CN110409090A - A kind of manufacturing method of super soft cotton shuttle-woven fabric - Google Patents
A kind of manufacturing method of super soft cotton shuttle-woven fabric Download PDFInfo
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- CN110409090A CN110409090A CN201910537020.5A CN201910537020A CN110409090A CN 110409090 A CN110409090 A CN 110409090A CN 201910537020 A CN201910537020 A CN 201910537020A CN 110409090 A CN110409090 A CN 110409090A
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- Prior art keywords
- woven fabric
- shuttle
- fabric
- carried out
- soft
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/02—Solvent-treatment of textile materials solvent-dyeing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/04—Successively applying two or more different solvent-based treating materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C19/00—Breaking or softening of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Abstract
This application discloses a kind of manufacturing method of super soft cotton shuttle-woven fabric, processing step includes: woven fabric, pre-treatment, mercerization finish, dyeing, air is washed, being formed adds soft, preshrunk and inspection.Cotton yarn is weaved to the fabric at cotton first；Pre-treatment is carried out to fabric, first time hygrometric state cropping is carried out after cloth outputting；Then mercerization finish is carried out；And then it is dyed, second of hygrometric state cropping is carried out after cloth outputting；And then, air is carried out to fabric in soft machine to wash；Softening agent is combined using made of polyurethane and silicone oil softener, the fabric that completion air is washed is carried out shaping plus soft；To sizing plus soft fabric progress preshrunk is completed, to complete the process of fabric；Finally test to the shuttle-woven fabric of finished product.The manufacturing method of the application can produce the cotton shuttle-woven fabric with super soft, bone-free, fluffy feel, and after repeated washing, remain on and be able to maintain preferable pliability.
Description
Technical field
This application involves textile technology fields, more particularly to a kind of manufacturing method of super soft cotton shuttle-woven fabric.
Background technique
As the improvement of people's living standards, increasingly focusing on quality life, the feel of fabric also becomes people's concern
Emphasis.Although cotton fiber has soft characteristic, in dyeing and finishing process, by the processing of auxiliary chemicals, Yi Jiji
The effect of tool tension, fabric feeling can become stiff, and common cloth improves feel generally by softening agents such as sizing plus silicone oil,
But the feel that this method is made is surface feel, and clothing softening agent in washing process can be washed off, and feel thus can be by
Gradual change is hard, because without fundamentally solve the problems, such as cotton fabric wash rear feel can change it is stiff.
Summary of the invention
The application provides a kind of manufacturing method of super soft cotton shuttle-woven fabric, is able to solve current cotton fabric and washes rear feel
Stiff problem can be changed.
To achieve the goals above, the application uses following technical scheme:
A kind of manufacturing method of super soft cotton shuttle-woven fabric, comprising:
Woven fabric, by cotton yarn weaving at the shuttle-woven fabric of cotton；
Pre-treatment carries out pre-treatment to shuttle-woven fabric, pre-treatment include singe, desizing, kiering and bleaching, it is laggard to cloth outputting
Row first time hygrometric state cropping；
Mercerization finish carries out mercerization finish to the shuttle-woven fabric for completing first time hygrometric state cropping；
Dyeing dyes the shuttle-woven fabric for completing mercerization finish, second of hygrometric state cropping is carried out after cloth outputting；
Air is washed, and is carried out air to the shuttle-woven fabric for completing second of hygrometric state cropping in soft machine and is washed；
It is formed plus soft, combines softening agent using made of polyurethane and silicone oil softener, the tatting face that completion air is washed
Material carries out shaping plus soft；
And preshrunk, to sizing plus soft shuttle-woven fabric progress preshrunk is completed, to complete the processing of shuttle-woven fabric.
Further, air is washed the following steps are included: the air-flow of soft machine rubs shuttle-woven fabric；It is completed wait rub
Afterwards, make shuttle-woven fabric extruding under decompression state；Using air-flow, the shuttle-woven fabric after extruding is hit and beaten.
