CN108566060A - A kind of rotor assembling production equipment - Google Patents
A kind of rotor assembling production equipment Download PDFInfo
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- CN108566060A CN108566060A CN201810616956.2A CN201810616956A CN108566060A CN 108566060 A CN108566060 A CN 108566060A CN 201810616956 A CN201810616956 A CN 201810616956A CN 108566060 A CN108566060 A CN 108566060A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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Abstract
The present invention relates to the production fields of Miniature precision motor more particularly to a kind of rotor to assemble production equipment.A kind of rotor assembling production equipment, which includes holder part, feeding pipeline mechanism, the first rotor transplanting mechanism, First Transition tooling platform, the first mounting structure, first bearing vibrating disk feed mechanism, the second rotor transplanting mechanism, the second transition tool platform, the second mounting structure, third mounting structure, second bearing vibrating disk feed mechanism, gear vibration disk feed mechanism, blanking pipeline mechanism and cutting agency；The assembling for the precision component that the equipment is realized, manual operations is simple and convenient, and each structure design is simplified, and can effectively ensure the accurate and high efficiency of assembling product.
Description
Technical field
The present invention relates to the production fields of Miniature precision motor more particularly to a kind of rotor to assemble production equipment.
Background technology
Rotor is mostly the main rotation member in dynamic power machine and work mechanism.(such as such as motor or certain rotaries
Turbine) rotating part.The rotor of motor is generally made of the iron core, slip ring, fan blade etc. that are wound with coil.In Miniature precision electricity
The production field of machine needs that precision bearing is arranged at the both ends of rotor, and precision gear is arranged in side.Bearing, gear installation
Quality whether, precision, service life and the performance of motor will be influenced.
Invention content
In order to solve the above technical problems, the object of the present invention is to provide a kind of rotors to assemble production equipment, should
The assembling for the precision component that equipment is realized, manual operations is simple and convenient, and each structure design is simplified, and can effectively ensure product group
The accurate and high efficiency of dress.
In order to achieve the above purpose, present invention employs technical solutions below：
A kind of rotor assembling production equipment, which includes holder part, feeding pipeline mechanism, the first rotor transplanter
Structure, First Transition tooling platform, the first mounting structure, first bearing vibrating disk feed mechanism, the second rotor transplanting mechanism, the second mistake
Cross tooling platform, the second mounting structure, third mounting structure, second bearing vibrating disk feed mechanism, gear vibration disk feed mechanism,
Blanking pipeline mechanism and cutting agency；Feeding pipeline mechanism is fixed in rack components, carries out the feeding of rotor core
Conveying, the first rotor transplanting mechanism are mounted on the right side of feeding pipeline mechanism, and pressing bearing transition tool platform is installed in parallel in
Expect that the rotor core in feeding pipeline mechanism is transferred to pressing bearing mistake by the outlet of pipeline mechanism, the first rotor transplanting mechanism
Cross on tooling platform, the first mounting structure be mounted on pressing bearing transition tool platform left side and with first bearing vibrating disk feeding
Mechanism connects, and first bearing vibrating disk feed mechanism is responsible for providing bearing to the first mounting structure；First mounting structure be responsible for by
Bearing is installed in pressing bearing transition tool platform on the rotor core of corresponding pressure first bearing station, the installation of the second transition tool platform
In the centre position of holder part, the second rotor transplanting mechanism is installed in the top of the second transition tool platform, fills the transplanting of the second rotor
Mechanism is responsible for the rotor core in pressing bearing transition tool platform being transferred on the second transition tool platform；Second mounting structure,
Three mounting structures correspond to two stations of press fitting second bearing and knob wheel on the second transition tool platform respectively, are mounted on and first
The not homonymy of mounting structure, in the second mounting structure, the front end of third mounting structure and second bearing vibrating disk feed mechanism and
Gear vibration disk feed mechanism connects, and the second mounting structure is responsible for installing second bearing to rotor core, and third mounting structure, which is given, to be turned
Sub- core installs gear；Blanking pipeline mechanism is installed in parallel in the side of the second transition tool platform, by the second rotor transplanting mechanism
Rotor core on second transition tool platform is transferred in blanking pipeline mechanism, finally by being mounted in blanking pipeline mechanism
The cutting agency of side shifts blanking by the rotor core prepared is turned.
As a further improvement, the feeding pipeline mechanism includes that chain-driving formula conveyer belt, conveyor product are solid
Determine pedestal, conveyer belt stepper motor and conveyer belt fixed feet, chain-driving formula conveyer belt is provided accurate by conveyer belt stepper motor
Control drives, while chain-driving formula conveyer belt is fixed on by six conveyer belt fixed feets in holder part, on conveyer belt between
Gap fixes conveyor product fixed pedestal, and an outstanding concave structure is respectively arranged in conveyor product fixed pedestal both ends, uses
Carry out fixed rotor core.
