CN104909112A - Fast replacement process for long-distance steel cord belt - Google Patents

Fast replacement process for long-distance steel cord belt Download PDF

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Publication number
CN104909112A
CN104909112A CN201510297981.5A CN201510297981A CN104909112A CN 104909112 A CN104909112 A CN 104909112A CN 201510297981 A CN201510297981 A CN 201510297981A CN 104909112 A CN104909112 A CN 104909112A
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CN
China
Prior art keywords
adhesive tape
new
old
tape
belt
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Pending
Application number
CN201510297981.5A
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Chinese (zh)
Inventor
张新民
王东斌
邢春才
元晚明
田利青
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Shanxi Jincheng Anthracite Mining Group Co Ltd
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Shanxi Jincheng Anthracite Mining Group Co Ltd
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Application filed by Shanxi Jincheng Anthracite Mining Group Co Ltd filed Critical Shanxi Jincheng Anthracite Mining Group Co Ltd
Priority to CN201510297981.5A priority Critical patent/CN104909112A/en
Publication of CN104909112A publication Critical patent/CN104909112A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Belt Conveyors (AREA)

Abstract

The invention relates to a maintenance operation technology of an underground rubber belt conveyor, in particular to a fast replacement process for a long-distance steel cord belt. In order to solve the technical problem of replacing a rubber belt under an inclined arrangement state of a belt conveyor, the invention provides the fast replacement process for the long-distance steel cord belt. A new rubber belt unit with length being not smaller than 500m is vulcanized and glue-jointed into an integral new rubber belt on the ground; one end of the new rubber belt and an old rubber belt are connected together by a bolt; a main shaft belt conveyor is started, the old rubber belt rotates to lead in the new rubber belt, the old rubber belt is disconnected, and a new rubber belt joint is vulcanized, so that the new rubber belt is connected into a whole; then, the main shaft belt conveyor is started, the new rubber belt rotates to lead out the old rubber belt, and the old rubber belt is rolled and recycled. In general, by combining with associated auxiliary facilities, the belt replacement process is safe, quick and efficient to implement. Compared with a conventional belt replacement process, the fast replacement process has the advantages of less joints, low security risks, high reliability, short belt replacement time, high operation efficiency, less expense input and the like.

Description

Long distance steel cable belt fast exchanging process
Technical field
The present invention relates to a kind of down-hole travelling apron attended operation technology, be specially a kind of long distance steel cable belt fast exchanging process.
Background technology
Coal mine main incline shaft adhesive tape conveyor is the long distance steel wire rope core mightiness belt transport plane of coal in China system import, captain 2667m, inclination maximum 13 ° (mean obliquity 4 °), the ST3500-1400-10T/8T-V type strong inflaming retarding adhesive tape selecting German phoenix joint-stock company to produce, adopt frequency conversion system to control head three actuating devices and drag adhesive tape operation, belt speed 0 ~ 4m/s, the supporting installation automatic takeup of head reverse-running section, realizes conveyor belt tension auto-control.This machine completed installation in 1994, and second half year nineteen ninety-five realizes simple and easy producing coal, and in September, 1997 goes into operation with mine and formally puts into operation.To the middle ten days in 2010 the accumulative raw coal that promotes more than 7,500 ten thousand tons, adhesive tape is overall aging and have tens of place to damage (wire rope breaking, elongation, corrosion; Glue face is aging, wearing and tearing, scuffing etc.), general safety coefficient obviously declines.Therefore, for ensureing main hoist system safe operation, staff carries out integral replacing to existing adhesive tape during drafting and utilizing mine stop production to overhaul.
Under normal circumstances, new adhesive tape and old adhesive tape first link into an integrated entity more by long distance steel rope core rubber belt integral replacing generally adopt, and while utilizing external device (ED) to pull out old adhesive tape, complete the construction technology that new adhesive tape lays.The method of adhesive tape changed by such as 201010278307.X mono-kind long distance steel belt conveyor.Solve the problem of the replacing of underground coal mine long distance adhesive tape.Step is for stopping, and relax tension dolly, the more lower adhesive tape of tension, at tail, upper and lower adhesive tape place checks card, and lifts by crane the adhesive tape of certain position, removes this position frame, install bandage-winder in this position, tail and this position, two place's distances are m rice, disconnected lower adhesive tape, newly will be with and be connected with old adhesive tape, adhesive tape card under dismounting tail, drag old band m rice, then cut off the old band of this m rice, the old band of volume m rice, forklift walks the old roll coil of strip, completes a unit tape swapping; Drag old band m rice again, then cut off the old band of this m rice, the old band of volume m rice, forklift walks the old roll coil of strip, repeats to specified length successively; Constantly connect at tail place with stylish band, last tail sulfuration, remove bandage-winder, vulcanizer is put in this position, to joint sulfuration herein, recovers adhesive tape H frame, carrier roller frame along the line, is with device clearly, remove adhesive tape lane all adhesive tape cards along the line, connect electric test run, continue to produce.
