CN110344159A - 一种家纺用竹炭纤维面料及其制备方法 - Google Patents

一种家纺用竹炭纤维面料及其制备方法 Download PDF

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CN110344159A
CN110344159A CN201910555998.4A CN201910555998A CN110344159A CN 110344159 A CN110344159 A CN 110344159A CN 201910555998 A CN201910555998 A CN 201910555998A CN 110344159 A CN110344159 A CN 110344159A
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parts
fiber
fabric
bamboo charcoal
home textile
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王培策
魏凌云
夏永山
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Nanjing Meihua Down Products Co Ltd
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Nanjing Meihua Down Products Co Ltd
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    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
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    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
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Abstract

本发明公开了一种家纺用竹炭纤维面料及其制备方法,所述家纺用竹炭纤维面料由下述质量份的纤维混纺织造而成:竹炭纤维70份~90份、聚酰胺纤维20份~40份、圣麻纤维20~30份、Lycell纤维20份~30份、蚕丝纤维15份~25份、聚乳酸纤维10份~20份、聚氨基甲酸酯纤维15份~25份和巴百纱纤维5份~15份。达到提高竹炭纤维面料的质量的目的。

Description

一种家纺用竹炭纤维面料及其制备方法
技术领域
本发明涉及纺织技术领域,尤其涉及一种家纺用竹炭纤维面料及其制备方法。
背景技术
随着人们生活质量的不断提高和纺织工业的持续进步, 传统纺织品的一些基本功能已经不能够满足人们的需要,而各种功能性纺织品得到了广泛的关注, 人们对面料的性能要求也越来越高,其中竹炭纤维面料作为受人们关注的纤维面料之一,但是现有的竹炭纤维面料的质量较差。
发明内容
本发明的目的在于提供一种家纺用竹炭纤维面料,旨在解决现有技术中的竹炭纤维面料的质量较差的技术问题。
为实现上述目的,本发明采用的一种家纺用竹炭纤维面料,所述家纺用竹炭纤维面料由下述质量份的纤维混纺织造而成:竹炭纤维70份~90份、聚酰胺纤维20份~40份、圣麻纤维20份~30份、Lycell纤维20份~30份、蚕丝纤维15份~25份、聚乳酸纤维10份~20份、聚氨基甲酸酯纤维15份~25份和巴百纱纤维5份~15份。
