CN111691042A - Natural protein regeneration fabric - Google Patents
Natural protein regeneration fabric Download PDFInfo
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- CN111691042A CN111691042A CN202010581130.4A CN202010581130A CN111691042A CN 111691042 A CN111691042 A CN 111691042A CN 202010581130 A CN202010581130 A CN 202010581130A CN 111691042 A CN111691042 A CN 111691042A
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- natural protein
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/04—Linen
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/04—Silk
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/20—Protein-derived artificial fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a natural protein regenerated fabric, which comprises natural protein regenerated yarns; the natural protein regenerated yarn comprises natural collagen fibers extracted from leather scraps. The natural protein regeneration fabric is formed by interweaving warp yarns and weft yarns. The natural protein regenerated fabric is single-sided single-jersey prepared by natural protein regenerated yarns and polyester elastic yarns on a circular knitting machine. The natural protein regenerated fabric is prepared from yarns containing natural collagen fibers, so that the prepared fabric has comfortable, breathable, healthy, environment-friendly and fashionable fabric materials, solves the trouble of waste treatment of leftover materials in the leather field, and accords with the characteristics of environmental protection and circulation.
Description
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a natural protein regeneration fabric.
Background
The animal leather is mainly composed of collagen fibers, and the fibers are adhered with each other by fibrous interstitium, fat and non-fibrous protein, tightly wound and combined together to form a sheet shape. At present, the utilization of animal leather is mainly to process into leather sheets for manufacturing leather shoes, clothes or leather products, the utilization method has high requirements on the animal leather, the animal leather has a certain size and uniform thickness, the utilization rate of the animal leather is as low as 20-40%, most leftover bits and pieces are cut into waste: in recent years, some leftover materials and waste leathers are processed into powder and are made into regenerated leathers or non-woven fabrics together with other fibers, the product grade is low, the quality is poor, the using amount is small, and natural resources are not fully used.
In the invention patent application with publication number CN201810149816.9, a preparation process of collagen fiber composite yarn is disclosed, how to apply the collagen fiber yarn to fabric, and how to develop a comfortable, breathable, healthy, environment-friendly and fashionable fabric material becomes the research direction.
Disclosure of Invention
The invention aims to provide a natural protein regenerated fabric, so that the fabric has comfortable, breathable, healthy, environment-friendly and fashionable fabric materials.
In order to solve the technical problem, the invention aims to realize that:
the invention relates to a natural protein regenerated fabric, which comprises natural protein yarns, wherein the natural protein yarns comprise natural collagen fibers extracted from leather leftover materials; the mass percentage of the natural collagen fiber in the natural protein yarn is 8-20%.
On the basis of the above scheme and as a preferable scheme of the scheme: the regenerated fabric is formed by interweaving warp yarns and weft yarns, and the weft yarns are natural protein yarns.
On the basis of the above scheme and as a preferable scheme of the scheme: the regenerated fabric is single-sided single jersey prepared by natural protein regenerated yarns and polyester elastic yarns on a circular knitting machine.
On the basis of the above scheme and as a preferable scheme of the scheme: the warp yarns are full linen yarns; the fineness of the natural protein yarn is 24-36Nm, and the fineness of the full flax yarn is 14-28 Nm; the weave used was plain or 2/2 twill;
desizing the regenerated fabric, then carrying out soft washing, circularly drying for 30 minutes, and carrying out cold air treatment for 20 minutes; wherein the desizing and ring-drying temperatures do not exceed 80 ℃.
On the basis of the above scheme and as a preferable scheme of the scheme: the warp yarns are all cotton yarns, real silk or viscose yarns; the fineness of the natural protein regenerated fabric is 15-36Nm, the fineness of the all-cotton yarn is 21-40Ne, the fineness of the real silk is 10-15Nm, and the fineness of the viscose yarn is 30-60 Ne;
desizing the regenerated fabric by adopting a cylinder type desizing medium, adding a silicone oil softening agent, taking the fabric out of a cylinder for dehydration, and then setting the fabric on a setting machine at the temperature of not more than 100 ℃; the water bath temperature during desizing was 60 ℃ and the desizing time was 30 minutes.