As a further improvement, the first rotor transplanting mechanism and the second rotor transplanting mechanism include holder, cross
To rodless cylinder, Z axis air cylinder fixed plate, Z axis rodless cylinder, cylinder fixed seat, finger cylinder and handling gripper component；Holder is solid
It is scheduled on holder part, lateral rodless cylinder is fixed on holder front, Z axis cylinder is fixed on the cylinder sliding block of lateral rodless cylinder
Fixed plate, Z axis air cylinder fixed plate can transverse shifting, the left and right of Z axis air cylinder fixed plate is installed respectively fixes a Z axis without bar gas
Cylinder, left and right two Z axis rodless cylinders correspond to two crawl stations respectively；The second rotor transplanting mechanism holder, lateral nothing
Bar cylinder and Z axis air cylinder fixed plate and the first rotor transplanting mechanism phase only fix three Z axis in the installation of Z axis air cylinder fixed plate
Rodless cylinder, three Z axis rodless cylinders correspond to three crawl stations respectively；Z axis rodless cylinder can carry out in a Z-direction
Synchronizing moving, each Z axis rodless cylinder install finger cylinder, and two in finger cylinder by cylinder fixed seat in lower section
Handling gripper component is fixed on a sliding block and forms a mechanical clamp, and mechanical clamp realizes machinery folder by the operation of finger cylinder
Tool steps up and unclamps.
As a further improvement, the structure of the First Transition tooling platform and the second transition tool platform is identical, include
Second includes bearing, pressure part station, work baffle and transition station composition；Bearing is fixed in holder part, in bearing
Left end installs the pressure part station being made of with V mouthfuls of support plate two pieces of upper ends, and in a side position installment work baffle, crosses ferryman
Bit parallel is mounted on the other side of bearing.
As a further improvement, first mounting structure, the second mounting structure and third mounting structure include zero
Part conveying mechanism, part material toggling material jacking mechanism and overturning pressure part mechanism, part conveying mechanism respectively with first bearing vibrating disk
Feed mechanism, second bearing vibrating disk feed mechanism are mutually connected with gear vibration disk feed mechanism, part material toggling material jacking mechanism with
Part conveying mechanism is mutually connected, and overturning pressure part mechanism is mutually connected with part material toggling material jacking mechanism and part is pressed onto rotor core
Axle portion；
Part conveying mechanism includes part conveyer belt, part conveyer belt rib, part conveyer belt column and part conveyer belt stepping
Motor, part conveyer belt are mounted on by two part conveyer belt columns in holder part, are installed in the both sides of part conveyer belt
Part conveyer belt rib prevents part from falling, and power is provided by part conveyer belt stepper motor；
Part material toggling material jacking mechanism includes liftout workbench, material ejecting rod, material ejection cylinder, liftout connecting seat, material toggling rack, material toggling folder
Plate, allocation mechanism flat-removing air cyclinder connecting plate and allocation mechanism flat-removing air cyclinder；The material toggling clamping plate is arranged in part conveyer belt
The liftout workbench is arranged in the side of end, material toggling clamping plate, and liftout workbench and part conveyer belt are in a plane,
Material toggling clamping plate is located at the top of part conveyer belt；Part socket is provided on the material toggling clamping plate, part socket is used for
It is connected the part of part conveyer belt push-in, part sensors in place is provided in part socket；
Allocation mechanism flat-removing air cyclinder connecting plate described in one end connection of material toggling clamping plate, allocation mechanism flat-removing air cyclinder connecting plate are fixed
It is arranged on allocation mechanism flat-removing air cyclinder, allocation mechanism flat-removing air cyclinder is arranged by sliding block and sliding rail in material toggling rack；It is pushing up
It is provided with liftout hole in the middle part of material workbench, the material ejecting rod is threaded through in liftout hole, and material ejecting rod upper end can be just by zero
Part entangles to make part not fall out, and the lower part of material ejecting rod passes through the piston rod phase of the liftout connecting seat and material ejection cylinder
Connection, the liftout connecting seat are fixed at material ejection cylinder in material toggling rack；
Overturning pressure part mechanism is divided into fitting turnover gripping body and part punching mechanism, and fitting turnover gripping body is connected by flange
Connector, support base, torsion shaft, flipping block, overturning impact collet and axle sleeve；Flange connection is connect with support base；Support base is
The upper and lower surfaces of one side U-shaped structure, support base have perforative cylinder to be open, and install axle sleeve in being open at two, turn over
Shaft passes through two axle sleeves to be mounted on support base, and torsion shaft is connected with rotating driving device, and torsion shaft middle section is logical
It crosses key and fixes a flipping block；Overturning impact collet is fixed in the front end of flipping block；Rotating driving device driving overturning impact collet
Rotation, can realize two stations, two stations be respectively the center alignment material ejecting rod for overturning impact collet gripping station and
The impact assembly station of the center alignment rotor core shaft end of overturning impact collet；
Part punching mechanism includes cylinder, cylinder connecting seat, push rod, linear bearing and holder；The lower end of holder is fixed on holder
On part, the upper surface of holder installs linear bearing；Cylinder is fixed on by cylinder connecting seat on holder, and one end of push rod connects gas
The connector of cylinder piston rod, the other end are connect across linear bearing with flange connection.
As a further improvement, the rotating driving device include cylinder, rectangle rack, rack-track, pinion gear and
Torsion shaft, pinion gear are arranged in the end of torsion shaft, and pinion gear is engaged with rectangle rack, and rectangle rack is mounted on rack-track
In, rectangle rack is connected with the piston rod of cylinder carrys out controlled motion, to make torsion shaft rotate.
