CN113981721A - Production method of all-cotton fabric with durable embossing - Google Patents

Production method of all-cotton fabric with durable embossing Download PDF

Info

Publication number
CN113981721A
CN113981721A CN202111354233.8A CN202111354233A CN113981721A CN 113981721 A CN113981721 A CN 113981721A CN 202111354233 A CN202111354233 A CN 202111354233A CN 113981721 A CN113981721 A CN 113981721A
Authority
CN
China
Prior art keywords
fabric
treatment
embossing
durable
setting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111354233.8A
Other languages
Chinese (zh)
Inventor
李建全
赵勇
陈耀亮
周威
李红燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen PurCotton Technology Co Ltd
Original Assignee
Shenzhen PurCotton Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen PurCotton Technology Co Ltd filed Critical Shenzhen PurCotton Technology Co Ltd
Priority to CN202111354233.8A priority Critical patent/CN113981721A/en
Publication of CN113981721A publication Critical patent/CN113981721A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/08After-treatment with organic compounds macromolecular
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00Mercerising, e.g. lustring by mercerising
    • D06B7/08Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C21/00Shrinking by compressing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/04Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a production method of a durable embossed all-cotton fabric, which comprises the following steps: singeing the fabric, performing cold-batch desizing treatment on the fabric, and boiling and bleaching the fabric; carrying out mercerizing treatment on the pretreated fabric; dyeing and fixing the fabric subjected to mercerization treatment; padding the dyed fabric with formaldehyde-free resin; then embossing the pre-set fabric by using a continuous fabric embossing machine; then baking the embossed fabric on a continuous baking machine; then, shaping the baked fabric; then the rubber blanket of the pre-shrinking machine drives the fabric to shrink; and finally, inspecting the appearance quality and the internal quality index of the fabric. The fabric has the advantages of lasting embossing, soft hand feeling and the like.

