A kind of inclines conveyor belt running zone face replacing options
Technical field
The present invention relates to a kind of inclines conveyor belt running zone face replacing options.
Background technology
Unit in charge of construction change coal mine main incline shaft pit shaft adhesive tape zone face operation in, particularly large-scale rubber conveyer, its glue
Band more than meter Chong Da 100kg, transportation lengths are directed to such situation more than 1000 meters, and interspersed, upper well is circulated using new band
The method that old band is reclaimed on mouth vulcanized joint, ground, if small-sized belt feeder, as long as disclosure satisfy that vulcanization in the heapstead of ground
And the condition of advancing equipment, zone face replacing can be carried out using the method, main construction procedure is as follows:
Step 1:Expansion of the virgin rubber with zone face, stack and joint vulcanization;1#, 2#, 3# fixture of the new band of arrangement decentralization;
Step 2:The spillplate of belt feeder head and tail, sweeper, chute, frame are removed;
Step 3:New zone face is introduced, 3# fixtures, new and old zone face drilling, overlap joint are installed;
Step 4:Lap joint crosses unloading, steering, drives roller, clamps 1#, 2# fixture;
Step 5:Start belt feeder, old under band drives new band decentralization;New band glides because deadweight is produced afterwards, drives the new under band in ground
Put, cross aircraft tail cylinder to joint, up a segment distance;Finally start belt feeder, old band drives new band, to the operation of its lap joint
To 2 meters of well head unloading roller rear side;
Step 6:New 4#, 5#, 6# fixture, drawing hoist, tackle pulley, the Locking Device for Hoisting for taking zone face, arrangement vulcanization are stayed after installation
Facility simultaneously carries out last group of vulcanization of joint;
Step 7:Remove vulcanizing deice, remove tackle pulley, after stay zone face the sub-folder of 4#, 5#, 6# tri- have, winch, will wherein one
Platform drawing hoist moved to and installed outside heapstead;The old fixture with both sides at broken belt position and fixation device are installed, in Shang Jing
Break old band at mouthful lower belt surface, after stay the old belt lacing at two ends, withdraw fixture;
Step 8:Belt feeder is rotated forward with minimum speed, and old band is reclaimed on lower belt surface on rear side of unloading roller, and will by drawing hoist
Derived old adhesive tape is drawn to outside heapstead;Old band lower belt surface joint is firm using rope sling binding with new band, and the old band product of tail
When remaining more, a set of easy storage belting is installed between aircraft tail cylinder and belt holder, until after joint has crossed aircraft tail cylinder
Remove again;
Step 9:Recover coal drop, clearing apparatus, spillplate, the frame of frame head and tail;Test running.
This construction method, is primarily present following technical barrier:
(1)Due to inclined shaft length, gradient, the larger odjective cause of the width of zone face, weight, thickness, even if using belt feeder just
Turn to drive new band decentralization, the new existing speed of band decentralization can be gone out and be difficult to control, occur that new band is asynchronous with old tape speed, new band produces product
Remaining situation, or even speed is uncontrolled, new band magnifying slip, extreme danger and loses huge;
(2)When new and old belt lap joint crosses unloading, steering, driving, aircraft tail cylinder, the steel plate in joint location easily causes roller table
The damage of face pad, and due to thickness of belt, steel plate thickness, joint location is easily choked on belt holder, causes belt
Machine is touched the new band zone face of askew or damage.
(3)Originally in decentralization process, speed is mainly old tape running speed to new band;After transferring a segment distance, due to new band
Deadweight, drives belt feeder to rotate forward, and lowering velocity is controlled by fixture and disk brake;Joint crosses the upward segment distance of aircraft tail cylinder
Afterwards, belt feeder is rotated forward and drives new belt lacing up;Above three link, be required to by the elasticity of the upper well head fixture of regulation and
Gap between disk brake brake shoe and flashboard, preferably to control decentralization and the speed uplink of new zone face, speed is too small, skin
Band can not normally start, and startup spot speed is larger, and speed is excessive, and new zone face magnifying slip occurs;When shutting down,
All fixtures and disk brake cooperation are needed, single fixture and disk brake work can cause new zone face to tear.
