CN103046385A - Manufacturing technique for machine washable slubbing pure wool fabric - Google Patents
Manufacturing technique for machine washable slubbing pure wool fabric Download PDFInfo
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- CN103046385A CN103046385A CN2012105661567A CN201210566156A CN103046385A CN 103046385 A CN103046385 A CN 103046385A CN 2012105661567 A CN2012105661567 A CN 2012105661567A CN 201210566156 A CN201210566156 A CN 201210566156A CN 103046385 A CN103046385 A CN 103046385A
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Abstract
The invention discloses a manufacturing technique for a machine washable slubbing pure wool fabric, which further adopts protease processing procedures based on a traditional manufacturing technique for the slubbing wool fabric, including a raw material wool fiber protease processing procedure and a fabric protease processing procedure, wherein the raw material wool fiber protease processing procedure is before a fearnaught procedure and is of removing 30-50 percent of the overall amount of scales on the surface of the raw material wool fiber; the fabric protease processing procedure is after a felting shrinkage procedure and before a humidity detection procedure and is of moving the rest scales on the surface of the raw material wool fiber. Compared with the prior art, the pure wool fabric provided by the invention not only has a good and stable anti-felting effect, but also can be washed by a home washing machine, is good in hand feeling, and has a full felting face. Besides, the manufacturing technique is good in environmental protection, green and free from contamination.
Description
Technical field
The present invention relates to a kind of production method of fabric, be specifically related to a kind of manufacturing technique of slubbing machine-washable pure wool fabric.
Background technology
Along with the raising of people's living standard, people are more and more higher to the needs of weaving face fabric.For a long time, wool spinning particularly pure wool textile fabric always in high-end fabric market in occupation of consequence.But because wool surface has a lot of scale structures, these scales move at bi-directional friction, especially under humidity, high temperature and External Force Acting condition, very easily produce the felting phenomenon.This especially can not machine-wash with washing machine so that pure wool textile fabric can not wash with water easily, so limited to a great extent the marketing of pure wool textile product.
In order to improve the anti-felting ability of pure wool textile fabric, main resin finishing method and the chlorination processing method of adopting during enterprise produces at present.Wherein, the resin finishing method is a kind of processing method that resin is wrapped in fiber surface, and the method can reduce the rubbing effect of fiber surface, also stoped simultaneously the mutual movement between the fiber, the fabric thickness after but this method is processed increases, the feel variation, and the method feature of environmental protection is poor.Another kind of processing method commonly used, it is the chlorination processing method, to pass through chloride, be the sym-closene that adopts in the Chinese patent literature of CN102230264A such as application number, strip the scale of wool surface with the rubbing effect that reduces wool fibre and the felting that overcomes fabric, but the method easily makes the fabric yellowing, make the color and luster of fabric become dim, and the method environmental pollution is serious.
In addition, Japan once proposed a kind of processing method that wool is adopted the ozone treatment felt proofing; The characteristics of modification can occur in the wool fibre cortical layer when the method was utilized wool fibre and ozone contact, that is: pass through ozone treatment, the homogenization of each layer of wool fibre structure trend, even be in the wetting state, wool fibre also is evenly to expand, so its scale is no longer holded up the generation bi-directional friction, thereby overcome the felting phenomenon of wool fabric.Can purify air when but although the ozone that this method adopts is a small amount of, whether workers with long time exposes has no problem it be unclear that.In addition, grant number is the processing method that the Chinese patent literature of CN101130912B discloses a kind of machine washable wool shirt fabric, the method is except adding the auxiliary agents such as a small amount of antistatic additive, utilize and repeatedly to count the dyeing of mode piece dyeings, multiple decatizing finalizes the design to overcome the fabric felting, but the method has also related to the use of antistatic auxiliary agent etc.; Use the shortcoming of this type of antistatic auxiliary agent to be: fabric is through behind the cyclic washing, and antistatic additive can reduce gradually in fabric surface attachment amount, and the anti-felting property of fabric also can reduce gradually.In addition, the 8th phase in 2007 " wool spinning science and technology " discloses a kind of Machine Washable wool fancy suiting that adopts the protease method exploitation, its technique that relates to is for adopting protease to process the ripe rear fabric of repairing as muriatic substitute materials, the not only good environmental protection of technique, and protease also can play the effect of peeling off the wool surface scale as chloride; But, although fabric color is bright-coloured after this method processing, feel is smooth, and drapability is good, because protease molecule is larger, is difficult to infiltrate into fully the wool surface of fabric inside to remove scale fully, so its shrinkproof improvement is limited.On the contrary, my company finds: if with hair before remove the whole scale of wool surface fully, when rear arrangement, then be difficult to realize the plentiful effect of woollen goods by fulling, and the fabric feel is coarse, owe softness.
