CN110240076A - Improved replacement system and replacing options for shunting winch wirerope - Google Patents
Improved replacement system and replacing options for shunting winch wirerope Download PDFInfo
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- CN110240076A CN110240076A CN201910460296.8A CN201910460296A CN110240076A CN 110240076 A CN110240076 A CN 110240076A CN 201910460296 A CN201910460296 A CN 201910460296A CN 110240076 A CN110240076 A CN 110240076A
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- Prior art keywords
- rope
- wirerope
- sheave
- wheel assembly
- section
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
Abstract
The present invention discloses a kind of improved replacement system for shunting winch wirerope, it includes shunting winch, conductor rope wheel assembly, wirerope and mobile device for haulage cable, shunting winch includes dragger, tense counter weight device, draw steel loop and connection rope, dragger includes multiple rope sheaves for being located at its main body two sides, conductor rope wheel assembly includes first end sheave and second end sheave, and the intermediate sheave between first end sheave and second end sheave, wirerope successively bypasses the multiple rope sheaves and conductor rope wheel assembly of dragger, to form closing fake, wherein, replacement system further includes the multiple guiding wheel assemblies being set on the side of the separate stock rail of shunting winch, it includes second group of guiding wheel assembly for drawing the first of old wire rope group of guiding wheel assembly and for drawing new wirerope.A kind of replacing options are also provided.The present invention can optimize steel rope replacing method, improve the integral replacing speed of shunting winch wirerope.
Description
Technical field
The present invention relates to shunting winch technical fields, more particularly to a kind of improved replacement for shunting winch wirerope
System and a kind of improved replacing options for shunting winch wirerope.
Background technique
Shunting winch is commonly called as winch, is a kind of driving device for drawing the walking of the compartments such as railway carriage, main to be applicable in
It is different from engine long-distance transportation in the drive system of production scene finite region interior compartment delivery walking.
Shunting winch system is mainly by groups such as shunting winch, sheave, press rope wheel, counterweight, support roller and mating wirerope
At.The working principle of shunting winch system is as follows: being driven by means of shunting winch, the traction steel connected by two steel wire rope heads
Ring, wherein steel loop is hung on the fixed device of train case by multiple link grommets, and wirerope is driven to bypass the guiding of different location
Rope sheave, to draw two directions operation before and after slag car skin, to realize the transformation of the handling position of empty wagons skin and full railway carriage respectively.Until
After material is filled in all compartments, shunting winch system is substituted by engine, and then compartment, which is drawn, transports.
Currently, old wire rope band is usually taken, and newly the mode of restricting is replaced during shunting winch steel rope replacing, pass
Two methods are mainly used on system.One is wirerope is driven frequently with engine, this needs Link Railway transportation department, benefit
New wirerope is driven to travel over long distances along a straight line with engine.However, connection transportation department, elapsed time is longer, and fire
Vehicle locomotive traction more change steel rope by material handling interval time it is short influence, if in engine distraction procedure the time control not
When easily causing railway carriage pairing not in time, especially in the case of the disconnected rope of wirerope burst, engine, material compartment, loading machine are equal
Mix cross-operation, efficiency is extremely low, influences to produce.
Another kind is that wirerope is driven using loading machine, and loading machine is run along train track, is easily destroyed train way trackside
Signal wire, while also influencing material handling and outward transport.All the time, since the own wt of shunting winch wirerope is big, more
It is big to change required space, therefore maintenance work faces various difficulties.
Fig. 1 schematically shows a kind of above-mentioned replacement system 10 for shunting winch wirerope in the prior art.
Referring to Fig. 1, replacing system 10 includes shunting winch 20, conductor rope wheel assembly 30, press rope wheel 40 and wirerope 50 etc..It adjusts
Vehicle winch 20 includes dragger 21, tenses counter weight device 22, traction steel loop 23, winch press rope wheel component 24, connection rope 25
Deng, wherein traction steel loop 23 is set to dragger 21 and tenses between counter weight device 22, to pass through traction steel loop 23 and connecting rope
Dragger 21 is connected to and tenses counter weight device 22 by rope 25.Dragger 21 includes four rope sheaves for being located at its two sides, wherein
Two rope sheaves are located at the side of dragger 21, other two rope sheave is located at the opposite other side of dragger 21.Conductor rope wheel assembly
30 include being located at the first end sheave 31 at A and the second end sheave 32 at B and at A and between B
Other intermediate sheaves, wherein first end sheave 31 and second end sheave 32 are located at 20 two sides of shunting winch
The farthest sheave away from shunting winch 20, and first end sheave 31 and second end sheave 32 are located on a straight line.Wirerope
50 since dragger 21, successively bypasses press rope wheel 40, the first intermediate sheave 33, first end sheave 31, second counterclockwise
Sheave 32, the second intermediate sheave 34 and third centre sheave 35 are held, raps around to dragger 21 again, then wirerope 50
Four rope sheaves for successively bypassing dragger 21, to form closing fake.