As a further improvement, the flipping block shape is rectangular parallelepiped structure, dig up in its upper left corner one piece small
Rectangular parallelepiped structure, in another side, there are one perforative cylinder through-hole, cylinder through-hole and torsion shaft cooperations to fix.
As a further improvement, the overturning impact collet by a pancake square pedestal, is used for and flipping block
Side is fixed；One frustum cone structure and a collet composition, collet top are installed an inductor, are led to after part enters collet
Inductor is crossed to judge to step up part.
As a further improvement, installation oil buffer and limited block on the inside of the support base, can give flipping block one
A position-limiting action, it is exactly to grip station and impact assembly station to make attainable two extreme positions of overturning impact collet institute.
As a further improvement, described be equipped with contact sensor above cylinder connecting seat, and set on push rod
It is equipped with contact chip compatible with contact sensor.
As a further improvement, the material toggling clamping plate is " L " type, part socket is arranged in the corner of " L " type.
As a further improvement, the side of the liftout workbench is provided with part blend stop, part blend stop and part are defeated
Band junction is sent to be provided with inclined-plane, inclined-plane is arranged with part conveyer belt junction bottom in liftout workbench；
As a further improvement, the protrusion cylindrical structure for having internal diameter slightly smaller at the top of the material ejecting rod.
Due to the adoption of the above technical solution, the assembling for the precision component which realizes is hand-manipulated simple by the present invention
Folk prescription just, simplify, and can effectively ensure the accurate and high efficiency of assembling product by each structure design.
Description of the drawings
Fig. 1 is the structural schematic diagram of the specific implementation mode of the present invention.
Fig. 2 is the structural schematic diagram of feeding pipeline mechanism.
Fig. 3 is the structural schematic diagram of the first rotor transplanting mechanism.
Fig. 4 is the structural schematic diagram of First Transition tooling platform.
Fig. 5 is the structural schematic diagram of overturning pressure part mechanism.
Fig. 6 is the structural schematic diagram of fitting turnover gripping body.
Fig. 7 is the structural schematic diagram of part punching mechanism.
Fig. 8 is the structural schematic diagram of part conveying mechanism and part material toggling material jacking mechanism.
Fig. 9 is the structural schematic diagram of first bearing vibrating disk feed mechanism.
Specific implementation mode
The specific implementation mode of the present invention is made a detailed explanation below in conjunction with the accompanying drawings.
A kind of rotor as shown in Figure 1 assembles production equipment, which includes holder part 1, feeding pipeline machine
Structure 2, the first rotor transplanting mechanism 3, First Transition tooling platform 4, the first mounting structure 5, first bearing vibrating disk feed mechanism 6,
Second rotor transplanting mechanism 7, the second transition tool platform 8, the second mounting structure 9, third mounting structure 10, second bearing vibrating disk
Feed mechanism 11, gear vibration disk feed mechanism 14, blanking pipeline mechanism 12 and cutting agency 13；Feeding pipeline mechanism 2
It is fixed in rack components 1, carries out the feeding conveying of rotor core 23, the first rotor transplanting mechanism 3 is conveyed mounted on feeding
2 right side of line mechanism, pressing bearing transition tool platform 4 are installed in parallel in the outlet of feeding pipeline mechanism 2, the first rotor transplanter
Rotor core 23 in feeding pipeline mechanism 2 is transferred on pressing bearing transition tool platform 4 by structure 3, the installation of the first mounting structure 5
It is connect in the left side of pressing bearing transition tool platform 4 and with first bearing vibrating disk feed mechanism 6, on first bearing vibrating disk
Material mechanism 6 is responsible for providing bearing to the first mounting structure 5；First mounting structure 5 is responsible for bearing being installed to pressing bearing transition
In tooling platform 4 on the rotor core 23 of corresponding pressure first bearing station, the second transition tool platform 8 is mounted on the centre of holder part 1
The second rotor transplanting mechanism 7 is installed in the top of position, the second transition tool platform 8, fills the second rotor transplanting mechanism 7 and is responsible for be pressed
Rotor core 23 in bearing transition tool platform 4 is transferred on the second transition tool platform 8；Second mounting structure 9, third mounting structure
10 correspond to two stations of press fitting second bearing and knob wheel on the second transition tool platform 8 respectively, are mounted on and the first assembly structure
The not homonymy of part 5, in the second mounting structure 9, the front end of third mounting structure 10 and second bearing vibrating disk feed mechanism 11 and
Gear vibration disk feed mechanism 14 connects, and the second mounting structure 9 is responsible for installing second bearing, third mounting structure to rotor core 23
10 install gear to rotor core 23；Blanking pipeline mechanism 12 is installed in parallel in the side of the second transition tool platform 8, by second turn
Rotor core 23 on second transition tool platform 8 is transferred in blanking pipeline mechanism 12 by sub- transplanting mechanism 7, finally by being mounted on
The cutting agency 13 of 12 top of blanking pipeline mechanism shifts blanking by the rotor core 23 prepared is turned.