Further, dyeing uses knot dyeing technology, and knot dyeing technology includes: to pad dye liquor, hot wind preliminary drying, drying cylinder drying, heap
It sets, pad saline solution, vapour steaming colour fixing, cold water and wash, hot water wash, soap and wash.When dyeing, dyed using reactive dye,
And speed when dyeing is 45-50m/min, pick-up 55%-65%.
Further, mercerization finish is carried out using soda bath, the concentration of soda bath is 200-300g/L.
Further, mercerization finish further includes spray process, and spray process is for removing the burning remained on shuttle-woven fabric
Aqueous slkali.
Further, a kind of manufacturing method of super soft cotton shuttle-woven fabric further includes examining, after the completion of preshrunk, to tatting
Fabric is tested.
The beneficial effect of the application is:
1) traditional stoving process is replaced by the way of hygrometric state cropping, shuttle-woven fabric does not need to dry with drying cylinder again,
Wet and drying alternation procedure is avoided repeatedly, the pliability tool for improving shuttle-woven fabric has very great help, and saves
Steam energy consumed by repeated drying；
2) technique is washed with air to rub tatting fabric, extruding, hit and beat so that entire fabric have it is super
Soft, bone-free, fluffy and water-fastness feel；
3) in addition, the polyurethane in combination softening agent can carry out crosslinking film forming with the hydroxyl on cotton fiber, to assign
The washable feel of fabric.
Detailed description of the invention
Fig. 1 is a kind of process flow chart of embodiment of the application.
Specific embodiment
The application is described in further detail below by specific embodiment combination attached drawing.
Traditional cotton woven in dyeing and finishing process pass through multiple tracks wet process process, as pre-treatment, mercerization finish,
Dyeing, washing etc., woven cloth outputting requires to carry out drying cropping with drying cylinder in these processes, then some soft by being added
Soft dose improves fabric feeling.Above-mentioned manufacturing process, woven are repeatedly soaked and are dried, can be become more stiff；Then
It is continuous to be only added if general softening agent improved, improvement be not it is highly desirable, after washing, softening agent can quilt
It washes off, woven gradually becomes stiff again.
The manufacturing method of the super soft cotton shuttle-woven fabric of one kind of the application, as shown in Figure 1, processing step is as follows:
S01: woven fabric
Cotton yarn is woven on looms and causes the shuttle-woven fabric of cotton.
S02: pre-treatment
After completing weaving process, pre-treatment carried out to shuttle-woven fabric, the pre-treatment of present embodiment include singe, desizing,
Kiering and bleaching.
After the completion of pre-treatment, first time hygrometric state cropping is carried out to shuttle-woven fabric.The application replaces passing in a manner of hygrometric state cropping
The drying operation of system, it is on the one hand helpful to fabric feeling, it prevents fabric feeling from anchylosing, on the other hand can save repeated drying
The steam energy of consumption.
Subsequent mercerization finish operation is and then carried out in 24 hours of first time hygrometric state cropping, it can be to avoid subsequent
Shuttle-woven fabric mildew problem.
S03: mercerization finish
After first time hygrometric state cropping, mercerization finish is carried out to shuttle-woven fabric.Mercerization finish uses caustic soda in present embodiment
Solution, the concentration of soda bath are 200-300g/L, and speed when mercerization finish is 60~70m/min, pick-up is 65%~
75%, wherein pick-up is also liquid carrying rate, is the percentage of the liquid weight of band and fabric weight itself on fabric.
Mercerization finish further comprises spray process, and 5 inhale 5 leaching when spray, and pick-up is 55%~65%, and spray process is used for
Removal remains in the soda bath on shuttle-woven fabric.Shuttle-woven fabric after mercerization finish has the durability as silk good
Gloss, and cotton fiber crystal region reduce, amorphous region increase, improve its hygroscopicity, upper dye power and dimensional stability.
S04: dyeing
Shuttle-woven fabric is dyed after mercerization finish, in present embodiment, with reactive dye, and to shuttle-woven fabric into
Row knot dyeing technology, the process of knot dyeing technology successively carry out: padding dye liquor, hot wind preliminary drying, drying cylinder drying, bank up excessive, leaching
Saline solution, vapour steaming colour fixing, cold water is rolled to wash, hot water wash, soap and wash.Speed is 45-50m/min when dyeing, and pick-up is
55%-65%.