本发明还提供一种家纺用竹炭纤维面料的制备方法,包括如下步骤:对质量份的竹炭纤维、聚酰胺纤维、圣麻纤维、Lycell纤维、蚕丝纤维、聚乳酸纤维、聚氨基甲酸酯纤维和巴百纱纤维进行清棉处理;按照轻定量、中隔距、低速度、大转移比和多梳少落原则,对清棉处理后的各类纤维进行梳棉;按照轻定量、重加压、重牵伸、低速度的原则对梳棉处理后的各类纤维进行并条;依次将并条后的各类纤维进行粗纱、细纱、络筒和织造,形成坯布;对坯布进行染色和后处理,制得家纺用竹炭纤维面料。
其中,各质量份的纤维依次采用在并联式圆盘抓棉机、单轴流开棉机、多仓混棉机、振动棉箱给棉机、单打手成卷机上进行清棉处理后进入梳棉处理,梳棉处理的定量为20.5/5m~22.5/5m,锡板与盖板的隔距为0.2mm~0.3mm,锡林转速为350r/min~400r/min,刺辊转速为800 r/min~900 r/min,道夫转速为20 r/min ~30 r/min。
其中,并条处理中的定量为12..5/5m~15.5/5m,前罗拉输出速度为1200 r/min~1400 r/min,罗拉距离为18×21mm;粗纱过程中的干定量为5.88g/10m~7.88 g/10m,粗纱捻系数为78-82,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为1.4%~3.4%;细纱过程中选择亚光钢领或镀铬钢丝圈,控制捻系数为320~360,罗拉距离为22×32mm,车间相对湿度为60%~70%。
其中,络筒过程中络纱张力控制为纱线断裂强度的20%~30%,卷绕密度控制在0.35g/m3~ 0.55g/m3。
其中,坯布的后处理包括利用抑菌防霉溶液对坯布进行浸轧处理,其中抑菌防霉溶液主要由甲壳素、碳酸锂、二癸基二甲基氯化铵、乙醇和水构成,对浸轧后的坯布进行静置和烘干,静置时间为3h~5h,烘干温度为50℃~80℃,烘干时间为1h~2h。
其中,坯布的后处理还包括利用涂胶对坯布的表面进行刮涂,涂胶由聚氨酯、人造沸石粉、DMF溶剂、阴离子表面活性剂搅拌混合而成。
其中,所述涂胶刮涂至坯布的表面后,将坯布静置0.2h~0.4h后进行烘干,烘干温度为80℃~100℃。
其中,对刮涂烘干后的坯布进行三次浸泡并烘干,第一次浸泡在常温清水中进行清洗,第二次浸泡在碱液中进行碱洗,第三次浸泡在醋酸中进行弱酸洗,之后进行烘干。
其中,坯布的后处理还包括涂覆处理,在坯布的表面涂覆聚四氟乙烯膜。
本发明的一种家纺用竹炭纤维面料及其制备方法,通过所述家纺用竹炭纤维面料由下述质量份的纤维混纺织造而成:竹炭纤维70份~90份、聚酰胺纤维20份~40份、圣麻纤维20~30份、Lycell纤维20份~30份、蚕丝纤维15份~25份、聚乳酸纤维10份~20份、聚氨基甲酸酯纤维15份~25份和巴百纱纤维5份~15份。其中通过各类纤维按质量份制造而成的所述家纺用竹炭纤维面料的手感佳、强度高、弹性好、吸汗效果好和抗菌性好,以此获得提高竹炭纤维面料的质量的效果。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明的家纺用竹炭纤维面料的制备方法的实施例1的流程图。
图2是本发明的家纺用竹炭纤维面料的制备方法的实施例2的流程图。
图3是本发明的家纺用竹炭纤维面料的制备方法的实施例3的流程图。
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
请参阅图1,实施例1:
S100:将竹炭纤维70份、聚酰胺纤维20份、圣麻纤维20份、Lycell纤维20份、蚕丝纤维15份、聚乳酸纤维10份、聚氨基甲酸酯纤维15份和巴百纱纤维5份,进行清棉处理;
其中将上述各质量份的各类纤维按照顺序依次在并联式圆盘抓棉机、单轴流开棉机、多仓混棉机、振动棉箱给棉机、单打手成卷机上进行清棉处理,清棉处理后进行梳棉处理,其中竹炭纤维取毛竹为材料,采用纯氧高温及氮气阻隔延时的煅烧新工艺和新技术,使得竹炭天生具有的微孔更细化和蜂窝化,然后再与具有蜂窝状微孔结构趋势的聚酯改性切片熔融纺丝而制成的,竹炭纤维本身具有较好的吸湿透气、抑菌抗菌、手感柔软、韧性及耐磨性强的特点;聚酰胺纤维具有质轻、防皱性优良、透气性好以及良好的耐久性、染色性和热定型的特点;圣麻纤维是一种新型再生纤维素纤维,具有较好的吸湿性、导湿性,可纺性好,将其与竹炭纤维、聚酰胺纤维混纺能够提高所述家纺用竹炭纤维面料的强度和可纺性,此外圣麻纤维特有的天然抗菌、抑螨性质,可以减少家纺用品滋生细菌和螨虫的能力,具有健康环保的特点;Lycell纤维的加入使得所述家纺用竹炭纤维面料具有更好的耐磨性、机械洗涤性,并且缩水率低;蚕丝纤维的加入使得面料更加的柔软,穿着更加舒适;聚乳酸纤维使得织物的力高、延伸性好手感柔软,悬垂性好,回弹性好;聚氨基甲酸酯纤维的加入使得面料的回弹性好、强度高;巴百纱纤维的加入使得面料具有良好的吸湿性和透气性,穿着更加舒适,各质量份的纤维种类的加入,提高了所述家纺用竹炭纤维面料的质量。
S200:按照轻定量、中隔距、低速度、大转移比和多梳少落原则,对清棉处理后的各类纤维进行梳棉,其定量为20.5/5m,锡板与盖板的隔距为0.2mm,锡林转速为350r/min,刺辊转速为800 r/min,道夫转速为20 r/min;
其中按照轻定量、中隔距、低速度、大转移比和多梳少落的工艺原则,利用盖板式或罗拉式梳棉机对清棉处理后纤维进行梳棉处理,且定量为20.5/5m,锡板与盖板的隔距为0.2mm,锡林转速为350r/min,刺辊转速为800 r/min,道夫转速为20 r/min,借助针面运动把小棉束梳理为单纤维状态,进一步去除杂质和不可纺的短纤维,使纤维平行伸直,最后制成棉条盘入条筒中,之后进行并条处理。
S300:按照轻定量、重加压、重牵伸、低速度的原则对梳棉处理后的各类纤维进行并条,且定量为12..5/5m,前罗拉输出速度为1200 r/min,罗拉距离为18×21mm;
其中按照轻定量、重加压、重牵伸、低速度的工艺原则对梳棉处理后的各类纤维进行并条,且定量为12..5/5m,前罗拉输出速度为1200 r/min,罗拉距离为18×21mm,其中并条处理包括并合、牵伸、混合和成条,并合:将多根根棉条并合喂入并条机,制成一根棉条,由于各根棉条的粗段、细段有机会相互重合,改善条子长片段不匀率。生条的重量不匀率约为4.0%左右,经过并合后熟条的重量不匀率应降到1%以下;牵伸:即将条子抽长拉细到原来的程度,同时经过牵伸改善纤维的状态,使弯钩及卷曲纤维得以进一步伸直平行,使小棉束进一步分离为单纤维。经过改变牵伸倍数,有效的控制熟条的定量;混合:用反复并合的方法进一步实现单纤维的混合,保证条子的混棉成分均匀,稳定成纱质量。由于各种纤维的染色性能不同,采用不同纤维制成的条子,在并条机上并合,可以使各种纤维充分混合;成条:将并条机制成的棉条有规则的圈放在棉条筒内,以供进行粗纱、细纱、络筒和织造使用。
S400:依次将并条后的各类纤维进行粗纱,其干定量为5.88g/10m,粗纱捻系数为78,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为1.4%;