Replacement system 10 is set between stock rail 70 and road 80.
As shown in Figure 1, when the execution of 20 haulage cable 50 of shunting winch rotates clockwise, on stock rail 70
Right traveling of the train railway carriage 60 into Fig. 1；And when 20 haulage cable 50 of shunting winch executes rotation counterclockwise, it is located at vehicle
Left traveling of the train railway carriage 60 into Fig. 1 on track 70.
Therefore, this field needs a kind of improved replacement system for shunting winch wirerope and one kind is improved is used for
Above-mentioned all or part of defect in the prior art can be eliminated or at least be alleviated to the replacing options of shunting winch wirerope.
Summary of the invention
For the above-mentioned technical problems in the prior art, the purpose of the present invention is to provide a kind of improved for adjusting
The replacement system of vehicle winch cable and a kind of improved replacing options, can be used and add guiding wheel apparatus, be adjusted with changing
The replacement of vehicle winch cable is moved towards, it can be ensured that is played guiding and is also ensured that new old wire rope does not intersect mixed twist.
It emphasizes herein, it is unless otherwise indicated, the common meaning of various scientific and technical terminologies in terms used herein and this field, each
The meaning of technical term defined in kind technology dictionary, textbook etc. is consistent.
On the one hand, an embodiment according to the present invention provides a kind of improved replacement system for shunting winch wirerope,
It is set to beside stock rail, and including shunting winch, conductor rope wheel assembly, wirerope and for drawing in more change steel rope
The mobile device of wirerope, wherein shunting winch includes dragger, tenses counter weight device, traction steel loop and connection rope,
In, traction steel loop is set to dragger and tenses between counter weight device, to be connected dragger by traction steel loop and connection rope
It is connected to tension counter weight device, wherein dragger includes multiple rope sheaves for being located at its main body two sides, wherein conductor rope wheel assembly
It leads centre including first end sheave and second end sheave and between first end sheave and second end sheave
Rope sheave, wherein first end sheave and second end sheave are located on a straight line, and be respectively provided at wirerope and stock rail
Two ends of parallel elongated area, and be respectively positioned on the side close to stock rail of shunting winch, wherein wirerope according to
Secondary multiple rope sheaves and conductor rope wheel assembly around dragger, to form closing fake, wherein
Replacement system further includes the multiple guiding wheel assemblies being set on the side of the separate stock rail of shunting winch,
In, the multiple guiding wheel assembly includes for drawing the first of old wire rope group of guiding wheel assembly and for drawing new wirerope
Second group of guiding wheel assembly.
In one embodiment, there can be the road for drawing old wire rope and new wirerope beside stock rail, and
First group of guiding wheel assembly and second group of guiding wheel assembly may be disposed between stock rail and road；
First group of guiding wheel assembly may include at least two first propelling sheaves, wherein first propelling sheave is set to
Near the sheave of one end, another first propelling sheave may be disposed at road adjacent place；And
Second group of guiding wheel assembly includes at least two second propelling sheaves, wherein second propelling sheave is set to and shunts
Near winch, another second propelling sheave is set to road adjacent place.
In one embodiment, replacement system may also include the press rope wheel for being used to support wirerope；And
Shunting winch further includes winch press rope wheel component.
In one embodiment, intermediate sheave may be configured as three or more.
