CN108408434A - A kind of railway loading system improving steel wire rope part - Google Patents

A kind of railway loading system improving steel wire rope part Download PDF

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Publication number
CN108408434A
CN108408434A CN201810331551.4A CN201810331551A CN108408434A CN 108408434 A CN108408434 A CN 108408434A CN 201810331551 A CN201810331551 A CN 201810331551A CN 108408434 A CN108408434 A CN 108408434A
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China
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wire rope
shunting
loading system
roller
steel wire
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CN201810331551.4A
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Chinese (zh)
Inventor
李彪
王立龙
徐振军
张吉
廖继斌
李杨
薛纯
柴国涛
黄春杰
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Huainan Mining Group Co Ltd
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Huainan Mining Group Co Ltd
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Priority to CN201810331551.4A priority Critical patent/CN108408434A/en
Publication of CN108408434A publication Critical patent/CN108408434A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Emergency Lowering Means (AREA)

Abstract

本发明提供了一种改进钢丝绳部件的铁路装车系统,包括调车绞车、滑车部件、重锤、调车小车、钢丝绳、辊轮和导向轮;所述调车绞车设置在滑车部件一侧,所述重锤设置在滑车部件的另一侧,所述调车小车两侧均通过钢丝绳与调车绞车连接,且所述调车绞车控制调车小车运动,所述辊轮和导向轮通过钢丝绳连接设置在调车小车和调车绞车之间;所述导向轮包括轮盘支撑座、轮盘、注油管、注油机和油管架,所述轮盘支撑座固定着轮盘,所述注油管一端连接在轮盘支撑座注油口处,一端连接在注油机上,且缠绕在油管架上。本发明提供的一种改进钢丝绳部件的铁路装车系统,减小铁路装车系统中钢丝绳的磨损,降低加油时人身安全隐患。

The invention provides a railway loading system for improving steel wire rope parts, which includes a shunting winch, a pulley part, a weight, a shunting trolley, a steel wire rope, rollers and guide wheels; the shunting winch is arranged on one side of the pulley part, The weight is set on the other side of the pulley part. Both sides of the shunting trolley are connected to the shunting winch through wire ropes, and the shunting winch controls the movement of the shunting trolley. The connection is arranged between the shunting trolley and the shunting winch; the guide wheel includes a wheel disc support seat, a wheel disc, an oil injection pipe, an oil injection machine and an oil pipe frame, the wheel disc support seat fixes the wheel disc, and the oil injection pipe One end is connected to the oil injection port of the wheel disc support seat, the other end is connected to the oil injection machine, and is wound on the oil pipe frame. The invention provides a railway loading system for improved steel wire rope components, which can reduce the wear of the steel wire rope in the railway loading system and reduce personal safety hazards during refueling.

Description

一种改进钢丝绳部件的铁路装车系统A Railway Loading System for Improved Wire Rope Parts

技术领域technical field

本发明涉及铁路装车系统,具体涉及一种改进钢丝绳部件的铁路装车系统。The invention relates to a railway loading system, in particular to an improved railway loading system for steel wire rope components.

