CN206842296U - A kind of lightweight staged conveyer - Google Patents

A kind of lightweight staged conveyer Download PDF

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Publication number
CN206842296U
CN206842296U CN201720666846.8U CN201720666846U CN206842296U CN 206842296 U CN206842296 U CN 206842296U CN 201720666846 U CN201720666846 U CN 201720666846U CN 206842296 U CN206842296 U CN 206842296U
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frame
conveying
lubricating substance
swing arm
bolt
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CN201720666846.8U
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陈显国
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WENZHOU SCREW MANUFACTURING Co Ltd
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WENZHOU SCREW MANUFACTURING Co Ltd
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Abstract

A kind of lightweight staged conveyer is the utility model is related to, including:Frame, swing arm conveying road, the ladder lifter parallel with swing arm material road is set in frame, the bottom of frame sets the power unit for driving swing arm material road and the motion of ladder lifter, swing arm conveying road includes forming two parallel slip conveying plates of lubricating substance groove, lubricating substance groove one end is fixedly connected with two pieces of slip conveying plates with material road width adjustor, in discharge end, one piece is slided conveying plate and is directly connected by hinge with frame, another piece is slided conveying plate and is connected by hinge with L-shaped frame, and L-shaped frame is fixedly connected by bolt with frame.The utility model employs the mode for taking separation hinge axis, solve the problems, such as to be combined with each other between two pieces of slip conveying plates, the width of lifter plate is subtracted 1/3rd simultaneously, reduce the weight of moving component, the motor power (output) of these movable parts of drive is set to be reduced to less than several kilowatts, material resources are not only saved, also save the energy, realize energy-saving and emission-reduction.

Description

A kind of lightweight staged conveyer
Technical field
The utility model is related to a kind of lightweight staged conveyer, be a kind of machining equipment, be one kind in machinery The conveying equipment special of bolt or stud blank is conveyed in process.
Background technology
Most of machining equipment all experienced the history of last 100 yearses, develop very ripe, with regard to simple mechanical Aspect, even very small improvement, all seem very difficult.But enter mechanical field with electronic equipment, promoted machine Tool equipment becomes control-kind of drive as electromechanical integration from simple mechanical transmission, and the improvement of plant equipment achieves length The progress of foot.In recent years, with entire society to environmental protection and energy-conservation attention, light-weighted requirement is proposed to plant equipment, The weight of sports apparatus is reduced, reduces the power of power-equipment, energy utilization rate is improved, realizes environment-friendly target.Tradition Staged conveyer also had the history of last 100 yearses, finalize the design almost, swing arm conveying road therein generally with two pieces The steel plate of area equation, interfixed and formed with a plurality of king-bolt, weight reaches tens of kilograms.It is same with swing arm conveying road Wide ladder lifter has 2-4 block lifter plates, and the area of these lifter plates is more bigger than conveying road, and its weight reaches up to a hundred kilograms. The knockout rod therewith swung, and its belt pulley and electricity that driving knockout rod rotates are additionally provided with swing arm conveying road simultaneously Motivation.Knockout rod and its additional facility also have tens kilograms of weight.So swing arm conveying road and knockout rod and lifting Plate, these movable parts add up, and weight is quite big, and the motor power (output) for driving these movable parts to move must be larger, The smooth motion of these moving components can be made, reach the purpose of conveying.
The content of the invention
In order to overcome problem of the prior art, the utility model proposes a kind of lightweight staged conveyer.Described Conveyer lightweight swing arm conveying road and lifter plate, the weight of moving component is reduced, make drive these movable parts fortune Dynamic motor power (output) reduces several times.
What the purpose of this utility model was realized in:A kind of lightweight staged conveyer, including:Frame, it is described Upper rack part is connected by hinge with swing arm conveying road, and the top of the frame and middle part setting are parallel with swing arm material road Ladder lifter, the bottom of the frame sets the power unit for driving swing arm material road and the motion of ladder lifter, described Swing arm conveying road include form lubricating substance groove two parallel slip conveying plates, described lubricating substance groove one end with material road width adjust Section device is fixedly connected with two pieces of slip conveying plates, and the other end of lubricating substance groove is discharge end, in the discharge end, one piece of slip conveying plate Directly it is connected by hinge with frame, another piece is slided conveying plate and be connected by hinge with L-shaped frame, and the L-shaped frame passes through bolt It is fixedly connected with frame.