Therefore, be necessary to study the manufacturing technique of the good slubbing machine-washable pure wool fabric of a kind of feature of environmental protection, the pure wool fabric that adopts this technique to make, the pure wool fabric of slubbing particularly, not only anti-felting effect is excellent and stable, Machine Washable, and also fabric good hand touch and face are plentiful.
Summary of the invention
The technical issues that need to address of the present invention are to overcome the deficiencies in the prior art, a kind of manufacturing technique that is fit to machine-washable slubbing machine-washable pure wool fabric is provided, this technique feature of environmental protection is good, and not only anti-felting effect is excellent and stable to adopt the pure wool fabric that this technique makes, the fabric Machine Washable, and the fabric good hand touch, face is plentiful.
The technical issues that need to address of the present invention are achieved through the following technical solutions:
A kind of manufacturing technique of slubbing machine-washable pure wool fabric, its technological process is: the raw material wool fibre selects → and hair → comb and parallel cotton fibers prior to spinning → in the lump → two also → spinning → warping → sizing → looming → weave grey cloth → base inspection → living repair → bind off → braying → fulling → inspection → braying → piece dyeing → setting-out that wets softens → tentering oven dry → ripe repairing → decatizing → finished product inspection → packaging and warehousing, and also comprise the Protease Treatment operation in this technological process, this Protease Treatment operation comprises the Protease Treatment operation of raw material wool fibre and the Protease Treatment operation of fabric.
Preferred technical scheme can be: the Protease Treatment operation of described raw material wool fibre is before described wool blending step, described raw material wool fibre is removed the scale of described raw material wool surface 30 ~ 50% quantity by Protease Treatment; The Protease Treatment operation of described fabric is after described fulling operation and before described wet inspection operation, and described fabric is removed described remaining scale of raw material wool surface by Protease Treatment.
Further preferred technical scheme can be: the consumption of protease is 0.3 ~ 0.5% of described raw material wool fibre or described fabric quality in the described Protease Treatment operation, and bath raio is 1:20 ~ 1:45, and the pH value is 7.5 ~ 9, and temperature is 50 ~ 55 ℃; After described Protease Treatment operation finished, emptying again heating water adjust pH to 3 ~ 5 was incubated after 5-10 minute with inactivated proteases, and flushing is dried, and obtained raw material wool fibre after the Protease Treatment or the fabric after the Protease Treatment.Here, protease spins CTA-B protease in can adopt.
Further preferred technical scheme can be: in the described Protease Treatment operation, the consumption of described protease is 0.3% of described raw material wool fibre or described fabric quality, and bath raio is 1:20, and the pH value is 7.5 ~ 7.8, and temperature is 50 ℃; Wherein, the time of the Protease Treatment of described raw material wool fibre is 8 ~ 15 minutes, and the time of the Protease Treatment of described fabric is 15 ~ 22 minutes.
Further preferred technical scheme can also be: in the described Protease Treatment operation, the consumption of described protease is 0.5% of described raw material wool fibre or described fabric quality, and bath raio is 1:45, and the pH value is 8 ~ 9, and temperature is 55 ℃; Wherein, the time of the Protease Treatment of described raw material wool fibre is 36 ~ 60 minutes, and the time of the Protease Treatment of described fabric is 60 ~ 84 minutes.
Further preferred technical side can be: the average diameter of described raw material wool fibre is 15 ~ 25 μ m, and average length is 65 ~ 115 millimeters.Here, the raw material wool fibre can be the australian merino wool fiber.
Further preferred technical scheme can be: described fabric is made into by warp thread and weft yarn, has the single face plain weave construction.
Compared with prior art, advantage of the present invention and beneficial effect are: the manufacturing technique of slubbing machine-washable pure wool fabric of the present invention adopts 100% australian merino wool, wool is removed first the scale of wool surface 30 ~ 50% through Protease Treatment, adopt again Protease Treatment to remove remaining scale of wool surface after the fulling operation in rear arrangement, removed the fabric of scale fully; This technology has overcome and has adopted the no thoroughness of this method of Protease Treatment on the sheet effect of scaling after first pure wool fibre being made into fabric again, has also overcome the poor shortcoming of fabric feeling that first pure wool fibre is made into again this method gained of fabric by Protease Treatment; The fabric that obtains by this technique not only anti-felting effect is excellent lasting, and fabric can anti-repeatedly machine washing, and the fabric richness is high and soft; In addition, the method environmental protection, pollution-free.
