CN110331604A - 一种棉混纺纱与棉氨包芯纱交织面料的生产工艺 - Google Patents

一种棉混纺纱与棉氨包芯纱交织面料的生产工艺 Download PDF

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CN110331604A
CN110331604A CN201910421729.9A CN201910421729A CN110331604A CN 110331604 A CN110331604 A CN 110331604A CN 201910421729 A CN201910421729 A CN 201910421729A CN 110331604 A CN110331604 A CN 110331604A
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cotton
silk
yarn
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blended yarn
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肖仁双
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Suzhou Houzheng Textile Technology Co Ltd
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Abstract

本发明公开了一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，包括如下步骤：S1、棉混纺纱预处理：将超仿棉棉混纺纱在柔软剂中浸泡30‑40min，随后在80‑90℃蒸汽条件下拉伸定型，再在抗缩水剂中浸泡30‑40min，取出晾干；S2、棉氨包芯纱预处理：将棉氨包芯纱在柔软剂中浸泡30‑40min，随后在80‑90℃蒸汽条件下拉伸定型，再在抗菌剂中浸泡30‑40min，取出晾干；本发明的面料具有良好的弹性，并通过抗缩水剂、抗菌剂等相关处理，使面料具有良好的抗缩水性与抗变形性能，抗菌性、抗紫外线性、防虫防霉性优良，且手感柔软，染色色牢度高，耐洗性好，有利于提高企业的市场竞争力。

