CN110277885A - Magnet steel feeding machanism and slotting magnet steel machine - Google Patents
Magnet steel feeding machanism and slotting magnet steel machine Download PDFInfo
- Publication number
- CN110277885A CN110277885A CN201910544079.7A CN201910544079A CN110277885A CN 110277885 A CN110277885 A CN 110277885A CN 201910544079 A CN201910544079 A CN 201910544079A CN 110277885 A CN110277885 A CN 110277885A
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- magnet steel
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- feed bin
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- charging ram
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 74
- 239000010959 steel Substances 0.000 title claims abstract description 74
- 239000000463 material Substances 0.000 claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 230000036316 preload Effects 0.000 claims description 8
- 238000012360 testing method Methods 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
A kind of magnet steel feeding machanism and slotting magnet steel machine, belong to new energy motor mounting technology field.The magnet steel feeding machanism includes several feed feed bins, is fed feed bin both ends open, is fixed on circulation conveying component, with circulation conveying component movement successively into and out feed station；In feed station, it is equipped with pushing material component, pushing material component includes charging ram and the charging ram driver being fixedly connected with charging ram, and charging ram is driven by charging ram driver, is protruded into from feed feed bin end, pushing tow magnet steel to be assembled.The present invention can satisfy the assembly of different size rotor magnetic steel, be suitble to the assembly of new energy motor complete machine continuous productive process.
Description
Technical field
The present invention relates to a kind of technology of new energy field of motor manufacturing, specifically a kind of magnet steel feeding machanism and insert
Magnet steel machine.
Background technique
With the development of new-energy automobile, the demand of new energy motor is growing.If using manual type to new energy
Source motor is assembled, especially the assembly of rotor magnetic steel, then there are problems.Manually assembly work intensity it is big and
It is high for the competency profiling of operating personnel, it is easy to appear the case where jamming a finger under wrong plug magnet steel and magneticaction, serious shadow
Ring assembly efficiency.
Although having been realized in the semi- or fully automated operation that rotor inserts magnet steel at present, these semi- or fully automated works
The universal volume of industry equipment is larger, and for the assembly poor compatibility of different model product, it is difficult to meet the needs of flexible production.
Summary of the invention
The present invention In view of the above shortcomings of the prior art, proposes a kind of magnet steel feeding machanism and slotting magnet steel machine, energy
Enough meet the assembly of different size rotor magnetic steel, is suitble to the assembly of new energy motor complete machine continuous productive process.
The present invention is achieved by the following technical solutions:
The present invention relates to a kind of magnet steel feeding machanisms, including several feed feed bins, for loading magnet steel to be assembled；Feed material
Storehouse both ends open is fixed on circulation conveying component, with circulation conveying component movement successively into and out feed station；?
It is fed station, is equipped with pushing material component, pushing material component includes charging ram and the charging ram driver being fixedly connected with charging ram, is pushed away
Material bar is driven by charging ram driver, protrudes into pushing tow magnet steel to be assembled from feed feed bin end.
Preferably, feed feed bin quantity is no less than 2.
In some technical solutions, one be fed feed bin the feed period in, pusher driver from feed bin end position
The place of setting starts to move, after from feed bin front position retract, take full advantage of the space of magnet steel feeding machanism.
In some technical solutions, the circulation conveying component includes: driving motor, driving shaft, driven shaft and synchronous belt；
The driving shaft couples with the output shaft of driving motor, magnet steel heap to be assembled in driving shaft and driven shaft axial direction and feed feed bin
Folded direction is identical, and driving shaft and driven shaft sleeve are equipped with toothed belt transmission, and feed feed bin both ends and synchronous belt are spirally connected fixation.
Preferably, the magnet steel feeding machanism is additionally provided with support component, and the support component uses rigid structural member, supplying
Material feed bin both ends are fixed with supporting block, and supporting block is rotated with synchronous belt and slided in support component；It is mentioned by the way that support component is arranged
The high stability of feed feed bin conveying, while improving the service life of synchronous belt.
Preferably, the charging ram is L-shaped, the first bar portion pushing tow magnet steel to be assembled in L-type charging ram, the second bar portion with push away
Material driver is fixedly connected.
Preferably, the pusher driver is gas dynamic mode group or linear motor mould group；Further preferably use cylinder guide rail.