(4)Before new band is transferred and gone upward in place, the load of belt feeder startup and operation is equivalent to itself adhesive tape weight
Twice causes lap joint to run to ground, it is necessary to consider the motionless new band of belt feeder band occur, completes last group of adhesive tape
Bond stitch vulcanization work;
(5)Lap joint is run to ground unloading roller rear side, need to be before lap joint dismounting, on the new zone face of completion after zone face
Work is stayed, and ensures that the new band of upper zone face will not glide, otherwise will be unable to complete joint vulcanization;During arrangement fixture, new and old belt
Zone face is difficult to put on the ambilateral bolt jackscrew device of folder into " arcs of recesses ".
(6)When old band lower belt surface is blocked, inner wire wire rope core can produce larger impact strength, and the personnel of easily causing receive
The loss of wound or equipment;And after blocking, the belt lacings at two ends need to be drawn or after stay, especially with new with descending old
Belt lacing, after the rope strength stayed it is excessive if cause new band to damage, it is too small if can cause old under band row excessive velocities;
(7)During old band is reclaimed, the big machine speed of service of skin is asynchronous with the speed that drawing hoist reclaims old band, otherwise unloading rolling
The old band cumulative in cylinder side can not be pulled out, and cause old band to twine motionless into the repeated multiple times traction of unloading roller or drawing hoist, be made
The motor damage of car drawing hoist;
(8)During old band is reclaimed, before end connector did not passed through aircraft tail cylinder instantly, the old band cumulative at tail position is more,
Easily cause the old band of tail to twine into inside aircraft tail cylinder, cause normally reclaim old band, due to tail part narrow space, and
Zone face weight is larger, using that cannot be handled well in the artificial short time, even if treatment also simply blocks the old band of cumulative, by both sides
Joint is connected again.Not only the time is more long for do so, and there is also the old situation with cumulative after treatment.This method is not
Can fundamentally Solve problems in construction, and the time is more long, and the off-time caused is more long, and the loss for bringing is bigger.
The content of the invention
It is traditional to solve it is an object of the invention to provide a kind of inclines conveyor belt running zone face replacing options
Fragile adhesive tape and equipment that replacing options are present, and there is construction risk, the engineering time is long, causes the off-time to be got over
It is long, the technical problem such as the loss that brings is bigger.
In order to realize foregoing invention purpose, a kind of inclines conveyor belt running zone face of the present invention is changed
Method, comprises the following steps:
(1)Expansion of the virgin rubber with zone face, stack and joint vulcanization;
Stayed after being made using the existing armored concrete station post in heapstead, one mine double-speed winch traction virgin rubber band of arrangement will vulcanize
Good virgin rubber band is stacked along heapstead outer belt center line, and all zone faces are overlapped back and forth along center line, and are added in two ends bending part
Plus sleeper, should be noted that the first group of working face of tape splice drawn toward well head should be upward when stacking, last group of joint is introduced
When working face should be down;One group of vulcanization canopy is arranged outside heapstead, length is more than vulcanized joint length and two groups of vulcanization platforms
Length sum;Two groups of vulcanization platforms are processed, it is highly consistent with the vulcanization depth of beam for using, one end angle of platform should be symmetrical,
Made by the inclined shaft belt inclination maximum, two group platforms are into an entirety;While floor tape joint vulcanizes, arrange and install
New 1#, 2# fixture with lower belt surface of decentralization;3# fixtures are arranged on wall stud on the outside of heapstead just to belt centerline, should
Sleeve clamp is supported using unloading roller tripod and heapstead station post;On rear side of bend pulley tripod, driving drum with turn
To each arrangement 1#, 2# fixture between roller;
(2)The spillplate of belt feeder head and tail, sweeper, chute, frame are removed;
(3)New and old belt is overlapped;
Last group of belt lacings are drawn to heapstead nearby, new tape splice is introduced using crane, worn from the unloading side of rolling on
Past, and downwards 180 ° of inflection is overlapped with the upper zone face at unloading roller rear, install heapstead outside fixture simultaneously band energetically, utilization
The big machine carrying roller of skin arranges anti-wheel apparatus in fixture porch along lower end, both sides;New and old adhesive tape lap-joint must keep away in heapstead
