CN110416138B - Intelligent card efficient milling groove thread take-up device - Google Patents
Intelligent card efficient milling groove thread take-up device Download PDFInfo
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- CN110416138B CN110416138B CN201910666975.0A CN201910666975A CN110416138B CN 110416138 B CN110416138 B CN 110416138B CN 201910666975 A CN201910666975 A CN 201910666975A CN 110416138 B CN110416138 B CN 110416138B
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- 238000003801 milling Methods 0.000 title claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 233
- 239000002184 metal Substances 0.000 claims abstract description 40
- 239000002699 waste material Substances 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 29
- 238000001514 detection method Methods 0.000 claims description 17
- 230000002950 deficient Effects 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 241000252254 Catostomidae Species 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 9
- 238000009434 installation Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
- H01L21/4814—Conductive parts
- H01L21/4885—Wire-like parts or pins
- H01L21/4896—Mechanical treatment, e.g. cutting, bending
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67736—Loading to or unloading from a conveyor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/6776—Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention discloses an intelligent card efficient slot milling thread-picking device, which comprises a production line machine, wherein a card horizontal conveying mechanism is arranged on the production line machine, a double-card feeding mechanism, a double-card detecting mechanism, a first slot milling thread-picking mechanism, a second slot milling thread-picking mechanism, a card carrying mechanism, a cleaning mechanism, a detecting mechanism, a left single thread-picking mechanism, a right single thread-picking mechanism, a CCD detecting mechanism, a third slot milling thread-picking mechanism, a card 180-degree rotating reversing mechanism and a card waste card carrying and collecting mechanism are sequentially arranged on the production line machine along the conveying direction of the card horizontal conveying mechanism, and only one metal wire is picked each time by the left single thread-picking mechanism and the right single thread-picking mechanism. The invention adopts a mode that the single cards at the rear section are conveyed one by one, and utilizes two thread picking stations to pick threads in a single thread, and each station picks only one metal thread, thereby improving the efficiency of conveying the single card and the speed of thread picking processing. The groove milling thread take-up device also omits a thread pressing station of the traditional groove milling thread take-up device, and the thread take-up mechanism of the device can complete one-time thread take-up without the process of thread pressing, thereby saving a large amount of manufacturing time.
Description
Technical Field
The invention relates to intelligent card manufacturing equipment, in particular to an intelligent card efficient slot milling thread picking device.
Background
At present, in the manufacturing process of the existing intelligent card manufacturing and packaging assembly line, a double-card conveying processing and manufacturing mode is adopted, a double-wire simultaneous-picking thread picking mechanism is designed at the position of a thread picking station, the thread picking mechanism picks two metal wires each time, the thread picking angles of the two metal wires are smaller, a pressing mechanism is designed at the next station of the thread picking station, the metal wires are flattened, the wire is required to be pulled up by 90 degrees in the packaging process, the speed of the traditional thread picking mechanism for simultaneous thread picking is difficult to lift, and cards can be accumulated at the thread picking mechanism in the double-card simultaneous conveying process, so that the manufacturing efficiency is reduced, and the double-wire simultaneous picking cannot meet the current production line efficiency.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an intelligent card efficient groove milling and thread picking device.
In order to solve the defects in the prior art, the technical scheme provided by the invention is as follows: the utility model provides a high-efficient milling flutes thread take-up of smart card, includes the assembly line board, be equipped with card horizontal conveying mechanism on the assembly line board, follow on the assembly line board card horizontal conveying mechanism's the direction of delivery is equipped with two card feeding mechanisms, two card detection mechanism, first milling flutes gong head mechanism, second milling flutes gong head mechanism, remove card mechanism, clean mechanism, detection mechanism, left single line take-up mechanism, right single line take-up mechanism, CCD detection mechanism, third milling flutes gong head mechanism, card 180 degrees rotatory reversing mechanism and waste card in proper order and remove card collection mechanism, left single line take-up mechanism and right single line take-up mechanism all pick up a metal wire at every turn.