On the other hand, another embodiment according to the present invention provides a kind of utilize as above-mentioned improved for shunting winch
The replacing options for shunting winch wirerope of the replacement system of wirerope, wherein the replacing options comprising steps of
Execute step S1, wherein multiple guiding wheel assemblies are installed on the side of the separate stock rail of shunting winch；
Execute step S2, wherein more change steel rope comprising:
Execute step S21, wherein by means of second group of guiding wheel assembly, intercept new wirerope has the first suitable length
First section of degree；
Execute step S22, wherein according to the spacing between first end sheave and first group of guiding wheel assembly, respectively from
Old wire rope is truncated in two positions of old wire rope, so that the part of old wire rope cut out can be readily coupled to first group of propelling sheave
Component, and the part cut out described in old wire rope is moved away from by means of first group of guiding wheel assembly；
Execute step S23, wherein on the one hand, the first end of the first section of the new wirerope of interception is connected to old
Then another 4th end of the remaining portion of old wire rope is connected to mobile dress by the third end of the remaining portion of wirerope
It sets, on the other hand, the second end of the first section of new wirerope is wound on shunting winch and conductor rope wheel assembly, is then led to
Crossing mobile device drives the first section of new wirerope mobile, so that the first end and second end of the first section of new wirerope
Portion finally links together, to form closing fake；And
Execute step S24, wherein intercept the second section with the second appropriate length of new wirerope, shunt with replacement
The connection rope of winch；And
Execute step S3, wherein carry out test run.
In one embodiment, it in executing step S1, is installed on the side of the separate stock rail of shunting winch multiple
Before guiding wheel assembly, multiple embedded part bolts can be processed first, then on the side of the separate stock rail of shunting winch,
Optional Dingan County fill it is the multiple guiding wheel assembly position, then can pre-buried the multiple embedded part bolt, can then build use
In the concrete foundation for installing the multiple guiding wheel assembly.
In one embodiment, in executing step S21, new cable drum can be arranged to the separate vehicle to shunting winch
The appropriate location of the side of track draws the rope end of new wirerope, and the rope end is connected to mobile device, is filled by mobile
Set it is mobile to unwind new cable drum and pull out new wirerope, so as to intercept new wirerope with the first appropriate length
First section.
In one embodiment, in executing step S22, firstly, old wire rope can be unclamped；In next step, according to first end
Spacing between sheave and first group of guiding wheel assembly, when old wire rope is truncated from two positions of old wire rope respectively, one
A position may be designed as being located at first end sheave nearby and in the rope section close to stock rail of old wire rope, another
A position may be designed as being located at second end sheave nearby and in the rope section between dragger and second end sheave
On.
In one embodiment, in executing step S23,
In the third for the remaining portion that the first end of the first section of the new wirerope of interception is connected to old wire rope
Before end, the first section of the new wirerope of interception can be left and taken to the multiple rope sheave and conductor rope of winding shunting winch enough
The length of wheel assembly；
Wherein, the first end of the first section of the new wirerope of interception is being connected to the remaining portion of old wire rope
When third end, the stretchable rope length appropriate out of the first section of new wirerope, in order to be oriented at second end sheave；
Wherein, during driving the first section movement of new wirerope by mobile device, new wirerope can be successively
Around second end sheave and first end sheave, then, after around first end sheave, then suitable distance is moved, then
The first end of first section of new wirerope and the second end can be linked together.
In one embodiment, in executing step S24, in second with the second appropriate length for intercepting new wirerope
Two rope ends of the second section of new wirerope can be each passed through traction steel loop by Duan Hou, are knotted and are fixed with jaw, are then moved away from
Mobile device.
The improved replacement system and replacing options for shunting winch wirerope provided according to embodiments of the present invention can
It has the following beneficial effects:
The present invention can optimize the replacing options of shunting winch wirerope, improve the integral replacing speed of shunting winch wirerope
Degree, proves after tested, for example can save four hours than routine replacement method, and easy to operate, and replacement is simple, quick, improves
Speed is repaired, maintenance time is saved, reduces loss, and staff's amount of labour can be greatly lowered, practicability is fine.
Detailed description of the invention
Attached drawing described herein is used to provide to further understand the embodiment of the present invention, constitutes of the invention one
Point, the illustrative embodiments of the present invention and their descriptions are used to explain the present invention, does not constitute improper limitations of the present invention.Attached
In figure:
Fig. 1 schematically shows a kind of replacement system for shunting winch wirerope in the prior art；And
Fig. 2 schematically shows the improved replacement system for shunting winch wirerope according to an embodiment of the invention.
