-08-14 | 2019-11-12 | 中原利达铁路轨道技术发展有限公司 | A kind of linkage supply formula railway spike conveying equipment |
| CN114313901A (en) * | 2022-01-11 | 2022-04-12 | 东莞市逸昊金属材料科技有限公司 | Spherical material feeding equipment |
| TWI819940B (en) * | 2022-12-30 | 2023-10-21 | 陳逢霖 | Feeder |
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Application publication date: 20121017 |