Description

Production method of all-cotton fabric with durable embossing
Technical Field
The invention relates to the field of textile dyeing and finishing, in particular to a production method of a durable embossed all-cotton fabric.
Background
Embossing is a process or effect in which a fabric is embossed at a certain temperature using a pair of dies engraved with a pattern of a certain depth, thereby producing a 3D relief in the fabric. The embossing process is applied more frequently to paper, leather and non-woven fabrics, and less frequently to woven fabrics, especially to all-cotton fabrics, because the embossing effect is destroyed in the washing process, that is, the embossing effect has no durability (or washfastness) on all-cotton fabrics.
Currently, a silica gel embossing process is used in the industry, and is generally used for processing ready-made clothes, and the process comprises the steps of firstly coating (or silk-screening) a layer of embossed silica gel on cloth, then clamping and fixing the cloth by a top and bottom mold, and finally pressing and ironing and shaping the cloth by a hot press. The embossments produced by the process have good durability and still keep stereoscopic impression after washing, but have the disadvantage that the materials behind the embossments are too hard and cause strong discomfort if contacting with the skin, so that the embossments are generally only used for coats which do not contact with the skin or are attached to the outer layer of clothes.
Therefore, the method for producing the all-cotton fabric with durable embossing realizes the effect that the embossing on the all-cotton fabric has permanent shaping effect, and the original embossing effect can be still maintained even if the all-cotton fabric is washed by water for many times. The method has no influence on the hand feeling of the fabric, and the problem of too hard hand feeling of the fabric caused by silica gel embossing can be avoided.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the production method of the all-cotton fabric with durable embossing, so that the embossing on the all-cotton fabric has the advantages of better durability, soft fabric and the like.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a method for producing an all-cotton fabric with durable embossments, the method comprising a pre-shaping process and an embossing process of the all-cotton fabric, comprising the steps of:
step S1, pretreatment, namely, singeing the fabric, performing cold-batch desizing treatment on the singed fabric, and boiling off and bleaching the fabric subjected to the cold-batch desizing treatment;
step S2, mercerizing, namely, carrying out mercerizing treatment on the pretreated fabric;
step S3, dyeing and color fixing, namely dyeing and color fixing the fabric after mercerizing treatment;
step S4, presetting, and padding the dyed fabric with formaldehyde-free resin;
step S5, embossing the pre-shaped fabric by a continuous fabric embossing machine;
step S6, baking, namely baking the embossed fabric on a continuous baking machine;
step S7, shaping, namely shaping the baked fabric;
step S8, pre-shrinking, wherein the rubber blanket of the pre-shrinking machine drives the fabric to shrink;
and step S9, inspecting finished products, and inspecting the appearance quality and the internal quality index of the fabric.
Further, in step S4, the amount of the formaldehyde-free resin used in the pre-setting treatment is 80-120 g/L; magnesium chloride is also added in the pre-setting treatment as a catalyst, and the dosage of the magnesium chloride is 16-24 g/L; a strong protective agent is also added in the pre-setting treatment, and the dosage of the strong protective agent is 20-30 g/L; softening agent is added in the pre-setting treatment, and the dosage of the softening agent is 20-40 g/L; a penetrant is also added in the pre-setting treatment, and the dosage of the penetrant is 1-2 g/L; the rolling residual rate in the pre-setting treatment is 50-70%, the temperature is set to 110-; controlling the moisture content of the falling cloth to be 10-15%.
Further, in step S2, caustic soda is adopted in the mercerization, the concentration of the caustic soda is 200-220 g/L, the vehicle speed is 60-70 m/min, and the rolling residual rate is 65-75%; spraying: 5, 5-suction and 5-shower, wherein the rolling residual rate is 55-65%.
Further, in step S3, in the dyeing and color fixing treatment, the fabric is placed in a dye solution to be subjected to padding treatment, hot air pre-drying, drying in a drying cylinder, stacking over, padding with a saline-alkali solution, steaming color fixing, cold water washing, hot water washing, soaping and water washing, the vehicle speed is 45-50 m/min, and the rolling residue rate is 55% -65%; wherein the color fixing agent adopted in the steaming color fixing adopts a reactive color fixing agent, and the using amount is 20-80 g/L.
Further, in step S5, the embossing process employs a continuous fabric embossing machine, and the corresponding embossing roller is selected according to the designed pattern, the pressure is 5-10MPa, the temperature is 130-160 ℃, and the vehicle speed is 20-40 m/min.
Further, in step S6, a continuous baking machine is used in the baking process, the temperature is 140 ℃ and 160 ℃, and the vehicle speed is 30-50 m/min.