Component symbol explanation
10: replacement system；20: shunting winch；21: dragger；22: tensing counter weight device；23: traction steel loop；24: winch
Use press rope wheel component；25: connection rope；30: conductor rope wheel assembly；31: first end sheave；32: second end sheave；33: the
One intermediate sheave；34: the second intermediate sheaves；35: sheave among third；40: press rope wheel；50: wirerope；60: train
Compartment；70: stock rail；80: road；
100: replacement system；200: shunting winch；210: dragger；220: tensing counter weight device；230: traction steel loop；
240: winch press rope wheel component；250: connection rope；300: conductor rope wheel assembly；310: first end sheave；320: second end
Sheave；400: press rope wheel；500: wirerope；501: new cable drum；600: compartment；700: stock rail；800: mobile
Device；810: road；900: guiding wheel assembly；910: the first groups of guiding wheel assemblies；911: the first propelling sheaves；912: the first guidings
Wheel；920: the second groups of guiding wheel assemblies；921: the second propelling sheaves；922: the second propelling sheaves.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the specific embodiment of the invention and
Technical solution of the present invention is clearly and completely described in corresponding attached drawing.Obviously, described embodiment is only of the invention
A part of the embodiment, instead of all the embodiments.Based on the embodiment of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
Below in conjunction with attached drawing, the technical solution provided according to embodiments of the present invention is described in detail.
On the one hand, referring to fig. 2, an embodiment according to the present invention provides a kind of improved for shunting winch wirerope
Replacement system 100 is set to 700 side of stock rail, and including shunting winch 200, conductor rope wheel assembly 300, wirerope 500
And the mobile device 800 for the haulage cable 500 in more change steel rope 500, wherein shunting winch 200 includes dragger
210, counter weight device 220, traction steel loop 230 and connection rope 250 are tensed, wherein traction steel loop 230 is set to dragger 210
And tense between counter weight device 220, dragger 210 is connected to tension counterweight by traction steel loop 230 and connection rope 250
Device 220, wherein dragger 210 includes multiple rope sheaves for being located at its main body two sides, wherein conductor rope wheel assembly 300 includes
First end sheave 310 and second end sheave 320 and between first end sheave 310 and second end sheave 320
Intermediate sheave, wherein first end sheave 310 and second end sheave 320 are located on a straight line, and are respectively provided at steel wire
Two ends of the elongated area parallel with stock rail 700 of rope 500, and be respectively positioned on shunting winch 200 close to vehicle
The side of track 700, wherein wirerope 500 successively bypasses the multiple rope sheaves and conductor rope wheel assembly 300 of dragger 210, thus shape
At closing fake, wherein
Replacement system 100 further includes the multiple guidings being set on the side of the separate stock rail 700 of shunting winch 200
Wheel assembly 900, wherein the multiple guiding wheel assembly 900 includes for drawing the first of old wire rope group of guiding wheel assembly 910
With second group of guiding wheel assembly 920 for drawing new wirerope.
As shown in Fig. 2, the bold portion for representing wirerope indicates the remaining of old wire rope during more change steel rope
Part or new wirerope, dotted portion indicate old wire rope during more change steel rope remove or cut away portion.In addition,
Label 600 indicates the compartment drawn back and forth for wirerope, for example, railway carriage.
Above-mentioned multiple guiding wheel assemblies 900 or its each propelling sheave for including are used equally for guide wire rope.Therefore, above-mentioned to lead
Running wheel can be common sheave.
In one embodiment, stock rail 700 may be, for example, the traveling rail of the vehicles such as train, coal conveyor or other vans
Road.
In one embodiment, mobile device 800 may be, for example, load wagon.Mobile device 800 can act on as power device, edge
Walking road draws and more renews wirerope.
In one embodiment, referring to fig. 2, can have beside stock rail 700 for drawing old wire rope and new steel wire
The road 810 of rope, and first group of guiding wheel assembly 910 and second group of guiding wheel assembly 920 may be disposed at 700 He of stock rail
Between road 810；
First group of guiding wheel assembly 910 may include at least two first propelling sheaves, wherein first propelling sheave 911 can
It is set near first end sheave 310, another first propelling sheave 912 may be disposed at 810 adjacent place of road；And
Second group of guiding wheel assembly 920 may include at least two second propelling sheaves, wherein second propelling sheave 921 can
It is set near shunting winch 200, another second propelling sheave 922 may be disposed at 810 adjacent place of road.
Further, referring to fig. 2, the distance between first group of guiding wheel assembly 910 and shunting winch 200 are than second group
It is remote to guide the distance between wheel assembly 920 and shunting winch 200.In this way, it can be ensured that guiding wheel assembly 900 plays guiding and makees
With also ensuring that new wirerope does not intersect mixed twist with old wire rope.
