CN206088805U - Mechanical hand of high -speed rail line transport - Google Patents
Mechanical hand of high -speed rail line transport Download PDFInfo
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- CN206088805U CN206088805U CN201621069581.5U CN201621069581U CN206088805U CN 206088805 U CN206088805 U CN 206088805U CN 201621069581 U CN201621069581 U CN 201621069581U CN 206088805 U CN206088805 U CN 206088805U
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Abstract
Description
技术领域technical field
本实用新型涉及机械搬运设备技术领域,具体为一种高速轨行式搬运机械手。The utility model relates to the technical field of mechanical handling equipment, in particular to a high-speed rail-type handling manipulator.
背景技术Background technique
在生产实践中,生产车间常用的普通起重机的起重量大但运行速度较低,一般为0.27m/s~1.67m/s。搬运生产物料和零部件的效率很低,不利于车间生产任务的高效组织。为了提高生产过程中的物料和零部件转运效率经常采用叉车搬运辅助的方式。然而,叉车对于同一个车间内对生产对象进行高频率搬运也不是十分理想,存在安全隐患、效率有限和操作人员工作强度大等特点。In production practice, ordinary cranes commonly used in production workshops have large lifting capacity but low operating speed, generally 0.27m/s~1.67m/s. The efficiency of handling production materials and parts is very low, which is not conducive to the efficient organization of production tasks in the workshop. In order to improve the transfer efficiency of materials and parts in the production process, forklift handling assistance is often used. However, forklifts are not ideal for high-frequency handling of production objects in the same workshop, and they have the characteristics of potential safety hazards, limited efficiency, and high workload for operators.
实用新型内容Utility model content
针对上述问题,本实用新型的目的在于提供一种能够实现底载荷高速搬运的轨行式搬运机械手,该设备更加安全高效率,且能够大大降低工作人员的工作强度。技术方案如下:In view of the above problems, the purpose of this utility model is to provide a rail-type handling manipulator that can realize high-speed handling of bottom loads. This equipment is safer and more efficient, and can greatly reduce the working intensity of workers. The technical solution is as follows:
一种高速轨行式搬运机械手,包括两条相互平行的导轨和横跨在两条导轨上的横梁,横梁上设置有起吊装置,横梁两端分别设有用于在导轨上行走的小车,两条导轨上均设有用于驱动小车的驱动装置;驱动装置包括设置在导轨右端的主卷筒和副卷筒,主卷筒连接到动力源,设置在主卷筒上的主动齿轮与设置在副卷筒上的从动齿轮啮合;主卷筒上缠绕的主钢丝绳依次绕过设置在导轨右端的右滑轮组和设置在导轨左端的左滑轮组连接到小车的左端,副卷筒上缠绕的副钢丝绳连接到小车的右端。A high-speed rail-type transporting manipulator, including two mutually parallel guide rails and a crossbeam straddling the two guide rails, the crossbeam is provided with a lifting device, and the two ends of the crossbeam are respectively equipped with trolleys for walking on the guide rails, two The guide rails are equipped with a driving device for driving the trolley; the driving device includes a main reel and an auxiliary reel arranged at the right end of the guide rail, the main reel is connected to the power source, the driving gear arranged on the main reel and the auxiliary reel The driven gear on the drum meshes; the main steel wire rope wound on the main drum is connected to the left end of the trolley by passing around the right pulley block set at the right end of the guide rail and the left pulley block set at the left end of the guide rail in turn, and the auxiliary steel wire rope wound on the auxiliary drum is connected to the the right end of the car.
进一步的,所述动力源为通过行星轮系连接到主卷筒中轴的马达或电机。Further, the power source is a motor or an electric motor connected to the central shaft of the main drum through a planetary gear train.
更进一步的,所述横梁的横截面为梭形。Furthermore, the cross-section of the beam is shuttle-shaped.
更进一步的,所述导轨两端均设有高速缓冲器。Furthermore, high-speed buffers are provided at both ends of the guide rail.
更进一步的,还包括用于控制两条导轨上的驱动装置同步运行的同步控制模块。Furthermore, it also includes a synchronous control module for controlling the synchronous operation of the driving devices on the two guide rails.
更进一步的,所述主卷筒和副卷筒的两端均设有液压制动器。Furthermore, both ends of the main drum and the auxiliary drum are equipped with hydraulic brakes.