Description

一种棉混纺纱与棉氨包芯纱交织面料的生产工艺
技术领域
本发明涉及纺织技术领域，具体是一种棉混纺纱与棉氨包芯纱交织面料的生产工艺。
背景技术
超仿棉纤维是以聚酯纤维为主要原料，将聚合、纺丝、强行、染整技术相融合，通过物理改性和化学改性的方法，使纤维的力学性能、导温性能、抗皱性、耐热性能和色牢度得到增强。受棉花产量和价格制约，以及普通聚酯纤维产能过剩的双重影响，超仿棉纤维将逐步取代部分天然棉纤维，市场效益也会日益凸显。目前市场上尚且缺乏使用超仿棉纤维或是超仿棉混纺纱作为原材料的面料，存在相当的市场潜力。
发明内容
本发明的目的在于提供一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，包括如下步骤：
S1、棉混纺纱预处理：将超仿棉棉混纺纱在柔软剂中浸泡30-40min，随后在80-90℃蒸汽条件下拉伸定型，再在抗缩水剂中浸泡30-40min，取出晾干；
S2、棉氨包芯纱预处理：将棉氨包芯纱在柔软剂中浸泡30-40min，随后在80-90℃蒸汽条件下拉伸定型，再在抗菌剂中浸泡30-40min，取出晾干；
S3、织造：将棉混纺纱与棉氨包芯纱经络筒、整经、浆纱、穿筘后，使用织布机织造成半成品布料；
S4、染色：将半成品布料在预处理剂中蒸煮20-40min，蒸煮温度为40-60℃，水洗后浸入染料中，染色温度110-150℃，染色时间30-60min，随后采用低温蒸汽气蒸定型；
S5、后整理：将经过染色的面料浸入整理剂中，在150-160℃条件下轧液处理0.5-2min，再经过脱水、烘焙定型，得到成品面料。
作为本发明进一步的方案：步骤S4中的气蒸温度为40-60℃，气蒸时间为20-30min。
作为本发明进一步的方案：步骤S1与步骤S2中所述柔软剂为亚甲基硬脂酰胺脲、羟乙基纤维素醚、方酸二酯、3-氨基-1-甲基四氢吡咯、丙酮混合溶液。
作为本发明进一步的方案：步骤S1中所述抗缩水剂为聚苯二甲酸乙二醇酯、聚乙二醇、壳聚糖、十二烷基二甲基季铵乙内盐、去离子水混合溶液。
作为本发明进一步的方案：步骤S2中抗菌剂为纳米二氧化钛，六偏磷酸钠，聚二甲基硅氧烷，去离子水混合溶液。
作为本发明进一步的方案：步骤S4中所述预处理剂为淀粉酶、消泡剂、分散剂、渗透剂混合溶液。
作为本发明进一步的方案：步骤S4中所述染料为天然植物色素提取物、十二烷基苯磺酸钠、异丁基三乙氧基硅烷、三苯基膦三间磺酸钠、扩散剂、分散剂、乙醇混合溶液。
作为本发明进一步的方案：步骤S5中所述整理剂为亲水性聚醚胺、聚丙烯酸酯树脂、丙基二甲基十二烷基氯化铵、聚己二酸-1、去离子水混合溶液。
与现有技术相比，本发明的有益效果是：
本发明通过使用超仿棉棉混纺纱与棉氨包芯纱作为原料，面料具有良好的弹性，并通过抗缩水剂、抗菌剂等相关处理，使面料具有良好的抗缩水性与抗变形性能，抗菌性、抗紫外线性、防虫防霉性优良，且手感柔软，染色色牢度高，耐洗性好，有利于提高企业的市场竞争力。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，包括如下步骤：
S1、棉混纺纱预处理：将超仿棉棉混纺纱在柔软剂中浸泡30min，随后在80℃蒸汽条件下拉伸定型，再在抗缩水剂中浸泡30min，取出晾干；
S2、棉氨包芯纱预处理：将棉氨包芯纱在柔软剂中浸泡30min，随后在80℃蒸汽条件下拉伸定型，再在抗菌剂中浸泡30min，取出晾干；
S3、织造：将棉混纺纱与棉氨包芯纱经络筒、整经、浆纱、穿筘后，使用织布机织造成半成品布料；
S4、染色：将半成品布料在预处理剂中蒸煮20min，蒸煮温度为60℃，水洗后浸入染料中，染色温度110℃，染色时间60min，随后采用低温蒸汽气蒸定型；
S5、后整理：将经过染色的面料浸入整理剂中，在150℃条件下轧液处理2min，再经过脱水、烘焙定型，得到成品面料。
步骤S4中的气蒸温度为40℃，气蒸时间为30min。
步骤S1与步骤S2中所述柔软剂为亚甲基硬脂酰胺脲、羟乙基纤维素醚、方酸二酯、3-氨基-1-甲基四氢吡咯、丙酮混合溶液。
步骤S1中所述抗缩水剂为聚苯二甲酸乙二醇酯、聚乙二醇、壳聚糖、十二烷基二甲基季铵乙内盐、去离子水混合溶液。
步骤S2中抗菌剂为纳米二氧化钛，六偏磷酸钠，聚二甲基硅氧烷，去离子水混合溶液。
步骤S4中所述预处理剂为淀粉酶、消泡剂、分散剂、渗透剂混合溶液。
步骤S4中所述染料为天然植物色素提取物、十二烷基苯磺酸钠、异丁基三乙氧基硅烷、三苯基膦三间磺酸钠、扩散剂、分散剂、乙醇混合溶液。
步骤S5中所述整理剂为亲水性聚醚胺、聚丙烯酸酯树脂、丙基二甲基十二烷基氯化铵、聚己二酸-1、去离子水混合溶液。
实施例二：
一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，包括如下步骤：
S1、棉混纺纱预处理：将超仿棉棉混纺纱在柔软剂中浸泡35min，随后在85℃蒸汽条件下拉伸定型，再在抗缩水剂中浸泡35min，取出晾干；
S2、棉氨包芯纱预处理：将棉氨包芯纱在柔软剂中浸泡35min，随后在85℃蒸汽条件下拉伸定型，再在抗菌剂中浸泡35min，取出晾干；
S3、织造：将棉混纺纱与棉氨包芯纱经络筒、整经、浆纱、穿筘后，使用织布机织造成半成品布料；
S4、染色：将半成品布料在预处理剂中蒸煮30min，蒸煮温度为45℃，水洗后浸入染料中，染色温度130℃，染色时间45min，随后采用低温蒸汽气蒸定型；
S5、后整理：将经过染色的面料浸入整理剂中，在155℃条件下轧液处理1min，再经过脱水、烘焙定型，得到成品面料。
步骤S4中的气蒸温度为50℃，气蒸时间为25min。
步骤S1与步骤S2中所述柔软剂为亚甲基硬脂酰胺脲、羟乙基纤维素醚、方酸二酯、3-氨基-1-甲基四氢吡咯、丙酮混合溶液。
步骤S1中所述抗缩水剂为聚苯二甲酸乙二醇酯、聚乙二醇、壳聚糖、十二烷基二甲基季铵乙内盐、去离子水混合溶液。
步骤S2中抗菌剂为纳米二氧化钛，六偏磷酸钠，聚二甲基硅氧烷，去离子水混合溶液。
步骤S4中所述预处理剂为淀粉酶、消泡剂、分散剂、渗透剂混合溶液。
步骤S4中所述染料为天然植物色素提取物、十二烷基苯磺酸钠、异丁基三乙氧基硅烷、三苯基膦三间磺酸钠、扩散剂、分散剂、乙醇混合溶液。
步骤S5中所述整理剂为亲水性聚醚胺、聚丙烯酸酯树脂、丙基二甲基十二烷基氯化铵、聚己二酸-1、去离子水混合溶液。
实施例三：
一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，包括如下步骤：
S1、棉混纺纱预处理：将超仿棉棉混纺纱在柔软剂中浸泡40min，随后在90℃蒸汽条件下拉伸定型，再在抗缩水剂中浸泡40min，取出晾干；
S2、棉氨包芯纱预处理：将棉氨包芯纱在柔软剂中浸泡40min，随后在90℃蒸汽条件下拉伸定型，再在抗菌剂中浸泡40min，取出晾干；
S3、织造：将棉混纺纱与棉氨包芯纱经络筒、整经、浆纱、穿筘后，使用织布机织造成半成品布料；
S4、染色：将半成品布料在预处理剂中蒸煮40min，蒸煮温度为40℃，水洗后浸入染料中，染色温度150℃，染色时间30min，随后采用低温蒸汽气蒸定型；
S5、后整理：将经过染色的面料浸入整理剂中，在160℃条件下轧液处理0.5min，再经过脱水、烘焙定型，得到成品面料。
步骤S4中的气蒸温度为60℃，气蒸时间为20min。
步骤S1与步骤S2中所述柔软剂为亚甲基硬脂酰胺脲、羟乙基纤维素醚、方酸二酯、3-氨基-1-甲基四氢吡咯、丙酮混合溶液。
步骤S1中所述抗缩水剂为聚苯二甲酸乙二醇酯、聚乙二醇、壳聚糖、十二烷基二甲基季铵乙内盐、去离子水混合溶液。
步骤S2中抗菌剂为纳米二氧化钛，六偏磷酸钠，聚二甲基硅氧烷，去离子水混合溶液。
步骤S4中所述预处理剂为淀粉酶、消泡剂、分散剂、渗透剂混合溶液。
步骤S4中所述染料为天然植物色素提取物、十二烷基苯磺酸钠、异丁基三乙氧基硅烷、三苯基膦三间磺酸钠、扩散剂、分散剂、乙醇混合溶液。
步骤S5中所述整理剂为亲水性聚醚胺、聚丙烯酸酯树脂、丙基二甲基十二烷基氯化铵、聚己二酸-1、去离子水混合溶液。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。