Road 810 generally refers to the road surface that highway, stone road or dirt road etc. are convenient for vehicle driving.
In one embodiment, replacement system 100 may also include the press rope wheel 400 for being used to support wirerope 500.
In one embodiment, shunting winch 200 may also include winch press rope wheel component 240.
In one embodiment, intermediate sheave may be configured as three or more quantity.
On the other hand, another embodiment according to the present invention provides a kind of using above-mentioned improved for shunting winch steel
The replacing options for shunting winch wirerope of the replacement system 100 of cord, wherein the replacing options comprising steps of
Execute step S1, wherein multiple propelling sheaves are installed on the side of the separate stock rail 700 of shunting winch 200
Component 900；
Execute step S2, wherein more change steel rope comprising:
Execute step S21, wherein by means of second group of guiding wheel assembly 920, intercept the suitable with first of new wirerope
First section of length；
Execute step S22, wherein according to the spacing between first end sheave 310 and first group of guiding wheel assembly 910,
Old wire rope is truncated from two positions of old wire rope respectively, so that the part of old wire rope cut out can be readily coupled to first group
Wheel assembly 910 is guided, and is moved away from the part cut out described in old wire rope by means of first group of guiding wheel assembly 910；
Execute step S23, wherein on the one hand, the first end of the first section of the new wirerope of interception is connected to old
Then another 4th end of the remaining portion of old wire rope is connected to mobile dress by the third end of the remaining portion of wirerope
800 are set, on the other hand, the second end of the first section of new wirerope is wound into shunting winch 200 and conductor rope wheel assembly 300
On, then drive the first section of new wirerope mobile by mobile device 800, so that the first of the first section of new wirerope
End and the second end finally link together, to form closing fake；And
Execute step S24, wherein intercept the second section with the second appropriate length of new wirerope, shunt with replacement
The connection rope 250 of winch 200；And
Execute step S3, wherein carry out test run.
Above-mentioned " the first appropriate length " refers to that the first section of new wirerope has such length, can make the first section
The multiple rope sheaves and conductor rope wheel assembly 300 of dragger 210 are wound into, to form closing fake.
Above-mentioned " the second appropriate length " refers to that the second section of new wirerope has such length, can make the second section
Instead of old connection rope 250, it is connected between dragger 210 and traction steel loop 230.Above-mentioned second appropriate length can with it is old
The length for connecting rope 250 is identical or different.
In one embodiment, in executing step S1, pacify on the side of the separate stock rail 700 of shunting winch 200
Before filling multiple guiding wheel assemblies 900, multiple embedded part bolts can be processed first, it then can be in the separate vehicle of shunting winch 200
On the side of track 700, the position of the multiple guiding wheel assembly 900 of installation is selected, then pre-buried the multiple built-in fitting
Bolt then builds the concrete foundation for installing the multiple guiding wheel assembly 900.
In one embodiment, in executing step S21, new cable drum 501 can be arranged to the remote of shunting winch 200
The rope end of new wirerope is drawn, and the rope end is connected to mobile device in the appropriate location of side from stock rail 700
800, it is mobile to unwind new cable drum 501 and pull out new wirerope by mobile device 800, to intercept new wirerope
The first section with the first appropriate length.
Above-mentioned " appropriate location " refers to unwind new cable drum 501 by mobile device 800 and pull out new steel wire
Rope and the position for not interfering the other equipment work in scene.As shown in Fig. 2, above-mentioned appropriate location is close to second end sheave
320, and between shunting winch 200 and road 810.
Referring to fig. 2, mobile device 800 can move on road 810, to unwind new cable drum 501 and pull out new steel
Cord.
In one embodiment, in executing step S22, firstly, unclamping old wire rope；In next step, it is led according to first end
Old wire rope is truncated from two positions of old wire rope respectively in spacing between rope sheave 310 and first group of guiding wheel assembly 910
When, a Position Design is positioned at first end sheave 310 nearby and in the rope close to stock rail 700 of old wire rope
Duan Shang, another Position Design are positioned at second end sheave 320 nearby and between dragger 210 and second end conductor rope
In rope section between wheel 320.
