CN110238072B - Unpowered turning plate type automatic sorting machine - Google Patents
Unpowered turning plate type automatic sorting machine Download PDFInfo
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- CN110238072B CN110238072B CN201910554670.0A CN201910554670A CN110238072B CN 110238072 B CN110238072 B CN 110238072B CN 201910554670 A CN201910554670 A CN 201910554670A CN 110238072 B CN110238072 B CN 110238072B
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- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 230000010365 information processing Effects 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 7
- 230000001960 triggered effect Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 229920004449 Halon® Polymers 0.000 claims description 2
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 claims description 2
- 230000007306 turnover Effects 0.000 abstract description 4
- 230000026676 system process Effects 0.000 abstract description 2
- 230000009347 mechanical transmission Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000004962 physiological condition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
- B07C3/14—Apparatus characterised by the means used for detection ofthe destination using light-responsive detecting means
Abstract
The invention discloses an unpowered turnover type automatic sorting machine which comprises a belt conveyor, an unpowered sorting trolley, a front-end scanning device, a sorting opening distinguishing device and an external power device. The sorting trolley comprises bottom soft rubber, a mechanical transmission device and a sorting platform, the front-end scanning device comprises an industrial camera, a light source and an information processing system, the sorting opening judging device judges by utilizing the counting principle of a photoelectric sensor, and the external power device comprises a reversing device, a pushing mechanism and a fixed return track. The system processes the menu information through machine vision, and the configuration Wang Kongzhi interface transmits a control signal to the PLC control system to control the hardware to act, so that sorting is finished. The invention realizes sorting of express delivery by matching the software system, the electric control system and the mechanical structure, has good system reliability, high efficiency and low cost, and can effectively solve the problems of high price, large space occupation, low manual sorting efficiency, high error rate and the like of similar products in the market.
Description
Technical Field
The invention relates to the field of logistics cargo sorting, in particular to an unpowered turnover automatic sorting machine.
Background
At present, the requirements of people on the quality of service and efficiency of the logistics industry of electronic commerce are also higher and higher, the sorting is that an express sorting center sorts out express from an express stack according to the order requirement and the distribution plan of customers, and sorting work of the sorting center is quite busy, so that sorting equipment with higher automation degree is needed for realizing efficient and accurate sorting, goods sorting and other operations. In recent years, with the rapid development of sorting technology, the size of a sorting system is larger and larger, the sorting capability is higher and the application range is wider and wider, and sorting equipment becomes important equipment of a logistics automation system, determines the operation capability of a sorting center and is an important mark of the logistics technology level.
In the equipment allocation aspect of the sorting center, the two-stage sorting center is more used in China at present in the form of adding manual sorting to a belt conveyor, the manual sorting has low efficiency, and staff is limited by a plurality of physiological conditions such as fatigue, incapability of concentrating for a long time and the like; the error resolution is high, and missing detection or false detection occurs; the information is delayed, and only the batch manual uploading of the information can be delayed; time limitation, manual sorting time is in the morning, and delivery can only be in the afternoon, so that clients cannot be served at any time.
The first-level sorting center is a region with more automatic sorting equipment, common sorting modes comprise an annular cross belt sorter and an AGV trolley for sorting, and the existing annular cross belt sorter has the advantages of high sorting efficiency, good reliability, large occupied area, higher requirement on the flatness of the ground, high manufacturing cost and higher maintenance cost; the AGVs are operated in a parallel mode, the single damage does not affect the operation of other AGV trolleys, but the AGVs have great requirements on the weight and the volume shape of cargoes, and the operation efficiency is limited, and meanwhile, the AGVs are restricted to be applied in different industries.
Disclosure of Invention
The invention aims to solve the technical problem of providing an unpowered turnover type automatic sorting machine which has the advantages of simple mechanical structure, safe and reliable system, high working efficiency and low cost, and can meet the requirements of high-efficiency sorting equipment for sorting single articles in various express sorting centers.