As an improvement of the intelligent card high-efficiency slot milling thread-picking device, the card horizontal conveying mechanism comprises a front section conveying line for conveying double cards simultaneously and a rear section conveying line for conveying single cards one by one, wherein the double-card feeding mechanism, the double-card detecting mechanism, the first slot milling head mechanism, the second slot milling head mechanism, the card moving mechanism, the cleaning mechanism and the detecting mechanism are positioned on the front section conveying line, and the left single-wire thread-picking mechanism, the right single-wire thread-picking mechanism, the CCD detecting mechanism, the third slot milling head mechanism, the card 180-degree rotating reversing mechanism and the waste card moving collecting mechanism are positioned on the rear section conveying line.
As an improvement of the intelligent card high-efficiency milling groove thread taking-up device, the left single thread taking-up mechanism is responsible for taking up the left metal thread of the card, the right single thread taking-up mechanism is responsible for taking up the right metal thread of the card, and the single thread taking-up angle of the left single thread taking-up mechanism and the right single thread taking-up mechanism is 90 degrees.
As an improvement of the intelligent card high-efficiency slot milling thread take-up device, the left single thread take-up mechanism and the right single thread take-up mechanism both comprise an X-axis driving mechanism, a Y-axis driving mechanism driven by the X-axis driving mechanism and a Z-axis driving mechanism controlled to move by the Y-axis driving mechanism, and a thread take-up machine head is arranged on the Z-axis driving mechanism;
the wire taking-up machine head comprises a wire taking-up machine head mounting seat, the wire taking-up machine head mounting seat is provided with an installation inclined plane, the inclination angle of the installation inclined plane is 45-60 degrees, an air cylinder mounting plate is arranged on the installation inclined plane, an air cylinder is mounted on the air cylinder mounting plate, a wire taking-up needle is arranged at the end part of a piston rod of the air cylinder, an X-axis driving mechanism, a Y-axis driving mechanism and a Z-axis driving mechanism control the wire taking-up machine head to move to a metal wire position of a card, and when the wire taking-up needle is arranged at the bottom of the metal wire, the air cylinder acts to pull up the metal wire by 90 degrees.
As an improvement of the intelligent card high-efficiency slot milling thread take-up device, the X-axis driving mechanism comprises a driving X-axis base, an X-axis plane mounting plate is arranged on the driving X-axis base, two symmetrical X-axis sliding rails are arranged on the X-axis plane mounting plate, an X-axis transmission screw rod is arranged between the two symmetrical X-axis sliding rails, a Y-axis connecting seat is arranged on the X-axis transmission screw rod, and one end of the X-axis transmission screw rod is connected with an X-axis driving motor through a synchronous belt and a synchronous wheel.
As an improvement of the intelligent card high-efficiency groove milling thread taking-up device, the Y-axis driving mechanism comprises a Y-axis plane mounting plate, two symmetrical Y-axis sliding rails are arranged on the Y-axis plane mounting plate, a Y-axis transmission screw rod is arranged between the two symmetrical Y-axis sliding rails, a Z-axis connecting seat is arranged on the Y-axis transmission screw rod, one end of the Y-axis transmission screw rod is connected with a Y-axis driving motor through a coupler, the bottom of the Y-axis plane mounting plate is connected with an X-axis sliding rail through a sliding block, and the Y-axis connecting seat is connected with the Y-axis plane mounting plate.
As an improvement of the intelligent card high-efficiency groove milling thread take-up device, the Z-axis driving mechanism comprises a Z-axis mounting plate, two symmetrical Z-axis sliding rails are arranged on the Z-axis mounting plate, a Z-axis transmission screw rod is arranged between the two symmetrical Z-axis sliding rails, a thread take-up machine head connecting seat is arranged on the Z-axis transmission screw rod, one end of the Z-axis transmission screw rod is connected with a Z-axis driving motor through a coupling, the bottom of the Z-axis mounting plate is connected onto a Y-axis sliding rail through a sliding block, and the Z-axis connecting seat is connected with the Z-axis mounting plate.