背景技术Background technique

铁路装车系统在日常工作中存在一些问题有待改善,尤其是钢丝绳与改向压辊之间的磨损,钢丝绳运行过程中需要大量的辊轮进行支撑或下压,防止其与地面、轨道摩擦,损坏钢丝绳,以及保证其运转角度满足现场使用要求。由于钢丝绳与辊轮均为圆形结构,其结合面为点接触,结合面处受力较大,加重钢丝绳与辊轮的磨损;磨损一段时间后,辊轮容易形成锯齿沟槽,进一步加大对钢丝绳的磨损,严重影响钢丝绳的使用寿命。此外,钢丝绳导向轮位于铁路线的两侧,原轮盘加油需要岗位司机进入轮盘组内,申请停电后,使用油杯进行加油工作,给静止的轮盘加油,使用油杯费时费力,且无法使润滑油充分的进入轴套之中,其润滑效果较差,导致轴套磨损严重;钢丝绳为露天铺设,在风吹日晒下,外层钢丝绳表面出现明显的锈蚀损伤,最终导致断丝,严重缩短钢丝绳的使用寿命。There are some problems in the daily work of the railway loading system that need to be improved, especially the wear between the wire rope and the reversing pressure roller. During the operation of the wire rope, a large number of rollers are required to support or press down to prevent it from rubbing against the ground and the track. Damage the wire rope, and ensure that its operating angle meets the requirements of on-site use. Since the steel wire rope and the rollers are circular in structure, the joint surface is in point contact, and the force on the joint surface is relatively large, which increases the wear of the steel wire rope and the roller; after a period of wear, the roller is easy to form a sawtooth groove, which further increases The wear and tear on the wire rope seriously affects the service life of the wire rope. In addition, the wire rope guide wheels are located on both sides of the railway line. The original roulette requires the post driver to enter the roulette group. After applying for a power outage, the oil cup is used to refuel the stationary roulette. Using the oil cup is time-consuming and laborious. The lubricating oil cannot fully enter the shaft sleeve, and its lubricating effect is poor, resulting in serious wear of the shaft sleeve; the steel wire rope is laid in the open air, and under the wind and sun, the surface of the outer steel wire rope has obvious corrosion damage, which eventually leads to broken wires , seriously shorten the service life of the wire rope.

发明内容Contents of the invention

本发明的所要解决的技术问题在于减小铁路装车系统中钢丝绳的磨损,延长钢丝绳的使用寿命。The technical problem to be solved by the present invention is to reduce the wear of the wire rope in the railway loading system and prolong the service life of the wire rope.

本发明采用以下技术方案解决上述技术问题的:The present invention adopts the following technical solutions to solve the above-mentioned technical problems:

一种改进钢丝绳部件的铁路装车系统,包括调车绞车、滑车部件、重锤、调车小车、钢丝绳、辊轮和导向轮;A railway loading system for improving steel wire rope components, including a shunting winch, pulley components, weights, shunting trolleys, steel wire ropes, rollers and guide wheels;

所述调车绞车设置在滑车部件一侧,所述重锤设置在滑车部件的另一侧,所述调车小车两侧均通过钢丝绳与调车绞车连接,且所述调车绞车控制调车小车运动,所述辊轮和导向轮通过钢丝绳连接设置在调车小车和调车绞车之间;The shunting winch is set on one side of the pulley part, the weight is set on the other side of the pulley part, both sides of the shunting trolley are connected to the shunting winch through wire ropes, and the shunting winch controls the shunting The trolley moves, and the rollers and guide wheels are connected and arranged between the shunting trolley and the shunting winch through wire ropes;

所述导向轮包括轮盘支撑座、轮盘、注油管、注油机和油管架,所述轮盘支撑座固定着轮盘,所述注油管一端连接在轮盘支撑座注油口处,一端连接在注油机上,且缠绕在油管架上;所述注油口设置在轮盘支撑座与轮盘中心连接处。The guide wheel includes a roulette support seat, a roulette, an oil injection pipe, an oil injection machine and an oil pipe frame. The roulette support seat fixes the roulette. It is installed on the oil injection machine and wound on the oil pipe frame; the oil injection port is arranged at the joint between the support seat of the wheel disc and the center of the wheel disc.

进一步地,所述辊轮包括油盒和固定在油盒内的辊轮本体,所述油盒固定在地面。Further, the roller includes an oil box and a roller body fixed in the oil box, and the oil box is fixed on the ground.

进一步地,所述辊轮为压辊或托辊,所述压辊和托辊的个数至少为一个;其中,压辊的辊轮本体位于钢丝绳上方;托辊的辊轮本体位于钢丝绳下方。Further, the roller is a pressing roller or an idler roller, and the number of the pressing roller and the idler roller is at least one; wherein, the roller body of the pressing roller is located above the steel wire rope; the roller body of the idler roller is located below the steel wire rope.

进一步地,所述导向轮的个数至少为一个。Further, there is at least one guide wheel.

进一步地,所述轮盘支撑座为U型结构,且U型结构的平行两面其中一面固定在地面上。Further, the wheel support seat is a U-shaped structure, and one of the two parallel sides of the U-shaped structure is fixed on the ground.

进一步地,所述辊轮本体上还设置有绳槽,所述辊轮上端还设置有挡雨罩。Further, the roller body is also provided with a rope groove, and the upper end of the roller is also provided with a rain cover.