Further, described material road width adjustor includes:The hollow bolt being threadedly coupled with one piece of slip conveying plate, Described hollow bolt is centrally disposed to be threadedly coupled regulating bolt, described regulating bolt and regulation with another piece of slip conveying plate Large and small locking nut is respectively equipped with bolt.
Further, the bolt hole that described L-shaped frame is connected with frame is the elongated hole for adjusting material road width.
Further, dnockout disk is set close to the position of discharge end in described lubricating substance groove, described dnockout disk is in Idle wheel is driven by rack-mounted dnockout motor, in the rotation axis of described intermediary wheel and the swing hinge of lubricating substance groove Heart axis collinear.
Further, about the three of described ladder lifter and swing arm conveying road parallel direction top discharge end side / mono- for fixed outer incline charging conduit, remaining is about 2/3rds by the tilted fixation conveying plate in several piece top and each The lifting conveying plate that block is fixed between conveying plate is formed, and the top of described lifting conveying plate is tilted.
Further, described lifting conveying plate is connected by rolling guide and crossbeam with frame.
Further, described lubricating substance groove and lifter plate are divided into two motion parts according to the size of driving force, described Two motion parts are connected by crank and rocker mechanism with the power unit being made up of motor and decelerator respectively.
Beneficial effect is caused by the utility model:The utility model employs the mode for taking separation hinge axis, solution The problem of being be combined with each other between two pieces of slip conveying plates of having determined, while the width of lifter plate is subtracted 1/3rd, reduce fortune The weight of dynamic component.Light-weighted result, make structure simpler, light and handy, make the motor power (output) of these movable parts of drive Several times are reduced, material resources is not only saved, also saves the energy, realize energy-saving and emission-reduction.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of conveyer described in embodiment one of the present utility model;
Fig. 2 is embodiment one of the present utility model, the structural representation of three conveyers, is that the A in Fig. 1 is put to part Big figure;
Fig. 3 is the material road width adjustor structural representation described in embodiment two of the present utility model;
Fig. 4 is the structural representation of the dnockout disk described in the utility model embodiment four;
Fig. 5 is the structural representation of the ladder lifter described in the utility model embodiment five;
The structural representation of ladder lifter described in Fig. 6 the utility model embodiments five, it is the B-B profiles in Fig. 5;
The structural representation of ladder lifter described in Fig. 7 the utility model embodiments five, it is the C-C profiles in Fig. 5;
The guide rail and beam structure schematic diagram of ladder lifter described in Fig. 8 the utility model embodiments six;
The slider-crank mechanism structural representation of power unit described in Fig. 9 the utility model embodiments seven.
Embodiment
Embodiment one:
The present embodiment is a kind of lightweight staged conveyer, as shown in Figure 1, 2.The present embodiment includes:Frame 1, it is described Upper rack be connected by hinge 2 with swing arm conveying road 3, the top of the frame and middle part set and put down with swing arm material road Capable ladder lifter 4, the bottom of the frame set the power unit 5 for driving swing arm material road and the motion of ladder lifter, Described swing arm conveying road includes forming two parallel slip conveying plates 301,302 of lubricating substance groove, sees Fig. 1, the lubricating substance Groove one end material road width adjustor 303 is fixedly connected with two pieces of slip conveying plates, and the other end of lubricating substance groove is discharge end 304, The discharge end, one piece is slided conveying plate and is directly connected by hinge with frame, and another piece is slided conveying plate and pass through hinge and L-shaped Frame 305 is connected, and the L-shaped frame is fixedly connected by bolt with frame, sees Fig. 2.Wherein, the hinge axis of rotation being connected with lubricating substance groove Including two parts, a part of rotary shaft 201 is directly connected with frame, and another part rotary shaft 202 is connected by L-shaped frame, and L-shaped Frame is connected with frame again.