Further, in step S7, a setting machine is adopted in the setting treatment, the setting temperature is 130-; adding a softening agent in the sizing treatment, wherein the dosage is 20-40 g/L; adding a penetrating agent in the setting treatment, wherein the using amount is 1-2 g/L; and adding acetic acid in the sizing treatment, and adjusting the pH value to 5-7.
Further, in step S8, the pre-shrinking is performed by shrinking the fabric by a pre-shrinking machine rubber blanket, and the shrinking rate is controlled to be within-3% to 0.
Further, in step S9, the finished product inspection is to inspect the appearance quality and the internal quality index of the fabric.
The invention has the beneficial effects that: the invention provides a production method of an all-cotton fabric with durable emboss, which is characterized in that the fabric is subjected to padding formaldehyde-free resin treatment and baking treatment, so that the fabric is free from formaldehyde residue and permanent setting is realized, the problems of non-lasting emboss and hard embossed hand feeling caused by formaldehyde generated in the embossing process in the prior art are solved, the harm to a human body and the environment can be reduced in the using process, and the using experience of a user is greatly improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the production method of the present invention.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other.
A method for producing an all-cotton fabric with durable embossments, the method comprising a pre-shaping process and an embossing process of the all-cotton fabric, comprising the steps of:
step S1, pretreatment, namely, singeing the fabric, performing cold-batch desizing treatment on the singed fabric, and boiling off and bleaching the fabric subjected to the cold-batch desizing treatment;
step S2, mercerizing, namely, carrying out mercerizing treatment on the pretreated fabric;
step S3, dyeing and color fixing, namely dyeing and color fixing the fabric after mercerizing treatment;
step S4, presetting, and padding the dyed fabric with formaldehyde-free resin;
step S5, embossing the pre-shaped fabric by a continuous fabric embossing machine;
step S6, baking, namely baking the embossed fabric on a continuous baking machine;
step S7, shaping, namely shaping the baked fabric;
step S8, pre-shrinking, wherein the rubber blanket of the pre-shrinking machine drives the fabric to shrink;
and step S9, inspecting finished products, and inspecting the appearance quality and the internal quality index of the fabric.
In step S4, the dosage of the formaldehyde-free resin adopted in the pre-setting treatment is 80-120 g/L; the formaldehyde-free resin does not produce formaldehyde in the processing process, and the processed fabric does not have residual formaldehyde, so that the formaldehyde-free resin is harmless to human bodies and the environment; magnesium chloride is also added in the pre-setting treatment as a catalyst, and the dosage of the magnesium chloride is 16-24 g/L; a strong protective agent is also added in the pre-setting treatment, and the dosage of the strong protective agent is 20-30 g/L; softening agent is added in the pre-setting treatment, and the dosage of the softening agent is 20-40 g/L; a penetrant is also added in the pre-setting treatment, and the dosage of the penetrant is 1-2 g/L; the rolling residual rate in the pre-setting treatment is 50-70%, the temperature is set to 110-; the moisture content of the falling cloth is controlled to be 10% -15%, so that the fabric is in a damp and hot state in the embossing treatment in the subsequent step (5), and the hot-pressing and shaping are facilitated.
In step S1, singeing the fabric to remove fuzz on the surface of the fabric, performing cold-batch desizing on the fabric, and boiling and bleaching the fabric in a scouring and bleaching machine;
in step S2, caustic soda is adopted in the mercerization, the concentration of the caustic soda is 200-220 g/L, the vehicle speed is 60-70 m/min, and the rolling residual rate is 65-75%; spraying: 5, 5-suction and 5-shower, wherein the rolling residual rate is 55-65%.
In step S3, in the dyeing and color fixing treatment, the fabric is put into a dye solution for padding treatment, hot air pre-drying, drying in a drying cylinder, overstaying, padding with saline-alkali solution, steaming for color fixing, cold water washing, hot water washing, soaping and water washing treatment, the vehicle speed is 45-50 m/min, and the rolling residual rate is 55% -65%; wherein the color fixing agent adopted in the steaming color fixing adopts a reactive color fixing agent, and the using amount is 20-80 g/L.
In step S5, the embossing process uses a continuous fabric embossing machine, and selects the corresponding embossing roller according to the designed pattern, the pressure is 5-10MPa, the temperature is 130-160 ℃, and the speed is 20-40 m/min.
In step S6, a continuous baking machine is adopted in the baking treatment, the temperature is 140 ℃ and 160 ℃, and the vehicle speed is 30-50 m/min; the formaldehyde-free resin is subjected to hot pressing and primary shaping on a continuous fabric embossing machine, and then the formaldehyde-free resin and cotton fibers in the fabric are subjected to sufficient cross-linking reaction through high-temperature baking by a continuous baking machine, so that the permanent shaping is realized, and the primary embossing effect can be still maintained even if the fabric is washed for multiple times.