其中通过设置干定量为5.88g/10m,粗纱捻系数为78,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为1.4%,能够把熟条加工成不同支数和不同捻度的粗纱,以供细纱工序使用。
S500:对不同支数和不同捻度的粗纱进行细纱处理,选择亚光钢领,并控制捻系数为320,罗拉距离为22×32mm,车间相对湿度为60%;
其中通过选择亚光纲领,并控制捻系数为320,罗拉距离为22×32mm,车间相对湿度为60%,细纱工序包括牵伸和加捻,牵伸:将喂入的粗纱或条子均匀地拉长抽细到细纱所要求的特数;加捻:将牵伸后的须条加上适当的捻度,使成纱具有一定的强力、弹性、光泽和手感等物理机械性能。
S600:对细纱进行络筒处理,络纱张力控制为纱线断裂强度的20%,卷绕密度控制在0.35g/m3,并进行织造,形成坯布;
其中,在进行络筒过程中,将络纱张力控制为纱线断裂强度的20%,卷绕密度控制在0.35g/m3,以此将络纱在络筒机上加工成符合一定要求的筒子,然后进行织造工序,最后制成坯布。
S700:对坯布进行染色和后处理,制得家纺用竹炭纤维面料;
其中根据订单需要,对坯布进行染色,并进行晾晒烘干,之后使染色后的坯布浸轧抑菌防霉溶液,其中抑菌防霉溶液主要由甲壳素、碳酸锂、二癸基二甲基氯化铵、乙醇和水构成,且各组成溶液的质量比为6:4:3:10:100,对浸轧完成后的坯布进行静置和烘干,静置时间为3h,烘干温度为50℃,烘干时间为1h;然后利用涂胶对坯布的表面进行刮涂,涂胶由聚氨酯、人造沸石粉、DMF溶剂、阴离子表面活性剂搅拌混合而成,且搅拌时间为5h,其中阴离子表面活性剂采用脂肪酸盐表面活性剂;在涂胶刮涂至坯布的表面后,将坯布静置0.2h后进行烘干,烘干温度为80℃,对刮涂烘干后的坯布进行三次浸泡并烘干,第一次浸泡在30℃的常温清水中进行清洗,浸泡时间为0.5h,第二次浸泡在碱液中进行碱洗,浸泡时间为0.5h,第三次浸泡在醋酸中进行弱酸洗,浸泡时间为0.5h,之后进行烘干,且烘干温度为90℃,烘干时间为1h,之后对坯布进行涂覆处理,在坯布表面涂覆聚四氟乙烯膜,以此增加所述家纺用竹炭纤维面料的防水性、透气性和耐磨性,进而提升所述家纺用竹炭纤维面料的质量。
请参阅图2,实施例2:
S100:将竹炭纤维90份、聚酰胺纤维40份、圣麻纤维30份、Lycell纤维30份、蚕丝纤维25份、聚乳酸纤维20份、聚氨基甲酸酯纤维25份和巴百纱纤维15份,进行清棉处理;
其中将上述各质量份的各类纤维按照顺序依次在并联式圆盘抓棉机、单轴流开棉机、多仓混棉机、振动棉箱给棉机、单打手成卷机上进行清棉处理,清棉处理后进行梳棉处理,其中竹炭纤维取毛竹为材料,采用纯氧高温及氮气阻隔延时的煅烧新工艺和新技术,使得竹炭天生具有的微孔更细化和蜂窝化,然后再与具有蜂窝状微孔结构趋势的聚酯改性切片熔融纺丝而制成的,竹炭纤维本身具有较好的吸湿透气、抑菌抗菌、手感柔软、韧性及耐磨性强的特点;聚酰胺纤维具有质轻、防皱性优良、透气性好以及良好的耐久性、染色性和热定型的特点;圣麻纤维是一种新型再生纤维素纤维,具有较好的吸湿性、导湿性,可纺性好,将其与竹炭纤维、聚酰胺纤维混纺能够提高所述家纺用竹炭纤维面料的强度和可纺性,此外圣麻纤维特有的天然抗菌、抑螨性质,可以减少家纺用品滋生细菌和螨虫的能力,具有健康环保的特点;Lycell纤维的加入使得所述家纺用竹炭纤维面料具有更好的耐磨性、机械洗涤性,并且缩水率低;蚕丝纤维的加入使得面料更加的柔软,穿着更加舒适;聚乳酸纤维使得织物的力高、延伸性好手感柔软,悬垂性好,回弹性好;聚氨基甲酸酯纤维的加入使得面料的回弹性好、强度高;巴百纱纤维的加入使得面料具有良好的吸湿性和透气性,穿着更加舒适,各质量份的纤维种类的加入,提高了所述家纺用竹炭纤维面料的质量。