The present invention relates to a kind of slotting magnet steel machines, including above-mentioned magnet steel feeding machanism, magnet steel guiding interposer and rotor iron
Core platform；
The magnet steel guiding interposer includes preload component and lifting sub-material component；
Preload component includes sub-material guide pad, pre- air cylinder and precompressed fastening block；Pre- air cylinder is fixed with precompressed fastening block
Connection, precompressed fastening block are fixedly connected with sub-material guide pad, and sub-material guide pad is connected to feed feed bin front end and leads to equipped with pusher
Road, the setting of pusher channel respective rotor iron core upper magnetic steel slot；Preload component exists after being superimposed for rotor core thin slice multi-disc to be stuck up
The joint performance of quyi influences to insert magnet steel and be arranged；
Lifting sub-material component includes sub-material inserted link and lift actuator, and sub-material inserted link is driven by lift actuator from pusher
Magnetic slot will be pressed by the magnet steel to be assembled in pushing tow to pusher channel by protruding into channel；
The rotor core locating platform includes rotor core positioning seat, and the rotor core positioning seat is fixed on whirler
On structure, the rotating mechanism is fixed in the linear mould group of XY.
In some technical solutions, the sub-material inserted link is fixed on rack gear, and rack gear is slidably arranged in fixed plate；It is corresponding
Rack gear, lift actuator power output end are equipped with gear.
The sub-material guide pad feed is equipped with pusher guide pad between feed bin front end, accordingly, before the first bar portion of charging ram
End is equipped with extension bar；According to the variation of product size model, sub-material guide pad and pusher guide pad are replaceable, extension bar also evidence
This replacement.
The corresponding feed feed bin of the present invention is additionally provided with magnetic pole testing agency, avoid in feed feed bin the magnetic pole of magnet steel to be assembled with
The magnetic steel magnetic pole for needing to be inserted into can not match, and then lead to scrap of the product.
Technical effect
Compared with prior art, the present invention has the following technical effect that
1) circulation conveying component facilitates magnet steel feed, improves the continuity of feed；And pushing material component；It is different in production
Magnet steel feed feed bin is only needed to change when size model number motor, is suitble to flexible production；And overall volume is smaller, space utilization
Rate is high；
2) rotor core positioning seat can be guaranteed current magnet steel slot and be pushed away by rotating mechanism and the linear mould group driving of XY
Material channel is consistent.
Detailed description of the invention
Fig. 1 is the overall structure diagram of embodiment 1；
Fig. 2 is that feed bin structure schematic diagram is fed in embodiment 1；
Fig. 3 is that magnet steel is oriented to interposer structural schematic diagram in embodiment 1；
Fig. 4 is that magnet steel is oriented to interposer structural schematic diagram in embodiment 1；
In figure:
Magnet steel feeding machanism 1, feed feed bin 11, feed bin bottom plate 111, L-type feed bin side plate 112, supporting block 113, circulation are defeated
Sending component 12, driving motor 121, driving shaft 122, driven shaft 123, pushing material component 13, extension bar 130, charging ram 131, pusher
Bar driver 132, support component 14；
Magnet steel is oriented to interposer 2, preload component 21, fixed block 211, sub-material guide pad 212, pre- air cylinder 213, precompressed
Fastening block 214, lifting sub-material component 22, sub-material inserted link 221, lift actuator 222, rack gear 223, is consolidated pusher guide pad 215
Fixed board 224, gear 225；
The linear mould group 33 of rotor core platform 3, rotor core positioning seat 31, rotating mechanism 32, XY；
Magnetic pole testing agency 4.
Specific embodiment
With reference to the accompanying drawing and specific embodiment the present invention will be described in detail.
Embodiment 1
As shown in Figure 1, the present embodiment is related to a kind of slotting magnet steel machine, including magnet steel feeding machanism 1, magnet steel are oriented to interposer
2, rotor core platform 3 and magnetic pole testing agency 4.
As shown in Figure 1, Figure 2 and Figure 3, magnet steel feeding machanism 1 includes 14 feed feed bins 11, divides upper layer and lower layer.Feed material
Storehouse 11 includes feed bin bottom plate 111 and the L-type feed bin side plate 112 for being fixed on 111 two sides of feed bin bottom plate, 112 edge of L-type feed bin side plate
Magnet steel stacking direction setting to be assembled, forms the feed bin structure of open on three sides with feed bin bottom plate 111.Feed feed bin 11 is fixed on
On circulation conveying component 12, with circulation conveying component movement successively into and out feed station, pass through magnetic in feed feed bin 11
When the testing agency 4 of pole, magnetic steel magnetic pole in detection feed feed bin avoids pole orientation mistake；In feed station, feed bin bottom plate 111
The L-type feed bin side plate 112 of two sides holds magnet steel to be assembled.