Drive old adhesive tape vulcanizing joint;New and old adhesive tape overlap joint overlap length requirement >=2.5m, when new and old belt drills, is drilled newly on ground in advance
The hole of adhesive tape, template is made according to the hole on virgin rubber band, the old splint position for taking is drawn out, using clamping plate eye, every group of folder
Plate is consistent with the position of number eye;The glue-line of covering is first cut off with blade, then Steel cord is blocked with oxygen or electric welding;New and old belt
Arrange 11 groups of clamping plates up and down, and fasten it is firm;
(4)New and old belt lap joint crosses unloading, steering, drives roller;
After joint is made, in one group of flexible glue band of covering up and down of lap joint, flexible glue band is with new and old belt periphery with brill φ 6mm
Hole, bundlees flexible glue band, and need to cover all clamping plates and new band head end using 8# iron wires;Belt feeder belt speed is adjusted to first
Rotate forward minimum speed(It is the 10% of maximal rate), during old each roller through head with the new band of drive, new and old adhesive tape
Lap-joint must set special messenger and be tracked inspection, to prevent lap-joint in the process of running, scrape belt holder or lap-joint's cracking;
Guide pulley is partially passed through when new tape splice, roller is driven, to lap joint just into being parking at slope mouth, that is, adjusted
Two groups of fixtures of whole 1#, 2# make the new and old belt that it clamps lower floor;It is fixed girder steel per sleeve clamp upper fixture, lower clamp is movable steel
Beam, lower girder steel is withstood using jack, and control belt speed is reached with clamping belt;
(5)New band decentralization;
Three groups of fixtures are unclamped, starts belt feeder, old under band drives new band decentralization, after belt feeder stops, in time using 1#, 2#, 3#
Three groups of the 6 of fixture groups of jack are suppressed, and new band is clamped completely;After a descending segment distance, under new band is produced because of deadweight
Sliding power, makes belt feeder motor is not actuated, disk brake can be rotated forward in the state of unclamping, and drive the new band decentralization in ground, extremely
Joint crosses aircraft tail cylinder, up a segment distance;Finally start belt feeder, old band drives new band, run to well to its lap joint
At 2 meters of mouth unloading roller rear side;
(6)The fixture of well head is installed and is vulcanized;
Treat new and old adhesive tape lap joint through inclined shaft, tail, roll up pit shaft again, when finally running at unloading roller after stop;
Now, the joint of new and old belt overlap joint is located at 2 meters or so of unloading roller epithelium zone face, after belt feeder stops completely, immediately
1#, 2# fixture of lower belt side are clamped, and will be tightened with bolt between upper and lower H profile steel fixture;Jack is beaten at 1#, 2# fixture
Pressure, makes upper and lower fixture that new and old belt is clamped, and the connecting bolt to upper and lower fixture is fastened afterwards, and is used at fixture two ends
Steel plate is by upper and lower fixture firm welding;Main slant well head toward 15 ~ 25 meters of epithelium tape holders in pit shaft and support rod is removed, is cleaned out
Debris on belt holder crossbeam;New band epipelagic zone is clamped new and old belt with the secondary belt fixture of 4#, 5#, 6# tri-, then will be per secondary skin
The connecting bolt of the upper and lower fixture of band is fastened with spanner, finally with steel plate at fixture two ends by upper and lower fixture firm welding;Its
In in well head, down 20 meters of positions are installed the sub-folders of 4#, 5# two and have and assemble integral, 6# fixtures are installed in 25 meters of positions;In heapstead
Belt feeder install on the concrete foundation pre-embedded bolt of bend pulley north side 1 it is slow twist, connect electricity debugging it is intact after, slow strand twines
Steel wire rope;Connected with 4#, 5# fixture one end in pit shaft using four-ply steel wire rope with unification group tackle pulley using slow strand;In well
Another of arrangement is slow in mouthful room twists the another of 4#, 5# fixture for coordinating another group of tackle pulley to use in four-ply steel wire rope and pit shaft
End connects;Stayed on the big axle of bend pulley in heapstead after fixed pulley in two groups of tackle pulley systems, fixed block and big axle it
Between using 4 strand steel wire ropes connect;After two groups of slow strands are connected with 4#, 5# fixture both sides in pit shaft, while starting slow strand, make folder
Tool both sides then two slow band-type brakes for twisting are held tightly by the uniform energetic rear parking of tackle pulley;In down 5 meters of pit shaft 4#, 5# fixture
A secondary 6# belt fixtures are installed at place, at 6# fixtures down 3 meters, are twined the new and old belt in upper strata and lower floor new and old belt with steel wire rope
After fixation, then respectively it is connected with the steel wire rope at winding with a twin cable in the both sides of fixture, then will be per secondary