As shown in Fig. 2, the feeding pipeline mechanism 2 is fixed including chain-driving formula conveyer belt 21, conveyor product
Pedestal 22, conveyer belt stepper motor 24 and conveyer belt fixed feet 25, chain-driving formula conveyer belt 21 is by conveyer belt stepper motor 24
Offer accurately controls to drive, while chain-driving formula conveyer belt 21 is fixed on holder part 1 by six conveyer belt fixed feets 25
On, conveyor product fixed pedestal 22 is fixed in gap on conveyer belt, and respectively setting one is prominent at conveyor product fixed pedestal 22 both ends
Concave structure out is used for fixed rotor core 2323.
As shown in figure 3, the structure of the first rotor transplanting mechanism 3 and the second rotor transplanting mechanism 7 is essentially identical, the
One rotor transplanting mechanism 3 is solid including holder 31, lateral rodless cylinder 32, Z axis air cylinder fixed plate 33, Z axis rodless cylinder 34, cylinder
Reservation 35, finger cylinder 36 and handling gripper component 37；Holder 31 is fixed on holder part 1, and lateral rodless cylinder 32 is fixed on
31 front of holder, fixes Z axis air cylinder fixed plate 33,33 energy of Z axis air cylinder fixed plate on the cylinder sliding block of lateral rodless cylinder 32
Enough transverse shiftings, the left and right of Z axis air cylinder fixed plate 33 is installed respectively fixes a Z axis rodless cylinder 34, left and right two Z axis without
Bar cylinder 34 corresponds to two crawl stations respectively, and the second rotor transplanting mechanism 7 fixes three Z in the installation of Z axis air cylinder fixed plate 33
Axis rodless cylinder 34, three Z axis rodless cylinders 34 correspond to three crawl stations respectively.Z axis rodless cylinder 34 can carry out a Z axis
Synchronizing moving on direction, each Z axis rodless cylinder 34 by cylinder fixed seat 35 lower section install finger cylinder 36, and
Handling gripper component 37 is fixed on two sliding blocks in finger cylinder 36 and forms a mechanical clamp, and mechanical clamp passes through finger gas
Stepping up and unclamping for mechanical clamp is realized in the operation of cylinder 36.
As shown in figure 4, the First Transition tooling platform 4 is identical with the structure of the second transition tool platform 8, include second
It is formed including bearing 41, pressure part station 42, work baffle 43 and transition station 44；Bearing 41 is fixed in holder part 1,
The left end of bearing 41 installs the pressure part station 42 being made of with V mouthfuls of support plate two pieces of upper ends, and in a side position installment work
Baffle 43, transition station 44 are installed in parallel in the other side of bearing 41.
As shown in Figure 1, first mounting structure 5, the second mounting structure 9 and third mounting structure 10 include part
Conveying mechanism, part material toggling material jacking mechanism and overturning pressure part mechanism, part conveying mechanism respectively on first bearing vibrating disk
Material mechanism 6, second bearing vibrating disk feed mechanism 11 are mutually connected with gear vibration disk feed mechanism 14, part material toggling material jacking mechanism
Mutually it is connected with part conveying mechanism, overturning pressure part mechanism is mutually connected with part material toggling material jacking mechanism and part is pressed onto rotor core
23 axle portion.
As shown in Figure 5, Figure 8, the part conveying mechanism 53 includes part conveyer belt 5301, part conveyer belt rib
5302, part conveyer belt column 5303 and part conveyer belt stepper motor 5304, part conveyer belt 5301 are defeated by two parts
Band column 5303 is sent to be mounted in holder part 1, installation part conveyer belt rib 5302 is anti-in the both sides of part conveyer belt 5301
Only part is fallen, and power is provided by part conveyer belt stepper motor 5304.
As shown in figure 8, the part material toggling material jacking mechanism includes liftout workbench 5306, material ejecting rod 5307, liftout gas
Cylinder 5308, liftout connecting seat 5309, material toggling rack 5310, material toggling clamping plate 5311,5312 and of allocation mechanism flat-removing air cyclinder connecting plate
Allocation mechanism flat-removing air cyclinder 5313；The material toggling clamping plate 5311 is arranged in the end of part conveyer belt 5301, material toggling clamping plate
Liftout workbench 5306 described in 5311 side setting, liftout workbench 5306 and part conveyer belt 5301 are in a plane
On, material toggling clamping plate 5311 is located at the top of part conveyer belt 5301.The side of the liftout workbench 5306 is provided with part
Blend stop, part blend stop are provided with inclined-plane, liftout workbench 5306 and part conveyer belt with 5301 junction of part conveyer belt
Inclined-plane is arranged in 5301 junction bottoms.Part socket, the material toggling clamping plate are provided on the material toggling clamping plate 5311
5311 be " L " type, and the setting of part socket is in the corner of " L " type, and part socket is for being connected the push-in of part conveyer belt 5301
Part, be provided with part sensors in place in part socket.