In step S7, a setting machine is adopted in the setting treatment, the setting temperature is 130-160 ℃, and the vehicle speed is 40-60 m/min; adding a softening agent in the sizing treatment, wherein the dosage is 20-40 g/L; adding a penetrating agent in the setting treatment, wherein the using amount is 1-2 g/L; and adding acetic acid in the sizing treatment, and adjusting the pH value to 5-7.
In step S8, the pre-shrinking is performed by shrinking the fabric by the rubber blanket of the pre-shrinking machine within-3% to 0.
In step S9, the finished product inspection is to inspect the appearance quality and the internal quality index of the fabric.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. The production method of the all-cotton fabric with durable embossing is characterized by comprising the following steps of: the method comprises a pre-setting process and an embossing process of the all-cotton fabric, and comprises the following steps:
step S1, pretreatment, namely, singeing the fabric, performing cold-batch desizing treatment on the singed fabric, and boiling off and bleaching the fabric subjected to the cold-batch desizing treatment;
step S2, mercerizing, namely, carrying out mercerizing treatment on the pretreated fabric;
step S3, dyeing and color fixing, namely dyeing and color fixing the fabric after mercerizing treatment;
step S4, presetting, and padding the dyed fabric with formaldehyde-free resin;
step S5, embossing the pre-shaped fabric by a continuous fabric embossing machine;
step S6, baking, namely baking the embossed fabric on a continuous baking machine;
step S7, shaping, namely shaping the baked fabric;
step S8, pre-shrinking, wherein the rubber blanket of the pre-shrinking machine drives the fabric to shrink;
and step S9, inspecting finished products, and inspecting the appearance quality and the internal quality index of the fabric.
2. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S4, the dosage of the formaldehyde-free resin adopted in the pre-setting treatment is 80-120 g/L; magnesium chloride is also added in the pre-setting treatment as a catalyst, and the dosage of the magnesium chloride is 16-24 g/L; a strong protective agent is also added in the pre-setting treatment, and the dosage of the strong protective agent is 20-30 g/L; softening agent is added in the pre-setting treatment, and the dosage of the softening agent is 20-40 g/L; a penetrant is also added in the pre-setting treatment, and the dosage of the penetrant is 1-2 g/L; the rolling residual rate in the pre-setting treatment is 50-70%, the temperature is set to 110-; controlling the moisture content of the falling cloth to be 10-15%.
3. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S2, caustic soda is adopted in the mercerization, the concentration of the caustic soda is 200-220 g/L, the vehicle speed is 60-70 m/min, and the rolling residual rate is 65-75%; spraying: 5, 5-suction and 5-shower, wherein the rolling residual rate is 55-65%.
4. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S3, in the dyeing and color fixing treatment, the fabric is put into a dye solution for padding treatment, hot air pre-drying, drying in a drying cylinder, overstaying, padding with saline-alkali solution, steaming for color fixing, cold water washing, hot water washing, soaping and water washing treatment, the vehicle speed is 45-50 m/min, and the rolling residual rate is 55% -65%; wherein the color fixing agent adopted in the steaming color fixing adopts a reactive color fixing agent, and the using amount is 20-80 g/L.
5. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S5, the embossing process uses a continuous fabric embossing machine, and selects the corresponding embossing roller according to the designed pattern, the pressure is 5-10MPa, the temperature is 130-160 ℃, and the speed is 20-40 m/min.
6. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S6, a continuous baking machine is used in the baking process, the temperature is 140 ℃ and 160 ℃, and the vehicle speed is 30-50 m/min.
7. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S7, a setting machine is adopted in the setting treatment, the setting temperature is 130-160 ℃, and the vehicle speed is 40-60 m/min; adding a softening agent in the sizing treatment, wherein the dosage is 20-40 g/L; adding a penetrating agent in the setting treatment, wherein the using amount is 1-2 g/L; and adding acetic acid in the sizing treatment, and adjusting the pH value to 5-7.
8. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S8, the pre-shrinking is performed by shrinking the fabric by the rubber blanket of the pre-shrinking machine within-3% to 0.
9. The method of producing an all-cotton fabric with durable embossments of claim 1, wherein: in step S9, the finished product inspection is to inspect the appearance quality and the internal quality index of the fabric.
CN202111354233.8A 2021-11-12 2021-11-12 Production method of all-cotton fabric with durable embossing Pending CN113981721A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111354233.8A CN113981721A (en) 2021-11-12 2021-11-12 Production method of all-cotton fabric with durable embossing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111354233.8A CN113981721A (en) 2021-11-12 2021-11-12 Production method of all-cotton fabric with durable embossing