In one embodiment, in executing step S23,
In the third for the remaining portion that the first end of the first section of the new wirerope of interception is connected to old wire rope
Before end, the first section of the new wirerope of interception is left and taken into the multiple rope sheave of winding shunting winch 200 enough and is led
The length of rope wheel component 300；
Wherein, the first end of the first section of the new wirerope of interception is being connected to the remaining portion of old wire rope
When third end, the stretched rope length appropriate of the first section of new wirerope, in order to be oriented at second end sheave 320；
Wherein, during driving the first section movement of new wirerope by mobile device 800, new wirerope is successively
Around second end sheave 320 and first end sheave 310, then, after around first end sheave 310, then it is mobile appropriate
Then distance links together the first end of the first section of new wirerope and the second end.
Above-mentioned " rope length appropriate " refers to what the first section of new wirerope was connect at it with the remaining portion of old wire rope
Outside connector, the length convenient for being oriented at second end sheave 320 is left.Above-mentioned " rope length appropriate " may be, for example, 3 meters or
It is longer.
Above-mentioned " suitable distance " refers to less than spacing between first end sheave 310 and dragger 210, convenient for by new steel wire
The distance that the first end and the second end of first section of rope link together.
In one embodiment, in executing step S24, in second with the second appropriate length for intercepting new wirerope
Two rope ends of the second section of new wirerope are each passed through traction steel loop 230, are knotted and fixed with jaw, then moved by Duan Hou
From mobile device 800.
Below by taking the working site for the shunting winch of railway carriage as an example, according to an embodiment of the invention change is described in detail
Into the replacing options for shunting winch wirerope.
1. step S1 is executed, to add guiding device.
1.1 processing embedded part bolts.Referring to concrete steel structure installation of embedded parts size, processing such as M48*1200's is pre-
Embedded part bolt, 24；Also, processing base steel structural embedded parts connector connects 6 embedded part bolts between each other, with
Enhance its relevance, fastness.
1.2 selected locations build concrete foundation.On the side of the separate stock rail 700 of shunting winch 200, choosing
Four optimum positions close to first end sheave 310 of shunting winch are selected, such as size dimension 1600mm*1600mm, depth are dug
The basis of 1400mm；Then, according to the bolt of lower base installation dimension of guiding wheel assembly 900, pre-buried good bolt；Then coagulation is used
Soil pours compacting.According to field condition, concrete foundation seat can for example be higher by horizon 500mm, to avoid cable channel cover plate quilt
Damage.
1.3 installation guiding wheel assemblies 900.After four concrete foundation seats solidify, 911 He of the first propelling sheave is installed respectively
Second propelling sheave 921, then fastening bolt, as shown in Figure 2.It is required that periodically adding lubrication to the propelling sheave in guiding wheel assembly 900
Oil.
2. step S2 is executed, to carry out steel rope replacing operation.
The replacement operation step of shunting winch wirerope can include:
2.1 execute step S21, intercept the first section with the first appropriate length of new wirerope.By new wire rope roll
Cylinder 501 is hung in place, is placed on the appropriate location close to second end sheave 320 of shunting winch 200, draws the steel of the first section
Cord head, and it is securely connect with a seizing wire, it is then suspended on the tail of the mobile devices such as loading machine 800,
Along road 810, into figure, right direction tows out wirerope, thus the first appropriate length of interception.
2.2 execute step S22, cut off old wire rope.While new wirerope is pulled open, is laid with and intercepted, lift steel wire
The tension counter weight device 220 of rope, with the old wire rope that relaxes；Then, wirerope is truncated in two positions from a in figure and at b respectively,
And the wirerope (in figure shown in dotted line) being wrapped on shunting winch 200 and most of sheave is cut off, and by means of dress
Carrier aircraft is removed, and the wirerope (shown in solid in figure) between a, b two is only retained.
2.3 execute step S23, more renew wirerope.The new wirerope spread out is left and taken into winding shunting winch 200 4 enough
A rope sheave and the length for guiding wheel assembly 900；Then, on the one hand, staff is in 200 4 rope sheaves of shunting winch and propelling sheave
On the other hand winding wire ropes between component 900 knots two rope ends of new wirerope and old wire rope with jaw at b
It is real, it is desirable that new wirerope stretches out such as 3 meters as far as possible, in order to be oriented at second end sheave 320；Seizing wire is used at a
The rope end of old wire rope is toggled, and hangs over loading machine tail；It is finished to new wirerope travelling expenses, driving loading machine drives wirerope one
It is dynamic, when the connector of new wirerope and old wire rope moves to second end sheave 320, dismounting jaw；Then, new wirerope is bypassed
Second end sheave 320, beats jaw again at c；Then, loading machine is driven in place, to lead new rope belt around first end
After rope sheave 310, such as 10 meters stoppings can be moved again.