After completing dyeing, second of hygrometric state cropping is carried out to shuttle-woven fabric.As first time hygrometric state cropping, at second
And then the problems such as carrying out subsequent air in 24 hours of hygrometric state cropping and wash process, preventing mildew and dye migration.
S05: air is washed
After second of hygrometric state cropping, air is carried out to shuttle-woven fabric in soft machine and is washed.In present embodiment, soft machine
It is interior have Venturi tube and screen, air wash the following steps are included:
1, soft machine utilizes the pneumatic principle of Venturi tube, the thermal current of heating is charged into Venturi tube, then by text
Venturi sucks shuttle-woven fabric, is rubbed using the flowing of thermal current shuttle-woven fabric；
2, after the completion of rubbing, thermal current is cut off, is able to shuttle-woven fabric under decompression state when being ejected Venturi tube
Extruding；
3, finally using the shuttle-woven fabric after the gas shock extruding appropriate in soft machine, shuttle-woven fabric strikes grid
Plate is realized the shock to shuttle-woven fabric by this method and is beaten.
The step of these three air are washed was completed in moment, and the movement of shuttle-woven fabric is kept away entirely from the power of air-flow
The extruding and friction that machine driving may cause are exempted from, have then beaten cold air drying, the fabric handled through this mode has super soft, nothing
Bone, fluffy feel, and it is water-fastness.It can be dry cloth or wet cloth into the shuttle-woven fabric that air is washed, at wet cloth, that is, shuttle-woven fabric
In the state of hygrometric state or shuttle-woven fabric after padding soft agent solution.
S06: sizing adds soft
After the completion of air is washed, then using softening agent is combined made of polyurethane and silicone oil softener, completion air is washed
Shuttle-woven fabric carries out shaping plus soft.The polyurethane of combination softening agent can carry out crosslinking film forming with the hydroxyl on cotton fiber, thus
It assigns fabric washable feel, further adjusts the pliability and smooth degree of shuttle-woven fabric.
When sizing adds soft, positive cloth feeding, and speed is 60-65m/min, treatment temperature is 140~165 DEG C.
After the combination softening agent of the application is used on shuttle-woven fabric, after repeating washing, also it is not easy to be washed off,
Pliability can be enduringly kept, ensures the soft feel of shuttle-woven fabric.
S07: preshrunk
It completes after being formed plus being soft, drives shuttle-woven fabric to shrink by the rubber blanket of preshrinking machine, shuttle-woven fabric warp is controlled with this
To washing shrinkage, washing shrinkage general control is within -3%-0%.
The process of fabric is completed after the completion of preshrunk.
S08: it examines
Presentation quality and inherent quality index to shuttle-woven fabric carry out product inspection, and examining qualified is to complete super soft cotton
The manufacture of shuttle-woven fabric.
A kind of manufacturing method of super soft cotton shuttle-woven fabric replaces traditional stoving process by the way of hygrometric state cropping,
Shuttle-woven fabric does not need to dry with drying cylinder again, wet and drying alternation procedure is avoided repeatedly, for improving shuttle-woven fabric
Pliability tool have very great help.On the other hand, the application washes technique with air and rubs shuttle-woven fabric, extruding, hits
It hits and beats, so that entire fabric becomes more soft.Furthermore the polyurethane combined in softening agent can be with the cotton of shuttle-woven fabric
Fiber crosslinking film forming, to assign fabric washable feel, after washing repeatedly shuttle-woven fabric, shuttle-woven fabric can still be maintained good
Good compliance, washability are strong.
The foregoing is a further detailed description of the present application in conjunction with specific implementation manners, and it cannot be said that this Shen
Specific implementation please is only limited to these instructions.For those of ordinary skill in the art to which this application belongs, it is not taking off
Under the premise of from the present application design, several simple deduction or replace can be also made.