The specific technical scheme of the invention is as follows: an unpowered flap disc type automatic sorting machine is characterized in that: the automatic sorting device comprises a belt conveyor for providing circulating power for a sorting trolley, wherein the conveyor is provided with an unpowered sorting trolley, a front-end scanning device, a sorting opening discriminating device and an external power device which are connected end to end;
the belt conveyor comprises an external equipment mounting section, a three-phase asynchronous motor and a variable frequency speed regulator, and is used for providing circulating power for the unpowered sorting trolley;
the unpowered sorting trolley comprises a base, soft rubber, a supporting plate, a sorting carriage and a transmission mechanism, wherein the sorting carriage comprises sorting doors and return springs, the transmission mechanism is driven by friction wheels and transmits power to a sorting door rotating shaft through bevel gears and cylindrical gears, so that the carriage doors are opened, the soft rubber is in direct contact with a belt, and the sorting carriages are connected end to end;
the front-end scanning device comprises an industrial camera, an external light source and a capacitive touch integrated machine, wherein the industrial camera and the external light source are arranged on a square mounting frame and are positioned above a belt conveyor, and the capacitive touch integrated machine is arranged by adopting an external floor type bracket and is used as a carrier of an information processing system;
the sorting opening discriminating device uses a photoelectric sensor, is reasonably arranged in front of the external power device along the belt running direction, and the transmitting end and the receiving end of the sorting opening discriminating device are respectively arranged on the external equipment mounting section bar and are arranged on two sides of the belt;
the external power device comprises a branching mechanism, a pushing mechanism and fixed return rails, wherein the branching mechanism is installed close to an industrial camera along the belt conveying direction, the pushing mechanism is installed behind the photoelectric sensor at equal intervals along the belt conveying direction, the pushing mechanism is arranged on two sides, and the fixed return rails are installed on the inner side of the front end of the quick-delivery packing area;
as a further description of the above technical solution:
the unpowered sorting trolley is in friction with the belt conveyor through soft rubber at the bottom to realize movement, the sorting trolley is connected end to end so as to ensure that the distance between the sorting trolleys is kept unchanged, and the unpowered sorting trolley and the pushing mechanism generate power through relative movement so as to open a sorting carriage and enable express delivery to fall into a corresponding sorting opening;
as a further description of the above technical solution:
the external light source irradiation area is a shooting area of an industrial camera, the installation angle of the industrial camera is right angle with the plane of the sorting trolley platform, the plane of the sorting trolley platform is a plane of the sorting trolley after the sorting trolley moves through a fixed return track, the capacitive touch integrated machine is connected with the industrial camera and the plc control system through data lines, the industrial camera shooting information is processed through a halon image recognition software, the information is extracted through a king software for processing, and finally the control information is transmitted to the plc control system to control hardware movement;
as a further description of the above technical solution:
the power source of the external power device is an air pump, the branching mechanism can realize sorting on two sides of the belt conveyor, when the information processing system judges that the express delivery on the sorting trolley belongs to the sorting area on the inner side of the belt line, the sorting trolley is triggered by the photoelectric sensor, action makes the dolly of sorting incline to the belt inboard to cooperation pushing out mechanism realizes the letter sorting, fixed return track is between letter sorting region and last package region, and the dolly platform is unified to be overturned to last package direction one side, makes things convenient for the manual work to wrap.
By adopting the technical scheme, the invention has the following obvious effects:
1) The assembly ring power source adopts a belt conveyor, so that the assembly ring power source is simple and convenient to install, high in speed, low in noise and good in economy;
2) The sorting trolley does not need to be provided with a power source, the overturning plate structure can realize the advance overturning of the two sides, the cost is low, the occupied area is small, and the efficiency is high;
3) The paper sheet specific information is directly extracted by adopting a machine vision technology without the need of express database network docking, so that the efficiency is high and the universality is good;
4) No express sorting reaches the preset time, and the automatic stop is realized, so that the energy is saved and the consumption is reduced.