This process implementing gets up relatively simple, but for the sealing-tape machine be in tilted layout, need repeatedly operation repeatedly under the condition that adhesive tape is tensioned (namely haulage cable ties down and takes the lead, unclamps clip, traction, clamping adhesive tape, broken belt), there is larger security risk from the view of safety, and hand labor intensity is large, production time is partially long.For realizing the object that whole construction safety is saved fast, need to develop a kind of brand-new steel cord belt Replacement procedure.
Summary of the invention
The present invention is in tilted layout changes the technical matters of adhesive tape under state to solve sealing-tape machine, provides a kind of long distance steel cable belt fast exchanging process.
Technical scheme of the present invention is, a kind of long distance steel cable belt fast exchanging process, is connected into an overall new adhesive tape by not being shorter than the long virgin rubber tape cell of 500m at ground vulcanizate, one end of new adhesive tape and old adhesive tape is utilized together with bolt is connected to, open main shaft sealing-tape machine, utilize old adhesive tape to rotate and import new adhesive tape, disconnect old adhesive tape, the new tape splice of sulfuration, new adhesive tape is linked into an integrated entity, start main shaft sealing-tape machine again, utilize new adhesive tape to rotate and derive old adhesive tape, the curling recovery of old adhesive tape.
New tape splice place operation: described new tape splice angle is 16.7 °, length of bench 750mm, joint length 2750mm; Curing temperature is set to 150 ± 5 DEG C, pressurization 1.24Mpa, constant temperature time 57 minutes;
New adhesive tape and old adhesive tape utilize bolt attended operation: the wherein end portion inflection of new adhesive tape, and inflection section is overlapping with old glue belting bolt to link together, and laminating length is 5m, bolt is adopted to carry out punching fastening, totally 6 rows, often arrange 12, and between each row, bolt is evenly arranged;
Importing adhesive tape operates: open main slant sealing-tape machine, make old adhesive tape 1 with the belt speed of 0.2m/s at the uniform velocity, cw, the new adhesive tape 3 of traction imports from head head roll 7, new adhesive tape 3 is through head secondary head roll 8, secondary bend pulley 16, tightening device 14, aircraft tail cylinder 13, head head roll 7, again after secondary head roll 16, complete new adhesive tape 3 and lay operation;
Disconnected old adhesive tape and be connected virgin rubber band and operate: install 4 place's hydraulic pressure strap clamps in well head tightening device 14 both sides respectively, be respectively: No. 4 strap clamps 9, No. 3 strap clamps 11, No. 2 strap clamps 13, No. 1 strap clamp 15; First utilize No. 1 strap clamp 15, No. 2 strap clamps 13, No. 4 strap clamps 9 by upper and lower two-layer adhesive tape clamping.Unclamp tightening device 14 manually, old adhesive tape between well head No. 2 strap clamps 13 to No. 4 strap clamps 9 is relaxed, the tension force of release adhesive tape own, in backhaul adhesive tape vulcanizing platform 10 region, cut off with abrasive cut off machine and remove the old adhesive tape of corresponding length, clamp new and old adhesive tape with No. 3 strap clamps 11 again, then retighten tightening device 14, vulcanization gelatinization joint is carried out to the two ends of new adhesive tape 3;
Derive the operation of old adhesive tape: unclamp No. 3 strap clamps 11, No. 4 strap clamps 9 successively, unclamp tightening device 14 manually and make well head section virgin rubber belt sag.With driving a vehicle in main shaft room new adhesive tape sling on the left of a head roll 7, reserve construction space, abrasive cut off machine is utilized to be disconnected by old adhesive tape, and hang down, then manually open tightening device 14 and tighten up the new adhesive tape of well head section, unclamp No. 1 strap clamp 15, No. 2 strap clamps 13 make the new adhesive tape tensioning of whole piece, the vertical bend pulley group 18 of two vertical duction carrying roller compositions is installed on the downside of new adhesive tape 3, one the 45 degree changed course pipes arranged, with a side, the derivation change course device 17 of guide pulley composition is installed, make sagging old adhesive tape 1 through vertical bend pulley group 18, derive change course device 17, under loader 19 draws, tensioning is stressed.Open main shaft sealing-tape machine, with the belt speed of 0.2m/s, utilize friction force and the loader tractive force of new band, old adhesive tape is turned to and involves, often involve 150 ~ 250 meters, stop main shaft sealing-tape machine and loader, disconnect old adhesive tape, then again open main shaft sealing-tape machine, utilize loader to be involved by next section of old adhesive tape, and so forth, until had been friends in the past adhesive tape is withdrawn from.