On the basis of the above scheme and as a preferable scheme of the scheme: the regenerated fabric is formed by weaving natural protein yarns and polyester stretch yarns by a circular knitting machine; the fineness of the natural protein yarn is 32-60Ne, and the fineness of the polyester stretch yarn is 75-150D;
the post-treatment process of the regenerated fabric comprises the steps of firstly dropping water to form a softening agent, and then scutching and shaping; then carrying out salt shrinkage process treatment; the salt shrinkage process treatment comprises the following steps:
(1) preparing a liquid alkali solution: diluting the liquid caustic soda with clear water at normal temperature by 5-20%;
(2) fabric impregnation: immersing the fabric prepared from natural fibers into the liquid alkali solution prepared in the previous step;
(3) acid neutralization: placing the soaked fabric in a glacial acetic acid solution, and taking out to test the pH value of the surface of the fabric; if the pH value is 4-7.5, performing the next step, otherwise, performing acid neutralization again; the glacial acetic acid solution is prepared by diluting glacial acetic acid to 25% by using clear water;
(4) rinsing and drying: rinsing the fabric subjected to acid neutralization treatment in clear water, dehydrating, and circularly drying;
(5) and (3) cold air blowing treatment: and (3) performing cold air blowing treatment on the fabric prepared in the last step for 20-60 minutes.
The invention has the beneficial effects that: the natural protein regenerated fabric is prepared from yarns containing natural collagen fibers, so that the prepared fabric has comfortable, breathable, healthy, environment-friendly and fashionable fabric materials, solves the trouble of waste treatment of leftover materials in the leather field, and accords with the characteristics of environmental protection and circulation.
Detailed Description
The present invention is further illustrated by the following specific examples.
Example one
In the natural protein regenerated fabric according to the embodiment, the regenerated fabric comprises natural protein yarns, and the natural protein yarns comprise natural collagen fibers extracted from leather leftover materials.
In the embodiment, the regenerated fabric is formed by interweaving warp yarns and weft yarns, and the weft yarns are natural protein yarns. The natural protein yarn contains 13% of natural collagen fibers, 45% of wool, 36% of flax fibers and 16% of cotton fibers. The warp yarns used were all-linen yarns. The fineness of the natural protein yarn is 24-36Nm, and the fineness of the full flax yarn is 14-28 Nm; the weave used was plain or 2/2 twill. The warp and weft yarn density is between 48-68 yarns per inch.
Because the natural collagen fiber extracted from the leather leftover material is used in the natural protein yarn, the requirement on the cohesive force of the fiber is higher, so that the strength of the natural protein yarn after being formed is lower than that of the common wool yarn. Therefore, in the weaving preparation process, the warping tension is controlled to be 25 newtons, sectional warping is adopted, the speed is controlled to be 200 revolutions per minute, and the circumference of each revolution is 4 meters. The weaving process is carried out by using common rapier loom, controlling the temperature in workshop at 80%, the speed of loom at 280 shuttles per minute, and controlling the tension of yarn at 30 newtons. By adopting the weaving preparation and weaving process, the weaving process of the natural protein regenerated fabric can be smoothly carried out, and the number of times of machine halt is greatly reduced.
The post-treatment of the regenerated fabric according to the embodiment is to desize the regenerated fabric, perform soft washing, perform ring drying for 30 minutes, and perform cold air treatment for 20 minutes; wherein the desizing and ring-drying temperatures do not exceed 80 ℃.
The prepared regenerated fabric has natural smell, increases the stiffness and smoothness of the linen yarn besides the characteristic of regenerated protein, and is suitable for being used as the fabric of men's clothing, neutral women's clothing and environment-friendly parent-child clothing.
Example two
In the natural protein regenerated fabric according to the embodiment, the regenerated fabric comprises natural protein yarns, and the natural protein yarns comprise natural collagen fibers extracted from leather leftover materials.