Drawings
FIG. 1 is a schematic view of the automated sorter of the present invention;
FIG. 2 is a schematic diagram showing the installation of the sorting opening discriminating apparatus according to the present invention
FIG. 3 is a schematic perspective view of the unpowered sorting cart of the present invention;
FIG. 4 is a schematic perspective view of the branching mechanism of the present invention;
fig. 5 is a perspective view of the fixed return track of the present invention.
Detailed Description
Referring to fig. 1, the unpowered turnover type automatic sorting machine provided by the invention comprises a belt conveyor 3 for sorting trolley circulation, wherein the conveyor 3 is provided with an unpowered sorting trolley 4, a front-end scanning device 1, a sorting opening distinguishing device 5 and an external power device 6 which are connected end to end;
referring to fig. 3, the unpowered sorting trolley 4 comprises a base 42, soft rubber 41, a supporting plate 43, a sorting carriage 48 and a transmission mechanism, wherein the sorting carriage 48 comprises a sorting door 47 and a return spring 49, the transmission mechanism is driven by a friction wheel 44, is driven by a bevel gear 45 and is transmitted to a cylindrical gear 46 to drive so as to open the carriage door 47, the soft rubber 41 is in direct contact with a belt 3, and the sorting trolley 4 is connected end to end;
referring to fig. 1, a front-end scanning device 1 includes an industrial camera 11, an external light source 12, and a capacitive touch integrated machine, the industrial camera 11 and the external light source 12 are mounted on a square mounting frame and above a belt conveyor 3, and the capacitive touch integrated machine is mounted by an external floor-type bracket and is used as a carrier of an information processing system;
referring to fig. 2, the sorting opening discriminating device uses a photoelectric sensor 5 which is reasonably arranged in front of an external power device along the belt running direction, and the transmitting end and the receiving end of the sorting opening discriminating device are respectively arranged on an external equipment mounting section bar and are arranged on two sides of the belt;
referring to fig. 1, the external power device comprises a branching mechanism 2, a pushing mechanism 6 and a fixed return track 7, wherein the branching mechanism 2 is installed next to an industrial camera 11, the pushing mechanism 6 is installed behind a photoelectric sensor 5 at equal intervals by using a single-acting cylinder, and is arranged on two sides, and the fixed return track 7 is installed inside the front end of a wrapping area;
example 1:
referring to fig. 3, the unpowered sorting trolley 4 moves by friction between the bottom soft rubber 41 and the belt conveyor 3, the soft rubber 41 is adhered to the trolley base 42, the sorting carriage 48 can be overturned at two sides under the support of the supporting plate 43, the transmission mechanism is transmitted through the friction wheel 44 and the bevel gear 45, and is transmitted to the cylindrical gear 46 to be transmitted so as to open the carriage door 47, and the carriage door 47 is restored to the original position through the return spring 49;
the sorting trolleys 4 are connected end to ensure that the distance between the sorting trolleys 4 is kept unchanged, the real-time position of the sorting trolleys 4 is accurately judged through the photoelectric sensor 5, when sorting conditions are met, the photoelectric sensor 5 is used as a switching signal, the pushing mechanism 6 acts, after the air cylinder pushes out, the friction wheel 44 is in contact with the flat plate of the pushing mechanism 6 for friction, relative movement occurs, the sorting carriage 48 is opened through the transmission system, so that the express falls into a sorting opening, and the express returns to the original state through the return spring 49 after the express falls into the sorting opening;
example 2:
referring to fig. 2 and 4, the sorting opening discriminating device uses a photoelectric sensor 5, a photoelectric sensor 5 is set at the turning section as trigger, one group is triggered as the action of an industrial camera, the other group is triggered as the refreshing of a configuration program, after the two groups are triggered, the system processes the key information of the express delivery and makes a judgment, through the photoelectric sensor 51, if the sorting opening is at the outer side of the group ring, the sorting opening is not operated by the sorting mechanism 2, if the sorting opening is at the inner side, the biaxial cylinder 21 of the sorting mechanism 2 is operated and kept, and the bottom of the sorting carriage 48 of the sorting trolley 4 is contacted with the buffer track 22 and turned over to finish the sorting operation;