The connecting bolt of the upper and lower girder steel of fixture is fastened with spanner, finally with steel plate at fixture two ends by upper and lower girder steel firm welding;
Unloading roller to all of spillplate in main slant pit shaft porch and bracket and upper supporting roller is removed using the purlin car in heapstead;
Using upper fixture and entablature from 3# fixtures outside car dismounting heapstead;The secondary lap joint of new and old belt is removed, using well head
The segmentation of new belt is sling in driving in room, fabrication and installation vulcanization platform;Last group of joint of new belt is drawn using crane
Enter in heapstead, zone face is completed using driving in heapstead;
(7)Remove vulcanizing deice, remove tackle pulley, after stay zone face the sub-folder of 4#, 5#, 6# tri- have, winch, will wherein one time
Post winch moved to and installed outside heapstead;Old 7#, 1#, 2# fixture with both sides at broken belt position and fixation device are installed, are broken
Fixture at band toward well head direction uses the 6# clamps removed in pit shaft, toward the fixture in unloading roller direction at broken belt
As original 1#, 2# fixture.Break old band at upper well head lower belt surface, after stay the old belt lacing at two ends, withdraw fixture;
(8)Belt feeder is rotated forward with minimum speed, old band is reclaimed on lower belt surface on rear side of unloading roller, and will be derived by drawing hoist
Old adhesive tape draw to outside heapstead;Old band lower belt surface joint and new band are firm using rope sling binding, and the old band cumulative of tail compared with
When many, a set of easy storage belting is installed between aircraft tail cylinder and belt holder, until joint is torn open again after having crossed aircraft tail cylinder
Remove;
With on self-control clamping plate and old band high-strength bolt card at the old band lower belt surface before and after broken belt position, and in clamping plate with old band
Perforate at the heart, is connected with shackle and steel wire rope with the virgin rubber band winding of downside, the secondary rope card of cable wire end location arrangements 3;Old band
Upper zone face equally uses fixture openings, is connected with drawing hoist outside shackle and heapstead;After above preparation is carried out, well head
Drawing hoist steel wire rope is energetic outside room, checks whether the old belt lacing in lower end is connected firmly with new band;Before starting belt feeder, by belt
Machine running speed is changed to be tried one's best with drawing hoist speed consistent;After all preparations are completed, belt feeder rotating forward is started, will be old
Take zone face to be drawn to outside heapstead using drawing hoist outside heapstead, old band lower belt surface runs to along belt feeder traffic direction
At upper zone face, it is drawn to outside heapstead using drawing hoist outside heapstead, old zone face is all reclaimed finish successively;
(9)Recover coal drop, clearing apparatus, spillplate, the frame of frame head and tail;Test running;
After band operation of old adhesive tape taking out all terminates, later work and belt feeder test running are carried out;Later work, including remove belt
The operations such as fixture, recovery head coal drop, after all-work terminates, belt feeder production run.
Advantages of the present invention and have the beneficial effect that:
1st, using existing ground, pit shaft, shaft bottom execution conditions, the construction period is farthest saved;
2nd, the usage amount of construction equipment and machine rigging is few, and same construction equipment can be reclaimed in zone face unfolding, zone face vulcanization, old band
Reused etc. link;The human resources of consumption are few, and most of work progress workload is small, safe;
3rd, lap joint is solved easily to tear, easily choke on belt holder, be easily damaged roller bed course;
4th, the new band uppity technical barrier of decentralization process medium velocity is solved;
5th, solve during old band recovery, tail is also easy to produce old band cumulative, it is impossible to reclaim the problem of old band;
6th, the old band of lower belt surface for solving cannot be using the technical barrier stayed after km steel wire rope;
7th, solve to vulcanize in last group of joint heapstead, the technical barrier that upper and lower strap surface is stayed after needing;
8th, the speed and the inconsistent problem of the big machine operating minimum speed of skin of the drawing hoist old band of recovery are solved.
Brief description of the drawings
Fig. 1 is inclined shaft adhesive tape zone face exchonge step schematic diagram of the invention.
Fig. 2 is job site floor plan of the invention.
Fig. 3 is the 1# fixture layout drawings on rear side of bend pulley base of the invention(Side).
Fig. 4 is the 1# fixture layout drawings on rear side of bend pulley base of the invention(Front).
Fig. 5 is the 2# fixture layout drawings in two groups of tripod centre positions of the invention.