进一步地,所述油盒上端还设置有钢丝绳清扫器。Further, the upper end of the oil box is also provided with a wire rope cleaner.

进一步地,所述油盒包括辊轮支撑座和设置在辊轮支撑座两侧的挡板。Further, the oil box includes a roller support seat and baffles arranged on both sides of the roller support seat.

进一步地,所述挡板下部设置有油口。Further, the lower part of the baffle is provided with an oil port.

进一步地,这种改进钢丝绳部件的铁路装车系统的使用方法,步骤包括:利用辊轮调节钢丝绳的高低,导向轮调节钢丝绳的方向,通过调车绞车带动连接在调车小车两侧的钢丝绳牵引调车小车来回移动。Further, the method for using the railway loading system for improving steel wire rope components includes: using the rollers to adjust the height of the wire rope, the guide wheel to adjust the direction of the wire rope, and using the shunting winch to drive the wire rope connected to both sides of the shunting trolley to pull The shunting trolley moves back and forth.

本发明的优点在于:The advantages of the present invention are:

1、本发明提供的一种改进导向轮的铁路装车系统,在导向轮加油时无需停电施工,节约时间,且加油点设立在安全位置,避免接触转动部位,大大减少了人生安全隐患,减轻了职工的劳动强度,缓解了设备的维护压力。1. The railway loading system with improved guide wheels provided by the present invention does not need power outage construction when refueling the guide wheels, which saves time, and the refueling point is set up in a safe position to avoid contact with the rotating parts, greatly reducing human safety hazards and reducing It reduces the labor intensity of employees and eases the maintenance pressure of equipment.

2、本发明中通过在辊轮上增加绳槽,减小了辊轮与钢丝绳之间接触力、增加接触面积,以减少钢丝绳磨损;同时减少了材料的费用,使用周期估计延长1.5倍,降低了成本。2. In the present invention, by adding a rope groove on the roller, the contact force between the roller and the steel wire rope is reduced, and the contact area is increased to reduce the wear of the steel wire rope; at the same time, the cost of materials is reduced, and the service life is estimated to be extended by 1.5 times, reducing costs.

附图说明Description of drawings

图1为本发明一种改进钢丝绳部件的铁路装车系统实施例的结构图;Fig. 1 is a structural diagram of an embodiment of a railway loading system for improving wire rope parts of the present invention;

图2为本发明一种改进钢丝绳部件的铁路装车系统实施例的另一种结构图;Fig. 2 is another kind of structural diagram of the railway loading system embodiment of a kind of improved wire rope parts of the present invention;

图3为本发明一种改进钢丝绳部件的铁路装车系统实施例中导向轮的结构图。Fig. 3 is a structure diagram of a guide wheel in an embodiment of an improved railway loading system for wire rope components according to the present invention.

图4为本发明一种改进钢丝绳部件的铁路装车系统实施例中辊轮的结构图;Fig. 4 is a structural diagram of rollers in an embodiment of a railway loading system for improving wire rope parts of the present invention;

图5为本发明一种改进钢丝绳部件的铁路装车系统实施例中辊轮的另一种结构图;Fig. 5 is another kind of structural diagram of the roller in the railway loading system embodiment of a kind of improved wire rope parts of the present invention;

图6为本发明一种改进钢丝绳部件的铁路装车系统实施例中辊轮本体的结构图。Fig. 6 is a structure diagram of a roller body in an embodiment of a railway loading system for improving steel wire rope components according to the present invention.

具体实施方式Detailed ways

以下结合附图对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

实施例1Example 1

如图1所示,本发明一种改进钢丝绳部件的铁路装车系统,包括调车绞车1、滑车部件2、重锤3、调车小车4、钢丝绳5、至少一个辊轮6和至少一个导向轮7。As shown in Figure 1, a railway loading system for improving steel wire rope parts of the present invention includes a shunting winch 1, a pulley component 2, a weight 3, a shunting trolley 4, a steel wire rope 5, at least one roller 6 and at least one guide round 7.