New process of the present invention is adopted to change adhesive tape, achieve adhesive tape integral replacing safely and fast, except existing except certain risk when before the sulfuration of new band, new and old adhesive tape is in open loop situations, in all the other situations, new and old adhesive tape always has one to be in closed loop states, and the tension force of turnover adhesive tape own is very little, thus fundamentally avoid the generation of adhesive tape " archery " and adhesive tape quick play downslide unforeseen circumstances, fundamentally ensure that the safety of tape swapping work, effectively reduce the labour intensity of worker; Present invention process avoids the carrying secretly of repetition, taut band, tow strap and program of checking card in implementation process, and only this item saves man-hour 120; And eliminate again the artificial of a vulcanized joint and Master Cost expenditure in implementation process, the whole tape swapping process used time saves 3 days used times than traditional tape swapping technique.
Generally speaking: tape swapping technique of the present invention combines relevant auxiliary facilities, implement not only safe and efficient, but also efficient.Compared with traditional tape swapping technique, there is the advantages such as joint quantity is few, security risk is little, reliability is strong, the tape swapping time is short, operating efficiency is high, expense less investment.
Accompanying drawing explanation
Fig. 1 is new tape splice structural representation
Fig. 2 is new and old adhesive tape connection construction position and forward (FWD) schematic diagram
Fig. 3 is new and old adhesive tape connecting portion structural representation
Fig. 4 is adhesive tape folder and the signal of sulfuration platform riding position
Fig. 5 is that old adhesive tape involves structural representation
Fig. 6 is tail storage band structure schematic diagram
In figure: the old adhesive tape of 1-, 2-new and old adhesive tape connection location, the new adhesive tape of 3-, 4-leader tape platform, 5-sulfuration platform, 6-bolt, 7-head roll, 8-bis-head rolls, 9-4 strap clamp, 10-sulfuration platform, 11-3 strap clamp, 12-aircraft tail cylinder, 13-2 strap clamp, 14-tightening device, 15-1 strap clamp, 16-bend pulley, 17-derive change course device, the vertical bend pulley group of 18-, 19-loader, 20-chain block.
Detailed description of the invention
A kind of long distance steel cable belt fast exchanging process, step is:
1) new band ground vulcanization gelatinization joint is integral, and use the new adhesive tape that 500m is long, the adhesive tape of about 5000-5500m only needs to use the new adhesive tape of 10-11 bar.
For improving adhesive tape bulk strength, take following measures:
(1) reduce joint quantity: will often roll up virgin rubber unit band in the past be about 250m length, change employing into and often roll up about 500m length (adopting spectacles convoluted mode), to reduce joint quantity, FS final spice quantity reduces to 11 by 21.As the ring that entire volume adhesive tape is the weakest, namely the minimizing of joint quantity means the remarkable lifting of adhesive tape global reliability.
(2) as schematically shown in Figure 1, vulcanized joint operates, and tape splice angle is 16.7 °, for improving strength of joint, primary standard length of bench is risen to 750mm by 650mm.Joint length, by full-length 2450mm, changes 2750mm(into and comprises groove length); Strict control sulfuration process, adopts import vulcanizer to carry out press cure (curing temperature is set to 150 ± 5 DEG C, pressurization 1.24Mpa, constant temperature time 57 minutes), guarantees vulcanized quality, joint static strength >100%.
2) anticipate as shown in Figure 2,3, utilize bolt 6 to link together on new adhesive tape 3 and old adhesive tape 1, wherein the end portion inflection of new adhesive tape, inflection section links together with bolt 6 is overlapping with old adhesive tape 1, and laminating length is 5m, and bolt 6 is totally 6 rows, often arrange 12, be evenly arranged between each row.