2.4 execute step S24, will replace the connection rope 250 of shunting winch 200.Intercept new wirerope has second
Second section of appropriate length；Then, two rope ends of the second section are each passed through traction steel loop 230, are knotted with jaw solid
It is fixed, then release the cord for loading machine tail end.
3. executing step S24, test run.After the steel rope replacing of shunting winch 200, tension counter weight device can be put down
220, test run is then carried out, and handle related aftermath.
Above-mentioned improved replacement system and replacing options for shunting winch wirerope according to an embodiment of the present invention, can
Make to be oriented to very convenient, raising replacement speed when steel rope replacing.When replacement system of the invention and replacing options are applied to fire
When vehicle device vehicle production scene, it also can avoid that the engine cross-operation with transported material occurs when steel rope replacing, influence object
Material outward transport.However, the above-mentioned improved replacement system for shunting winch wirerope according to an embodiment of the present invention and replacement side
Method can be applied not only to the production scene of engine, be equally applicable to the life of other vans such as coal conveyor, slag waggon
Produce scene.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic
Element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including institute
State in the process, method, article or equipment of element that there is also other identical elements.
Finally, it should be noted that the above examples are only used to illustrate the technical scheme of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features；
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (10)
1. a kind of improved replacement system (100) for shunting winch wirerope, is set to beside stock rail (700),
And it including shunting winch (200), conductor rope wheel assembly (300), wirerope (500) and is used to draw at more change steel rope (500)
The mobile device (800) of wirerope (500), wherein shunting winch (200) includes dragger (210), tenses counter weight device
(220), steel loop (230) and connection rope (250) are drawn, wherein traction steel loop (230) is set to dragger (210) and tenses
Between counter weight device (220), dragger (210) is connected to tension and is matched by traction steel loop (230) and connection rope (250)
(220) are set in refitting, wherein dragger (210) includes multiple rope sheaves for being located at its main body two sides, wherein conductor rope wheel assembly
(300) include first end sheave (310) and second end sheave (320) and be located at first end sheave (310) and second
Hold the intermediate sheave between sheave (320), wherein first end sheave (310) and second end sheave (320) are located at one
On straight line, and two ends of the elongated area parallel with stock rail (700) of wirerope (500) are respectively provided at, and
Positioned at the side close to stock rail (700) of shunting winch (200), wherein wirerope (500) successively bypasses dragger
(210) multiple rope sheaves and conductor rope wheel assembly (300), so that closing fake is formed,
It is characterized in that,
Replacement system (100) further includes that be set on the side of the separate stock rail (700) of shunting winch (200) multiple lead
Running wheel component (900), wherein the multiple guiding wheel assembly (900) includes for drawing the first of old wire rope group of propelling sheave
Component (910) and second group of guiding wheel assembly (920) for drawing new wirerope.
2. replacement system (100) as described in claim 1, which is characterized in that
There is the road (810) for drawing old wire rope and new wirerope, and first group of guiding beside stock rail (700)
Wheel assembly (910) and second group of guiding wheel assembly (920) are all set between stock rail (700) and road (810)；
First group of guiding wheel assembly (910) includes at least two first propelling sheaves, wherein the first propelling sheave (911) setting
Near first end sheave (310), another first propelling sheave (912) is set to road (810) adjacent place；And
Second group of guiding wheel assembly (920) includes at least two second propelling sheaves, wherein the second propelling sheave (921) setting
Near shunting winch (200), another second propelling sheave (922) is set to road (810) adjacent place.
3. replacement system (100) as described in claim 1, which is characterized in that
Replacement system (100) further includes the press rope wheel (400) for being used to support wirerope (500)；And
Shunting winch (200) further includes winch press rope wheel component (240).
4. replacement system (100) as described in claim 1, which is characterized in that intermediate sheave is set as three or more.