所述调车绞车1设置在滑车部件2一侧,所述重锤3设置在滑车部件2的另一侧;所述调车小车4两侧均通过钢丝绳5与调车绞车1连接,且所述调车绞车1控制调车小车4运动,连接在调车小车4和调车绞车1之间的钢丝绳5绕过所述辊轮6和导向轮7。The shunting winch 1 is arranged on one side of the pulley part 2, and the weight 3 is arranged on the other side of the pulley part 2; both sides of the shunting trolley 4 are connected with the shunting winch 1 through a wire rope 5, and the The shunting winch 1 controls the movement of the shunting trolley 4, and the wire rope 5 connected between the shunting trolley 4 and the shunting winch 1 bypasses the rollers 6 and guide wheels 7.

如图3所示,所述导向轮7包括轮盘支撑座71、轮盘72、注油管73、注油机74和油管架75,所述轮盘支撑座71固定着轮盘72,所述注油管73一端连接在轮盘支撑座71注油口处,一端连接在注油机74上,且缠绕在油管架75上;所述注油口76设置在轮盘支撑座71与轮盘72中心连接处。As shown in Figure 3, described guide wheel 7 comprises wheel disc support seat 71, wheel disc 72, oil injection pipe 73, oil injection machine 74 and oil pipe frame 75, and described wheel disc support seat 71 is fixed wheel disc 72, and described oil injection One end of the oil pipe 73 is connected to the oil filling port of the wheel support base 71, the other end is connected to the oil injection machine 74, and is wound on the oil pipe frame 75;

所述轮盘支撑座71为U型结构,且U型结构的平行两面其中一面固定在地面上。The wheel support base 71 is a U-shaped structure, and one of the two parallel sides of the U-shaped structure is fixed on the ground.

如图4-5所示,每个辊轮6包括油盒61和固定在油盒61内的辊轮本体62,所述油盒61固定在地面。As shown in Figures 4-5, each roller 6 includes an oil box 61 and a roller body 62 fixed in the oil box 61, and the oil box 61 is fixed on the ground.

所述辊轮6可以是压辊601或托辊602,本实施例中,所述压辊601和托辊602的个数均为2个,其中,压辊601的辊轮本体62位于钢丝绳5上方;托辊602的辊轮本体62位于钢丝绳5下方。所述导向轮7的个数为5个。The roller 6 can be a pressure roller 601 or a support roller 602. In this embodiment, the number of the pressure roller 601 and the support roller 602 is two, wherein the roller body 62 of the pressure roller 601 is located on the wire rope 5 Above; the roller body 62 of the idler roller 602 is located below the wire rope 5 . The number of the guide wheels 7 is five.

为了方便描述,2个压辊601、2个托辊602以及5个导向轮7分别称为第一压辊6011、第二压辊6012、第一托辊6021、第二托辊6022、第一导向轮701、第二导向轮702、第三导向轮703、第四导向轮704和第五导向轮705;For the convenience of description, the two pressing rollers 601, the two idler rollers 602 and the five guide wheels 7 are respectively called the first pressing roller 6011, the second pressing roller 6012, the first idler roller 6021, the second idler roller 6022, the first Guide wheel 701, second guide wheel 702, third guide wheel 703, fourth guide wheel 704 and fifth guide wheel 705;

调车绞车1与调车小车4通过钢丝绳5形成的环形结构,由调车小车4一端开始顺时针方向设置在钢丝绳5上的部件依次为:第一导向轮701、第二导向轮702、第三导向轮703、调车绞车1、第一托辊6021、第一压辊6011、第三导向轮703、第四导向轮704、第二压辊6012、第二托辊6022,最终通过钢丝绳5连接到调车小车4另一端;The shunting winch 1 and the shunting trolley 4 form a ring structure through the wire rope 5, and the components arranged on the wire rope 5 clockwise from one end of the shunting trolley 4 are as follows: the first guide wheel 701, the second guide wheel 702, the second guide wheel Three guide wheels 703, shunting winch 1, first idler roller 6021, first pressure roller 6011, third guide wheel 703, fourth guide wheel 704, second pressure roller 6012, second idler roller 6022, and finally through the wire rope 5 Connect to the other end of shunting car 4;