As depicted in figs. 1 and 2, circulation conveying component include driving motor 121, driving shaft 122, driven shaft 123 with it is synchronous
Band；Driving shaft 122 is coupled with the output shaft of driving motor 121 by one group of bevel gear, and driving shaft and driven shaft are axial with feed
Magnet steel stacking direction to be assembled is identical in feed bin, and driving shaft is arranged on the rack by bearing with driven shaft and is arranged with synchronous
V belt translation, feed feed bin both ends and synchronous belt are spirally connected fixation；
Component 14 is fixed and supported in rack, support component 14 uses rigid structural member, is fixed at feed feed bin both ends
Supporting block 113, supporting block 113 are rotated with synchronous belt and are slided in support component 14.
It is fed station and is equipped with pushing material component 13, pushing material component 13 includes charging ram 131 and is fixedly connected with charging ram 131
Charging ram driver 132, charging ram 131 are driven by charging ram driver 132, and it is to be installed to protrude into pushing tow from feed feed bin end
With magnet steel；Charging ram 131 is L-shaped, and the first bar portion is equipped with 130 pushing tow of extension bar magnet steel to be assembled, the second bar in L-type charging ram
Portion is fixedly connected with pusher driver；Pusher driver 132 uses cylinder guide rail, in the feed period that one is fed feed bin,
Pusher driver 132 since at feed bin terminal position move, be fed end cycle after from feed bin front position return
It moves back.
As shown in Figure 3 and Figure 4, magnet steel guiding interposer 2 includes preload component 21 and lifting sub-material component 22；
Preload component 21 includes sub-material guide pad 212, pre- air cylinder 213 and precompressed fastening block 214, and fixed block 211 is arranged
On the rack and fixed block 211 is equipped with sub-material guide pad 212, and sub-material guide pad 212 is equipped with pusher guide pad 215, and pusher is led
It is connected to block 215 with feed feed bin front end, sub-material guide pad 212 is equipped with pusher channel, magnetic on the respective rotor iron core of pusher channel
Steel tank setting；
Going up and down sub-material component 22 includes sub-material inserted link 221 and lift actuator 222, and sub-material inserted link 221 is fixed on rack gear 223
On, rack gear 223 is slidably arranged in fixed plate 224；Corresponding rack gear 223, lift actuator move 221 power output ends and are equipped with gear
225, sub-material inserted link 221 from protruded into pusher channel will by pushing tow to pusher channel magnet steel to be assembled be pressed into magnetic slot；Needle
To different model motor, the sub-material guide pad 212 and pusher guide pad 215 with different size pushers channel are replaced.
As shown in Figure 1, rotor core locating platform 3 includes rotor core positioning seat 31, rotor core positioning seat 31 is fixed
On rotating mechanism 32, rotating mechanism 32 is fixed in the linear mould group 33 of XY.
The present embodiment during the work time, first passes through preceding working procedure for magnet steel and is successively deposited in confession by pole orientation and sequence
Expect in feed bin；Feed feed bin is successively loaded in circulation conveying mechanism, magnetic pole is detected, magnetic pole is correctly fed to feed bin and is sent
Up to feed station；In feed station, pushing material component pushing tow magnetic links from back to front lead to the pusher of magnetic links push-in preloading block
In road, while preloading block is acted by pre- air cylinder and compresses rotor core, and lifting sub-material component will enter in pusher channel again
Magnetic links push, and are pressed into magnetic slot after separating with other magnet steel；After having inserted a slot magnet steel, preloading block is risen, rotating mechanism rotation
The slotting magnet steel movement that next slot magnet steel position carries out next slot magnet steel is gone to, rotating mechanism can be used DD motor and be accurately positioned often
The rotation angle of slot magnetic slot.
It is emphasized that: the above is only presently preferred embodiments of the present invention, not make in any form to the present invention
Limitation, according to the technical essence of the invention any simple modification to the above embodiments, equivalent variations and repair
Decorations, all of which are still within the scope of the technical scheme of the invention.
Claims (8)
1. a kind of magnet steel feeding machanism, which is characterized in that including several feed feed bins, for loading magnet steel to be assembled；The confession
Expect feed bin both ends open, be fixed on circulation conveying component, with circulation conveying component movement successively into and out feed station；
In feed station, it is equipped with pushing material component, pushing material component includes charging ram and the charging ram driver being fixedly connected with charging ram, is pushed away
Material bar is driven by charging ram driver；One be fed feed bin the feed period in, pusher driver from feed bin end position
The place of setting starts to move, after from feed bin front position retract.
2. magnet steel feeding machanism according to claim 1, characterized in that the circulation conveying component includes: driving motor, master
Moving axis, driven shaft and synchronous belt；The driving shaft couples with the output shaft of driving motor, and driving shaft and driven shaft are axial with feed
Magnet steel stacking direction to be assembled is identical in feed bin, and driving shaft and driven shaft sleeve are equipped with toothed belt transmission, feed feed bin both ends and same
Step band is spirally connected fixation.