As an improvement of the intelligent card high-efficiency milling groove thread picking device, the double-card feeding mechanism comprises an A card trough and a B card trough, wherein a card pulling platform is arranged in the A card trough and the B card trough, the card pulling platforms are fixedly connected by a spring mechanism, cards are overlapped from the bottom of the card pulling platform, and each time a card is conveyed, the spring mechanism pushes the card pulling platform to move downwards by one position; the card feeding groove A and the card feeding groove B simultaneously feed a card;
the double-card detection mechanism carries out double-card superposition conveying detection on cards through the distance between the roller and the conveying line, when two cards are conveyed together in superposition, the thickness exceeds the distance between the roller and the conveying line, and when the two cards are conveyed through the roller, the roller scrapes one card;
the first milling groove head mechanism and the second milling groove head mechanism respectively mill grooves on two conveyed cards and wash out metal wires on the cards;
the card carrying mechanism carries by a manipulator, two suckers are arranged on the manipulator, and the manipulator carries two cards each time;
the cleaning mechanism is used for clearing grooves in a rolling brush mode of a hair roller, sucking dust away by an exhaust fan, and the hair roller is controlled to rotate by a motor;
and the detection mechanism photographs through a CCD camera to detect whether all the two metal wires at the milling groove position are exposed or not, and marks as defective products if all the two metal wires are not exposed.
As an improvement of the intelligent card high-efficiency milling groove thread taking-up device, the CCD detection mechanism detects whether two metal wires are all lifted by 90 degrees, if the two metal wires are not all lifted by 90 degrees, the third milling groove thread taking-up mechanism washes a second card groove, and the card 180-degree rotation reversing mechanism rotates the placing position of the card by 180 degrees for carrying and placing.
As an improvement of the intelligent card high-efficiency milling groove thread picking device, the waste card carrying and collecting mechanism comprises a waste card collecting groove and a waste card carrying manipulator, and the waste card carrying manipulator carries the cards marked with defective products on a conveying line to the waste card collecting groove to be stacked.
Compared with the prior art, the invention has the advantages that: the invention adopts a mode that the single cards at the rear section are conveyed one by one, and utilizes two thread picking stations to pick threads in a single thread, and each station picks only one metal thread, thereby improving the efficiency of conveying the single card and the speed of thread picking processing. The groove milling thread take-up device also omits a thread pressing station of the traditional groove milling thread take-up device, and the thread take-up mechanism of the device can complete one-time thread take-up without the process of thread pressing, thereby saving a large amount of manufacturing time. This application has still set up the station that the waste card was got rid of at the transfer chain card end, has practiced thrift the time that the waste card secondary detected for the encapsulation of follow-up card, in time discharges the waste card piece and collects reprocessing. Therefore, the cards conveyed by the subsequent packaging assembly line can be ensured to be qualified products, and the product quality is improved.
Drawings
The invention and its advantageous technical effects are described in further detail below with reference to the attached drawings and to the detailed description, wherein:
fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a schematic diagram of the structure of the left single thread take-up mechanism of the present invention.
Fig. 4 is a side view of the left single thread take-up mechanism of the present invention.
Fig. 5 is a front view of the left single thread take-up mechanism of the present invention.