As shown in figure 8, the allocation mechanism flat-removing air cyclinder connecting plate that one end connection of the material toggling clamping plate 5311 is described
5312, allocation mechanism flat-removing air cyclinder connecting plate 5312 is fixed on allocation mechanism flat-removing air cyclinder 5313, allocation mechanism translation
Cylinder 5313 is arranged by sliding block and sliding rail in material toggling rack 5310；The middle part of liftout workbench 5306 is provided with liftout
Hole, the material ejecting rod 5307 are threaded through in liftout hole, the protrusion cylinder that the top of the material ejecting rod 5307 has internal diameter slightly smaller
Structure.5307 upper end of material ejecting rod can just entangle part to make part not fall out, and the lower part of material ejecting rod 5307 passes through
The liftout connecting seat 5309 is connected with the piston rod of material ejection cylinder 5308, the liftout connecting seat 5309 and liftout gas
Cylinder 5308 is fixed in material toggling rack 5310.
As shown in fig. 6, the overturning pressure part mechanism is divided into fitting turnover gripping body and part punching mechanism, part
Gripping body is overturn by flange connection 5101, support base 5102, torsion shaft 5108, flipping block 5109, overturning impact collet
5110 and axle sleeve 5112；Flange connection 5101 is connect with support base 5102；Support base 5102 is a side U-shaped structure, support
The upper and lower surfaces of seat 5102 have perforative cylinder to be open, and install axle sleeve 5112 in being open at two, torsion shaft 5108 is worn
Two axle sleeves 5112 are crossed on support base 5102, torsion shaft 5108 is connected with rotating driving device, torsion shaft 5108
A flipping block 5109 is fixed in middle section by key, and 5109 shape of flipping block is rectangular parallelepiped structure, digs up in its upper left corner
One piece of small rectangular parallelepiped structure, in another side, there are one perforative cylinder through-hole, cylinder through-hole and torsion shafts 5108 to coordinate
It is fixed.Overturning impact collet 5110 is fixed in the front end of flipping block 5109；Overturning impact collet 5110 is by a pancake square
Pedestal, for being fixed with 5109 side of flipping block；One frustum cone structure and a collet composition, one induction of collet top installation
Device judges to step up part after part enters collet by inductor.Rotating driving device driving overturning impact collet 5110
Rotation can realize that two stations, two stations are respectively the folder for the center alignment material ejecting rod 5307 for overturning impact collet 5110
Take the impact assembly station of center 23 shaft end of alignment rotor core of station and overturning impact collet 5110.5102 inside of support base
Oil buffer 5103 and limited block 5111 are installed, can give flipping block 5,109 1 position-limiting actions, overturning is made to impact collet
5110 attainable two extreme positions of institute are exactly to grip station and impact assembly station.
As shown in fig. 6, the rotating driving device include cylinder 5104, it is rectangle rack 5105, rack-track 5106, small
Gear 5107 and torsion shaft 5108, pinion gear 5107 are arranged in the end of torsion shaft 5108, pinion gear 5107 and rectangle rack
5105 engagements, rectangle rack 5105 are mounted in rack-track 5106, and rectangle rack 5105 is connected with the piston rod of cylinder 5104
Controlled motion is fetched, to make torsion shaft 5108 rotate.
As shown in fig. 7, the part punching mechanism includes cylinder 521, cylinder connecting seat 522, push rod 523, linear axis
Hold 525 and holder 526；The lower end of holder 526 is fixed in holder part 1, and the upper surface of holder 526 installs linear bearing 525；Gas
Cylinder 521 is fixed on by cylinder connecting seat 522 on holder 526, the connector of one end connection 521 piston rod of cylinder of push rod 523, separately
One end is connect across linear bearing 525 with flange connection 5101.Contact sensor is installed in the top of cylinder connecting seat 522
524, and contact chip compatible with contact sensor 524 is provided on push rod 523.
As shown in figure 9, first bearing vibrating disk feed mechanism 6 is by bearing stocking mechanism holder 61, vibrating disk 62, vibrating disk
Channel 63 forms.Vibrating disk 62 is mounted on above bearing stocking mechanism holder 61, and there are one get rid of vibration to the outermost of vibrating disk 62
Disk channel 63, the centrifugal force rotated using vibrating disk 62 are got rid of bearing in vibrating disk channel 63.Vibrating disk channel 63 and bearing
Conveyer belt 5301 connects, and first bearing 5305 is provided to bearing conveyer belt 5301.Second bearing vibrating disk feed mechanism 11 and tooth
The structure for taking turns vibrating disk feed mechanism 14 is identical as the structure of first bearing vibrating disk feed mechanism 6, the respectively second assembly structure
Part 9, third mounting structure 10 provide second bearing knob wheel.
When entire machine operation, first the gripping of workpiece product is transferred to by the mechanical clamp in the first rotor transplanting mechanism 3
On pressure first bearing station 42 in First Transition tooling platform 4, subsequent first mounting structure 5 is responsible for, and bearing press mounting is good, in profit
It will be pressed with mechanical clamp and complete the workpiece transferred product of first time bearing press mounting to transition tool platform mistake on first bearing station 42
It, will be in workpiece transferred product to the second tooling platform 8 followed by the mechanical clamp in the second rotor transplanting mechanism 7 on ferryman position 44
Pressing bearing workbench, using the second mounting structure 9 workpiece product the other side be pressed upper bearing (metal), recycle mechanical clamp
By in the workpiece transferred product on pressing bearing workbench to press fitting working gear platform, it is pressed tooth using third mounting structure 10
Wheel is finally utilized followed by mechanical clamp by the workpiece transferred product to blanking pipeline mechanism 12 for completing three press fittings
Mechanical clamp in cutting agency 13 is by workpiece product automatic blanking.Entire three working portions of machinery equipment can simultaneously into
Row, improves the working efficiency of machine in the form of assembly line.