3. magnet steel feeding machanism according to claim 2, characterized in that be additionally provided with support component, the support component uses
Rigid structural member is fixed with supporting block at feed feed bin both ends, and supporting block is rotated with synchronous belt and slided in support component.
4. magnet steel feeding machanism according to claim 1, characterized in that the pusher driver uses gas dynamic mode group or straight line
Motor mould group.
5. a kind of slotting magnet steel machine, which is characterized in that be oriented to including any one of the claim 1-4 magnet steel feeding machanism, magnet steel
Interposer and rotor core platform；The magnet steel guiding interposer includes preload component and lifting sub-material component；
The preload component includes sub-material guide pad, pre- air cylinder and precompressed fastening block；Pre- air cylinder is fixed with precompressed fastening block
Connection, precompressed fastening block are fixedly connected with sub-material guide pad, and sub-material guide pad is connected to feed feed bin front end and leads to equipped with pusher
Road, the setting of pusher channel respective rotor iron core upper magnetic steel slot；
The lifting sub-material component includes sub-material inserted link and lift actuator；Sub-material inserted link is driven by lift actuator from pusher
Magnetic slot will be pressed by the magnet steel to be assembled in pushing tow to pusher channel by protruding into channel；
The rotor core locating platform includes rotor core positioning seat；The rotor core positioning seat is fixed on rotating mechanism
On, the rotating mechanism is fixed in the linear mould group of XY.
6. inserting magnet steel machine according to claim 5, characterized in that the sub-material inserted link is fixed on rack gear, and rack gear sliding is set
It sets in fixed plate；Corresponding rack gear, lift actuator power output end are equipped with gear.
7. inserting magnet steel machine according to claim 5, characterized in that corresponding feed feed bin is additionally provided with magnetic pole testing agency.
8. inserting magnet steel machine according to claim 5, characterized in that be equipped with and push away between sub-material guide pad feed feed bin front end
Expect guide pad, accordingly, charging ram front end is equipped with extension bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910544079.7A CN110277885A (en) | 2019-06-21 | 2019-06-21 | Magnet steel feeding machanism and slotting magnet steel machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910544079.7A CN110277885A (en) | 2019-06-21 | 2019-06-21 | Magnet steel feeding machanism and slotting magnet steel machine |
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| CN110277885A true CN110277885A (en) | 2019-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910544079.7A Pending CN110277885A (en) | 2019-06-21 | 2019-06-21 | Magnet steel feeding machanism and slotting magnet steel machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111211653A (en) * | 2020-03-04 | 2020-05-29 | 邵东智能制造技术研究院有限公司 | Magnetic steel inserting equipment for motor rotor core |
| CN112872766A (en) * | 2021-01-22 | 2021-06-01 | 成都秦川物联网科技股份有限公司 | Thing networking intelligent gas table magnet steel assembly quality |
| CN113804334A (en) * | 2021-08-20 | 2021-12-17 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
| CN114726168A (en) * | 2022-05-11 | 2022-07-08 | 苏州德星云智能装备有限公司 | Automatic magnet steel inserting equipment for motor rotor core |
| CN117277709A (en) * | 2023-11-21 | 2023-12-22 | 上海芬能自动化技术股份有限公司 | Magnetic steel plug-in mounting equipment for rotor core of new energy motor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111211653A (en) * | 2020-03-04 | 2020-05-29 | 邵东智能制造技术研究院有限公司 | Magnetic steel inserting equipment for motor rotor core |
| CN112872766A (en) * | 2021-01-22 | 2021-06-01 | 成都秦川物联网科技股份有限公司 | Thing networking intelligent gas table magnet steel assembly quality |
| CN113804334A (en) * | 2021-08-20 | 2021-12-17 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
| CN113804334B (en) * | 2021-08-20 | 2023-06-16 | 江西荧光磁业有限公司 | Magnetic steel magnetizing equipment during magnetic steel production |
| CN114726168A (en) * | 2022-05-11 | 2022-07-08 | 苏州德星云智能装备有限公司 | Automatic magnet steel inserting equipment for motor rotor core |
| CN117277709A (en) * | 2023-11-21 | 2023-12-22 | 上海芬能自动化技术股份有限公司 | Magnetic steel plug-in mounting equipment for rotor core of new energy motor |
| CN117277709B (en) * | 2023-11-21 | 2024-02-13 | 上海芬能自动化技术股份有限公司 | Magnetic steel plug-in mounting equipment for rotor core of new energy motor |
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