Reference numeral name:
1. a pipeline machine;
2. a card horizontal conveying mechanism; 21. a front section conveyor line 22 and a rear section conveyor line;
3. a double-card feeding mechanism; 31. a clamping trough 32, a clamping trough 33 and a clamping platform;
4. a double-card detection mechanism;
5. the first milling groove gong head mechanism;
6. the second milling groove gong head mechanism;
7. a card carrying mechanism;
8. a cleaning mechanism;
9. a detection mechanism;
10. left single-thread take-up mechanism
11. Right single-thread take-up mechanism
12. A CCD detection mechanism;
13. a third milling groove gong head mechanism;
14. a 180-degree rotation reversing mechanism for the card;
15. a card-carrying and collecting mechanism for waste cards;
16. an X-axis driving mechanism; 161. the X-axis base 162, the X-axis plane mounting plate 163, the X-axis sliding rail 164, the Y-axis connecting seat 165, the synchronous belt 166 and the synchronous wheel;
17. a Y-axis driving mechanism; 171. the Y-axis plane mounting plate 172, the Y-axis sliding rail 173, the Y-axis transmission screw 174, the Z-axis connecting seat 175, the coupler 176 and the Y-axis driving motor;
18. a Z-axis driving mechanism; 181. the device comprises a Z-axis mounting plate 182, a Z-axis sliding rail 183, a Z-axis transmission screw 184, a thread take-up machine head connecting seat 185 and a Z-axis driving motor;
19. a thread take-up machine head; 191. the thread take-up machine head mounting seat 192, a mounting inclined plane 193, a cylinder mounting plate 194 and a cylinder.
Detailed Description
The invention will be further described with reference to the drawings and specific examples, to which embodiments of the invention are not limited.
As shown in fig. 1 to 5, the intelligent card high-efficiency slot milling thread picking device comprises a production line machine 1, wherein a card horizontal conveying mechanism 2 is arranged on the production line machine 1, a double-card feeding mechanism 3, a double-card detecting mechanism 4, a first slot milling thread mechanism 5, a second slot milling thread mechanism 6, a card carrying mechanism 7, a cleaning mechanism 8, a detecting mechanism 9, a left single thread picking mechanism 10, a right single thread picking mechanism 11, a CCD detecting mechanism 12, a third slot milling thread mechanism 13, a card 180-degree rotary reversing mechanism 14 and a waste card carrying and collecting mechanism 15 are sequentially arranged on the production line machine 1 along the conveying direction of the card horizontal conveying mechanism 2, and the left single thread picking mechanism 10 and the right single thread picking mechanism 11 pick only one metal wire at a time. The card horizontal conveying mechanism 2 adopts a conveying mode that a motor drives a belt.
Preferably, the card horizontal conveying mechanism 2 comprises a front section conveying line 21 for conveying double cards simultaneously and a rear section conveying line 22 for conveying single cards one by one, wherein the double-card feeding mechanism 3, the double-card detecting mechanism 4, the first milling groove gong head mechanism 5, the second milling groove gong head mechanism 6, the card carrying mechanism 7, the cleaning mechanism 8 and the detecting mechanism 9 are positioned on the front section conveying line 21, and the left single-wire thread taking-up mechanism 10, the right single-wire thread taking-up mechanism 11, the CCD detecting mechanism 12, the third milling groove gong head mechanism 13, the card 180-degree rotating reversing mechanism 14 and the waste card carrying and collecting mechanism 15 are positioned on the rear section conveying line. The 180-degree card rotating reversing mechanism 14 adopts a rotary carrying cylinder to control a suction plate to suck the card, and suction holes are arranged on the suction plate at intervals.
Preferably, the left single-wire thread-taking-up mechanism 10 is responsible for taking up the left metal wire of the card, the right single-wire thread-taking-up mechanism 11 is responsible for taking up the right metal wire of the card, and the single thread-taking-up angle of the left single-wire thread-taking-up mechanism and the right single-wire thread-taking-up mechanism is 90 degrees.
Preferably, the left single-thread take-up mechanism 10 and the right single-thread take-up mechanism 11 comprise an X-axis driving mechanism 16, a Y-axis driving mechanism 17 driven by the X-axis driving mechanism 16 and a Z-axis driving mechanism 18 controlled to move by the Y-axis driving mechanism 17, and a take-up machine head 19 is arranged on the Z-axis driving mechanism 18;
the thread take-up head 19 comprises a thread take-up head mounting seat 191, the thread take-up head mounting seat 191 is provided with a mounting inclined plane 192, the inclination angle of the mounting inclined plane 192 is 45-60 degrees, a cylinder mounting plate 193 is arranged on the mounting inclined plane 192, a cylinder 194 is arranged on the cylinder mounting plate 193, a thread take-up needle is arranged at the end part of a piston rod of the cylinder 194, an X-axis driving mechanism, a 16Y-axis driving mechanism 17 and a Z-axis driving mechanism 18 control the thread take-up head 19 to move to a metal thread position of a card, and when the thread take-up needle is arranged at the bottom of the metal thread, the cylinder 194 acts to pull up the metal thread by 90 degrees.