Claims (8)

1.一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，包括如下步骤：
S1、棉混纺纱预处理：将超仿棉棉混纺纱在柔软剂中浸泡30-40min，随后在80-90℃蒸汽条件下拉伸定型，再在抗缩水剂中浸泡30-40min，取出晾干；
S2、棉氨包芯纱预处理：将棉氨包芯纱在柔软剂中浸泡30-40min，随后在80-90℃蒸汽条件下拉伸定型，再在抗菌剂中浸泡30-40min，取出晾干；
S3、织造：将棉混纺纱与棉氨包芯纱经络筒、整经、浆纱、穿筘后，使用织布机织造成半成品布料；
S4、染色：将半成品布料在预处理剂中蒸煮20-40min，蒸煮温度为40-60℃，水洗后浸入染料中，染色温度110-150℃，染色时间30-60min，随后采用低温蒸汽气蒸定型；
S5、后整理：将经过染色的面料浸入整理剂中，在150-160℃条件下轧液处理0.5-2min，再经过脱水、烘焙定型，得到成品面料。
2.根据权利要求1所述的一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，步骤S4中的气蒸温度为40-60℃，气蒸时间为20-30min。
3.根据权利要求1所述的一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，步骤S1与步骤S2中所述柔软剂为亚甲基硬脂酰胺脲、羟乙基纤维素醚、方酸二酯、3-氨基-1-甲基四氢吡咯、丙酮混合溶液。
4.根据权利要求1所述的一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，步骤S1中所述抗缩水剂为聚苯二甲酸乙二醇酯、聚乙二醇、壳聚糖、十二烷基二甲基季铵乙内盐、去离子水混合溶液。
5.根据权利要求1所述的一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，步骤S2中抗菌剂为纳米二氧化钛，六偏磷酸钠，聚二甲基硅氧烷，去离子水混合溶液。
6.根据权利要求1所述的一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，步骤S4中所述预处理剂为淀粉酶、消泡剂、分散剂、渗透剂混合溶液。
7.根据权利要求1所述的一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，步骤S4中所述染料为天然植物色素提取物、十二烷基苯磺酸钠、异丁基三乙氧基硅烷、三苯基膦三间磺酸钠、扩散剂、分散剂、乙醇混合溶液。
8.根据权利要求1所述的一种棉混纺纱与棉氨包芯纱交织面料的生产工艺，其特征在于，步骤S5中所述整理剂为亲水性聚醚胺、聚丙烯酸酯树脂、丙基二甲基十二烷基氯化铵、聚己二酸-1、去离子水混合溶液。
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112301499A (zh) * 2020-09-16 2021-02-02 佛山华丰纺织有限公司 耐磨户外运动面料及其生产工艺
CN113308792A (zh) * 2021-05-31 2021-08-27 义乌市宝诗蕾针织花边有限公司 一种蕾丝花边的制造方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112301499A (zh) * 2020-09-16 2021-02-02 佛山华丰纺织有限公司 耐磨户外运动面料及其生产工艺
CN113308792A (zh) * 2021-05-31 2021-08-27 义乌市宝诗蕾针织花边有限公司 一种蕾丝花边的制造方法

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