In the embodiment, the regenerated fabric is formed by interweaving warp yarns and weft yarns, and the weft yarns are natural protein yarns. The yarn used was all cotton yarn. The natural protein yarn contains 20% of natural collagen fiber, 15% of cotton fiber, 30% of bamboo fiber and 35% of nylon fiber.
The natural protein fiber is in the middle of 24-36Nm and is mostly used for weft weaving. The fineness of the all cotton yarn used is 20-40 Ne. The weave adopts one of high-density plain weave, stripe weave, twill weave, small jacquard weave and large jacquard weave, and the warp and weft density of the prepared fabric is between 60 and 95 threads per inch.
The preparation and the weaving process for the natural protein regenerated fabric related to the embodiment are the same as those in the first embodiment.
The post-treatment of the regenerated fabric related to the embodiment is that the regenerated fabric is desized by adopting a cylinder type desizing medium, then a silicone oil softening agent is added, the fabric is taken out of a cylinder for dehydration, and then the fabric is shaped by a shaping machine under the condition that the temperature is not more than 100 ℃; the water bath temperature during desizing was 60 ℃ and the desizing time was 30 minutes. Mercerizing can not be carried out in the post-treatment process.
The fabric related to the embodiment combines all the advantages of the cotton fiber besides the characteristics of the regenerated protein fiber, and the fabric is rich in diversity and timeliness and wide in application.
EXAMPLE III
In the natural protein regenerated fabric according to the embodiment, the regenerated fabric comprises natural protein yarns, and the natural protein yarns comprise natural collagen fibers extracted from leather leftover materials.
In the embodiment, the regenerated fabric is formed by interweaving warp yarns and weft yarns, and the weft yarns are natural protein yarns. The yarn used is real silk. The natural protein yarn contains 10% of natural collagen fiber, 25% of ramie fiber, 25% of viscose fiber and 40% of nylon fiber.
The fineness of the natural protein yarn used in the embodiment is 15-24Nm, the natural protein yarn is mostly used for weaving the weft yarn, and the warp yarn adopts real silk yarn with the fineness of 10-15 Nm. The weave used is plain, twill, satin and mini-jacquard. The thread count is between 45-55 threads per inch.
The post-treatment of the regenerated fabric related to the embodiment is that the regenerated fabric is desized by adopting a cylinder type desizing medium, then a silicone oil softening agent is added, the fabric is taken out of a cylinder for dehydration, and then the fabric is shaped by a shaping machine under the condition that the temperature is not more than 100 ℃; the water bath temperature during desizing was 60 ℃ and the desizing time was 30 minutes. Mercerizing can not be carried out in the post-treatment process.
The regenerated fabric related to the embodiment combines the characteristics of real silk besides the characteristics of regenerated protein, is soft and glutinous in hand feeling and good in skin friendliness, and can improve the grade of the fabric.
Example four
In the natural protein regenerated fabric according to the embodiment, the regenerated fabric comprises natural protein yarns, and the natural protein yarns comprise natural collagen fibers extracted from leather leftover materials.
In the embodiment, the regenerated fabric is formed by interweaving warp yarns and weft yarns, and the weft yarns are natural protein yarns. The yarn used is viscose yarn. The natural protein yarn contains 8% of natural collagen fiber, 58% of flax fiber, 13% of bamboo fiber and 15% of nylon fiber.
The fineness of the natural protein yarn used in the embodiment is 15-24Nm, the fineness of the viscose yarn is 30-60Ne, and the natural protein yarn can be woven by adopting a yarn-dyed method, and the warp and weft density is controlled to be 58-72 per inch.
The post-treatment of the regenerated fabric related to the embodiment is that the regenerated fabric is desized by adopting a cylinder type desizing medium, then a silicone oil softening agent is added, the fabric is taken out of a cylinder for dehydration, and then the fabric is shaped by a shaping machine under the condition that the temperature is not more than 100 ℃; the water bath temperature during desizing was 60 ℃ and the desizing time was 30 minutes. Mercerizing can not be carried out in the post-treatment process.