Publications (1)

Publication Number Publication Date
CN113981721A true CN113981721A (en) 2022-01-28

Family

ID=79748762

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111354233.8A Pending CN113981721A (en) 2021-11-12 2021-11-12 Production method of all-cotton fabric with durable embossing

Country Status (1)

Country Link
CN (1) CN113981721A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110409090A (en) * 2019-06-20 2019-11-05 深圳全棉时代科技有限公司 A kind of manufacturing method of super soft cotton shuttle-woven fabric
CN111163918A (en) * 2017-09-29 2020-05-15 世联株式会社 Embossing device
US20200378063A1 (en) * 2019-05-29 2020-12-03 Hi-Co., Ltd. Method of manufacturing fabric with embossed coating layer, and fabric produced thereby

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111163918A (en) * 2017-09-29 2020-05-15 世联株式会社 Embossing device
US20200378063A1 (en) * 2019-05-29 2020-12-03 Hi-Co., Ltd. Method of manufacturing fabric with embossed coating layer, and fabric produced thereby
CN110409090A (en) * 2019-06-20 2019-11-05 深圳全棉时代科技有限公司 A kind of manufacturing method of super soft cotton shuttle-woven fabric

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
袁辉等: "延迟焙烘法无甲醛耐久压烫整理" *

Similar Documents

Publication Publication Date Title
CN107385867B (en) Method for dyeing and finishing water-washed wrinkled fabric
CN113684584B (en) Preparation method of pure cotton yarn-dyed high-count high-density non-ironing fabric
CN109338577B (en) Production process of knitted jacquard woolen cloth
CN113818138A (en) Shaping process of textile fabric
CN110424163A (en) Pure cotton knitting face fabric and preparation method with depth alternative colors texture and imitative old style
CN114657769A (en) Processing method of oil-stain-resistant shirt fabric
CN111254723A (en) Manufacturing method of fabric with double-color effect
CN113403776A (en) Pretreatment process of recycled high-density nylon fabric
CN113047065A (en) Long-vehicle dyeing production method of bamboo cotton regenerated cellulose fiber fabric
KR101729447B1 (en) Method for dyeing through the CPB process for improving moire of the fabric
CN113981721A (en) Production method of all-cotton fabric with durable embossing
CN110592970B (en) Dyeing and finishing processing method of full-color modal polyester peach skin yarn-dyed fabric and fabric
KR101220914B1 (en) Manufacturing method of vintage look
CN111893747A (en) Anti-sticking wool fabric and manufacturing method thereof
US2461603A (en) Patterned textile material
KR100840339B1 (en) Textile and the manufacture method that have vintage effect that use printing
CN115928966A (en) Mildew-proof wall cloth and manufacturing process thereof
CN114075787B (en) Production process of moisture crosslinked finishing fabric
EP1905888A1 (en) Printing process on textile products made of cotton, other natural cellulosic fibers and mixed thereof, and textile products thus obtained
KR20220107365A (en) Manufacturing method of clothing with wrinkles
CN111519425A (en) Alkali shrinking process of all-cotton single jersey
CN111893686A (en) Method for improving skewness of flannel fabric
US1739966A (en) Production of pattern effects upon textile goods
CN104264335B (en) 50% cotton 35% spun silk 15% real silk one side tmaterial and preparation method
KR100655758B1 (en) Process for embossing of raw cotton and raw cotton thereby

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20220128

RJ01 Rejection of invention patent application after publication