Description of drawings
Fig. 1 is the process flow diagram that slubbing machine-washable pure wool fabric of the present invention is made;
Fig. 2 is the structural representation of slubbing machine-washable pure wool fabric of the present invention.
The specific embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention is described further.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
Embodiment 1
The manufacturing technique of slubbing machine-washable pure wool fabric of the present invention, as shown in Figure 1, its technological process is: and the Protease Treatment of raw material wool fibre selection → raw material wool fibre → and hair → comb and parallel cotton fibers prior to spinning → in the lump → two also → spinning → warping → sizing → looming → weave grey cloth → base inspection → give birth to repaiies → binds off → and the Protease Treatment of braying → fulling → fabric → wet inspection → braying → piece dyeing → setting-out softens → tentering oven dry → ripe repairing → decatizing → finished product inspection → packaging and warehousing.
Comprised the Protease Treatment operation in the above-mentioned technological process, the Protease Treatment operation here comprises the Protease Treatment operation of raw material wool fibre and the Protease Treatment operation of fabric.Wherein, the Protease Treatment operation of raw material wool fibre is before wool blending step, the raw material wool fibre is removed the scale of raw material wool surface 30 ~ 50% quantity by Protease Treatment; And the Protease Treatment operation of fabric is after the fulling operation and before wet inspection operation, and fabric is removed remaining scale of raw material wool surface by Protease Treatment.Here, the raw material wool fibre can be Australian inferior Merino wool fibre, and its average diameter is 15 ~ 25 μ m, and average length is 65 ~ 115 millimeters; Fabric is made into by warp thread and weft yarn, has the single face plain weave construction, as shown in Figure 2.
In the Protease Treatment operation, spin CTA-B protease in the employing, the consumption of CTA-B protease is 0.3 ~ 0.5% of raw material wool fibre or fabric quality, and bath raio is 1:20 ~ 1:45, temperature is 50 ~ 55 ℃, and with sodium carbonate or sodium bicarbonate pH is adjusted to 7.5 ~ 9; After described Protease Treatment operation finishes, emptying again heating water with formic acid or acetic acid regulator solution pH value to 3 ~ 5 with inactivated proteases, be incubated after 5-10 minute, with drying behind 60 ℃ of hot water injections, obtain raw material wool fibre after the Protease Treatment or the fabric after the Protease Treatment.
Embodiment 2
On the basis of embodiment 1, the preferred embodiment of the invention can be: in the described Protease Treatment operation, the consumption of CTA-B protease is 0.3% of raw material wool fibre or fabric quality, and bath raio is 1:20, and the pH value is 7.5 ~ 7.8, and temperature is 50 ℃.
In addition, the time of the Protease Treatment of described raw material wool fibre is 8 ~ 15 minutes, and the time of the Protease Treatment of described fabric is 15 ~ 22 minutes.
Embodiment 3
On the basis of embodiment 1, the preferred embodiment of the invention can be: in the described Protease Treatment operation, the consumption of CTA-B protease is 0.5% of raw material wool fibre or fabric quality, and bath raio is 1:45, and the pH value is 8 ~ 9, and temperature is 55 ℃.
In addition, the time of the Protease Treatment of described raw material wool fibre is 36 ~ 60 minutes, and the time of the Protease Treatment of described fabric is 60 ~ 84 minutes.
Above-mentioned each embodiment is to further specifying that foregoing of the present invention is made, but the scope that should not be construed as the above-mentioned theme of the present invention only limits to above-described embodiment.Should be pointed out that for those skilled in the art under the prerequisite that does not break away from the technology of the present invention principle, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (7)
1. the manufacturing technique of a slubbing machine-washable pure wool fabric, its technological process is: the raw material wool fibre selects → and hair → comb and parallel cotton fibers prior to spinning → in the lump → two also → spinning → warping → sizing → looming → weave grey cloth → base inspection → living repair → bind off → braying → fulling → inspection → braying → piece dyeing → setting-out that wets softens → tentering oven dry → ripe repairing → decatizing → finished product inspection → packaging and warehousing, it is characterized in that: also comprise the Protease Treatment operation in this technological process, described Protease Treatment operation comprises the Protease Treatment operation of raw material wool fibre and the Protease Treatment operation of fabric.
2. the manufacturing technique of slubbing machine-washable pure wool fabric as claimed in claim 1, it is characterized in that: the Protease Treatment operation of described raw material wool fibre is before described wool blending step, described raw material wool fibre is removed the scale of described raw material wool surface 30 ~ 50% quantity by Protease Treatment; The Protease Treatment operation of described fabric is after described fulling operation and before described wet inspection operation, and described fabric is removed described remaining scale of raw material wool surface by Protease Treatment.