Preferably, the X-axis driving mechanism 16 includes a driving X-axis base 161, an X-axis plane mounting plate 162 is disposed on the driving X-axis base 161, two symmetrical X-axis sliding rails 163 are disposed on the X-axis plane mounting plate 162, an X-axis transmission screw is disposed between the two symmetrical X-axis sliding rails 163, a Y-axis connection seat 164 is disposed on the X-axis transmission screw, and one end of the X-axis transmission screw is connected to an X-axis driving motor through a synchronous belt 165 and a synchronous wheel 166.
Preferably, the Y-axis driving mechanism 17 comprises a Y-axis planar mounting plate 171, two symmetrical Y-axis sliding rails 172 are arranged on the Y-axis planar mounting plate 171, a Y-axis transmission screw 173 is arranged between the two symmetrical Y-axis sliding rails 172, a Z-axis connecting seat 174 is arranged on the Y-axis transmission screw 173, one end of the Y-axis transmission screw 173 is connected with a Y-axis driving motor 176 through a coupling 175, the bottom of the Y-axis planar mounting plate 171 is connected with an X-axis sliding rail 163 through a sliding block, and the Y-axis connecting seat 164 is connected with the Y-axis planar mounting plate 171.
Preferably, the Z-axis driving mechanism 18 comprises a Z-axis mounting plate 181, two symmetrical Z-axis sliding rails 182 are arranged on the Z-axis mounting plate 181, a Z-axis transmission screw rod 183 is arranged between the two symmetrical Z-axis sliding rails 182, a thread taking-up machine head connecting seat 184 is arranged on the Z-axis transmission screw rod 183, one end of the Z-axis transmission screw rod 183 is connected with a Z-axis driving motor 185 through a coupling, the bottom of the Z-axis mounting plate 181 is connected with a Y-axis sliding rail 172 through a sliding block, and the Z-axis connecting seat 174 is connected with the Z-axis mounting plate 181.
Preferably, the double-card feeding mechanism 3 comprises an A card trough 31 and a B card trough 32, wherein a card pulling platform 33 is arranged in the A card trough 31 and the B card trough 32, the card pulling platforms 33 are fixedly connected by a spring mechanism, cards are overlapped from the bottoms of the card pulling platforms, and each time a card is conveyed, the spring mechanism pushes the card pulling platform to move downwards by one position; the card slot 31A and the card slot 31B simultaneously convey one card;
the double-card detection mechanism 4 carries out double-card superposition conveying detection on the cards through the distance between the roller and the conveying line, when two cards are conveyed together in superposition, the thickness exceeds the distance between the roller and the conveying line, and when the two cards are conveyed through the roller, the roller scrapes one card;
the first milling groove gong head mechanism 5 and the second milling groove gong head mechanism 6 respectively mill grooves on two conveyed cards and wash out metal wires on the cards;
the card carrying mechanism 7 carries by a manipulator, two suckers are arranged on the manipulator, and the manipulator carries two cards each time;
the cleaning mechanism 8 is used for clearing grooves in a rolling brush mode of a hair roller, sucking dust away by an exhaust fan, and the hair roller is controlled to rotate by a motor;
the detecting mechanism 10 photographs and detects whether all the two metal wires at the milling groove position are exposed through a CCD camera, and if not, the two metal wires are marked as defective products.