Fig. 6 is the 3# fixture layout drawings in heapstead east side of the invention(Side).
Fig. 7 is the 3# fixture layout drawings in heapstead east side of the invention(Front).
Fig. 8 is new band leather belt head of the invention and old band overlap joint schematic diagram.
Fig. 9 is fixture making figure of the invention.
Figure 10 is the side view of fixture described in Fig. 9.
Numbered in figure:Sequence number 1-7 refers to 1 respectively in figure --- 7# fixtures, 8, bend pulley tripod, 9, driving drum three
Frame, 10, unloading roller tripod, sequence number 11-14 refers to 1 respectively in figure --- 4# drawing hoists, 15, belt holder column, 16, folder
Tool girder steel, 17,50T hydraulic jacks, 18, stand post H400*400 L=2900 2,19,45b# I-steel L=8000 2
(Connection unloads post of being stood outside tripod and heapstead), 20, H profile steel H400 × 400 × 18 × 21 L=8330mm amount to 2,21,
3# fixture girder steels, 22, punching bolt select 30 × 160mm of φ, single group fixture select 4 groups of bolts;23rd, gusset selects δ 20 × 356
× 186,36 pieces are used altogether;24th, pasting board selects δ 30 × 380 × 380, altogether using 2 pieces, for jack position;
25th, fixture and belt contacts face arrangement steel plate, checker plate δ 3mm, 500 × 2000mm, altogether 2 pieces;26th, H profile steel H400
Lower clamp length is 3400mm on × 400 × 18 × 21, processes 2 groups, 27, vulcanization canopy, 28, build trestle, 29, wellbore centre
Line, 30, main slant pit shaft.
Specific embodiment
Specific steps of the invention describe in detail as follows:
(1)Expansion of the virgin rubber with zone face, stack and joint vulcanization:Stayed after being made using the existing armored concrete station post in heapstead, cloth
A JSDB-19 mine double-speed winch traction virgin rubber band is put, the virgin rubber band that will be vulcanizated is stacked along heapstead outer belt center line,
All zone faces are overlapped back and forth along center line, and add sleeper in two ends bending part, it is to avoid new zone face forms expendable bending
Point, the first group of working face of tape splice that be should be noted when stacking toward well head traction answers upward, when last group of joint is introduced
Working face should be down(See Fig. 1);The operation of Fig. 1 is mainly the step after belt zone face formally goes into operation, not the joint including early stage
Vulcanization and fixture make;Old band is blocked twice altogether, for the first time on rear side of secondary drive roller, is stayed after being beneficial to, and second at two grades
Drive roller upside, it is easy to reclaim.
One group of vulcanization canopy is arranged outside heapstead, length is more than vulcanized joint length and two groups of vulcanization land lengths sums,
Dust is not infected with rain-tight leak during ensuring newly to vulcanize compared with belt lacing, will otherwise have a strong impact on vulcanized quality;Process two groups of sulphur
Change platform, it is highly consistent with the vulcanization depth of beam for using, one end angle of platform should be symmetrical, by the inclined shaft belt inclination maximum
Make, two group platforms are into an entirety.
While floor tape joint vulcanizes, the new fixture with lower belt surface of arrangement decentralization, the sleeve clamp of 1#, 2#, 3# tri- is not
Installed on the premise of delaying the shaft production time;One is arranged on wall stud on the outside of heapstead just to belt centerline
Sleeve clamp, the sleeve clamp is supported using unloading roller tripod and heapstead station post;On rear side of bend pulley tripod(Toward well
Mouth direction), 1#, 2# fixture are respectively arranged between driving drum and bending roller, between the crossbeam and station note and tripod of fixture
Full weld is fixed, altogether 3 groups of fixtures, using the elasticity between Manual hydraulic jack alignment jig and zone face(See Fig. 2, see
Fig. 3, see Fig. 4, see Fig. 5, see Fig. 6, see Fig. 7).In fig. 2, after 1#32T drawing hoists complete adhesive tape unfolding, heapstead is moved to
It is interior, after the decentralization in place of new belt, used as 2# cars;After belt vulcanization terminates, 2# is moved to outside heapstead, used as 4# winches
Reclaimed for old band;2#, 3# stay new band to use above after;During new band unfolding, stacked along heapstead outer belt center line.