Claims (10)
1. a kind of rotor assembles production equipment, which is characterized in that the equipment include holder part, feeding pipeline mechanism,
The first rotor transplanting mechanism, First Transition tooling platform, the first mounting structure, first bearing vibrating disk feed mechanism, the second rotor
Transplanting mechanism, the second transition tool platform, the second mounting structure, third mounting structure, second bearing vibrating disk feed mechanism, gear
Vibrating disk feed mechanism, blanking pipeline mechanism and cutting agency；Feeding pipeline mechanism is fixed in rack components, into
The feeding of row rotor core conveys, and the first rotor transplanting mechanism is mounted on the right side of feeding pipeline mechanism, pressing bearing transition tool
Platform is installed in parallel in the outlet of feeding pipeline mechanism, and the first rotor transplanting mechanism turns the rotor core in feeding pipeline mechanism
It moves on on pressing bearing transition tool platform, the first mounting structure is mounted on the left side of pressing bearing transition tool platform and with first
Bear vibration disk feed mechanism connects, and first bearing vibrating disk feed mechanism is responsible for providing bearing to the first mounting structure；First
Mounting structure is responsible for bearing being installed in pressing bearing transition tool platform on the rotor core of corresponding pressure first bearing station, and second
Transition tool platform is mounted on the centre position of holder part, and the second rotor transplanting mechanism is installed in the top of the second transition tool platform,
The second rotor transplanting mechanism is filled to be responsible for the rotor core in pressing bearing transition tool platform being transferred on the second transition tool platform；The
Two mounting structures, third mounting structure correspond to two works of press fitting second bearing and knob wheel on the second transition tool platform respectively
Position is mounted on the not homonymy with the first mounting structure, shakes in the second mounting structure, the front end of third mounting structure and second bearing
Moving plate feed mechanism is connected with gear vibration disk feed mechanism, and the second mounting structure is responsible for installing second bearing to rotor core, the
Three mounting structures install gear to rotor core；Blanking pipeline mechanism is installed in parallel in the side of the second transition tool platform, by
Rotor core on second transition tool platform is transferred in blanking pipeline mechanism by two rotor transplanting mechanisms, finally by being mounted on down
Cutting agency above material pipeline mechanism shifts blanking by the rotor core prepared is turned.
2. a kind of rotor according to claim 1 assembles production equipment, which is characterized in that feeding pipeline mechanism packet
Include chain-driving formula conveyer belt, conveyor product fixed pedestal, conveyer belt stepper motor and conveyer belt fixed feet, chain-driving formula
Conveyer belt is accurately controlled to drive by the offer of conveyer belt stepper motor, while chain-driving formula conveyer belt is fixed by six conveyer belts
Foot is fixed in holder part, and conveyor product fixed pedestal, conveyor product fixed pedestal both ends are fixed in gap on conveyer belt
Respectively one outstanding concave structure of setting is used for fixed rotor core.
3. a kind of rotor according to claim 1 assembles production equipment, which is characterized in that the first rotor transplanting mechanism
It is fixed including holder, lateral rodless cylinder, Z axis air cylinder fixed plate, Z axis rodless cylinder, cylinder with the second rotor transplanting mechanism
Seat, finger cylinder and handling gripper component；Holder is fixed on holder part, and lateral rodless cylinder is fixed on holder front, in cross
Fix Z axis air cylinder fixed plate on the cylinder sliding block of rodless cylinder, Z axis air cylinder fixed plate can transverse shifting, Z axis cylinder fixes
The left and right of plate is installed respectively fixes a Z axis rodless cylinder, and left and right two Z axis rodless cylinders correspond to two crawl stations respectively；
Second rotor transplanting mechanism holder, lateral rodless cylinder and the Z axis air cylinder fixed plate and the first rotor transplanting mechanism phase, only
It is to fix three Z axis rodless cylinders in the installation of Z axis air cylinder fixed plate, three Z axis rodless cylinders correspond to three crawl stations respectively；
Z axis rodless cylinder can carry out the synchronizing moving in a Z-direction, each Z axis rodless cylinder is by cylinder fixed seat under
Side's installation finger cylinder, and fix handling gripper component on two sliding blocks in finger cylinder and form a mechanical clamp, machine
Tool fixture realizes stepping up and unclamping for mechanical clamp by the operation of finger cylinder.
4. a kind of rotor according to claim 1 assembles production equipment, which is characterized in that First Transition tooling platform and
The structure of second transition tool platform is identical, includes bearing, pressure part station, work baffle and transition station group including second
At；Bearing is fixed in holder part, and the pressure part work being made of with V mouthfuls of support plate two pieces of upper ends is installed in the left end of bearing
Position, and in a side position installment work baffle, transition station is installed in parallel in the other side of bearing.