本实用新型的有益效果是:本实用新型应用在需要高速横向或纵向运输货物的生产车间,能够大大提高搬运生产物料和零部件的效率,最大平均主速度可达10m/s;可有效避免采用叉车搬运带来的安全隐患,并大大降低了工人的劳动强度,提高了工作效率。The beneficial effects of the utility model are: the utility model is applied in the production workshop that needs high-speed horizontal or vertical transportation of goods, which can greatly improve the efficiency of handling production materials and parts, and the maximum average main speed can reach 10m/s; it can effectively avoid the use of The potential safety hazards brought by forklift handling have greatly reduced the labor intensity of workers and improved work efficiency.
附图说明Description of drawings
图1为本实用新型高速轨行式搬运机械手的结构示意图。Fig. 1 is a structural schematic diagram of a high-speed rail-type handling manipulator of the present invention.
图2为本实用新型高速轨行式搬运机械手的俯视图。Fig. 2 is a top view of the utility model high-speed rail-type handling manipulator.
图3为图2中A-A处的剖面图。Fig. 3 is a cross-sectional view at A-A in Fig. 2 .
图4为本实用新型高速轨行式搬运机械手的工程轴视图。Fig. 4 is an engineering axial view of the high-speed rail-type handling manipulator of the present invention.
图中:1-起吊装置;2-主钢丝绳;3-主卷筒;4-同步控制模块;5-高速缓冲器;6-副卷筒;7-支架;8-横梁;9-导轨;10-小车;11-液压制动器;12-右滑轮组;13-副钢丝绳;14-主动齿轮;15-行星轮系;16-动力源;17-左滑轮组;18-从动齿轮。In the figure: 1-lifting device; 2-main wire rope; 3-main drum; 4-synchronous control module; 5-high-speed buffer; 6-sub-drum; 7-bracket; 8-beam; -Trolley; 11-hydraulic brake; 12-right pulley block; 13-pair wire rope; 14-driving gear; 15-planetary gear train; 16-power source; 17-left pulley block; 18-driven gear.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型做进一步详细说明。如图1和图2所示,一种高速轨行式搬运机械手,包括两条相互平行的导轨9和横跨在两条导轨9上的横梁8,横梁8上设置有起吊装置1,横梁8两端分别设有用于在导轨9上行走的小车10,两条导轨9上均设有用于驱动小车10的驱动装置;驱动装置包括设置在导轨9右端的主卷筒3和副卷筒6,主卷筒3连接到动力源16,设置在主卷筒3上的主动齿轮14与设置在副卷筒6上的从动齿轮18啮合;主卷筒3上缠绕的主钢丝绳2依次绕过设置在导轨9右端的右滑轮组12和设置在导轨9左端的左滑轮组17连接到小车10的左端,副卷筒6上缠绕的副钢丝绳13连接到小车10的右端。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail. As shown in Figures 1 and 2, a high-speed rail-type handling manipulator includes two mutually parallel guide rails 9 and a beam 8 straddling the two guide rails 9, the beam 8 is provided with a lifting device 1, the beam 8 Both ends are respectively provided with a trolley 10 for walking on the guide rail 9, and a driving device for driving the dolly 10 is provided on the two guide rails 9; the driving device includes a main drum 3 and a secondary drum 6 arranged at the right end of the guide rail 9, The main reel 3 is connected to the power source 16, and the driving gear 14 arranged on the main reel 3 meshes with the driven gear 18 arranged on the auxiliary reel 6; The right pulley block 12 at the right end of the guide rail 9 and the left pulley block 17 arranged at the left end of the guide rail 9 are connected to the left end of the dolly 10, and the secondary wire rope 13 wound on the auxiliary drum 6 is connected to the right end of the dolly 10.
系统主要应用在普通的工业生产制造车间,需要高速运送货物的情况下,最大平均主速度为10m/s。The system is mainly used in ordinary industrial manufacturing workshops, where goods need to be transported at high speed, and the maximum average main speed is 10m/s.
本实施例的动力源16为通过行星轮系15连接到主卷筒3中轴的液压马达或电机。液压马达或电机经行星轮系15减速后,驱动卷筒3转动。The power source 16 in this embodiment is a hydraulic motor or an electric motor connected to the central shaft of the main drum 3 through a planetary gear train 15 . After the hydraulic motor or the motor is decelerated by the planetary gear train 15, the reel 3 is driven to rotate.