(2)The spillplate of belt feeder head and tail, sweeper, chute, frame are removed:In view of new and old belt lap joint
The number of plies it is more, thickness is larger, it is necessary to remove spillplate and sweeper that the new band of influence is transferred immediately after mine stopping production;Chute
Long-pending coal on the inside of device is more, after being removed, it is necessary to coal will be accumulated with pneumatic pick in time after removed cover, can remove at new tape entry
Chute baffle;Well head unloading roller is removed to epithelium tape holder and carrying roller between pit shaft, is made upper between unloading roller and well head
Zone face tiles, the overlapping splice work after being easy to;Above-mentioned all components need to mark when removing, and recover beneficial to the later stage, and
Component is stayed after needing before the dismounting.
(3)New and old belt is overlapped:Most one group of belt lacings of skin are drawn to heapstead nearby, introducing virgin rubber band using crane connects
Head, goes through from the unloading side of rolling on, and 180 ° of inflection downwards overlaps with the upper zone face at unloading roller rear, installs outside heapstead
Simultaneously band energetically, anti-wheel apparatus is arranged using the big machine carrying roller of skin to fixture in fixture porch along lower end, both sides;New and old glue in heapstead
Band lap-joint must avoid old adhesive tape vulcanizing joint.New and old adhesive tape overlap joint overlap length requirement >=2.5m, when new and old belt drills,
The hole of virgin rubber band is drilled on ground in advance, template is made according to the hole on virgin rubber band, draw out the old splint position for taking, used
Clamping plate eye, every group of clamping plate is consistent with the position of number eye;The glue-line of covering is first cut off with blade, then is blocked with oxygen or electric welding
Steel cord;New and old belt arranges 11 groups of clamping plates up and down, and fasten it is firm(See Fig. 8).In fig. 8, connecting plate uses δ 14 × 300
× 150,11 groups of processing and fabricating, connecting plate bolt hole is bored using set during making, and edges and corners are polished;Single group connecting plate is used
M24 × 130,10.9 grade high-strength big hexagon head bolts.
(4)New and old belt lap joint crosses unloading, steering, drives roller:After joint is made, in covering up and down for lap joint
One group of flexible glue band of lid, flexible glue band, with φ 6mm holes are bored, bundlees flexible glue band, and need to be completely covered with new and old belt periphery using 8# iron wires
There are clamping plate and new band head end in residence, it is to avoid steel plate damages bowl liner and belt head end is choked in frame.First by belt feeder band
Velocity modulation is to rotating forward minimum speed(It is the 10% of maximal rate), during old each roller through head with the new band of drive, newly
Old adhesive tape lap-joint must set special messenger and be tracked inspection, to prevent lap-joint in the process of running, scrape belt holder or overlap joint
Place's cracking.
Guide pulley is partially passed through when new tape splice, roller is driven, to lap joint just into being at slope mouth
Parking, that is, install two groups of fixtures of 1#, 2#.It is fixed girder steel per sleeve clamp upper fixture, lower clamp is movable girder steel, using very heavy
Lower girder steel is withstood, control belt speed is reached with clamping belt.
(5)New band decentralization:Three groups of fixtures are unclamped, starts belt feeder, old under band drives new band decentralization, after belt feeder stops,
Suppressed using tri- groups of the 6 of fixture groups of jack of 1#, 2#, 3# in time, new band is clamped completely;After a descending segment distance,
New band produces sliding force because of deadweight, makes belt feeder motor is not actuated, disk brake can be rotated forward in the state of unclamping, and drives
The new band decentralization in ground, crosses aircraft tail cylinder, up a segment distance to joint;Finally start belt feeder, old band drives new band, taken to it
Joint is run to 2 meters of well head unloading roller rear side;In new band decentralization process, tri- groups of fixtures of 1#, 2#, 3# need to be strictly controlled
Elasticity, no matter which kind of situation, in the situation that belt feeder shuts down, it is necessary to clamp new band immediately, jack is beaten every time
After being pressed onto position, prized back once using crowbar;After jack hydraulic unclamps, it is necessary to return twist in time, lower clamp is close to strap surface,
Jack is maintained at the state suppressed at any time.(See Fig. 9, see Figure 10)
(6)The fixture of well head is installed and is vulcanized:
Treat new and old adhesive tape lap joint through inclined shaft, tail, roll up pit shaft again, when finally running at unloading roller after stop.