Claims (7)
1. a kind of manufacturing method of super soft cotton shuttle-woven fabric, it is characterised in that: include:
Woven fabric, by cotton yarn weaving at the shuttle-woven fabric of cotton；
Pre-treatment carries out the pre-treatment to the shuttle-woven fabric, the pre-treatment include singe, desizing, kiering and bleaching, to
First time hygrometric state cropping is carried out after cloth outputting；
Mercerization finish carries out mercerization finish to the shuttle-woven fabric for completing the first time hygrometric state cropping；
Dyeing carries out the dyeing to the shuttle-woven fabric for completing the mercerization finish, second of hygrometric state cropping is carried out after cloth outputting；
Air is washed, and is carried out the air to the shuttle-woven fabric for completing second of hygrometric state cropping in soft machine and is washed；
It is formed plus soft, combines softening agent using made of polyurethane and silicone oil softener, the tatting face that the completion air is washed
Material carries out shaping plus soft；
And preshrunk, to the sizing plus the soft shuttle-woven fabric progress preshrunk is completed, to complete the shuttle-woven fabric
Processing.
2. the manufacturing method of super soft cotton shuttle-woven fabric as described in claim 1, it is characterised in that: the air wash bags include with
Lower step:
The air-flow of the softness machine rubs the shuttle-woven fabric；
After the completion of the rubbing, make shuttle-woven fabric extruding under decompression state；
Using air-flow, the shuttle-woven fabric after extruding is hit and beaten.
3. the manufacturing method of super soft cotton shuttle-woven fabric as described in claim 1, it is characterised in that: the dyeing uses pad dyeing
Technique, the knot dyeing technology include: to pad dye liquor, hot wind preliminary drying, drying cylinder dry, bank up, pad saline solution, is vapour steaming colour fixing, cold
Washing, is soaped and is washed at hot water wash.
4. the manufacturing method of super soft cotton shuttle-woven fabric as claimed in claim 3, it is characterised in that: carried out using reactive dye
The dyeing, and the speed when dyeing is 45-50m/min, pick-up 55%-65%.
5. the manufacturing method of super soft cotton shuttle-woven fabric as described in claim 1, it is characterised in that: carried out using soda bath
The mercerization finish, the concentration of the soda bath are 200-300g/L.
6. the manufacturing method of super soft cotton shuttle-woven fabric as claimed in claim 5, it is characterised in that: the mercerization finish also wraps
Spray process is included, the spray process is for removing the soda bath remained on the shuttle-woven fabric.
7. such as the manufacturing method of super soft cotton shuttle-woven fabric of any of claims 1-6, it is characterised in that: further include
It examines, after the completion of the preshrunk, tests to the shuttle-woven fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910537020.5A CN110409090A (en) | 2019-06-20 | 2019-06-20 | A kind of manufacturing method of super soft cotton shuttle-woven fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910537020.5A CN110409090A (en) | 2019-06-20 | 2019-06-20 | A kind of manufacturing method of super soft cotton shuttle-woven fabric |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111058148A (en) * | 2019-12-10 | 2020-04-24 | 龙泉服饰(南通)有限公司 | Manufacturing method of super-soft all-cotton woven fabric |
| CN111691042A (en) * | 2020-06-23 | 2020-09-22 | 嘉兴市吉力纺织品有限责任公司 | Natural protein regeneration fabric |
| CN113308912A (en) * | 2021-04-20 | 2021-08-27 | 深圳全棉时代科技有限公司 | Low-twist soft all-cotton fabric and preparation method thereof |
| CN113699639A (en) * | 2021-09-19 | 2021-11-26 | 渡帮针织科技(中山)贸易有限公司 | Production process of sea island cotton plain weave fabric |
| CN113981721A (en) * | 2021-11-12 | 2022-01-28 | 深圳全棉时代科技有限公司 | Production method of all-cotton fabric with durable embossing |
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| CN113981721A (en) * | 2021-11-12 | 2022-01-28 | 深圳全棉时代科技有限公司 | Production method of all-cotton fabric with durable embossing |
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Application publication date: 20191105 |