Utilize bandage-winder as winch, by new adhesive tape 3 from storage zone through main shaft mouth landlord side steel structure leader tape platform 4, pull in heapstead along main slant sealing-tape machine trend, utilizing drives a vehicle in main shaft the room in slings new adhesive tape, then will take the lead reverse reflex.New adhesive tape 3 is coincided with the upper and lower with old adhesive tape 1 and stacks, draw center line respectively and carry out centering, both sides, superimposed for adhesive tape place are checked card fixing.For ensureing the superimposed precision of new and old belt, new and old adhesive tape gluing length is 5m.8.8 grades of M10 high strength bolts are adopted to carry out punching fastening (totally 6 rows, often arrange 12, and between each row, bolt is evenly arranged).For avoiding bolt to be damaged by cylinder surface encapsulate through head roll, opening bolt slot at new and old tape surface respectively, making bolt cap tail height surface lower than tape surface.Greater impact power is produced through lower bottom carrying roller for avoiding new adhesive tape, and cause carrying roller to fall down or rubber belt from deviating, new adhesive tape forefront local complexity glue and steel rope are polished by certain slope cutting, recycling TIPTOP repairs adhesive tape together with old adhesive tape bonding, thus forms slope section transition.Accompanying drawings is as Fig. 2, Fig. 3.
3) open main shaft sealing-tape machine, utilize old adhesive tape to import new adhesive tape.
Open main slant sealing-tape machine, make old adhesive tape 1 with the belt speed of 0.2m/s at the uniform velocity, cw, traction new adhesive tape 3 and is imported from head head roll 7 lentamente, new adhesive tape 3 is through head secondary head roll 8, secondary bend pulley 16, tightening device 14, aircraft tail cylinder 13, head head roll 7, again after secondary head roll 16, complete new adhesive tape 3 and lay operation.After examining size, clip unnecessary new adhesive tape at head.
4) old adhesive tape is disconnected, the new adhesive tape of sulfuration.
Install 4 place's hydraulic pressure strap clamps in well head tightening device 14 both sides respectively, be respectively: No. 4 strap clamps 9, No. 3 strap clamps 11, No. 2 strap clamps 13, No. 1 strap clamp 15; (relative arrangement is shown in Fig. 4), first utilizes
No. 1 strap clamp 15, No. 2 strap clamps 13, No. 4 strap clamps 9 are by upper and lower two-layer adhesive tape clamping.Unclamp tightening device 14 manually, the old adhesive tape between well head No. 2 strap clamps 13 to No. 4 strap clamps 9 is relaxed, the tension force of release adhesive tape own.In backhaul adhesive tape vulcanizing platform 10 region, cut off with abrasive cut off machine and remove the old adhesive tape of corresponding length, then clamping new and old adhesive tape with No. 3 strap clamps 11, then retighten tightening device 14, vulcanization gelatinization joint is carried out to the two ends of new adhesive tape 3.
Before sulfuration, examine tension position, safe operation needs are from now on met in line with stroke of tension, and storage ribbon amount possesses the principle again making a vulcanized joint from now on and need, take into consideration stretched length that the old adhesive tape corresponding prolongation amount that to hold when cylinder crossed by new adhesive tape, the deadweight of old adhesive tape produce new adhesive tape and new adhesive tape put into operation after work elongation itself, when new adhesive tape vulcanization gelatinization joint, then the storage strip length of 1.5m that the new adhesive tape of sulfuration section has been had more than needed out.
5), after new adhesive tape links into an integrated entity, new adhesive tape is utilized to derive old adhesive tape.
