CN110293710A - 定位激光镭射3d四层空气保暖透气通道面料及其加工方法 - Google Patents

定位激光镭射3d四层空气保暖透气通道面料及其加工方法 Download PDF

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CN110293710A
CN110293710A CN201910613352.7A CN201910613352A CN110293710A CN 110293710 A CN110293710 A CN 110293710A CN 201910613352 A CN201910613352 A CN 201910613352A CN 110293710 A CN110293710 A CN 110293710A
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breath
cloth layer
holding
fabric
layers
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王方明
王徐涛
李小亮
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Suzhou Xingshichuang Textile Technology Research Co Ltd
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Suzhou Xingshichuang Textile Technology Research Co Ltd
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Priority to CN201910613352.7A priority Critical patent/CN110293710A/zh
Publication of CN110293710A publication Critical patent/CN110293710A/zh
Priority to PCT/CN2019/114926 priority patent/WO2021003901A1/zh
Priority to KR1020207009562A priority patent/KR102432410B1/ko
Priority to JP2020520807A priority patent/JP7134504B2/ja
Priority to EP19936702.0A priority patent/EP3842226A4/en
Priority to US17/159,989 priority patent/US20210146666A1/en
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Abstract

本发明公开一种定位激光镭射3D四层空气保暖透气通道面料及其加工方法，本发明的技术特征包括闭气面布层和闭气底布层，所述闭气面布层由上到下包括面基布、pu环保胶层和差异化TPU聚氨酯膜，所述闭气底布层由上到下依次包括差异化TPU聚氨酯膜、pu环保胶层和底衬布，所述面基布上设有激光视觉识别用镭射切割点，加工时遵循先预制备闭气面布层和闭气底布，而后胶合面料上的通道，最后镭射切割花纹和透气点，本发明的优点在于以通道中的空气替代羽绒，轻便不跑毛，成本更低且空气收放自如便于收纳。

Description

定位激光镭射3D四层空气保暖透气通道面料及其加工方法
技术领域
本发明涉及一种面料加工，具体的说，包括一种定位激光镭射3D四层空气保暖透气通道面料及其加工方法。
背景技术
羽绒服(downcoat)内充羽绒填料的上衣，外形庞大圆润，羽绒服一般鸭绒量占一半以上，同时可以混杂一些细小的羽毛，将鸭绒清洗干净，经高温消毒，之后填充在衣服中就是羽绒服了，羽绒服保暖性最好。多为寒冷地区的人们穿着，也为极地考察人员所常用。
羽绒服(down coat)内充羽绒填料的上衣，外形庞大圆润。羽绒服一般鸭绒量占一半以上，同时可以混杂一些细小的羽毛，将鸭绒清洗干净，经高温消毒，之后填充在衣服中就是羽绒服了。用于羽绒服的面料是很重要的材料，但是现有的羽绒服面料存在以下缺陷：不够结实耐用，不易打理，不具备抗皱免烫的特性；不具备驱虫作用，舒适感差；不能完美呈现字母、logo、图案等，导致不够更时尚和潮流，制备使浪费人力资源；针对这种缺陷，所以我们设计一种3D四层胶合通道保暖面料是很有必要的。
发明内容
发明目的：本发明目的在于针对现有技术的不足，提供一种定位激光镭射3D四层空气保暖透气通道面料及其加工方法。
技术方案：本发明所述一种定位激光镭射3D四层空气保暖透气通道面料，包括闭气面布层和闭气底布层，所述闭气面布层由上到下包括面基布、pu环保胶层和差异化TPU聚氨脂膜，所述闭气底布层由上到下依次包括差异化TPU聚氨脂膜、pu环保胶层和底衬布，所述面基布上设有激光视觉识别用镭射切割点。
作为优选的，所述面基布包括梭织、针织的20d、30d、50d和70d等的双面布，也可以是20d、30d、40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤纶、尼龙、毛呢及其他弹性面料。
作为优选的，所述底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d单面针织面料。
制备所述的定位激光镭射3D四层空气保暖透气通道面料的加工方法，其特征在于：包括以下步骤：
(1)通过pu环保胶层分别将面基布与差异化TPU聚氨脂膜、底衬布与差异化TPU聚氨脂膜向粘合压紧，预制得括闭气面布层和闭气底布层；
(2)按照该定位激光镭射3D四层空气保暖透气通道面料上的图形要求，采用雕刻凸版工艺，预先制作好配合所需形体的凸版模具；
(3)采用3D胶合机将闭气面布层和闭气底布层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D胶合机施加压力带动凸版模具，经0.1～10s，将闭气面布层的膜面和闭气底布层的膜面相压合，压合时在特定部位留下5～8cm的开口并在开口处安装进气阀门；
(4)闭气面布层的膜面和闭气底布层的膜面均为差异化TPU聚氨脂膜，加热加压后会热熔粘结，然后通过自然冷却或冷却辊辅助，将两层差异化TPU聚氨脂膜的热容粘结部冷却下来，从而获得高强度的黏连融合；
(5)通过激光视觉识别装置在面基布上识别镭射切割点，并以此为基础对该定位激光镭射3D四层空气保暖透气通道面料进行切割，获得所需的造型、图案及透气点。
作为优选的，所述凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，所述凸版模具还可以是铝材质平板以及铁或合金圆辊。
本发明相比现有技术具有以下有益效果：(1)以空气代替羽绒作为保暖基材，保暖效果优于羽绒，且质地更轻，产品成本更低，同时也解决了羽绒跑绒这一问题；
(2)可以自由充放气，便于收纳，排出空气后失去保暖效果，可以作为春秋季的日常穿着；
(3)配合镭射切割点，实现了激光视觉识别的自动精密切割，可以呈现出更为细腻美妙的花纹，面料更为美观，同时可以切割出极细小的切割点，在保证保暖闭气效果的同时便于潮气排出，具有闭气保暖的同时透气的双重效果。
附图说明
图1为本发明定位激光镭射3D四层空气保暖透气通道面料及其加工方法中定位激光镭射3D四层空气保暖透气通道面料的剖面结构示意图。
具体实施方式
下面通过附图对本发明技术方案进行详细说明，但是本发明的保护范围不局限于所述实施例。
一种定位激光镭射3D四层空气保暖透气通道面料，包括闭气面布层和闭气底布层，闭气面布层由上到下包括面基布、pu环保胶层和差异化TPU聚氨脂膜，闭气底布层由上到下依次包括差异化TPU聚氨脂膜、pu环保胶层和底衬布，面基布上设有激光视觉识别用镭射切割点。
面基布包括梭织、针织的20d、30d、50d和70d等的双面布，也可以是20d、30d、40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤纶、尼龙、毛呢及其他弹性面料。
底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d单面针织面料。
本发明相比现有技术具有以下有益效果：(1)以空气代替羽绒作为保暖基材，保暖效果优于羽绒，且质地更轻，产品成本更低，同时也解决了羽绒跑绒这一问题；
(2)可以自由充放气，便于收纳，排出空气后失去保暖效果，可以作为春秋季的日常穿着；
(3)配合镭射切割点，实现了激光视觉识别的自动精密切割，可以呈现出更为细腻美妙的花纹，面料更为美观，同时可以切割出极细小的切割点，在保证保暖闭气效果的同时便于潮气排出，具有闭气保暖的同时透气的双重效果。
此外，该定位激光镭射3D四层空气保暖透气通道面料中采用的差异化TPU聚氨脂膜本身相比于现有的聚氨脂TPU具有更加优秀的粘合和封闭性能。
制备所述的定位激光镭射3D四层空气保暖透气通道面料的加工方法，其特征在于：包括以下步骤：
(1)通过pu环保胶层分别将面基布与差异化TPU聚氨脂膜、底衬布与差异化TPU聚氨脂膜向粘合压紧，预制得括闭气面布层和闭气底布层；
(2)按照该定位激光镭射3D四层空气保暖透气通道面料上的图形要求，采用雕刻凸版工艺，预先制作好配合所需形体的凸版模具；
(3)采用3D胶合机将闭气面布层和闭气底布层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D胶合机施加压力带动凸版模具，经0.1～10s，将闭气面布层的膜面和闭气底布层的膜面相压合，压合时在特定部位留下5～8cm的开口并在开口处安装进气阀门；
(4)闭气面布层的膜面和闭气底布层的膜面均为差异化TPU聚氨脂膜，加热加压后会热熔粘结，然后通过自然冷却或冷却辊辅助，将两层差异化TPU聚氨脂膜的热容粘结部冷却下来，从而获得高强度的黏连融合；
(5)通过激光视觉识别装置在面基布上识别镭射切割点，并以此为基础对该定位激光镭射3D四层空气保暖透气通道面料进行切割，获得所需的造型、图案及透气点。
凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，凸版模具还可以是铝材质平板以及铁或合金圆辊。
采用上述的加工工艺进行加工，实现了自动化生产，生产效率较高，且步骤简便，品控能力好，从而能够有效降低次品率。
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上作出各种变化。