The regenerated fabric related to the embodiment has the advantages of dropping hand feeling, skin adhesion, more protein contacting with skin, more complete functional performance, popularity of women and children, and good choice as decorative materials such as scarf.
EXAMPLE five
In the natural protein regenerated fabric according to the embodiment, the regenerated fabric comprises natural protein yarns, and the natural protein yarns comprise natural collagen fibers extracted from leather leftover materials.
Specifically, the regenerated fabric in the embodiment is single-sided single jersey prepared by natural protein regenerated yarns and polyester stretch yarns on a circular knitting machine.
The regenerated fabric is formed by weaving natural protein yarns and polyester elastic yarns by a circular knitting machine; the fineness of the natural protein yarn is 32-60Ne, and the fineness of the polyester stretch yarn is 75-150D. The weaving needle number of the circular knitting machine is 26-32G, and the gram weight is 180-240G per square meter.
The post-treatment process of the regenerated fabric comprises the steps of firstly dropping water into the fabric to be coated with a softening agent, and then scutching and shaping; then carrying out salt shrinkage process treatment; the salt shrinkage process treatment comprises the following steps:
(1) preparing a liquid alkali solution: diluting the liquid caustic soda with clear water at room temperature for 5-20%, specifically 15%.
(2) Fabric impregnation: immersing the fabric prepared from natural fibers into the liquid alkali solution prepared in the previous step;
(3) acid neutralization: placing the soaked fabric in a glacial acetic acid solution, and taking out to test the pH value of the surface of the fabric; if the pH value is 4-7.5, performing the next step, otherwise, performing acid neutralization again; the glacial acetic acid solution is prepared by diluting glacial acetic acid to 25% by using clear water;
(4) rinsing and drying: rinsing the fabric subjected to acid neutralization treatment in clear water, dehydrating, and circularly drying;
(5) and (3) cold air blowing treatment: and (3) performing cold air blowing treatment on the fabric prepared in the last step for 20-60 minutes, specifically 50 minutes.
The knitted single jersey processed by the salt shrinkage processing technology is more compact and richer in texture. In particular, the density is improved by 12-18%. And the fabric after salt shrinkage treatment has more stereoscopic impression, and after printing, the flower type is more fresh and has stereoscopic impression.
Furthermore, 10-15% of resin can be added into the liquid alkali solution, and the specific resin is TPU, PU or water-based polyvinyl chloride.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (6)
1. The natural protein regenerated fabric is characterized by comprising natural protein yarns, wherein the natural protein yarns comprise natural collagen fibers extracted from leather leftover materials; the mass percentage of the natural collagen fiber in the natural protein yarn is 8-20%.
2. The natural protein regenerated fabric according to claim 1, characterized in that the regenerated fabric is formed by interweaving warp yarns and weft yarns, and the weft yarns are natural protein yarns.
3. The natural protein regenerated fabric as claimed in claim 1, wherein the regenerated fabric is a single-sided single jersey prepared from natural protein regenerated yarns and polyester stretch yarns on a circular knitting machine.
4. The natural protein regenerated fabric according to claim 2, characterized in that the warp yarn is a full linen yarn; the fineness of the natural protein yarn is 24-36Nm, and the fineness of the full flax yarn is 14-28 Nm; the weave used was plain or 2/2 twill;
desizing the regenerated fabric, then carrying out soft washing, circularly drying for 30 minutes, and carrying out cold air treatment for 20 minutes; wherein the desizing and ring-drying temperatures do not exceed 80 ℃.
5. The natural protein regeneration fabric according to claim 2, wherein the warp yarn is all cotton yarn, silk yarn or viscose yarn; the fineness of the natural protein regenerated fabric is 15-36Nm, the fineness of the all-cotton yarn is 21-40Ne, the fineness of the real silk is 10-15Nm, and the fineness of the viscose yarn is 30-60 Ne;
desizing the regenerated fabric by adopting a cylinder type desizing medium, adding a silicone oil softening agent, taking the fabric out of a cylinder for dehydration, and then setting the fabric on a setting machine at the temperature of not more than 100 ℃; the water bath temperature during desizing was 60 ℃ and the desizing time was 30 minutes.