Unclamp No. 3 strap clamps 11, No. 4 strap clamps 9 successively, unclamp tightening device 14 manually and make well head section virgin rubber belt sag.With driving a vehicle in main shaft room new adhesive tape being sling on the left of a head roll 7, reserving construction space, utilizing abrasive cut off machine to be disconnected by old adhesive tape, and hang down.Then manually open tightening device 14 and tighten up the new adhesive tape of well head section, unclamp No. 1 strap clamp 15, No. 2 strap clamps 13 and make the new adhesive tape tensioning of whole piece.As schematically shown in Figure 5, the vertical bend pulley group 18 of two vertical duction carrying roller compositions is installed on the downside of new adhesive tape 3, one the 45 degree changed course pipes arranged, with a side, the derivation change course device 17 of guide pulley composition is installed, make sagging old adhesive tape 1 through vertical bend pulley group 18, derive change course device 17, under loader 19 draws, tensioning is stressed.Open main shaft sealing-tape machine, with the belt speed of 0.2m/s, utilize friction force and the loader tractive force of new band, old adhesive tape is turned to and involves, often involve about 150 ~ 250 meters, stop main shaft sealing-tape machine and loader, disconnect old adhesive tape.Then again open main shaft sealing-tape machine, utilize loader to be involved by next section of old adhesive tape.And so forth, until had been friends in the past adhesive tape is withdrawn from.As schematically shown in Figure 6, utilize at aircraft tail cylinder 12 place simultaneously chain block 20 and can the flat carrier roller of horizontal slip as storage band and take-up device.
Note: when withdrawing from the old adhesive tape of final stage, have the drop of 5 meters nearly, may clap bad by lower methods, rack as directly fallen.For this reason, the on-the-spot drooping section at old adhesive tape, installed twice and tightened carrying roller, per pass carrying roller is by rope.When making this section of adhesive tape fall, discharge larger impulsive force through carrying roller buffering.
6) the old adhesive tape involved is reclaimed by tape handler.
Utilize loader for anchor fitting, tape handler is held, then by variable frequency regulating speed control, the old adhesive tape backrush piecemeal will involved with tape handler, until complete the recovery operation of whole old band.
As can be seen from above-mentioned detailed description of the invention: key problem in technology of the present invention and difficult point how to solve and handle well the new and old adhesive tape problem that tension force is inconsistent brought each other, and realize changing new adhesive tape safely and fast on this basis and withdraw from old adhesive tape.Relevant innovative point is as follows:
(1) new and old adhesive tape has mutually depended on and has removed old band into new band.
Utilize existing actuating device, elder generation with new adhesive tape by old adhesive tape, is completed new adhesive tape and lays.After new adhesive tape vulcanization gelatinization joint, then rely on friction force old adhesive tape in tow by the new adhesive tape in outer ring, derived.Because new and old conveyor belt tension is difficult to unanimously, the low adhesive tape of inner ring tension force must be caused calendering occurs to extend and wrinkle, crowded entering cylinder place, and then affect tape swapping work.And, going out in old adhesive tape process, cannot provide because old adhesive tape is positioned at position, head roll slack list the tensile force continuing equilibrium, and easily skid, thus it is being inboard to cause old adhesive tape to be laminated on new adhesive tape, cannot realize normal derivation.Therefore, old adhesive tape should be disconnected before head roll, make old adhesive tape no longer walk around head roll, and directly withdraw from smoothly under new adhesive tape friction force and the synergy of outside loader tractive force.Meanwhile, for ensureing, between the new and old adhesive tape of carrying section, obvious slippage does not occur, in well head 13 ° of gradients, upper supporting roller is replaced by Non-return idler.In addition, note also, lay in process at new adhesive tape, due to the effect of new adhesive tape partical gravity, tensioning winch is stressed will progressively be increased, for avoiding tensioning dolly to cause old conveyor belt tension to decline and the situation of the old adhesive tape excessive sag of generator rear by its effect downslide, tensioning winch must be strained on the original basis further, and keep winch position that large movement does not occur.
(2) old adhesive tape right angle folding involves.
Tradition turnover band is straight line or oblique line directions carries out operation, is subject to site space restriction.And this time remove band, by installing 45 degree of steering hardwares, completing old band smoothly and withdrawing from work.And, as long as steering hardware arranges rationally, theoretically, can complete and enter to remove band work at any angle.
(3) auxiliary storage belting is set.
Because lower floor is that old adhesive tape carried by new adhesive tape, both contact closely, and friction force is large each other, and upper strata is virgin rubber band press against old adhesive tape, by new and old belt pendency degree Different Effects between carrying roller, both area of contact are relatively little, and friction force is less than lower floor's adhesive tape each other.Thus, the old tape speed in upper strata is slightly less than the old tape speed of lower floor, and the new adhesive tape in upper strata has slight slippage between new and old adhesive tape in the old adhesive tape process of dragging, and consequently old adhesive tape occurs to fold and piles up and band work is removed in impact after walking around aircraft tail cylinder.For this reason, utilize at tail place chain block and can horizontal slip flat carrier roller as storage band and take-up device solve this problem well.