S200:按照轻定量、中隔距、低速度、大转移比和多梳少落原则,对清棉处理后的各类纤维进行梳棉,其定量为22.5/5m,锡板与盖板的隔距为0.3mm,锡林转速为400r/min,刺辊转速为900 r/min,道夫转速为30 r/min;
其中按照轻定量、中隔距、低速度、大转移比和多梳少落的工艺原则,利用盖板式或罗拉式梳棉机对清棉处理后纤维进行梳棉处理,且定量为22.5/5m,锡板与盖板的隔距为0.3mm,锡林转速为400r/min,刺辊转速为900 r/min,道夫转速为30 r/min,借助针面运动把小棉束梳理为单纤维状态,进一步去除杂质和不可纺的短纤维,使纤维平行伸直,最后制成棉条盘入条筒中,之后进行并条处理。
S300:按照轻定量、重加压、重牵伸、低速度的原则对梳棉处理后的各类纤维进行并条,且定量为15..5/5m,前罗拉输出速度为1400 r/min,罗拉距离为18×21mm;
其中按照轻定量、重加压、重牵伸、低速度的工艺原则对梳棉处理后的各类纤维进行并条,且定量为15..5/5m,前罗拉输出速度为1400 r/min,罗拉距离为18×21mm,其中并条处理包括并合、牵伸、混合和成条,并合:将多根根棉条并合喂入并条机,制成一根棉条,由于各根棉条的粗段、细段有机会相互重合,改善条子长片段不匀率。生条的重量不匀率约为4.0%左右,经过并合后熟条的重量不匀率应降到1%以下;牵伸:即将条子抽长拉细到原来的程度,同时经过牵伸改善纤维的状态,使弯钩及卷曲纤维得以进一步伸直平行,使小棉束进一步分离为单纤维。经过改变牵伸倍数,有效的控制熟条的定量;混合:用反复并合的方法进一步实现单纤维的混合,保证条子的混棉成分均匀,稳定成纱质量。由于各种纤维的染色性能不同,采用不同纤维制成的条子,在并条机上并合,可以使各种纤维充分混合;成条:将并条机制成的棉条有规则的圈放在棉条筒内,以供进行粗纱、细纱、络筒和织造使用。
S400:依次将并条后的各类纤维进行粗纱,其干定量为7.88g/10m,粗纱捻系数为82,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为3.4%;
其中通过设置干定量为7.88g/10m,粗纱捻系数为82,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为3.4%,能够把熟条加工成不同支数和不同捻度的粗纱,以供细纱工序使用。
S500:对不同支数和不同捻度的粗纱进行细纱处理,选择镀铬钢丝圈,并控制捻系数为360,罗拉距离为22×32mm,车间相对湿度为70%;
其中通过选择镀铬钢丝圈,并控制捻系数为360,罗拉距离为22×32mm,车间相对湿度为70%,细纱工序包括牵伸和加捻,牵伸:将喂入的粗纱或条子均匀地拉长抽细到细纱所要求的特数;加捻:将牵伸后的须条加上适当的捻度,使成纱具有一定的强力、弹性、光泽和手感等物理机械性能。
S600:对细纱进行络筒处理,络纱张力控制为纱线断裂强度的30%,卷绕密度控制在0.55g/m3,并进行织造,形成坯布;
其中,在进行络筒过程中,将络纱张力控制为纱线断裂强度的30%,卷绕密度控制在0.55g/m3,以此将络纱在络筒机上加工成符合一定要求的筒子,然后进行织造工序,最后制成坯布。
S700:对坯布进行染色和后处理,制得家纺用竹炭纤维面料;