the photoelectric sensor 5 is matched with the pushing mechanisms 6, one group of photoelectric sensors 5 controls the two groups of pushing mechanisms 6, the photoelectric sensor 52 controls the pushing mechanisms 6 of the sorting opening 1 and the sorting opening 6, the photoelectric sensor 53 controls the sorting opening 2 and the sorting opening 7, the photoelectric sensor 54 controls the sorting opening 3 and the sorting opening 8, the photoelectric sensor 55 controls the sorting opening 4 and the sorting opening 9, the photoelectric sensor 56 controls the sorting opening 5 and the sorting opening 10, and the like, the number of the photoelectric sensors 5 and the sorting opening is determined according to the length of a straight line segment, and after the direction-changing mechanism performs direction-changing processing, the photoelectric sensor 5 acts corresponding to the pushing mechanism 6 of the sorting opening to finish sorting when the sorting condition of configuration is reached;
at the rear of the last group of sorting mouths (in the belt running direction), a fixed return track 7 is arranged at the inner side of the belt conveyor 3, a fixed return track mounting seat 71 is a fixed return track plate 72, if the sorting carriage 48 is inclined at the outer side, the sorting carriage 48 does not pass through the fixed return track 72, and the sorting carriage 48 and the fixed return track are in contact with each other, if the sorting carriage 48 is inclined at the inner side, the bottom of the sorting carriage 48 is in contact with the fixed return track 72 and runs along the track, and finally the sorting carriage is inclined to the outer side, so that all sorting carriages 48 are inclined at the outer side before being packed, and manual packing is facilitated.
Example 3:
referring to fig. 1, a front-end scanning device 1 includes an industrial camera 11, an external light source 12, and a capacitive touch integrated machine, the industrial camera 11 and the external light source 12 are mounted on a square mounting frame and above a belt conveyor 3, and the capacitive touch integrated machine is mounted by an external floor-type bracket and is used as a carrier of an information processing system;
after the express is packaged, the express is triggered by a group of photoelectric sensors 5, the industrial camera 11 shoots once, the information is processed by the halcon software, key sorting information is extracted and stored in a TXT text, a sorting trolley 4 carrying the express is triggered by the next group of photoelectric sensors 5, a configuration program is operated once, information in the TXT text is extracted as a judging condition to perform information processing, the information of the direction of the express and sorting port information are transmitted to a configuration interface, after the photoelectric sensors 5 of the direction-switching mechanism 2 reach the condition given by the configuration, the action of a plc control system is controlled, and after the photoelectric sensors 5 corresponding to the sorting ports reach the sorting condition, the action of the plc control system is controlled, and sorting is performed.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Claims (3)
1. An unpowered flap disc type automatic sorting machine is characterized in that: the automatic sorting device comprises a belt conveyor for sorting trolley circulation, wherein the conveyor is provided with an unpowered sorting trolley connected end to end, a front-end scanning device, a sorting opening discriminating device and an external power device;
the belt conveyor comprises an external equipment mounting section, a three-phase asynchronous motor and a variable frequency speed regulator, and is used for providing circulating power for the unpowered sorting trolley;
the unpowered sorting trolley comprises a base, soft rubber, a supporting plate, a sorting carriage and a transmission mechanism, wherein the sorting carriage comprises sorting doors and return springs, the transmission mechanism is driven by friction wheels and transmits power to a sorting door rotating shaft through bevel gears and cylindrical gears, so that the carriage doors are opened, the soft rubber is in direct contact with a belt, and the sorting carriages are connected end to end;
the front-end scanning device comprises an industrial camera, an external light source and a capacitive touch integrated machine, wherein the industrial camera and the external light source are arranged on a square mounting frame and are positioned above a belt conveyor, and the capacitive touch integrated machine is arranged by adopting an external floor type bracket and is used as a carrier of an information processing system;