Preferably, the CCD detection mechanism 12 detects whether all the two metal wires are lifted by 90 degrees, if the two metal wires are not lifted by 90 degrees and marked as defective products, the third milling groove gong head mechanism 13 washes the second card groove, and the card 180-degree rotary reversing mechanism 14 rotates the placing position of the card by 180 degrees for carrying and placing.
Preferably, the waste card moving and collecting mechanism 15 includes a waste card collecting tank 151 and a waste card moving manipulator 152 that moves the card marked with defective products on the conveying line to the waste card collecting tank to be stacked. The waste card handling robot 152 is provided with a suction cup.
The invention adopts a mode that the single cards at the rear section are conveyed one by one, and utilizes two thread picking stations to pick threads in a single thread, and each station picks only one metal thread, thereby improving the efficiency of conveying the single card and the speed of thread picking processing. The groove milling thread take-up device also omits a thread pressing station of the traditional groove milling thread take-up device, and the thread take-up mechanism of the device can complete one-time thread take-up without the process of thread pressing, thereby saving a large amount of manufacturing time. This application has still set up the station that the waste card was got rid of at the transfer chain card end, has practiced thrift the time that the waste card secondary detected for the encapsulation of follow-up card, in time discharges the waste card piece and collects reprocessing. Therefore, the cards conveyed by the subsequent packaging assembly line can be ensured to be qualified products, and the product quality is improved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the principles and structure of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The intelligent card efficient milling groove thread taking-up device comprises a production line machine, and is characterized in that a card horizontal conveying mechanism is arranged on the production line machine, a double-card feeding mechanism, a double-card detecting mechanism, a first milling groove thread taking-up mechanism, a second milling groove thread taking-up mechanism, a card moving mechanism, a cleaning mechanism, a detecting mechanism, a left single thread taking-up mechanism, a right single thread taking-up mechanism, a CCD detecting mechanism, a third milling groove thread taking-up mechanism, a card 180-degree rotating reversing mechanism and a waste card carrying and collecting mechanism are sequentially arranged on the production line machine along the conveying direction of the card horizontal conveying mechanism, and the left single thread taking-up mechanism and the right single thread taking-up mechanism only take up one metal wire at a time;
the left single-wire thread take-up mechanism and the right single-wire thread take-up mechanism both comprise an X-axis driving mechanism, a Y-axis driving mechanism driven by the X-axis driving mechanism and a Z-axis driving mechanism controlled to move by the Y-axis driving mechanism, and a thread take-up machine head is arranged on the Z-axis driving mechanism;
the thread take-up machine head comprises a thread take-up machine head mounting seat, the thread take-up machine head mounting seat is provided with a mounting inclined plane, the inclination angle of the mounting inclined plane is 45-60 degrees, an air cylinder mounting plate is arranged on the mounting inclined plane, an air cylinder is mounted on the air cylinder mounting plate, a thread take-up needle is arranged at the end part of a piston rod of the air cylinder, an X-axis driving mechanism, a Y-axis driving mechanism and a Z-axis driving mechanism control the thread take-up machine head to move to a metal wire position of a card, and when the thread take-up needle is arranged at the bottom of a metal wire, the air cylinder acts to pull up the metal wire by 90 degrees;
the card horizontal conveying mechanism comprises a front section conveying line for conveying double cards simultaneously and a rear section conveying line for conveying single cards one by one, wherein the double-card feeding mechanism, the double-card detecting mechanism, the first milling groove end milling mechanism, the second milling groove end milling mechanism, the card moving mechanism, the cleaning mechanism and the detecting mechanism are positioned on the front section conveying line, and the left single-wire thread taking-up mechanism, the right single-wire thread taking-up mechanism, the CCD detecting mechanism, the third milling groove end milling mechanism, the 180-degree card rotating reversing mechanism and the waste card moving collecting mechanism are positioned on the rear section conveying line;
the CCD detection mechanism detects whether the two metal wires are all lifted by 90 degrees, if the two metal wires are not all lifted by 90 degrees and marked as defective products, the third milling groove gong head mechanism washes the second card groove, and the 180-degree card rotation reversing mechanism rotates the placement position of the card by 180 degrees for carrying and placing;
the waste card carrying and collecting mechanism comprises a waste card collecting groove and a waste card carrying manipulator, and the waste card carrying manipulator carries the cards marked with defective products on the conveying line to the waste card collecting groove to be stacked.