The general principle of the present embodiment is to lift the tilted of flitch top by ladder lifter, with fixed flitch Cooperation, make long rod workpiece(It is represented by dashed line in Fig. 1)Constantly lifting, until falling into swing arm material road, works as swing arm When material road is lifted, make the workpiece slide in material road, into processing stations.Traditional lubricating substance groove is slided using two block size identicals Conveying plate, to allow to must be over the length of workpiece by lubricating substance groove, the level height of two pieces of slip conveying plates compared with machining long workpieces, and In the bolt of the peripheral hardware combination two boards of Workpiece length, it can just pass through machining long workpieces.What is more important, lubricating substance groove are spacious Mouthful, that is, be that the discharge end of lubricating substance groove can not set the bolt with reference to two boards.Therefore, to make machining long workpieces by lubricating substance groove, If directly combining two pieces of slip conveying plates with bolt, the area of two boards must be sufficiently large, could pass through larger stock Workpiece.
The present embodiment the analysis found that, as lubricating substance groove, use the part of two strips, you can to solve workpiece cunning The problem of dynamic, key are two as be combineding with each other between the part of slideway, and be combineding with each other between strip part is worked as It is so that both ends combination is most simple, but problem is, and since being lubricating substance groove, it must be open to have one end, and workpiece could be from lubricating substance Skidded off in groove.It is crucial to have found this, the present embodiment slides one piece in conveying plate by two pieces and is reduced into strip(In order to control The flow direction of workpiece, another piece can not change small, or it is a block length stripe board to change small, but need to be further added by one piece specially and ladder Lifter combines the big plate of control workpiece flow direction), two boards are directly combined, are fixed by one end of closing with bolt, key Open one end then take the fixed mode of separation.Due to swing arm material road, it is necessary to there is the hinge that can swing whole material road Hinge axis is divided into two parts by chain, the present embodiment, and a part of hinge axis is directly fixed with frame, and another part hinge axis passes through one Individual support is connected with frame again.Workpiece can skid off hopper at the separation of hinge axis, and the hinge axis separated by support with Combination between frame, the track restrained of whole conveying road is formd with the bolt of two pieces of conveying plate blind ends.So, this implementation Example on the premise of Integral swinging is not influenceed, cleverly solves two block length bar shaped parts one using the mode for separating hinge axis The problem that be combined with each other of end opening.
Slip conveying plate by improvement and design, one piece to coordinate ladder lifter, also keeps original size, another piece Strip is then changed to, the bolt with reference to two pieces of slip conveying plates is i.e. enough only in the blind end setting two of material road, is opening wide End then forms the constraint combined using the hinge axis disconnected, and such design makes whole swing part very light and handy.With tradition Design compare, bolt fixed first greatly reduces.In traditional design, because the area of two plates is larger, to maintain Slit between two boards(The material road that workpiece slides wherein), two boards must have enough intensity to maintain its smooth, it is impossible to Bending, must be enough with reference to the stud of two boards(Generally into arranging in length and breadth, to maintain the stable slit between two boards), base Bolt is all arranged in sheet at the edge of plate.In traditional design, two pieces are slided often arrangement more than ten in length and breadth between conveying plate Bolt.To arrange this more than ten bolts, the area of two pieces of slip conveying plates is increased, and slides conveying plate usually using more than ten millis The thick steel plate of rice, one block of plate typically have tens of kilogram weights, and some is even up to up to a hundred kilograms, slab as two pieces, added Tens of bolts, whole swing arm are general all quite heavy.So heavy swing arm is driven to swing, and the motion of ladder lifter, one As need very powerful motor, this is for an auxiliary equipment, strictly larger burden.