5. a kind of rotor according to claim 1 assembles production equipment, which is characterized in that the first mounting structure, the
Two mounting structures and third mounting structure include that part mechanism is pressed in part conveying mechanism, part material toggling material jacking mechanism and overturning,
Part conveying mechanism respectively on first bearing vibrating disk feed mechanism, second bearing vibrating disk feed mechanism and gear vibration disk
Material mechanism is mutually connected, and part material toggling material jacking mechanism is mutually connected with part conveying mechanism, overturning pressure part mechanism and part material toggling top
Material mechanism is mutually connected and part is pressed onto to the axle portion of rotor core；
Part conveying mechanism includes part conveyer belt, part conveyer belt rib, part conveyer belt column and part conveyer belt stepping
Motor, part conveyer belt are mounted on by two part conveyer belt columns in holder part, are installed in the both sides of part conveyer belt
Part conveyer belt rib prevents part from falling, and power is provided by part conveyer belt stepper motor；
Part material toggling material jacking mechanism includes liftout workbench, material ejecting rod, material ejection cylinder, liftout connecting seat, material toggling rack, material toggling folder
Plate, allocation mechanism flat-removing air cyclinder connecting plate and allocation mechanism flat-removing air cyclinder；The material toggling clamping plate is arranged in part conveyer belt
The liftout workbench is arranged in the side of end, material toggling clamping plate, and liftout workbench and part conveyer belt are in a plane,
Material toggling clamping plate is located at the top of part conveyer belt；Part socket is provided on the material toggling clamping plate, part socket is used for
It is connected the part of part conveyer belt push-in, part sensors in place is provided in part socket；
Allocation mechanism flat-removing air cyclinder connecting plate described in one end connection of material toggling clamping plate, allocation mechanism flat-removing air cyclinder connecting plate are fixed
It is arranged on allocation mechanism flat-removing air cyclinder, allocation mechanism flat-removing air cyclinder is arranged by sliding block and sliding rail in material toggling rack；It is pushing up
It is provided with liftout hole in the middle part of material workbench, the material ejecting rod is threaded through in liftout hole, and material ejecting rod upper end can be just by zero
Part entangles to make part not fall out, and the lower part of material ejecting rod passes through the piston rod phase of the liftout connecting seat and material ejection cylinder
Connection, the liftout connecting seat are fixed at material ejection cylinder in material toggling rack；
Overturning pressure part mechanism is divided into fitting turnover gripping body and part punching mechanism, and fitting turnover gripping body is connected by flange
Connector, support base, torsion shaft, flipping block, overturning impact collet and axle sleeve；Flange connection is connect with support base；Support base is
The upper and lower surfaces of one side U-shaped structure, support base have perforative cylinder to be open, and install axle sleeve in being open at two, turn over
Shaft passes through two axle sleeves to be mounted on support base, and torsion shaft is connected with rotating driving device, and torsion shaft middle section is logical
It crosses key and fixes a flipping block；Overturning impact collet is fixed in the front end of flipping block；Rotating driving device driving overturning impact collet
Rotation, can realize two stations, two stations be respectively the center alignment material ejecting rod for overturning impact collet gripping station and
The impact assembly station of the center alignment rotor core shaft end of overturning impact collet；
Part punching mechanism includes cylinder, cylinder connecting seat, push rod, linear bearing and holder；The lower end of holder is fixed on holder
On part, the upper surface of holder installs linear bearing；Cylinder is fixed on by cylinder connecting seat on holder, and one end of push rod connects gas
The connector of cylinder piston rod, the other end are connect across linear bearing with flange connection.
6. a kind of rotor according to claim 5 assembles production equipment, which is characterized in that rotating driving device includes
Cylinder, rectangle rack, rack-track, pinion gear and torsion shaft, pinion gear are arranged in the end of torsion shaft, pinion gear and rectangular teeth
Item engages, and rectangle rack is mounted in rack-track, and rectangle rack is connected with the piston rod of cylinder carrys out controlled motion, to make
Torsion shaft rotates.
7. a kind of rotor according to claim 5 assembles production equipment, which is characterized in that flipping block shape is rectangular
Body structure has dug up one piece of small rectangular parallelepiped structure in the upper left corner of flipping block shape, and in another side, there are one perforative cylinders
Through-hole, cylinder through-hole and torsion shaft cooperation are fixed；Overturning impact collet is used for and overturning by a pancake square pedestal
Block side is fixed；One frustum cone structure and a collet composition, an inductor is installed in collet top, after part enters collet
Judge to step up part by inductor.
8. a kind of rotor according to claim 5 assembles production equipment, which is characterized in that installation oil on the inside of support base
Compression buffer and limited block can give flipping block one position-limiting action, make attainable two limit positions of overturning impact collet institute
It sets and exactly grips station and impact assembly station；Contact sensor is installed above cylinder connecting seat, and is set on push rod
It is equipped with contact chip compatible with contact sensor.