Claims (6)

1. one kind long distance steel cable belt fast exchanging process, it is characterized in that: step is connected into an overall new adhesive tape (3) by not being shorter than the long virgin rubber tape cell of 500m at ground vulcanizate, one end of new adhesive tape (3) and old adhesive tape (1) are utilized together with bolt is connected to, open main shaft sealing-tape machine, utilize old adhesive tape to rotate and import new adhesive tape, disconnect old adhesive tape, the new tape splice of sulfuration, new adhesive tape is linked into an integrated entity, start main shaft sealing-tape machine again, utilize new adhesive tape to rotate and derive old adhesive tape, the curling recovery of old adhesive tape.
2. long distance steel cable belt fast exchanging process according to claim 1, is characterized in that: new tape splice place operation: described new tape splice angle is 16.7 °, length of bench 750mm, joint length 2750mm; Curing temperature is set to 150 ± 5 DEG C, pressurization 1.24Mpa, constant temperature time 57 minutes.
3. long distance steel cable belt fast exchanging process according to claim 1, it is characterized in that: new adhesive tape and old adhesive tape utilize bolt attended operation: the wherein end portion inflection of new adhesive tape (3), inflection section links together with bolt (6) is overlapping with old adhesive tape (1), laminating length is 5m, bolt is adopted to carry out punching fastening, totally 6 rows, often arrange 12, and between each row, bolt is evenly arranged.
4. long distance steel cable belt fast exchanging process according to claim 1, it is characterized in that: import adhesive tape operation: open main slant sealing-tape machine, make old adhesive tape (1) with the belt speed of 0.2m/s at the uniform velocity, cw, the new adhesive tape of traction (3) imports from head head roll (7), new adhesive tape (3) is through head secondary head roll (8), secondary bend pulley (16), tightening device (14), aircraft tail cylinder (13), head head roll (7), again after secondary head roll (16), complete new adhesive tape (3) and lay operation.
5. long distance steel cable belt fast exchanging process according to claim 1, it is characterized in that: disconnected old adhesive tape and be connected virgin rubber band and operate: install 4 place's hydraulic pressure strap clamps in well head tightening device (14) both sides respectively, be respectively: No. 4 strap clamps (9), No. 3 strap clamps (11), No. 2 strap clamps (13), No. 1 strap clamp (15); First utilize No. 1 strap clamp (15), No. 2 strap clamps (13), No. 4 strap clamps (9) by upper and lower two-layer adhesive tape clamping.Unclamp tightening device (14) manually, old adhesive tape between well head No. 2 strap clamps (13) to No. 4 strap clamps (9) is relaxed, the tension force of release adhesive tape own, in backhaul adhesive tape vulcanizing platform (10) region, cut off with abrasive cut off machine and remove the old adhesive tape of corresponding length, use No. 3 strap clamps (11) to clamp new and old adhesive tape again, then retighten tightening device (14), carries out vulcanization gelatinization joint to the two ends of new adhesive tape (3).
6. long distance steel cable belt fast exchanging process according to claim 1, is characterized in that: derive the operation of old adhesive tape: unclamp No. 3 strap clamps (11), No. 4 strap clamps (9) successively, unclamp tightening device 14 manually and make well head section virgin rubber belt sag.Drive a vehicle in main shaft room, head roll (7) left side and new adhesive tape is sling, reserve construction space, abrasive cut off machine is utilized to be disconnected by old adhesive tape, and hang down, then manually open tightening device (14) and tighten up the new adhesive tape of well head section, unclamp No. 1 strap clamp (15), No. 2 strap clamps (13) make the new adhesive tape tensioning of whole piece, the vertical bend pulley group (18) of two vertical duction carrying roller compositions is installed in new adhesive tape (3) downside, one the 45 degree changed course pipes arranged, with a side, the derivation change course device (17) of guide pulley composition is installed, make sagging old adhesive tape (1) through vertical bend pulley group (18), derive change course device (17), under loader (19) traction, tensioning is stressed, open main shaft sealing-tape machine, with the belt speed of 0.2m/s, utilize friction force and the loader tractive force of new band, old adhesive tape is turned to and involves, often involve 150-250 rice, stop main shaft sealing-tape machine and loader, disconnect old adhesive tape, then again open main shaft sealing-tape machine, loader is utilized to be involved by next section of old adhesive tape, and so forth, until had been friends in the past adhesive tape is withdrawn from.