其中,第一导向轮701和第二导向轮702的连线与第四导向轮704和第五导向轮705的连线互相平行;第一导向轮701和第二导向轮702的连线与第一导向轮701和第五导向轮705的连线互相垂直;第一导向轮701和第二导向轮702的连线与第二导向轮702和第三导向轮703的连线;第三导向轮703与第一托辊6021位于调车绞车1相对于滑车部件2的另一侧,且第三导向轮703位于第一托辊6021相对于第二托辊6022的另一侧;Wherein, the line connecting the first guide wheel 701 and the second guide wheel 702 and the line connecting the fourth guide wheel 704 and the fifth guide wheel 705 are parallel to each other; The line connecting a guide wheel 701 and the fifth guide wheel 705 is perpendicular to each other; the line connecting the first guide wheel 701 and the second guide wheel 702 and the line connecting the second guide wheel 702 and the third guide wheel 703; the third guide wheel 703 and the first idler roller 6021 are located on the other side of the shunting winch 1 relative to the tackle part 2, and the third guide wheel 703 is located on the other side of the first idler roller 6021 relative to the second idler roller 6022;

如图6所示,所述辊轮本体62上还设置有绳槽621,所述辊轮6上端还设置有挡雨罩63,挡雨罩63可以有效的防止雨水进入油盒61内。As shown in FIG. 6 , the roller body 62 is further provided with a rope groove 621 , and the upper end of the roller 6 is further provided with a rain shield 63 , which can effectively prevent rainwater from entering the oil box 61 .

所述油盒61上端还设置有钢丝绳清扫器64,钢丝绳清扫器64通过连杆(图未标示)固定在油盒61上。The upper end of the oil box 61 is also provided with a wire rope cleaner 64, and the wire rope cleaner 64 is fixed on the oil box 61 through a connecting rod (not shown).

所述油盒61包括辊轮支撑座611和设置在辊轮支撑座两侧的挡板612。The oil box 61 includes a roller supporting seat 611 and baffles 612 arranged on both sides of the roller supporting seat.

所述挡板612下部设置有油口613。An oil port 613 is provided at the lower part of the baffle plate 612 .

实施例2Example 2

如图2所示,本发明一种改进钢丝绳部件的铁路装车系统,包括调车绞车1、滑车部件2、重锤3、调车小车4、钢丝绳5、至少一个辊轮6和至少一个导向轮7;As shown in Figure 2, a railway loading system for improved steel wire rope parts of the present invention includes a shunting winch 1, a pulley component 2, a weight 3, a shunting trolley 4, a steel wire rope 5, at least one roller 6 and at least one guide wheel 7;

所述调车绞车1设置在滑车部件2一侧,所述重锤3设置在滑车部件2的另一侧;所述调车小车4两侧均通过钢丝绳5与调车绞车1连接,且所述调车绞车1控制调车小车4运动,连接在调车小车4和调车绞车1之间的钢丝绳5绕过所述辊轮6和导向轮7。The shunting winch 1 is arranged on one side of the pulley part 2, and the weight 3 is arranged on the other side of the pulley part 2; both sides of the shunting trolley 4 are connected with the shunting winch 1 through a wire rope 5, and the The shunting winch 1 controls the movement of the shunting trolley 4, and the wire rope 5 connected between the shunting trolley 4 and the shunting winch 1 bypasses the rollers 6 and guide wheels 7.

如图3所示,所述导向轮7包括轮盘支撑座71、轮盘72、注油管73、注油机74和油管架75,所述轮盘支撑座71固定着轮盘72,所述注油管73一端连接在轮盘支撑座71注油口处,一端连接在注油机74上,且缠绕在油管架75上;所述注油口76设置在轮盘支撑座71与轮盘72中心连接处。As shown in Figure 3, described guide wheel 7 comprises wheel disc support seat 71, wheel disc 72, oil injection pipe 73, oil injection machine 74 and oil pipe frame 75, and described wheel disc support seat 71 is fixed wheel disc 72, and described oil injection One end of the oil pipe 73 is connected to the oil filling port of the wheel support base 71, the other end is connected to the oil injection machine 74, and is wound on the oil pipe frame 75;

所述轮盘支撑座71为U型结构,且U型结构的平行两面其中一面固定在地面上。The wheel support base 71 is a U-shaped structure, and one of the two parallel sides of the U-shaped structure is fixed on the ground.