5. a kind of utilize the improved replacement system for shunting winch wirerope according to any one of claims 1 to 4
(100) the replacing options for shunting winch wirerope, which is characterized in that comprising steps of
Execute step S1, wherein multiple propelling sheaves are installed on the side of the separate stock rail (700) of shunting winch (200)
Component (900)；
Execute step S2, wherein more change steel rope comprising:
Execute step S21, wherein by means of second group of guiding wheel assembly (920), intercept new wirerope has the first suitable length
First section of degree；
Execute step S22, wherein according to the spacing between first end sheave (310) and first group of guiding wheel assembly (910),
Old wire rope is truncated from two positions of old wire rope respectively, so that the part of old wire rope cut out can be readily coupled to first group
It guides wheel assembly (910), and is moved away from the part cut out of old wire rope by means of first group of guiding wheel assembly (910)；
Execute step S23, wherein on the one hand, the first end of the first section of the new wirerope of interception is connected to old steel wire
Then another 4th end of the remaining portion of old wire rope is connected to mobile device by the third end of the remaining portion of rope
(800), the second end of the first section of new wirerope on the other hand, is wound into shunting winch (200) and conductor rope wheel assembly
(300) on, then drive the first section of new wirerope mobile by mobile device (800), so that first of new wirerope
The first end and the second end of section finally link together, to form closing fake；And
Execute step S24, wherein the second section with the second appropriate length of new wirerope is intercepted, to replace shunting winch
(200) connection rope (250)；And
Execute step S3, wherein carry out test run.
6. replacing options as claimed in claim 5, which is characterized in that in executing step S1, in the remote of shunting winch (200)
Before multiple guiding wheel assemblies (900) are installed on the side from stock rail (700),
Multiple embedded part bolts are processed first, then on the side of the separate stock rail (700) of shunting winch (200), choosing
Dingan County fills the position of the multiple guiding wheel assembly (900), and then pre-buried the multiple embedded part bolt, then builds for pacifying
Fill the concrete foundation of the multiple guiding wheel assembly (900).
7. replacing options as claimed in claim 5, which is characterized in that in executing step S21,
By the appropriate position of the side of the separate stock rail (700) of new cable drum (501) setting to shunting winch (200)
Set, draw the rope end of new wirerope, and the rope end is connected to mobile device (800), by mobile device (800) it is mobile with
It unwinds new cable drum (501) and pulls out new wirerope, to intercept first with the first appropriate length of new wirerope
Section.
8. replacing options as claimed in claim 5, which is characterized in that in executing step S22,
Firstly, unclamping old wire rope；
In next step, according to the spacing between first end sheave (310) and first group of guiding wheel assembly (910), respectively from old
When old wire rope is truncated in two positions of wirerope, a Position Design be positioned at first end sheave (310) nearby and
In the rope section close to stock rail (700) of old wire rope, another Position Design is attached positioned at second end sheave (320)
Closely and in the rope section between dragger (210) and second end sheave (320).
9. replacing options as claimed in claim 5, which is characterized in that in executing step S23,
In the third end for the remaining portion that the first end of the first section of the new wirerope of interception is connected to old wire rope
Before, the first section of the new wirerope of interception is left and taken to the multiple rope sheave and conductor rope of winding shunting winch (200) enough
The length of wheel assembly (300)；
Wherein, in the third for the remaining portion that the first end of the first section of the new wirerope of interception is connected to old wire rope
When end, the stretched rope length appropriate of the first section of new wirerope, in order to be oriented at second end sheave (320)；
Wherein, driven by mobile device (800) new wirerope the first section it is mobile during, new wirerope successively around
Second end sheave (320) and first end sheave (310) are crossed, then, after around first end sheave (310), then is moved
Then suitable distance links together the first end of the first section of new wirerope and the second end.
10. replacing options as claimed in claim 5, which is characterized in that in executing step S24,
After the second section with the second appropriate length for intercepting new wirerope, by two ropes of the second section of new wirerope
Head is each passed through traction steel loop (230), is knotted and is fixed with jaw, is then moved away from mobile device (800).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910460296.8A CN110240076B (en) | 2019-05-30 | 2019-05-30 | Improved system and method for replacing steel wire rope of shunting winch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910460296.8A CN110240076B (en) | 2019-05-30 | 2019-05-30 | Improved system and method for replacing steel wire rope of shunting winch |
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| Publication Number | Publication Date |
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| CN110240076A true CN110240076A (en) | 2019-09-17 |
| CN110240076B CN110240076B (en) | 2021-01-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112629871A (en) * | 2020-08-24 | 2021-04-09 | 中国汽车技术研究中心有限公司 | Method and system for changing steel wire rope in traction equipment for automobile crash test |
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| Publication number | Publication date |
|---|---|
| CN110240076B (en) | 2021-01-01 |
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