Now, the joint of new and old belt overlap joint is located at 2 meters or so of unloading roller epithelium zone face, after belt feeder stops completely, immediately
1#, 2# fixture of lower belt side are clamped, and will be tightened with 4 groups of M24*160 strength bolts between upper and lower H profile steel fixture, it is to avoid be long-term
When not using, there is release phenomenon in 50t jack.Jack is suppressed at 2#, 3# fixture, makes upper and lower fixture new and old belt clamp
Tightly, the connecting bolt afterwards to upper and lower fixture is fastened, and keeps away upper and lower fixture firm welding in fixture two ends steel plate
Exempt from new belt lower belt surface toward having play phenomenon in pit shaft;
Remove main slant well head toward 15 ~ 25 meters of epithelium tape holders in pit shaft and support rod, the debris cleaned out on belt holder crossbeam.Newly
Band epipelagic zone is clamped new and old belt with the secondary belt fixture of 4#, 5#, 6# tri-, then by the connection spiral shell of the upper and lower fixture of every secondary belt
Bolt is fastened with spanner, finally with steel plate at fixture two ends by upper and lower fixture firm welding.Wherein in well head, down 20 meters of positions are pacified
The dress sub-folder of 4#, 5# two has and assembles integral, and secondary 63 fixtures are installed in 25 meters of positions, fixture using H400 × 400 × 18 ×
21 shaped steel, single shaped steel 3200mm long.
1 32T is installed on the concrete foundation pre-embedded bolt of bend pulley north side in heapstead belt feeder to twist slowly, electricity is connect
After debugging is intact, slow strand twines 6 × 37-FC-300 meters of 1670- Φ 28mm steel wire ropes.Twisted slowly using 32T with unification group H50*4
Tackle pulley connected with 4#, 5# fixture south in pit shaft using four strands of φ 30m steel wire ropes.
The 3#50T arranged in heapstead twist slowly the tackle pulley with unification group H50*4 using four strands of φ 30mm steel wire ropes with
4#, 5# fixture the North in pit shaft is connected.
Stayed on the big axle of bend pulley in heapstead after fixed pulley in two groups of H50*4 tackle pulley systems, fixed block with it is big
Using 4 bursts of φ 30m steel wire ropes connections between axle.
After two groups of 32T twist slowly with 4#, 5# fixture south in pit shaft, after north side connects, while start slow strand, make fixture south,
Northern both sides then two slow band-type brakes for twisting are held tightly by the uniform energetic rear parking of tackle pulley.
A secondary 6# belt fixtures are installed at the sub-folder of pit shaft 2 tool down 5 meters, at fixture down 3 meters, will be upper with steel wire rope
After the new and old belt of layer is fastened with the new and old belt of lower floor, then in south, the north side of fixture respectively with a bifilar φ 30mm steel wire
Rope is connected with the steel wire rope at winding, and then the connecting bolt of the upper and lower fixture of every secondary belt is fastened with spanner, finally uses
Steel plate is at fixture two ends by upper and lower fixture firm welding.
Unloading roller to all of spillplate in main slant pit shaft porch and bracket is removed using the purlin car in heapstead
And upper supporting roller.
The upper fixture and entablature of 3# fixtures outside heapstead are removed from crane using 12T, so that the new belt for cutting is introduced
In heapstead.
The secondary lap joint of new and old belt is removed, the segmentation of new belt is sling using the driving in heapstead, fabrication and installation
Vulcanization platform 24m × 2.2m × 0.75m(Length × width × height)In order to vulcanize.Using crane by last group of joint of new belt
Introduce in heapstead, zone face is completed using driving in heapstead.
(7)Remove vulcanizing deice, remove tackle pulley, after stay zone face the sub-folder of 4#, 5#, 6# tri- have, winch, will wherein one
Platform drawing hoist moved to and installed outside heapstead;Old 7#, 1#, 2# fixture with both sides at broken belt position and clamping plate dress are installed
Put, break old band at upper well head lower belt surface, after stay the old belt lacing at two ends, withdraw fixture;
(8)Belt feeder is rotated forward with minimum speed, old band is reclaimed on lower belt surface on rear side of unloading roller, and will be derived by drawing hoist
Old adhesive tape draw to outside heapstead;Old band lower belt surface joint and new band are firm using rope sling binding, and the old band cumulative of tail compared with
When many, a set of easy storage belting is installed between aircraft tail cylinder and belt holder, until joint is torn open again after having crossed aircraft tail cylinder
Remove;
On rear side of head bend pulley(Towards tail), prepare disconnected old band lower belt surface.It is each before and after broken belt position before old band broken belt
Arrange a sleeve clamp, and will draw in advance and after the clamping plate continued to employ install, old band can be blocked;
Upper end joint clamp uses original 1# fixtures or 2# fixtures, lower end fixture to be stayed after using the upper zone face removed before
The 6# fixtures of new zone face.