the sorting opening discriminating device uses a photoelectric sensor, is reasonably arranged in front of the external power device along the belt running direction, and the transmitting end and the receiving end of the sorting opening discriminating device are respectively arranged on the external equipment mounting section bar and are arranged on two sides of the belt;
the external power device comprises a branching mechanism, a pushing mechanism and fixed return rails, wherein the branching mechanism is installed close to an industrial camera along the belt conveying direction, the pushing mechanism is installed behind the photoelectric sensor at equal intervals along the belt conveying direction, the pushing mechanism is arranged on two sides, and the fixed return rails are installed on the inner side of the front end of the quick-delivery packing area;
the unpowered sorting trolley is in friction with the belt conveyor through soft rubber at the bottom to realize movement, the sorting trolley is connected end to end so as to ensure that the distance between the sorting trolleys is kept unchanged, and the unpowered sorting trolley and the pushing mechanism generate power through relative movement so as to open a sorting carriage and enable express delivery to fall into a corresponding sorting opening;
the soft rubber is adhered to the trolley base, the sorting carriage can overturn at two sides under the support of the supporting plate, the transmission mechanism is transmitted through the friction wheel, and the transmission mechanism is transmitted to the cylindrical gear for transmission so as to open the carriage door, and the carriage door is restored to the original position through the return spring;
sorting trolley head and tail connection to guarantee that the distance between the sorting trolley remains unchanged, accurately judge the real-time position of sorting trolley through photoelectric sensor, when reaching the sorting condition, photoelectric sensor is as the on-off signal, pushing mechanism action, and the cylinder is released the back, friction pulley and pushing mechanism flat contact friction take place relative motion, thereby opens the letter sorting carriage through transmission system, makes the express delivery fall into the letter sorting mouth, and the express delivery falls into behind the letter sorting mouth through return spring regression.
2. The unpowered pan autosizer of claim 1, wherein: the external light source irradiation area is an industrial camera shooting area, the industrial camera installation angle is right angle with the plane of the sorting trolley platform, the plane of the sorting trolley platform is the plane of the sorting trolley after the sorting trolley moves through the fixed return track, the capacitive touch all-in-one machine is connected with the industrial camera and the plc control system through data lines, industrial camera shooting information is processed through the halon image recognition software, information is extracted through the king software to be processed, and finally control information is transmitted to the plc control system to control hardware to move.
3. The unpowered pan automatic sorter of claim 1 or 2, characterized in that: the power source of the external power device is an air pump, the branching mechanism can realize sorting on two sides of the belt conveyor, when the information processing system judges that the express delivery on the sorting trolley belongs to the sorting area on the inner side of the belt line, the sorting trolley is triggered by the photoelectric sensor, action makes the dolly of sorting incline to the belt inboard to cooperation pushing out mechanism realizes the letter sorting, fixed return track is between letter sorting region and last package region, and the dolly platform is unified to be overturned to last package direction one side, makes things convenient for the manual work to wrap.
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| CN201910554670.0A CN110238072B (en) | 2019-06-25 | 2019-06-25 | Unpowered turning plate type automatic sorting machine |
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| CN201910554670.0A CN110238072B (en) | 2019-06-25 | 2019-06-25 | Unpowered turning plate type automatic sorting machine |
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| CN110860487B (en) * | 2019-11-22 | 2024-04-12 | 山东新华医疗器械股份有限公司 | Automatic charging system |
| CN111250404A (en) * | 2019-12-06 | 2020-06-09 | 广州艮业信息科技有限公司 | Cross belt loop sorting system |
| CN112607315B (en) * | 2021-01-21 | 2022-07-01 | 日照职业技术学院 | Commodity classification device is used to commodity circulation post house |
| CN113019942B (en) * | 2021-03-01 | 2022-11-04 | 北航（四川）西部国际创新港科技有限公司 | Express sorting device, automatic express sorting machine and sorting method thereof |
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