6. The natural protein regenerated fabric according to claim 3, wherein the regenerated fabric is formed by weaving natural protein yarns and polyester stretch yarns by a circular knitting machine; the fineness of the natural protein yarn is 32-60Ne, and the fineness of the polyester stretch yarn is 75-150D;
the post-treatment process of the regenerated fabric comprises the steps of firstly dropping water to form a softening agent, and then scutching and shaping; then carrying out salt shrinkage process treatment; the salt shrinkage process treatment comprises the following steps:
(1) preparing a liquid alkali solution: diluting the liquid caustic soda with clear water at normal temperature by 5-20%;
(2) fabric impregnation: immersing the fabric prepared from natural fibers into the liquid alkali solution prepared in the previous step;
(3) acid neutralization: placing the soaked fabric in a glacial acetic acid solution, and taking out to test the pH value of the surface of the fabric; if the pH value is 4-7.5, performing the next step, otherwise, performing acid neutralization again; the glacial acetic acid solution is prepared by diluting glacial acetic acid to 25% by using clear water;
(4) rinsing and drying: rinsing the fabric subjected to acid neutralization treatment in clear water, dehydrating, and circularly drying;
(5) and (3) cold air blowing treatment: and (3) performing cold air blowing treatment on the fabric prepared in the last step for 20-60 minutes.
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| CN202010581130.4A CN111691042A (en) | 2020-06-23 | 2020-06-23 | Natural protein regeneration fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010581130.4A CN111691042A (en) | 2020-06-23 | 2020-06-23 | Natural protein regeneration fabric |
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| CN111691042A true CN111691042A (en) | 2020-09-22 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1673430A (en) * | 2004-04-10 | 2005-09-28 | 张立文 | Animal leather collagenous fibres yarn and producing method thereof |
| CN201640487U (en) * | 2009-06-19 | 2010-11-24 | 许智玲 | Novel cup utilizing collagen fibers as sandwich |
| CN107630364A (en) * | 2017-10-20 | 2018-01-26 | 浙江美欣达纺织印染科技有限公司 | A kind of natural shrinking skin texture fabric processing method |
| CN108360102A (en) * | 2018-02-13 | 2018-08-03 | 韩宏宇 | Collagenous fibres composite yarn, preparation method and application and textile fabrics |
| CN108642864A (en) * | 2018-05-22 | 2018-10-12 | 浙江美欣达纺织印染科技有限公司 | The salt contracting technique of cotton class fabric |
| CN110409090A (en) * | 2019-06-20 | 2019-11-05 | 深圳全棉时代科技有限公司 | A kind of manufacturing method of super soft cotton shuttle-woven fabric |
-
2020
- 2020-06-23 CN CN202010581130.4A patent/CN111691042A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1673430A (en) * | 2004-04-10 | 2005-09-28 | 张立文 | Animal leather collagenous fibres yarn and producing method thereof |
| CN201640487U (en) * | 2009-06-19 | 2010-11-24 | 许智玲 | Novel cup utilizing collagen fibers as sandwich |
| CN107630364A (en) * | 2017-10-20 | 2018-01-26 | 浙江美欣达纺织印染科技有限公司 | A kind of natural shrinking skin texture fabric processing method |
| CN108360102A (en) * | 2018-02-13 | 2018-08-03 | 韩宏宇 | Collagenous fibres composite yarn, preparation method and application and textile fabrics |
| CN108642864A (en) * | 2018-05-22 | 2018-10-12 | 浙江美欣达纺织印染科技有限公司 | The salt contracting technique of cotton class fabric |
| CN110409090A (en) * | 2019-06-20 | 2019-11-05 | 深圳全棉时代科技有限公司 | A kind of manufacturing method of super soft cotton shuttle-woven fabric |
Non-Patent Citations (1)
| Title |
|---|
| 金.曼达夫: "《羊毛学》", 31 March 1982, 内蒙古人民出版社 * |
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Application publication date: 20200922 |
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