This mode for disconnecting hinge axis of rotation, it is also an advantage that:Thinner rotary shaft can be used.Traditional swing arm The hinge axis of rotation that formula conveying road uses is single-ended cantilevered support, for two pieces of conveying plates that supported weight is larger, the rotation of hinge Rotating shaft must be very sturdy, and intensity must be sufficiently large.Although the rotary shaft and cantilevered branch of the disconnection that the present embodiment uses Support, but both sides are supported on, the stress of axle is greatly reduced, the less rotary shaft of diameter can be used, this is the present embodiment in ring Protect and energy-conservation in terms of another advantage.Therefore, the present embodiment can be applied in the chute with collet, you can not having to apply Have in the conveying of stud or screw rod of bolt head, the thinner hinge axis of rotation of use, can equally obtain the effect of environmental protection and energy-conservation Fruit.
The key part for separating hinge axis of rotation in the present embodiment:L-type support, simply " one is perpendicular " can also it prop up The bearing block of rotary shaft is supportted, the vertical portion simply extended downwardly below, without turning round, low " one is horizontal ", i.e., is connected with frame The crossbeam connect can be not provided with.Its scheme solved is one lateral projection of setting in frame, and the vertical portion of support is with dashing forward Rise crossbeam with reference to and solve.The opening of a U-shaped is even directly designed in frame, the hinge axis of separation is separately mounted to In " vertical arm " of U-shaped breach both sides, can equally solve the problems, such as material mouth outlet.
The fixing bolt of conveying road blind end be able to should be adjusted, using between two pieces of slip conveying plates of bolt regulation Distance, to adapt to the workpiece of various different-diameters.The present embodiment employs the material road width adjustor being mainly made up of bolt, Adjust the distance between two boards.
The distance between two pieces of slip conveying plates of adjustment also need to the distance between hinge axis of two separation of adjustment.Adjustment Various distances can be realized in the combination of L bracket and frame.
Ladder lifter described in the present embodiment, there is plurality of plates composition in traditional design, it is possibility to have larger light weight Change leeway.
Described power unit can be made up of the crank rocker and slider-crank mechanism of motor and decelerator drive. It can also be the reciprocator by air pressure or hydraulic-driven.
To allow workpiece smoothly to install material stirring disc in material road into material road.Material stirring disc is driven by single motor, Or use pneumatic, hydraulic-driven.
Embodiment two:
The present embodiment is the improvement of embodiment one, is the refinement of the material road width adjustor of embodiment one.Described in the present embodiment Material road width adjustor include:The hollow bolt 3031 that is threadedly coupled of conveying plate is slided with one piece, in described hollow bolt The heart is set is threadedly coupled regulating bolt 3032 with another piece of slip conveying plate, is set respectively in described regulating bolt and regulating bolt There is large and small locking nut 3033,3034, as shown in Figure 3.
The present embodiment by hollow bolt and the collective effect of regulating bolt, adjust two pieces slide between conveying plates away from From, and fixed the bolt after adjustment by two locking nuts.The distance between two pieces of slip conveying plates of adjustment, really exist The width of lubricating substance groove is adjusted, enters lubricating substance groove to adapt to the workpiece of various diameters.Two pieces of slip the distance between conveying plates except Outside the control of material road width adjustor, also controlled by L-shaped frame.
Embodiment three:
The present embodiment is the improvement of above-described embodiment, is refinement of the above-described embodiment on L-shaped frame.Described in the present embodiment The bolt hole that L-shaped frame is connected with frame is the elongated hole 3051 for adjusting material road width, as shown in Figure 2.
Distances of the present embodiment between two pieces of slip conveying plates are adjusted by the way of elongated hole is opened on L-shaped frame.Elongated hole is put The wide constraint of L-shaped frame in the horizontal direction, drives and supports that sliding conveying plate moves horizontally, and is slided with two pieces of control between conveying plates Distance, that is, change lubricating substance groove width, enter lubricating substance groove to adapt to the workpiece of different-diameter.Two pieces slide conveying plate it Between distance in addition to the control of L-shaped frame, also by material road width adjustor control.