如图3所示,本实施例的横梁8的横截面为梭形,外形的流线结构能够大大减缓风载荷,保证运行速度。As shown in FIG. 3 , the cross-section of the beam 8 in this embodiment is shuttle-shaped, and the streamlined structure of the shape can greatly reduce the wind load and ensure the running speed.
本实施例的主卷筒3和副卷筒6的两端均设有液压制动器11,通过制动卷筒来使机械手完成制动。Both ends of the main reel 3 and the auxiliary reel 6 in this embodiment are provided with hydraulic brakes 11, and the manipulator is braked by braking the reel.
本实施例的导轨9两端均设有高速缓冲器5。在机械手运动过程中可能会出现钢丝绳断裂、制动器11制动失效等其它人为原因导致机械手脱离控制的情况,因此,本实施例在机械手运行导轨9的两端分别安装2个高速缓冲器5起安全保护作用。Both ends of the guide rail 9 in this embodiment are provided with high-speed buffers 5 . During the movement of the manipulator, the breakage of the steel wire rope, the failure of the brake 11 and other human reasons may cause the manipulator to be out of control. Protective effects.
还包括用于控制两条导轨9上的驱动装置同步运行的同步控制模块4。本实用新型使用了两套驱动装置(两端小车各一套),为了避免横梁8两端受力不均,且由于横梁8跨度较大不能采用机械控制来进行同步控制,因此采用电信号同步控制装置4进行同步控制,使两端小车10时刻保持同步。It also includes a synchronous control module 4 for controlling the synchronous operation of the drive devices on the two guide rails 9 . The utility model uses two sets of driving devices (one set of trolleys at both ends). In order to avoid uneven force on both ends of the beam 8, and because the span of the beam 8 is too large to use mechanical control for synchronous control, electrical signal synchronization is adopted. The control device 4 performs synchronous control to keep the trolleys 10 at both ends in sync at all times.
本实施例的起吊装置1采用电动葫芦,搬运重物时,将将重物勾住并上升到最顶端,防止高速运行过程中重物摆动。然后卷筒牵引钢丝绳,带动横梁8在导轨9导轨上往复运动,其中,导轨9由支架7支撑。The hoisting device 1 of this embodiment adopts an electric hoist, and when carrying heavy objects, the heavy objects will be hooked and raised to the top to prevent the heavy objects from swinging during high-speed operation. Then the reel pulls the wire rope to drive the beam 8 to reciprocate on the guide rail 9 guide rails, wherein the guide rail 9 is supported by the bracket 7 .
运行方式如下:It works like this:
启动阶段:电动葫芦勾住货物并上升到最顶端,同时横梁8需要向左运动时,动力源16(电机或马达)正向转动,经过行星齿轮系15减速后,驱动主卷筒3顺时针方向转动,主卷筒3牵引上端的主钢丝绳2,主钢丝绳2一端固定在主卷筒3上,另一端通过右滑轮组12、左滑轮组17(起换向作用)固定在小车10的左端,小车10带动横梁8沿导轨9向左运动,由于主卷筒3和副卷筒6通过一对啮合齿轮连接,当主卷筒3顺时针方向转动时,副卷筒6逆时针方向转动,副卷筒6此时不牵引下端的副钢丝绳13,所以副钢丝绳13不受力。这个过程中主卷筒3绕钢丝绳而副卷筒6放钢丝绳。Start-up stage: the electric hoist hooks the goods and rises to the top. At the same time, when the beam 8 needs to move to the left, the power source 16 (motor or motor) rotates forward, and after being decelerated by the planetary gear system 15, it drives the main drum 3 clockwise Direction rotation, the main steel wire rope 2 at the upper end is pulled by the main drum 3, one end of the main steel wire rope 2 is fixed on the main drum 3, and the other end is fixed on the left end of the trolley 10 through the right pulley block 12 and the left pulley block 17 (acting as a reversing role). 10 drives the beam 8 to move to the left along the guide rail 9. Since the main drum 3 and the auxiliary drum 6 are connected by a pair of meshing gears, when the main drum 3 rotates clockwise, the auxiliary drum 6 rotates counterclockwise, and the auxiliary drum 6 rotates counterclockwise. 6. At this time, the auxiliary steel wire rope 13 at the lower end is not pulled, so the auxiliary steel wire rope 13 is not stressed. In this process, the main drum 3 winds the wire rope and the auxiliary drum 6 puts the wire rope.