如图4-5所示,每个辊轮6包括油盒61和固定在油盒61内的辊轮本体62,所述油盒61固定在地面。As shown in Figures 4-5, each roller 6 includes an oil box 61 and a roller body 62 fixed in the oil box 61, and the oil box 61 is fixed on the ground.

所述辊轮6可以是压辊601或托辊602,本实施例中,所述压辊601和托辊602的个数均为2个,其中,压辊601的辊轮本体62位于钢丝绳5上方;托辊602的辊轮本体62位于钢丝绳5下方。所述导向轮7的个数为5个。The roller 6 can be a pressure roller 601 or a support roller 602. In this embodiment, the number of the pressure roller 601 and the support roller 602 is two, wherein the roller body 62 of the pressure roller 601 is located on the wire rope 5 Above; the roller body 62 of the idler roller 602 is located below the wire rope 5 . The number of the guide wheels 7 is five.

为了方便描述,2个压辊601、2个托辊602以及5个导向轮7分别称为第一压辊6011、第二压辊6012、第一托辊6021、第二托辊6022、第一导向轮701、第二导向轮702、第三导向轮703、第四导向轮704和第五导向轮705;For the convenience of description, the two pressing rollers 601, the two idler rollers 602 and the five guide wheels 7 are respectively called the first pressing roller 6011, the second pressing roller 6012, the first idler roller 6021, the second idler roller 6022, the first Guide wheel 701, second guide wheel 702, third guide wheel 703, fourth guide wheel 704 and fifth guide wheel 705;

调车绞车1与调车小车4通过钢丝绳5形成的环形结构,由调车小车4一端开始顺时针方向设置在钢丝绳5上的部件依次为:第一导向轮701、第二导向轮702、第三导向轮703、调车绞车1、第一托辊6021、第一压辊6011、第三导向轮703、第四导向轮704、第二压辊6012、第二托辊6022,最终通过钢丝绳5连接到调车小车4另一端;The shunting winch 1 and the shunting trolley 4 form a ring structure through the wire rope 5, and the components arranged on the wire rope 5 clockwise from one end of the shunting trolley 4 are as follows: the first guide wheel 701, the second guide wheel 702, the second guide wheel Three guide wheels 703, shunting winch 1, first idler roller 6021, first pressure roller 6011, third guide wheel 703, fourth guide wheel 704, second pressure roller 6012, second idler roller 6022, and finally through the wire rope 5 Connect to the other end of shunting car 4;

其中,第一导向轮701和第二导向轮702的连线与第四导向轮704和第五导向轮705的连线互相平行;第一导向轮701和第二导向轮702的连线与第一导向轮701和第五导向轮705的连线互相垂直;第一导向轮701和第二导向轮702的连线与第二导向轮702和第三导向轮703的连线;第三导向轮703与第一托辊6021位于调车绞车1相对于滑车部件2的另一侧,且第三导向轮703位于第一托辊6021相对于第二托辊6022的同一侧;Wherein, the line connecting the first guide wheel 701 and the second guide wheel 702 and the line connecting the fourth guide wheel 704 and the fifth guide wheel 705 are parallel to each other; The line connecting a guide wheel 701 and the fifth guide wheel 705 is perpendicular to each other; the line connecting the first guide wheel 701 and the second guide wheel 702 and the line connecting the second guide wheel 702 and the third guide wheel 703; the third guide wheel 703 and the first idler roller 6021 are located on the other side of the shunting winch 1 relative to the pulley component 2, and the third guide wheel 703 is located on the same side of the first idler roller 6021 relative to the second idler roller 6022;

如图6所示,所述辊轮本体62上还设置有绳槽621,所述辊轮6上端还设置有挡雨罩63,挡雨罩63可以有效的防止雨水进入油盒61内。As shown in FIG. 6 , the roller body 62 is further provided with a rope groove 621 , and the upper end of the roller 6 is further provided with a rain shield 63 , which can effectively prevent rainwater from entering the oil box 61 .