Example IV:
The present embodiment is the improvement of above-described embodiment, is refinement of the above-described embodiment on lubricating substance groove discharge end.This implementation Example sets dnockout disk 501 in described lubricating substance groove close to the position of discharge end, and described dnockout disk is by intermediary wheel 502 by installing Dnockout motor 503 in frame drives, the central axis of the rotation axis of described intermediary wheel and the swing hinge of lubricating substance groove Collinearly, as shown in Figure 4.
The effect of dnockout disk is the workpiece for promoting not enter correctly into lubricating substance groove, into lubricating substance groove or is rejected.Tradition Staged conveyer also have a dnockout disk, but the driving force motor of dnockout disk is arranged on swing arm conveying road, so dnockout disk Normal system all moves with lubricating substance groove, and this undoubtedly adds the consumption of energy.For lightweight lubricating substance groove, the present embodiment is by dnockout disk Driving force motor moved on to from lubricating substance groove in frame, reduce the weight of moving component, decrease powered motion portion naturally Power required for part, plays a role in energy saving.
Embodiment five:
The present embodiment is the improvement of above-described embodiment, is refinement of the above-described embodiment on ladder lifter.The present embodiment It is the outer of fixation about 1/3rd of described ladder lifter and swing arm conveying road parallel direction top discharge end side Inclined blanking slope 401, as shown in Figure 5,6, remaining is about 2/3rds by the tilted He of fixation conveying plate 402 in several piece top Lifting conveying plate 403 between each piece of fixed conveying plate is formed, as shown in fig. 7, the top of described lifting conveying plate is introversion Tiltedly, it is charging tray 404 below described blanking slope.
The present embodiment is the improvement by being carried out on the basis of observation.In real work, because lubricating substance groove is approaching The position of material mouth sets dnockout disk, and staged lifter is having to vacate the length for being longer than feeding workpiece close to discharging opening one end Position give do not enter into lubricating substance groove workpiece fall after rise.Set therefore, the present embodiment has carried out lightweight to the conveying plate of lifter Meter, lifting conveying plate is cut about 1/3rd(Depending on feeding Workpiece length), replaced with fixed blanking slope, so The weight of the lifting conveying plate of motion has subtracted 1/3rd, light-weighted result, driving is lifted the motor work(of conveying plate Rate reduces 1/3rd.It should be noted that:The length on blanking slope is 1/3rd of whole lubricating substance slot length, in other words / 3rd of whole charging tray length.This length should determine that is, the length of workpiece determines according to real use state, it is impossible to It fully according to 1/3rd this ratios, can both be longer than 1/3rd, 1/3rd can also be shorter than.
Embodiment six:
The present embodiment is the improvement of above-described embodiment, is refinement of the above-described embodiment on lifting conveying plate.The present embodiment Described lifting conveying plate is connected by rolling guide 405 and crossbeam 101 with frame, as shown in Figure 8.
The present embodiment is the measure of another energy-saving and emission-reduction.The present embodiment replaces traditional rail plate to make with rolling guide The motion of lifting conveying plate is slimmer and more graceful, can so reduce the motor power (output) of driving lifter plate.
Embodiment seven:
The present embodiment is the improvement of above-described embodiment, is refinement of the above-described embodiment on power unit.The present embodiment institute The lubricating substance groove and lifter plate stated are divided into two motion parts according to the size of driving force, and described two motion parts pass through respectively Slider-crank mechanism 501 is connected with the power unit being made up of motor 502 and decelerator 503, two motion parts of driving Crank differs 180 degree, as shown in Figure 9.
The moving component of whole staged conveyer includes a lubricating substance groove and several pieces of lifter plates.Traditional staged conveying The lubricating substance groove of machine and all pieces of lifter plates are together lifted and declined.The present embodiment notices that lifter plate is not necessarily intended to and each piece Lifter plate is lifted and declined simultaneously, and lifter plate is also not necessarily to together rise and decline.Therefore, the present embodiment is according to driving The size of power, all moving components are divided into two parts, as Fig. 9 is shown, one piece of lifter plate and lubricating substance groove are combined, made For a motion parts, two pieces of lifter plates are combined as another motion parts in addition, and the two motion parts use crank respectively Slide block mechanism is driven, and the crank for driving the two motion parts is set by 180 degree, so, two-part during exercise Driving force can be balanced mutually, so cleverly reduce the power of motor, reduce the drive of drive motor again Dynamic power.