CN201510297981.5A 2015-06-04 2015-06-04 Fast replacement process for long-distance steel cord belt Pending CN104909112A (en)

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Cited By (11)

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CN106743095A (en) * 2017-01-24 2017-05-31 中煤第三建设集团机电安装工程有限责任公司 Method for replacing rubber belt surface of inclined shaft belt conveyor
CN107695641A (en) * 2017-09-21 2018-02-16 太原理工大学 A kind of continuous tape swapping device of hydraulic drum drive-type
CN107792600A (en) * 2017-09-29 2018-03-13 湖南省湘衡盐化有限责任公司 A kind of method that long range belt conveyer changes belt
CN108275409A (en) * 2018-03-15 2018-07-13 太原理工大学 A kind of conveyer belt of ribbon conveyer more changing device and conveyer belt strap mechanism
CN108974772A (en) * 2018-06-26 2018-12-11 山西天地王坡煤业有限公司 A kind of method of the main tunnel rubber belt conveyor replacement adhesive tape in underground
CN109637750A (en) * 2018-12-27 2019-04-16 隋国军 A kind of new-type encapsulated wind of electric power conducting wire
CN111453336A (en) * 2020-04-16 2020-07-28 秦皇岛港股份有限公司 Traction system and method for quickly replacing flexible belt of long-distance overhead belt conveyor
CN111660243A (en) * 2020-04-28 2020-09-15 贵州华电桐梓发电有限公司 Belt replacing device of belt conveyor
CN113184611A (en) * 2021-06-09 2021-07-30 莱芜钢铁集团建筑安装工程有限公司 Adhesive tape replacing method for adhesive tape machine
CN114147662A (en) * 2021-11-30 2022-03-08 国家能源集团宁夏煤业有限责任公司枣泉煤矿 Novel process for replacing rubber belt of rubber belt conveyor of main inclined shaft for mine
RU2789228C1 (en) * 2021-11-08 2023-01-31 Виктор Прокопьевич Тациенко Method for using a belt loader with an angular belt positioning and apparatus for implementation thereof

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CN106743095B (en) * 2017-01-24 2019-02-19 中煤第三建设集团机电安装工程有限责任公司 Method for replacing rubber belt surface of inclined shaft belt conveyor
CN106743095A (en) * 2017-01-24 2017-05-31 中煤第三建设集团机电安装工程有限责任公司 Method for replacing rubber belt surface of inclined shaft belt conveyor
CN107695641A (en) * 2017-09-21 2018-02-16 太原理工大学 A kind of continuous tape swapping device of hydraulic drum drive-type
CN107695641B (en) * 2017-09-21 2021-05-25 太原理工大学 Hydraulic roller driving type continuous belt changing device
CN107792600A (en) * 2017-09-29 2018-03-13 湖南省湘衡盐化有限责任公司 A kind of method that long range belt conveyer changes belt
CN108275409A (en) * 2018-03-15 2018-07-13 太原理工大学 A kind of conveyer belt of ribbon conveyer more changing device and conveyer belt strap mechanism
CN108974772A (en) * 2018-06-26 2018-12-11 山西天地王坡煤业有限公司 A kind of method of the main tunnel rubber belt conveyor replacement adhesive tape in underground
CN109637750A (en) * 2018-12-27 2019-04-16 隋国军 A kind of new-type encapsulated wind of electric power conducting wire
CN111453336A (en) * 2020-04-16 2020-07-28 秦皇岛港股份有限公司 Traction system and method for quickly replacing flexible belt of long-distance overhead belt conveyor
CN111660243A (en) * 2020-04-28 2020-09-15 贵州华电桐梓发电有限公司 Belt replacing device of belt conveyor
CN113184611A (en) * 2021-06-09 2021-07-30 莱芜钢铁集团建筑安装工程有限公司 Adhesive tape replacing method for adhesive tape machine
RU2789228C1 (en) * 2021-11-08 2023-01-31 Виктор Прокопьевич Тациенко Method for using a belt loader with an angular belt positioning and apparatus for implementation thereof
CN114147662A (en) * 2021-11-30 2022-03-08 国家能源集团宁夏煤业有限责任公司枣泉煤矿 Novel process for replacing rubber belt of rubber belt conveyor of main inclined shaft for mine

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