所述油盒61上端还设置有钢丝绳清扫器64,钢丝绳清扫器64通过连杆(图未标示)固定在油盒61上。The upper end of the oil box 61 is also provided with a wire rope cleaner 64, and the wire rope cleaner 64 is fixed on the oil box 61 through a connecting rod (not shown).

所述油盒61包括辊轮支撑座611和设置在辊轮支撑座两侧的挡板612。The oil box 61 includes a roller supporting seat 611 and baffles 612 arranged on both sides of the roller supporting seat.

所述挡板612下部设置有油口613。An oil port 613 is provided at the lower part of the baffle plate 612 .

相对于实施例1,实施例2与实施例1的主要区别在于:第一导向轮701与第二导向轮702设置的距离不同,第四导向轮704与第五导向轮705设置的距离不同;第三导向轮703位于第一托辊6021相对于第二托辊6022的位置不同。Compared with embodiment 1, the main difference between embodiment 2 and embodiment 1 is that the distance between the first guide wheel 701 and the second guide wheel 702 is different, and the distance between the fourth guide wheel 704 and the fifth guide wheel 705 is different; The third guide wheel 703 is located at a different position between the first idler roller 6021 and the second idler roller 6022 .

该发明的工作步骤如下:The working steps of this invention are as follows:

利用辊轮6调节钢丝绳5的高低,导向轮7调节钢丝绳5的方向,通过调车绞车1带动连接在调车小车4两侧的钢丝绳5牵引调车小车4来回移动,以达到输送材料的目的。Use the roller 6 to adjust the height of the wire rope 5, and the guide wheel 7 to adjust the direction of the wire rope 5. The shunting winch 1 drives the wire rope 5 connected to the two sides of the shunting trolley 4 to pull the shunting trolley 4 back and forth to achieve the purpose of conveying materials. .

以上所述仅为本发明创造的较佳实施例而已,并不用以限制本发明创造,凡在本发明创造的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明创造的保护范围之内。The above descriptions are only preferred embodiments of the invention, and are not intended to limit the invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the invention shall be included in this invention. within the protection scope of inventions and creations.

Claims (10)