其中根据订单需要,对坯布进行染色,并进行晾晒烘干,之后使染色后的坯布浸轧抑菌防霉溶液,其中抑菌防霉溶液主要由甲壳素、碳酸锂、二癸基二甲基氯化铵、乙醇和水构成,且各组成溶液的质量比为6:4:3:10:100,对浸轧完成后的坯布进行静置和烘干,静置时间为5h,烘干温度为80℃,烘干时间为2h;然后利用涂胶对坯布的表面进行刮涂,涂胶由聚氨酯、人造沸石粉、DMF溶剂、阴离子表面活性剂搅拌混合而成,且搅拌时间为5h,其中阴离子表面活性剂采用脂肪酸盐表面活性剂;在涂胶刮涂至坯布的表面后,将坯布静置0.4h后进行烘干,烘干温度为100℃,对刮涂烘干后的坯布进行三次浸泡并烘干,第一次浸泡在30℃的常温清水中进行清洗,浸泡时间为0.5h,第二次浸泡在碱液中进行碱洗,浸泡时间为0.5h,第三次浸泡在醋酸中进行弱酸洗,浸泡时间为0.5h,之后进行烘干,且烘干温度为90℃,烘干时间为1h,之后对坯布进行涂覆处理,在坯布表面涂覆聚四氟乙烯膜,以此增加所述家纺用竹炭纤维面料的防水性、透气性和耐磨性,进而提升所述家纺用竹炭纤维面料的质量。
请参阅图3,实施例3:
S100:将竹炭纤维80份、聚酰胺纤维30份、圣麻纤维25份、Lycell纤维25份、蚕丝纤维20份、聚乳酸纤维15份、聚氨基甲酸酯纤维20份和巴百纱纤维10份,进行清棉处理;
其中将上述各质量份的各类纤维按照顺序依次在并联式圆盘抓棉机、单轴流开棉机、多仓混棉机、振动棉箱给棉机、单打手成卷机上进行清棉处理,清棉处理后进行梳棉处理,其中竹炭纤维取毛竹为材料,采用纯氧高温及氮气阻隔延时的煅烧新工艺和新技术,使得竹炭天生具有的微孔更细化和蜂窝化,然后再与具有蜂窝状微孔结构趋势的聚酯改性切片熔融纺丝而制成的,竹炭纤维本身具有较好的吸湿透气、抑菌抗菌、手感柔软、韧性及耐磨性强的特点;聚酰胺纤维具有质轻、防皱性优良、透气性好以及良好的耐久性、染色性和热定型的特点;圣麻纤维是一种新型再生纤维素纤维,具有较好的吸湿性、导湿性,可纺性好,将其与竹炭纤维、聚酰胺纤维混纺能够提高所述家纺用竹炭纤维面料的强度和可纺性,此外圣麻纤维特有的天然抗菌、抑螨性质,可以减少家纺用品滋生细菌和螨虫的能力,具有健康环保的特点;Lycell纤维的加入使得所述家纺用竹炭纤维面料具有更好的耐磨性、机械洗涤性,并且缩水率低;蚕丝纤维的加入使得面料更加的柔软,穿着更加舒适;聚乳酸纤维使得织物的力高、延伸性好手感柔软,悬垂性好,回弹性好;聚氨基甲酸酯纤维的加入使得面料的回弹性好、强度高;巴百纱纤维的加入使得面料具有良好的吸湿性和透气性,穿着更加舒适,各质量份的纤维种类的加入,提高了所述家纺用竹炭纤维面料的质量。
S200:按照轻定量、中隔距、低速度、大转移比和多梳少落原则,对清棉处理后的各类纤维进行梳棉,其定量为21.5/5m,锡板与盖板的隔距为0.25mm,锡林转速为375r/min,刺辊转速为850 r/min,道夫转速为25 r/min;
其中按照轻定量、中隔距、低速度、大转移比和多梳少落的工艺原则,利用盖板式或罗拉式梳棉机对清棉处理后纤维进行梳棉处理,且定量为21.5/5m,锡板与盖板的隔距为0.25mm,锡林转速为375r/min,刺辊转速为850 r/min,道夫转速为25 r/min,借助针面运动把小棉束梳理为单纤维状态,进一步去除杂质和不可纺的短纤维,使纤维平行伸直,最后制成棉条盘入条筒中,之后进行并条处理。
S300:按照轻定量、重加压、重牵伸、低速度的原则对梳棉处理后的各类纤维进行并条,且定量为14/5m,前罗拉输出速度为1300 r/min,罗拉距离为18×21mm;