Claims (5)

1.一种定位激光镭射3D四层空气保暖透气通道面料，其特征在于：包括闭气面布层和闭气底布层，所述闭气面布层由上到下包括面基布、pu环保胶层和差异化TPU聚氨脂膜，所述闭气底布层由上到下依次包括差异化TPU聚氨脂膜、pu环保胶层和底衬布，所述面基布上设有激光视觉识别用镭射切割点。
2.根据权利要求1所述的定位激光镭射3D四层空气保暖透气通道面料，其特征在于：所述面基布包括梭织、针织的20d、30d、50d和70d等的双面布，也可以是20d、30d、40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤纶、尼龙、毛呢及其他弹性面料。
3.根据权利要求1所述的定位激光镭射3D四层空气保暖透气通道面料，其特征在于：所述底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d单面针织面料。
4.制备如权利要求1-3所述的定位激光镭射3D四层空气保暖透气通道面料的加工方法，其特征在于：包括以下步骤：
(1)通过pu环保胶层分别将面基布与差异化TPU聚氨脂膜、底衬布与差异化TPU聚氨脂膜向粘合压紧，预制得括闭气面布层和闭气底布层；
(2)按照该定位激光镭射3D四层空气保暖透气通道面料上的图形要求，采用雕刻凸版工艺，预先制作好配合所需形体的凸版模具；
(3)采用3D胶合机将闭气面布层和闭气底布层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D胶合机施加压力带动凸版模具，经0.1～10s，将闭气面布层的膜面和闭气底布层的膜面相压合，压合时在特定部位留下5～8cm的开口并在开口处安装进气阀门；
(4)闭气面布层的膜面和闭气底布层的膜面均为差异化TPU聚氨脂膜，加热加压后会热熔粘结，然后通过自然冷却或冷却辊辅助，将两层差异化TPU聚氨脂膜的热容粘结部冷却下来，从而获得高强度的黏连融合；
(5)通过激光视觉识别装置在面基布上识别镭射切割点，并以此为基础对该定位激光镭射3D四层空气保暖透气通道面料进行切割，获得所需的造型、图案及透气点。
5.根据权利要求4所述的定位激光镭射3D四层空气保暖透气通道面料的加工方法，其特征在于：所述凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，所述凸版模具还可以是铝材质平板以及铁或合金圆辊。
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