1.一种改进钢丝绳部件的铁路装车系统,其特征在于,包括调车绞车、滑车部件、重锤、调车小车、钢丝绳、辊轮和导向轮;1. A railway loading system for improving wire rope parts, characterized in that it comprises a shunting winch, block parts, weight, shunting trolley, wire rope, rollers and guide wheels; 所述调车绞车设置在滑车部件一侧,所述重锤设置在滑车部件的另一侧,所述调车小车两侧均通过钢丝绳与调车绞车连接,且所述调车绞车控制调车小车运动,所述辊轮和导向轮通过钢丝绳连接设置在调车小车和调车绞车之间;The shunting winch is set on one side of the pulley part, the weight is set on the other side of the pulley part, both sides of the shunting trolley are connected to the shunting winch through wire ropes, and the shunting winch controls the shunting The trolley moves, and the rollers and guide wheels are connected and arranged between the shunting trolley and the shunting winch through wire ropes; 所述导向轮包括轮盘支撑座、轮盘、注油管、注油机和油管架,所述轮盘支撑座固定着轮盘,所述注油管一端连接在轮盘支撑座注油口处,一端连接在注油机上,且缠绕在油管架上;所述注油口设置在轮盘支撑座与轮盘中心连接处。The guide wheel includes a roulette support seat, a roulette, an oil injection pipe, an oil injection machine and an oil pipe frame. The roulette support seat fixes the roulette. It is installed on the oil injection machine and wound on the oil pipe frame; the oil injection port is arranged at the joint between the support seat of the wheel disc and the center of the wheel disc. 2.根据权利要求1所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述辊轮包括油盒和固定在油盒内的辊轮本体,所述油盒固定在地面。2. A railway loading system for improving steel wire rope parts according to claim 1, wherein the roller comprises an oil box and a roller body fixed in the oil box, and the oil box is fixed on the ground. 3.根据权利要求2所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述辊轮为压辊或托辊,所述压辊和托辊的个数至少为一个;其中,压辊的辊轮本体位于钢丝绳上方;托辊的辊轮本体位于钢丝绳下方。3. The railway loading system for improving steel rope parts according to claim 2, wherein the rollers are press rollers or supporting rollers, and the number of the pressing rollers and supporting rollers is at least one; wherein , the roller body of the pressure roller is located above the wire rope; the roller body of the idler roller is located below the wire rope. 4.根据权利要求1所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述导向轮的个数至少为一个。4. A railway loading system for improved steel wire rope parts according to claim 1, characterized in that the number of said guide wheels is at least one. 5.根据权利要求1所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述轮盘支撑座为U型结构,且U型结构的平行两面其中一面固定在地面上。5. A railway loading system for improving steel wire rope components according to claim 1, wherein the wheel support base is a U-shaped structure, and one of the two parallel sides of the U-shaped structure is fixed on the ground. 6.根据权利要求1所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述辊轮本体上还设置有绳槽,所述辊轮上端还设置有挡雨罩。6 . The railway loading system for improving steel wire rope parts according to claim 1 , wherein a rope groove is provided on the roller body, and a rain shield is provided at the upper end of the roller. 7 . 7.根据权利要求1所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述油盒上端还设置有钢丝绳清扫器。7. A railway loading system for improved steel wire rope parts according to claim 1, characterized in that a wire rope cleaner is also provided at the upper end of the oil box. 8.根据权利要求1所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述油盒包括辊轮支撑座和设置在辊轮支撑座两侧的挡板。8 . The railway loading system for improving steel wire rope components according to claim 1 , wherein the oil box includes a roller support seat and baffles arranged on both sides of the roller support seat. 9.根据权利要求8所述的一种改进钢丝绳部件的铁路装车系统,其特征在于,所述挡板下部设置有油口。9. A railway loading system for improving steel wire rope components according to claim 8, characterized in that an oil port is provided at the lower part of the baffle. 10.根据权利要求1-9任一项所述的一种改进钢丝绳部件的铁路装车系统的使用方法,其特征在于,步骤包括:利用辊轮调节钢丝绳的高低,导向轮调节钢丝绳的方向,通过调车绞车带动连接在调车小车两侧的钢丝绳牵引调车小车来回移动。10. A method for using a railway loading system for improving wire rope parts according to any one of claims 1-9, characterized in that the steps include: using rollers to adjust the height of the wire rope, and the guide wheels to adjust the direction of the wire rope, The wire rope connected to both sides of the shunting car is driven by the shunting winch to move the shunting car back and forth.
CN201810331551.4A 2018-04-13 2018-04-13 A kind of railway loading system improving steel wire rope part Pending CN108408434A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110240076A (en) * 2019-05-30 2019-09-17 山东钢铁股份有限公司 Improved replacement system and replacing options for shunting winch wirerope

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Publication number Priority date Publication date Assignee Title
AT238762B (en) * 1962-10-09 1965-02-25 Simmering Graz Pauker Ag Device for moving railway wagons
CN202124442U (en) * 2011-03-27 2012-01-25 山东莱芜煤矿机械有限公司 Novel quick heavy-load shunting winch
CN205226845U (en) * 2015-11-09 2016-05-11 中石化石油工程技术服务有限公司 Automatic oiling device
CN107628061A (en) * 2017-10-11 2018-01-26 天津港远航散货码头有限公司 A kind of new entrucking building car transferring system
CN208577198U (en) * 2018-04-13 2019-03-05 淮南矿业(集团)有限责任公司 A kind of railway loading system improving steel wire rope part

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT238762B (en) * 1962-10-09 1965-02-25 Simmering Graz Pauker Ag Device for moving railway wagons
CN202124442U (en) * 2011-03-27 2012-01-25 山东莱芜煤矿机械有限公司 Novel quick heavy-load shunting winch
CN205226845U (en) * 2015-11-09 2016-05-11 中石化石油工程技术服务有限公司 Automatic oiling device
CN107628061A (en) * 2017-10-11 2018-01-26 天津港远航散货码头有限公司 A kind of new entrucking building car transferring system
CN208577198U (en) * 2018-04-13 2019-03-05 淮南矿业(集团)有限责任公司 A kind of railway loading system improving steel wire rope part

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110240076A (en) * 2019-05-30 2019-09-17 山东钢铁股份有限公司 Improved replacement system and replacing options for shunting winch wirerope

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