CN110305259A - 一种纳米修复材料及其制备方法 - Google Patents

一种纳米修复材料及其制备方法 Download PDF

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CN110305259A
CN110305259A CN201910572220.4A CN201910572220A CN110305259A CN 110305259 A CN110305259 A CN 110305259A CN 201910572220 A CN201910572220 A CN 201910572220A CN 110305259 A CN110305259 A CN 110305259A
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罗恪
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Abstract

本发明涉及材料制备技术领域,尤其公开了一种纳米修复材料及其制备方法,包括以下重量份的原料:硅酮800‑1200份,丙烯酸350‑750份,聚氨酯650‑750份,丁基胶120‑240份,不锈钢粉1600‑1800份,三氧化二铝700‑900份,铝银粉115‑135份,低分子聚酰胺8000‑9000份,KH550硅烷偶联剂70‑100份。本发明提供一种节约成本、延长设备的使用寿命修复材料及其制备方法,修复剂修复效果好,同时本修复剂具有很好的防水性能,避免修复剂遇水脱落,保证修复剂的稳定,且制作方法简单,操作方便,易于推广。

Description

一种纳米修复材料及其制备方法
技术领域
本发明涉及材料制备技术领域,尤其涉及一种纳米修复材料及其制备方法。
背景技术
现有的钢铁设备非常容易产生腐蚀进而导致设备性能下降或报废,现有的修补技术就是通过金属堆焊来进行修补维护。但金属堆焊很容易产生脱壳导致维修失败,或因为受热而导致设备变形,而且堆焊作业时间长,会导致设备长时间停止运行,产生巨大经济损失。需要修复材料进行修复,现有的修复材料的防水性较差,容易造成修复材料的脱落,为此,本发明提出一种纳米修复材料及其制备方法。
发明内容
本发明的目的是为了解决现有现有的修复材料的防水性较差的缺点,而提出的一种纳米修复材料及其制备方法。
为了实现上述目的,本发明采用了如下技术方案:
一种纳米修复材料,包括以下重量份的原料:硅酮 800-1200份,丙烯酸350-750份,聚氨酯650-750份,丁基胶120-240份,不锈钢粉1600-1800份,三氧化二铝 700-900份,铝银粉115-135份,低分子聚酰胺8000-9000份,KH550硅烷偶联剂 70-100份。
优选的,包括以下重量份的原料:硅酮 900-1100份,丙烯酸450-600份,聚氨酯680-720份,丁基胶140-220份,不锈钢粉1650-1750份, 三氧化二铝750-850份,铝银粉120-130份,低分子聚酰胺8300-8700g KH550硅烷偶联剂80-90份。
优选的,包括以下重量份的原料:硅酮1000份,丙烯酸500份,聚氨酯700份,丁基胶180份,不锈钢粉1700份,三氧化二铝800份,铝银粉 125份,低分子聚酰胺8500份,KH550硅烷偶联剂85份。
一种纳米修复材料的制备方法,包括以下步骤,
S1,将硅酮、丙烯酸份、聚氨酯、丁基胶进行备料称重,并将其混合,得到组分A;
S2,将不锈钢粉、三氧化二铝、铝银粉、低分子聚酰胺、KH550硅烷偶联剂进行备料称重,将其混合,得到组分B;
S3,将S2中称取的物质放入混合釜中,加热,加热温度为80-100°C,然后加入组分A,继续搅拌混合,搅拌时长为半小时以上并搅拌 。
S4,将S3制得的混合物通过纳米研磨机研磨,得到纳米高铁修复材料。
S5,将修复材料经质量检测合格后分装、贴签、包装。
本发明通过硅酮、丙烯酸份、聚氨酯、丁基胶具有很好的防水性能,通过不锈钢粉、三氧化二铝、铝银粉、低分子聚酰胺、KH550硅烷偶联剂制作修复剂,配合具有防水性能的材料混合,制成纳米材料,实现制成一种具有高防水性的修复材料,保证修复材料使用的效果更好,修补效果更好,不会造成修复材料的脱落。本发明提供一种节约成本、延长设备的使用寿命修复材料及其制备方法,修复剂修复效果好,同时本修复剂具有很好的防水性能,避免修复剂遇水脱落,保证修复剂的稳定,且制作方法简单,操作方便,易于推广。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述。
实施例一
本发明提出的一种纳米修复材料,包括以下重量份的原料:硅酮 800份,丙烯酸350份,聚氨酯650份,丁基胶120份,不锈钢粉1600份,三氧化二铝700份,铝银粉115份,低分子聚酰胺8000份,KH550硅烷偶联剂70份。
本发明提出的一种纳米修复材料的制备方法,包括以下步骤,
S1,将硅酮、丙烯酸份、聚氨酯、丁基胶进行备料称重,并将其混合,得到组分A;
S2,将不锈钢粉、三氧化二铝、铝银粉、低分子聚酰胺、KH550硅烷偶联剂进行备料称重,将其混合,得到组分B;
S3,将S2中称取的物质放入混合釜中,加热,加热温度为80-100°C,然后加入组分A,继续搅拌混合,搅拌时长为半小时以上并搅拌 。
S4,将S3制得的混合物通过纳米研磨机研磨,得到纳米高铁修复材料。
S5,将修复材料经质量检测合格后分装、贴签、包装。
实施例二
本发明提出的一种纳米修复材料,包括以下重量份的原料:硅酮 1200份,丙烯酸750份,聚氨酯750份,丁基胶240份,不锈钢粉1800份,三氧化二铝900份,铝银粉135份,低分子聚酰胺9000份,KH550硅烷偶联剂100份。
本发明提出的一种纳米修复材料的制备方法,包括以下步骤,
S1,将硅酮、丙烯酸份、聚氨酯、丁基胶进行备料称重,并将其混合,得到组分A;
S2,将不锈钢粉、三氧化二铝、铝银粉、低分子聚酰胺、KH550硅烷偶联剂进行备料称重,将其混合,得到组分B;
S3,将S2中称取的物质放入混合釜中,加热,加热温度为80-100°C,然后加入组分A,继续搅拌混合,搅拌时长为半小时以上并搅拌 。
S4,将S3制得的混合物通过纳米研磨机研磨,得到纳米高铁修复材料。
S5,将修复材料经质量检测合格后分装、贴签、包装。
实施例三
本发明提出的一种纳米修复材料,包括以下重量份的原料:硅酮1000份,丙烯酸500份,聚氨酯700份,丁基胶180份,不锈钢粉1700份,三氧化二铝800份,铝银粉 125份,低分子聚酰胺8500份,KH550硅烷偶联剂85份。
本发明提出的一种纳米修复材料的制备方法,包括以下步骤,
S1,将硅酮、丙烯酸份、聚氨酯、丁基胶进行备料称重,并将其混合,得到组分A;
S2,将不锈钢粉、三氧化二铝、铝银粉、低分子聚酰胺、KH550硅烷偶联剂进行备料称重,将其混合,得到组分B;
S3,将S2中称取的物质放入混合釜中,加热,加热温度为80-100°C,然后加入组分A,继续搅拌混合,搅拌时长为半小时以上并搅拌 。
S4,将S3制得的混合物通过纳米研磨机研磨,得到纳米高铁修复材料。
S5,将修复材料经质量检测合格后分装、贴签、包装。
本发明通过硅酮、丙烯酸份、聚氨酯、丁基胶具有很好的防水性能,通过不锈钢粉、三氧化二铝、铝银粉、低分子聚酰胺、KH550硅烷偶联剂制作修复剂,配合具有防水性能的材料混合,制成纳米材料,实现制成一种具有高防水性的修复材料,保证修复材料使用的效果更好,修补效果更好,不会造成修复材料的脱落。本发明提供一种节约成本、延长设备的使用寿命修复材料及其制备方法,修复剂修复效果好,同时本修复剂具有很好的防水性能,避免修复剂遇水脱落,保证修复剂的稳定,且制作方法简单,操作方便,易于推广。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (4)