9. a kind of rotor according to claim 5 assembles production equipment, which is characterized in that the material toggling clamping plate is
" L " type, part socket are arranged in the corner of " L " type；The side of the liftout workbench is provided with part blend stop, part gear
Item is provided with inclined-plane with part conveyer belt junction, and inclined-plane is arranged with part conveyer belt junction bottom in liftout workbench.
10. a kind of rotor according to claim 5 assembles production equipment, which is characterized in that the material ejecting rod
The protrusion cylindrical structure that top has internal diameter slightly smaller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810616956.2A CN108566060A (en) | 2018-06-15 | 2018-06-15 | A kind of rotor assembling production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810616956.2A CN108566060A (en) | 2018-06-15 | 2018-06-15 | A kind of rotor assembling production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108566060A true CN108566060A (en) | 2018-09-21 |
Family
ID=63553886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810616956.2A Pending CN108566060A (en) | 2018-06-15 | 2018-06-15 | A kind of rotor assembling production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108566060A (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109378950A (en) * | 2018-09-27 | 2019-02-22 | 陈荣乾 | Magnetic shoe assembly system and magneto rotor production equipment |
| CN109728688A (en) * | 2019-02-26 | 2019-05-07 | 浙江优盛康科技有限公司 | A kind of assembling equipment of motor shaft and bearing and iron core |
| CN110893546A (en) * | 2019-12-05 | 2020-03-20 | 韶关市武江区冠启自动化设备设计有限公司 | Production process of centrifugal blood pump rotor |
| CN111085851A (en) * | 2019-12-05 | 2020-05-01 | 韶关市武江区冠启自动化设备设计有限公司 | Automatic assembling process for centrifugal blood pump rotor |
| CN111181329A (en) * | 2020-02-18 | 2020-05-19 | 深圳市鑫科德自动化有限公司 | Motor rotor feeding mechanism and method |
| CN113060542A (en) * | 2021-03-17 | 2021-07-02 | 迈巴赫机器人（昆山）有限公司 | Automatic needle feeding system |
| CN113162340A (en) * | 2021-05-10 | 2021-07-23 | 浙江易极自动化设备有限公司 | Rotor assembly machine and assembly method thereof |
| CN113857850A (en) * | 2021-10-27 | 2021-12-31 | 深圳市科驰自动化设备有限公司 | Automatic rotor assembling machine |
| CN114362462A (en) * | 2022-01-17 | 2022-04-15 | 中山职业技术学院 | Multi-station automatic assembling equipment for stepping speed reducing motor |
| CN114670028A (en) * | 2022-04-29 | 2022-06-28 | 广西职业技术学院 | Hydraulic oil pump rotor assembly production line and process |
| CN115283964A (en) * | 2022-09-06 | 2022-11-04 | 浙江大学台州研究院 | Automatic assembling equipment for rotor bearing |
| CN115555832A (en) * | 2022-06-17 | 2023-01-03 | 燕山大学 | Bearing press mounting device |
| CN116488418A (en) * | 2023-04-24 | 2023-07-25 | 湖南星创智能装备有限公司 | Automatic motor assembly equipment |
| CN116493937A (en) * | 2023-06-07 | 2023-07-28 | 宁波市名正电机有限公司 | Automobile seat motor assembly production line |
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| CN109378950A (en) * | 2018-09-27 | 2019-02-22 | 陈荣乾 | Magnetic shoe assembly system and magneto rotor production equipment |
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| CN113060542A (en) * | 2021-03-17 | 2021-07-02 | 迈巴赫机器人（昆山）有限公司 | Automatic needle feeding system |
| CN113162340A (en) * | 2021-05-10 | 2021-07-23 | 浙江易极自动化设备有限公司 | Rotor assembly machine and assembly method thereof |
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| CN114362462A (en) * | 2022-01-17 | 2022-04-15 | 中山职业技术学院 | Multi-station automatic assembling equipment for stepping speed reducing motor |
| CN114670028A (en) * | 2022-04-29 | 2022-06-28 | 广西职业技术学院 | Hydraulic oil pump rotor assembly production line and process |
| CN114670028B (en) * | 2022-04-29 | 2023-05-23 | 广西职业技术学院 | Hydraulic oil pump rotor assembly production line and process |
| CN115555832A (en) * | 2022-06-17 | 2023-01-03 | 燕山大学 | Bearing press mounting device |
| CN115283964A (en) * | 2022-09-06 | 2022-11-04 | 浙江大学台州研究院 | Automatic assembling equipment for rotor bearing |
| CN115283964B (en) * | 2022-09-06 | 2024-04-05 | 浙江大学台州研究院 | Automatic assembling equipment for rotor bearing |
| CN116488418B (en) * | 2023-04-24 | 2024-02-09 | 湖南星创智能装备有限公司 | Automatic motor assembly equipment |
| CN116488418A (en) * | 2023-04-24 | 2023-07-25 | 湖南星创智能装备有限公司 | Automatic motor assembly equipment |
| CN116493937A (en) * | 2023-06-07 | 2023-07-28 | 宁波市名正电机有限公司 | Automobile seat motor assembly production line |
| CN116493937B (en) * | 2023-06-07 | 2023-09-19 | 宁波市名正电机有限公司 | Automobile seat motor assembly production line |
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