The staged conveyer of actual design, put down by lightweight lubricating substance groove, dnockout disk, lifter plate, and using mutual The slider-crank mechanism of weighing apparatus, greatly reduce the driving power of whole conveyer, driving electricity of the practical application from typical high power Machine, 90% is reduced, a whole set of conveying moving component just can be easily driven using fractional electric motor, reached lightweight, section The effect of energy emission reduction.
It is finally it should be noted that only unrestricted to illustrate the technical solution of the utility model above, although with reference to compared with The utility model is described in detail good arrangement, it will be understood by those within the art that, can be to this reality With new technical scheme(Such as the form of lubricating substance groove, type of drive, form of lifter etc.)Modify or equally replace Change, without departing from the spirit and scope of technical solutions of the utility model.

Claims (7)

1. a kind of lightweight staged conveyer, including:Frame, described upper rack are connected by hinge and swing arm conveying road Connect, the top of the frame and middle part set the ladder lifter parallel with swing arm material road, and the bottom of the frame sets band The arm-type material road of movable pendulum and the power unit of ladder lifter motion, it is characterised in that described swing arm conveying road includes forming Two parallel slip conveying plates of lubricating substance groove, it is defeated that described lubricating substance groove one end with material road width adjustor is fixedly connected with two pieces of slips Flitch, the other end of lubricating substance groove is discharge end, and in the discharge end, one piece is slided conveying plate and directly connected by hinge with frame Connect, another piece is slided conveying plate and be connected by hinge with L-shaped frame, and the L-shaped frame is fixedly connected by bolt with frame.
2. conveyer according to claim 1, it is characterised in that described material road width adjustor includes:With one piece of cunning The hollow bolt of dynamic conveying plate threaded connection, described hollow bolt is centrally disposed to be threadedly coupled tune with another piece of slip conveying plate Bolt is saved, large and small locking nut is respectively equipped with described regulating bolt and regulating bolt.
3. conveyer according to claim 2, it is characterised in that the bolt hole that described L-shaped frame is connected with frame is to use In the elongated hole of regulation material road width.
4. conveyer according to claim 3, it is characterised in that set in described lubricating substance groove close to the position of discharge end Dnockout disk, described dnockout disk are driven by intermediary wheel by rack-mounted dnockout motor, the rotation of described intermediary wheel Axis is conllinear with the central axis of the swing hinge of lubricating substance groove.
5. according to the conveyer described in one of claim 1-4, it is characterised in that defeated in described ladder lifter and swing arm About 1/3rd of material road parallel direction top discharge end side are the charging conduit of fixed outer incline, and remaining about 2/3rds It is made up of the lifting conveying plate between the tilted fixation conveying plate in several piece top and each piece of fixed conveying plate, described lifting is defeated The top of flitch is tilted.
6. conveyer according to claim 5, it is characterised in that described lifting conveying plate passes through rolling guide and crossbeam It is connected with frame.
7. conveyer according to claim 6, it is characterised in that described lubricating substance groove and lifter plate are according to the big of driving force Small to be divided into two motion parts, described two motion parts are respectively by crank and rocker mechanism and by motor and decelerator structure Into power unit connection.
CN201720666846.8U 2017-06-09 2017-06-09 A kind of lightweight staged conveyer Active CN206842296U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107416413A (en) * 2017-06-09 2017-12-01 温州中特标准件有限公司 A kind of lightweight staged conveyer
CN110436173A (en) * 2019-08-14 2019-11-12 中原利达铁路轨道技术发展有限公司 A kind of linkage supply formula railway spike conveying equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107416413A (en) * 2017-06-09 2017-12-01 温州中特标准件有限公司 A kind of lightweight staged conveyer
CN110436173A (en) * 2019-08-14 2019-11-12 中原利达铁路轨道技术发展有限公司 A kind of linkage supply formula railway spike conveying equipment

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