当横梁8需要向右运动时动力源16(电机或马达)反向转动,经过行星齿轮系15减速后,驱动主卷筒3逆时针方向转动,由于主卷筒3和副卷筒6通过一对啮合齿轮连接,当主卷筒3逆时针方向转动时,副卷筒6顺时针方向转动,此时副卷筒6牵引下端的副钢丝绳13,副钢丝绳13牵引小车10带动横梁8沿导轨9向右运动,主卷筒3不牵引上端主钢丝绳2,所以上端的主钢丝绳2不受力。这个过程中副卷筒6绕钢丝绳而主卷筒3放钢丝绳。When the crossbeam 8 needs to move to the right, the power source 16 (motor or motor) rotates in the opposite direction. After being decelerated by the planetary gear system 15, it drives the main drum 3 to rotate counterclockwise. For meshing gear connection, when the main reel 3 rotates counterclockwise, the auxiliary reel 6 rotates clockwise. At this time, the auxiliary reel 6 pulls the auxiliary wire rope 13 at the lower end, and the auxiliary wire rope 13 pulls the trolley 10 to drive the beam 8 along the guide rail 9 directions. Movement to the right, the main drum 3 does not pull the main steel wire rope 2 at the upper end, so the main steel wire rope 2 at the upper end is not stressed. In this process, the auxiliary drum 6 winds the wire rope and the main drum 3 puts the wire rope.
平稳运行阶段:动力源16带动主卷筒3匀速顺时针方向转动或逆时针方向转动,主钢丝绳2或副钢丝绳13牵引小车10在导轨9上向左或右平稳运动。Stable running stage: the power source 16 drives the main reel 3 to rotate clockwise or counterclockwise at a constant speed, and the main steel wire rope 2 or the auxiliary steel wire rope 13 pulls the trolley 10 to move smoothly on the guide rail 9 to the left or right.
制动阶段:通过主卷筒3和副卷筒6轴上的8个液压制动器11(一端四个)同时作用,产生制动力矩,制动的具体方式:当横梁8向左运动时,各卷筒上的液压制动器11与对应的卷筒摩擦,使卷筒转速下降直到停止转动,此时副钢丝绳13受力,向右牵引横梁8,使其停止向左运动。当横梁8向右运动时,各卷筒上的液压制动器11与对应的卷筒摩擦,使卷筒转速下降直到停止转动,此时主钢丝绳2受力,向左牵引横梁8,使其停止向右运动。Braking stage: the 8 hydraulic brakes 11 (four at one end) on the axis of the main drum 3 and the auxiliary drum 6 act simultaneously to generate braking torque. The specific way of braking: when the beam 8 moves to the left, each The hydraulic brake 11 on the reel rubs against the corresponding reel, so that the reel speed drops until it stops rotating. At this moment, the auxiliary steel wire rope 13 is stressed, and the traction crossbeam 8 is pulled to the right to make it stop moving to the left. When the crossbeam 8 moves to the right, the hydraulic brake 11 on each reel will rub against the corresponding reel, so that the reel speed will drop until it stops rotating. right movement.
若遇到突发情况,如主钢丝绳2或副钢丝绳13断裂,制动器11制动失效和其他人为原因导致机械手脱离控制,机构可以通过导轨9两端的高速缓冲器5紧急制动。If run into emergencies, as main wire rope 2 or auxiliary wire rope 13 fractures, brake 11 braking failures and other human causes cause the manipulator to break away from control, the mechanism can be emergency braked by the high-speed buffer 5 at guide rail 9 two ends.
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| CN201621069581.5U CN206088805U (en) | 2016-09-21 | 2016-09-21 | Mechanical hand of high -speed rail line transport |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106276623A (en) * | 2016-09-21 | 2017-01-04 | 西南交通大学 | A kind of high-speed rail line conveying robot |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106276623A (en) * | 2016-09-21 | 2017-01-04 | 西南交通大学 | A kind of high-speed rail line conveying robot |
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