其中按照轻定量、重加压、重牵伸、低速度的工艺原则对梳棉处理后的各类纤维进行并条,且定量为14/5m,前罗拉输出速度为1300 r/min,罗拉距离为18×21mm,其中并条处理包括并合、牵伸、混合和成条,并合:将多根根棉条并合喂入并条机,制成一根棉条,由于各根棉条的粗段、细段有机会相互重合,改善条子长片段不匀率。生条的重量不匀率约为4.0%左右,经过并合后熟条的重量不匀率应降到1%以下;牵伸:即将条子抽长拉细到原来的程度,同时经过牵伸改善纤维的状态,使弯钩及卷曲纤维得以进一步伸直平行,使小棉束进一步分离为单纤维。经过改变牵伸倍数,有效的控制熟条的定量;混合:用反复并合的方法进一步实现单纤维的混合,保证条子的混棉成分均匀,稳定成纱质量。由于各种纤维的染色性能不同,采用不同纤维制成的条子,在并条机上并合,可以使各种纤维充分混合;成条:将并条机制成的棉条有规则的圈放在棉条筒内,以供进行粗纱、细纱、络筒和织造使用。
S400:依次将并条后的各类纤维进行粗纱,其干定量为6.88g/10m,粗纱捻系数为80,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为2.4%;
其中通过设置干定量为6.88g/10m,粗纱捻系数为80,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为2.4%,能够把熟条加工成不同支数和不同捻度的粗纱,以供细纱工序使用。
S500:对不同支数和不同捻度的粗纱进行细纱处理,选择亚光钢领,并控制捻系数为340,罗拉距离为22×32mm,车间相对湿度为65%;
其中通过选择亚光纲领,并控制捻系数为340,罗拉距离为22×32mm,车间相对湿度为65%,细纱工序包括牵伸和加捻,牵伸:将喂入的粗纱或条子均匀地拉长抽细到细纱所要求的特数;加捻:将牵伸后的须条加上适当的捻度,使成纱具有一定的强力、弹性、光泽和手感等物理机械性能。
S600:对细纱进行络筒处理,络纱张力控制为纱线断裂强度的25%,卷绕密度控制在0.45g/m3,并进行织造,形成坯布;
其中,在进行络筒过程中,将络纱张力控制为纱线断裂强度的25%,卷绕密度控制在0.45g/m3,以此将络纱在络筒机上加工成符合一定要求的筒子,然后进行织造工序,最后制成坯布。
S700:对坯布进行染色和后处理,制得家纺用竹炭纤维面料;
其中根据订单需要,对坯布进行染色,并进行晾晒烘干,之后使染色后的坯布浸轧抑菌防霉溶液,其中抑菌防霉溶液主要由甲壳素、碳酸锂、二癸基二甲基氯化铵、乙醇和水构成,且各组成溶液的质量比为6:4:3:10:100,对浸轧完成后的坯布进行静置和烘干,静置时间为4h,烘干温度为65℃,烘干时间为1.5h;然后利用涂胶对坯布的表面进行刮涂,涂胶由聚氨酯、人造沸石粉、DMF溶剂、阴离子表面活性剂搅拌混合而成,且搅拌时间为5h,其中阴离子表面活性剂采用脂肪酸盐表面活性剂;在涂胶刮涂至坯布的表面后,将坯布静置0.3h后进行烘干,烘干温度为90℃,对刮涂烘干后的坯布进行三次浸泡并烘干,第一次浸泡在30℃的常温清水中进行清洗,浸泡时间为0.5h,第二次浸泡在碱液中进行碱洗,浸泡时间为0.5h,第三次浸泡在醋酸中进行弱酸洗,浸泡时间为0.5h,之后进行烘干,且烘干温度为90℃,烘干时间为1h,之后对坯布进行涂覆处理,在坯布表面涂覆聚四氟乙烯膜,以此增加所述家纺用竹炭纤维面料的防水性、透气性和耐磨性,进而提升所述家纺用竹炭纤维面料的质量。
以上所揭露的仅为本发明一种较佳实施例而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。