2. The intelligent card efficient slot milling thread take-up device according to claim 1, wherein the left single thread take-up mechanism is responsible for taking up a left metal thread of a card, the right single thread take-up mechanism is responsible for taking up a right metal thread of the card, and a single take-up angle of the left single thread take-up mechanism and the right single thread take-up mechanism is 90 degrees.
3. The intelligent card efficient slot milling thread take-up device according to claim 1, wherein the X-axis driving mechanism comprises a driving X-axis base, an X-axis plane mounting plate is arranged on the driving X-axis base, two symmetrical X-axis sliding rails are arranged on the X-axis plane mounting plate, an X-axis transmission screw rod is arranged between the two symmetrical X-axis sliding rails, a Y-axis connecting seat is arranged on the X-axis transmission screw rod, and one end of the X-axis transmission screw rod is connected with an X-axis driving motor through a synchronous belt and a synchronous wheel.
4. The intelligent card efficient slot milling thread take-up device according to claim 1, wherein the Y-axis driving mechanism comprises a Y-axis plane mounting plate, two symmetrical Y-axis sliding rails are arranged on the Y-axis plane mounting plate, a Y-axis transmission screw rod is arranged between the two symmetrical Y-axis sliding rails, a Z-axis connecting seat is arranged on the Y-axis transmission screw rod, one end of the Y-axis transmission screw rod is connected with a Y-axis driving motor through a coupling, the bottom of the Y-axis plane mounting plate is connected with an X-axis sliding rail through a sliding block, and the Y-axis connecting seat is connected with the Y-axis plane mounting plate.
5. The intelligent card efficient groove milling thread take-up device according to claim 1, wherein the Z-axis driving mechanism comprises a Z-axis mounting plate, two symmetrical Z-axis sliding rails are arranged on the Z-axis mounting plate, a Z-axis transmission screw rod is arranged between the two symmetrical Z-axis sliding rails, a thread take-up machine head connecting seat is arranged on the Z-axis transmission screw rod, one end of the Z-axis transmission screw rod is connected with a Z-axis driving motor through a shaft coupling, the bottom of the Z-axis mounting plate is connected onto a Y-axis sliding rail through a sliding block, and the Z-axis connecting seat is connected with the Z-axis mounting plate.
6. The intelligent card efficient milling groove thread picking device according to claim 1, wherein the double-card feeding mechanism comprises an A card groove and a B card groove, a card pulling platform is arranged in the A card groove and the B card groove, the card pulling platforms are fixedly connected through a spring mechanism, cards are overlapped from the bottom of the card pulling platform, and each time a card is conveyed, the spring mechanism pushes the card pulling platform to move downwards by one position; the card feeding groove A and the card feeding groove B simultaneously feed a card;
the double-card detection mechanism carries out double-card superposition conveying detection on cards through the distance between the roller and the conveying line, when two cards are conveyed together in superposition, the thickness exceeds the distance between the roller and the conveying line, and when the two cards are conveyed through the roller, the roller scrapes one card;
the first milling groove head mechanism and the second milling groove head mechanism respectively mill grooves on two conveyed cards and wash out metal wires on the cards;
the card carrying mechanism carries by a manipulator, two suckers are arranged on the manipulator, and the manipulator carries two cards each time;
the cleaning mechanism cleans the grooves in a rolling brush mode of a hair roller, sucks dust away by an exhaust fan, and the hair roller is controlled to rotate by a motor;
and the detection mechanism photographs through a CCD camera to detect whether all the two metal wires at the milling groove position are exposed or not, and marks as defective products if all the two metal wires are not exposed.
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| CN110416138B true CN110416138B (en) | 2024-04-05 |
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