1.一种纳米修复材料,其特征在于,包括以下重量份的原料:硅酮 800-1200份,丙烯酸350-750份,聚氨酯650-750份,丁基胶120-240份,不锈钢粉1600-1800份,三氧化二铝 700-900份,铝银粉 115-135份,低分子聚酰胺8000-9000份,KH550硅烷偶联剂 70-100份。
2.根据权利要求1所述的一种纳米修复材料,其特征在于,包括以下重量份的原料:硅酮 900-1100份,丙烯酸450-600份,聚氨酯680-720份,丁基胶140-220份,不锈钢粉1650-1750份, 三氧化二铝750-850份,铝银粉120-130份,低分子聚酰胺8300-8700g KH550硅烷偶联剂80-90份。
3.根据权利要求1所述的一种纳米修复材料,其特征在于,包括以下重量份的原料:硅酮1000份,丙烯酸500份,聚氨酯700份,丁基胶180份,不锈钢粉1700份,三氧化二铝800份,铝银粉 125份,低分子聚酰胺8500份,KH550硅烷偶联剂85份。
4.一种纳米修复材料的制备方法,其特征在于,包括以下步骤,
S1,将硅酮、丙烯酸份、聚氨酯、丁基胶进行备料称重,并将其混合,得到组分A;
S2,将不锈钢粉、三氧化二铝、铝银粉、低分子聚酰胺、KH550硅烷偶联剂进行备料称重,将其混合,得到组分B;
S3,将S2中称取的物质放入混合釜中,加热,加热温度为80-100°C,然后加入组分A,继续搅拌混合,搅拌时长为半小时以上并搅拌 ;
S4,将S3制得的混合物通过纳米研磨机研磨,得到纳米高铁修复材料;
S5,将修复材料经质量检测合格后分装、贴签、包装。
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112760039A (zh) * 2019-11-06 2021-05-07 山东翰硕新材料科技有限公司 一种纳米聚合物金属修复剂及修复方法
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