3. the manufacturing technique of slubbing machine-washable pure wool fabric as claimed in claim 1 or 2, it is characterized in that: in the described Protease Treatment operation, the consumption of protease is 0.3 ~ 0.5% of described raw material wool fibre or described fabric quality; bath raio is 1:20 ~ 1:45; the pH value is 7.5 ~ 9, and temperature is 50 ~ 55 ℃; After described Protease Treatment operation finished, emptying again heating water adjust pH to 3 ~ 5 was incubated after 5-10 minute with inactivated proteases, and flushing is dried, and obtained raw material wool fibre after the Protease Treatment or the fabric after the Protease Treatment.
4. the manufacturing technique of slubbing machine-washable pure wool fabric as claimed in claim 3, it is characterized in that: in the described Protease Treatment operation, the consumption of described protease is 0.3% of described raw material wool fibre or described fabric quality, and bath raio is 1:20, the pH value is 7.5 ~ 7.8, and temperature is 50 ℃; Wherein, the time of the Protease Treatment of described raw material wool fibre is 8 ~ 15 minutes, and the time of the Protease Treatment of described fabric is 15 ~ 22 minutes.
5. the manufacturing technique of slubbing machine-washable pure wool fabric as claimed in claim 3, it is characterized in that: in the described Protease Treatment operation, the consumption of described protease is 0.5% of described raw material wool fibre or described fabric quality, and bath raio is 1:45, the pH value is 8 ~ 9, and temperature is 55 ℃; Wherein, the time of the Protease Treatment of described raw material wool fibre is 36 ~ 60 minutes, and the time of the Protease Treatment of described fabric is 60 ~ 84 minutes.
6. the manufacturing technique of slubbing machine-washable pure wool fabric as claimed in claim 1 or 2, it is characterized in that: the average diameter of described raw material wool fibre is 15 ~ 25 μ m, and average length is 65 ~ 115 millimeters.
7. the manufacturing technique of slubbing machine-washable pure wool fabric as claimed in claim 6, it is characterized in that: described fabric is made into by warp thread and weft yarn, has the single face plain weave construction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210566156.7A CN103046385B (en) | 2012-12-24 | 2012-12-24 | Manufacturing technique for machine washable slubbing pure wool fabric |
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| CN201210566156.7A CN103046385B (en) | 2012-12-24 | 2012-12-24 | Manufacturing technique for machine washable slubbing pure wool fabric |
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| CN103046385B CN103046385B (en) | 2014-08-27 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103243508A (en) * | 2013-04-25 | 2013-08-14 | 嘉兴汇顺纺织染整有限公司 | After-treatment method for cashmere water ripple panne velvets |
| CN103526401A (en) * | 2013-10-18 | 2014-01-22 | 江苏倪家巷集团精毛纺织有限公司 | Tasmania wool machine washable fabric and production method thereof |
| CN110777466A (en) * | 2019-09-24 | 2020-02-11 | 江阴兴吴呢绒科技有限公司 | Manufacturing method of graphene wool fabric and obtained fabric |
| CN111155222A (en) * | 2019-12-27 | 2020-05-15 | 杭州圣玛特毛绒有限公司 | Production method of pure wool fabric |
| CN111850773A (en) * | 2020-08-13 | 2020-10-30 | 嘉兴市华盛达时装股份有限公司 | Machine-washable wool fabric processing technology |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103243508A (en) * | 2013-04-25 | 2013-08-14 | 嘉兴汇顺纺织染整有限公司 | After-treatment method for cashmere water ripple panne velvets |
| CN103243508B (en) * | 2013-04-25 | 2015-03-04 | 嘉兴汇顺纺织染整有限公司 | After-treatment method for cashmere water ripple panne velvets |
| CN103526401A (en) * | 2013-10-18 | 2014-01-22 | 江苏倪家巷集团精毛纺织有限公司 | Tasmania wool machine washable fabric and production method thereof |
| CN110777466A (en) * | 2019-09-24 | 2020-02-11 | 江阴兴吴呢绒科技有限公司 | Manufacturing method of graphene wool fabric and obtained fabric |
| CN110777466B (en) * | 2019-09-24 | 2021-09-14 | 江阴兴吴呢绒科技有限公司 | Manufacturing method of graphene wool fabric and obtained fabric |
| CN111155222A (en) * | 2019-12-27 | 2020-05-15 | 杭州圣玛特毛绒有限公司 | Production method of pure wool fabric |
| CN111850773A (en) * | 2020-08-13 | 2020-10-30 | 嘉兴市华盛达时装股份有限公司 | Machine-washable wool fabric processing technology |
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