Claims (10)

1.一种家纺用竹炭纤维面料,其特征在于,所述家纺用竹炭纤维面料由下述质量份的纤维混纺织造而成:
竹炭纤维70份~90份、聚酰胺纤维20份~40份、圣麻纤维20份~30份、Lycell纤维20份~30份、蚕丝纤维15份~25份、聚乳酸纤维10份~20份、聚氨基甲酸酯纤维15份~25份和巴百纱纤维5份~15份。
2.如权利要求1所述的家纺用竹炭纤维面料,其特征在于,所述家纺用竹炭纤维面料的制备方法包括如下步骤:
对质量份的竹炭纤维、聚酰胺纤维、圣麻纤维、Lycell纤维、蚕丝纤维、聚乳酸纤维、聚氨基甲酸酯纤维和巴百纱纤维进行清棉处理;
按照轻定量、中隔距、低速度、大转移比和多梳少落原则,对清棉处理后的各类纤维进行梳棉;
按照轻定量、重加压、重牵伸、低速度的原则对梳棉处理后的各类纤维进行并条;
依次将并条后的各类纤维进行粗纱、细纱、络筒和织造,形成坯布;
对坯布进行染色和后处理,制得家纺用竹炭纤维面料。
3.如权利要求2所述的家纺用竹炭纤维面料的制备方法,其特征在于,
各质量份的纤维依次采用在并联式圆盘抓棉机、单轴流开棉机、多仓混棉机、振动棉箱给棉机、单打手成卷机上进行清棉处理后进入梳棉处理,梳棉处理的定量为20.5/5m~22.5/5m,锡板与盖板的隔距为0.2mm~0.3mm,锡林转速为350r/min~400r/min,刺辊转速为800 r/min~900 r/min,道夫转速为20 r/min ~30 r/min。
4.如权利要求2所述的家纺用竹炭纤维面料的制备方法,其特征在于,
并条处理中的定量为12..5/5m~15.5/5m,前罗拉输出速度为1200 r/min~1400 r/min,罗拉距离为18×21mm;
粗纱过程中的干定量为5.88g/10m~7.88 g/10m,粗纱捻系数为78-82,罗拉距离为27×30mm,后区牵伸为1.01,钳口为6.3mm,粗纱伸长率为1.4%~3.4%;
细纱过程中选择亚光钢领或镀铬钢丝圈,控制捻系数为320~360,罗拉距离为22×32mm,车间相对湿度为60%~70%。
5.如权利要求2所述的家纺用竹炭纤维面料的制备方法,其特征在于,
络筒过程中络纱张力控制为纱线断裂强度的20%~30%,卷绕密度控制在0.35g/m3~0.55g/m3。
6.如权利要求2所述的家纺用竹炭纤维面料的制备方法,其特征在于,
坯布的后处理包括利用抑菌防霉溶液对坯布进行浸轧处理,其中抑菌防霉溶液主要由甲壳素、碳酸锂、二癸基二甲基氯化铵、乙醇和水构成,对浸轧后的坯布进行静置和烘干,静置时间为3h~5h,烘干温度为50℃~80℃,烘干时间为1h~2h。
7.如权利要求6所述的家纺用竹炭纤维面料的制备方法,其特征在于,
坯布的后处理还包括利用涂胶对坯布的表面进行刮涂,涂胶由聚氨酯、人造沸石粉、DMF溶剂、阴离子表面活性剂搅拌混合而成。
8.如权利要求7所述的家纺用竹炭纤维面料的制备方法,其特征在于,
所述涂胶刮涂至坯布的表面后,将坯布静置0.2h~0.4h后进行烘干,烘干温度为80℃~100℃。
9.如权利要求8所述的家纺用竹炭纤维面料的制备方法,其特征在于,
对刮涂烘干后的坯布进行三次浸泡并烘干,第一次浸泡在常温清水中进行清洗,第二次浸泡在碱液中进行碱洗,第三次浸泡在醋酸中进行弱酸洗,之后进行烘干。
10.如权利要求9所述的家纺用竹炭纤维面料的制备方法,其特征在于,
坯布的后处理还包括涂覆处理,在坯布的表面涂覆聚四氟乙烯膜。
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