With self-control clamping plate at old band lower belt surface before and after broken belt position(Made by oneself using 16mm steel plates)9 groups are used with old band
On M24 high-strength bolt cards, and in clamping plate and the center perforate of old band, with 10t shackles and the virgin rubber of the steel wire ropes of φ 18.5 and downside
Band winding is connected, the secondary rope card of cable wire end location arrangements 3, in decentralization process, notes observing the joint location situation, is entered in time
Row regulation is processed;It is old to take zone face equally using clamping plate perforate, connected with 32t drawing hoists outside 20t shackles and heapstead.More than
After preparation is carried out, 32t drawing hoists steel wire rope is energetic outside heapstead, checks whether the old belt lacing in lower end is connected with new band
Firmly.Before starting belt feeder, belt feeder running speed is changed to be tried one's best with drawing hoist speed consistent(Concrete numerical value is referring to prop drawing
Brand name symbol on winch).After all preparations are completed, belt feeder is started(Rotate forward), the old zone face that takes is utilized into heapstead
Outer 32t drawing hoists are drawn to outside heapstead, and old band lower belt surface is run at upper zone face along belt feeder traffic direction, using well
32t drawing hoists are drawn to outside heapstead outside mouth room, all reclaim old zone face finish successively.
Note:Belt feeder arranges special messenger to guard at old band and new band lap joint situation and aircraft tail cylinder all the time when running
Old band cumulative situation, notes abnormalities and stop immediately.When the old band cumulative of tail is more, make easy using two groups long support roller devices
Interim storage belting, it is to avoid upper band roll enters in aircraft tail cylinder, head is reclaimed again to influence old zone face.
(9)Recover coal drop, clearing apparatus, spillplate, the frame of frame head and tail;Test running.
After band operation of old adhesive tape taking out all terminates, later work and belt feeder test running are carried out.Later work, including remove
The operations such as belt fixture, recovery head coal drop, after all-work terminates, belt feeder production run.
Specific implementation step is briefly explained so that the large-scale adhesive tape zone face of inclined shaft is changed as an example:
1st, expansion of the virgin rubber with zone face, stack and joint vulcanization;
2nd, make and arrange the Third Mate's fixture for transferring new band;
3rd, the spillplate of belt feeder head and tail, sweeper, chute, bracket are removed;
4th, new and old belt is drilled using mould, it is ensured that new and old belt bolt hole is consistent;
5th, new zone face is introduced, 3# fixtures is installed, new and old belt suture overlap joint is fixed;
6th, lap joint crosses unloading, steering, drives roller, installs 1#, 2# fixture, and adjust brake disc brake clearance;
7th, belt feeder is started, old under band drives new 500 meters of band decentralization;New band drives the new band decentralization in ground because of deadweight afterwards, to connecing
Head crosses aircraft tail cylinder, up 900 meters, now using the new band lowering velocity of three sleeve clamps adjustment, and disk type gate is adjusted into short range
Control;Finally start belt feeder, old band drives new band, is run to 2 meters on rear side of well head unloading roller to its lap joint;
8th, the new three sub-folders tool for taking zone face and drawing hoist, tackle pulley are stayed after installing, vulcanizing deice is arranged and is carried out last
The vulcanization of group joint;
9th, withdraw vulcanizing deice, remove tackle pulley, after stay zone face the sub-folder of 4#, 5#, 6# tri- have, winch, and in slope mouth
Room west side is installed by one drawing hoist;
The 10th, old 7#, 1#, 2# fixture with broken belt position two ends and fixation device are installed, break old band, removes fixture;
11st, belt feeder 0.5m/s speed is rotated forward, and unloading roller rear side reclaims the old band of upper zone face in heapstead, and by heapstead west side
Drawing hoist will be outside derived old band traction to heapstead;Old band lower belt surface joint is firm using rope sling binding with new band, extremely
It is dismountable that it has crossed aircraft tail cylinder rear;
12nd, coal drop, clearing apparatus, spillplate, the bracket of frame head and tail are recovered;Test running.