CN110238072A - Unpowered tilting pan type automatic letter sorting machine - Google Patents
Unpowered tilting pan type automatic letter sorting machine Download PDFInfo
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- CN110238072A CN110238072A CN201910554670.0A CN201910554670A CN110238072A CN 110238072 A CN110238072 A CN 110238072A CN 201910554670 A CN201910554670 A CN 201910554670A CN 110238072 A CN110238072 A CN 110238072A
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- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000010365 information processing Effects 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 3
- 238000009434 installation Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 13
- 241001292396 Cirrhitidae Species 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000001960 triggered effect Effects 0.000 claims description 2
- 230000032258 transport Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004962 physiological condition Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
- B07C3/14—Apparatus characterised by the means used for detection ofthe destination using light-responsive detecting means
Landscapes
- Discharge Of Articles From Conveyors (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a kind of unpowered tilting pan type automatic letter sorting machine, including belt conveyor, unpowered sorting trolley, front end scanning means, sorting port discriminating gear and external motive device.Sorting trolley includes bottom soft rubber, mechanical driving device and sorting platform, front end scanning means includes industrial camera, light source and information processing system, sorting port discriminating gear is judged that external motive device includes reversing arrangement, ejecting mechanism and fixed return track using the counting principle of photoelectric sensor.System will control signal by KingView control interface and pass to PLC control system control hardware action, complete sorting by machine vision process face list information.The present invention is by matching software systems, electric control system with mechanical structure, realize the sorting of express delivery, system reliability is good, high-efficient, at low cost, can effectively solve the problem that similar products are expensive in the market, space hold is big and manual sorting's low efficiency, the problems such as error rate is high.
Description
Technical field
The present invention relates to logistics goods to sort field, especially a kind of unpowered tilting pan type automatic letter sorting machine.
Background technique
Now, requirement of the people to electric business logistics service quality and efficiency is also higher and higher, and sorting is exactly express delivery sorting
Order requirements and distribution plan of the center according to customer, express delivery are sorted out in express delivery heap, sortation hubs sorting work ten
It is point busy, in order to realize the operations such as efficient, accurate sorting and distribution of goods, it is necessary to use the higher sorting device of the degree of automation.
In recent years, with the rapid development of Sorting Technique, sorting system scale is increasing, and sorting ability is higher and higher, application range
Also increasingly wider, sorting device has become the important equipment of logistics resource, it decides the work capacity of sortation hubs,
It is the important symbol of logistlcs technology level height.
In terms of the equipment outfit of sortation hubs, second level Distribution Center, domestic use more is exactly that belt is defeated at present
The form for sending machine to add manual sorting, there are inefficient, employee can not be concentrated manual sorting for a long time by such as fatigue, attention
Etc. the limitation of numerous physiological conditions；Error resolution is high, and missing inspection or false retrieval happen occasionally；Information delay can only be delayed and go manually in batches
Upload information；Time limitation, manual sorting's time, customer service cannot be given in the afternoon at any time by sending with charge free all in the morning.
Level-one Distribution Center is the more region of automatic sorting apparatus, and common sorting form includes traffic circle band point
Machine and the sorting of AGV trolley are picked, although and existing traffic circle band sorter sorting efficiency is high, good reliability, land occupation face
Product is big, and higher to the flatness requirement on ground, and cost is high, and maintenance cost is also higher；AGV is transported using paralleling model
Row, single damage will not influence the operation of other AGV trolleies, but the weight and volume profiles to cargo have very big want
It asks, and operational paradigm is limited, while also constraining the application in different industries.
Summary of the invention
The technical problem to be solved in the present invention is to provide unpowered tilting pan type automatic letter sorting machines, this is unpowered, and tilting pan type is automatic
Sorter mechanical structure is simple, system is safe and reliable, work efficiency is high, low in cost, can satisfy the express delivery point of various scales
Pick the high efficiency sorting device demand of center sorting Individual Items.
The specific technical solution of the present invention is as follows: a kind of unpowered tilting pan type automatic letter sorting machine, it is characterised in that: including with
In providing the belt conveyor of sorting trolley circulation power, conveyer is equipped with the unpowered sorting trolley of head and the tail connection, front end
Scanning means, sorting port discriminating gear and external motive device；
The belt conveyor includes external equipment installation profile, threephase asynchronous machine and variable-frequency governor, is used for
Circulation power is provided to the unpowered sorting trolley；
The unpowered sorting trolley includes pedestal and soft rubber, support plate, sorting compartment and transmission mechanism, sorting
Compartment includes sorting car door and return spring, and transmission mechanism will by bevel gear and column gear transmission by frictional wheel drive
Power is transmitted to sorting car door rotary shaft, to open compartment car door, and soft rubber is directly contacted with belt, respectively sorts trolley
Head and the tail connect；
The front end scanning means includes industrial camera, external light source and capacitance touch all-in-one machine, industrial camera with
External light source is mounted on rectangular mounting rack, and is located above belt conveyor, and capacitance touch all-in-one machine uses outer clan
The installation of ground formula bracket, and the carrier as information processing system；
The sorting port discriminating gear uses photoelectric sensor, fills along belt direction of travel reasonable Arrangement in external impetus
Front is set, transmitting terminal and receiving end are separately mounted on external equipment installation profile, and are arranged in belt two sides；
The external motive device includes dividing to mechanism, ejecting mechanism and fixed return track, is divided to mechanism along skin
Band transporting direction, is close to industrial camera installation, and ejecting mechanism uses single-acting cylinder, is equidistantly mounted on light along belt-conveying direction
Electric transducer rear, and two sides are arranged, fixed return track installation is passing packet region leading inside fastly；
It is as above-mentioned technical proposal to further describe:
The unpowered sorting trolley realizes movement by bottom soft rubber and belt conveyor friction, and sorting trolley is first
Tail connection, to guarantee that the distance between sorting trolley remains unchanged, the sorting trolley passive delivery, with the kickoff mechanism
Structure generates power by relative motion makes express delivery fall into corresponding sorting port to open sorting compartment；
It is as above-mentioned technical proposal to further describe:
The external light source irradiation area is the shooting area of industrial camera, the industrial camera setting angle and institute
For plane where the sorting trolley platform stated at right angle, plane where the sorting trolley platform is sorting trolley by fixing back
Plane after the track movement of position, the capacitance touch all-in-one machine make with the industrial camera and plc control system
It is attached with data line, by halcon image recognition software processes industrial camera photographing information, configured king's software is extracted
Information is handled, and control information is finally passed to plc control system control hardware action；
It is as above-mentioned technical proposal to further describe:
The power source of the external motive device is air pump, and described dividing to mechanism can realize belt conveyor two sides point
It picks, when information processing system judges that the express delivery on sorting trolley belongs to sorting area on the inside of belt line, passes through photoelectric sensor
Triggering is acted so that sorting trolley to inclination on the inside of belt, so that ejecting mechanism be cooperated to realize sorting, the fixed return
Track is between sorting area and upper packet region, supreme packet direction side that trolley platform is uniformly toppled, convenient artificial upper packet.
Due to the adoption of the above technical scheme, the present invention achieves following positive effect:
1) group ring power source uses belt conveyor, and simple installation, speed is high and noise is small, good economy performance；
2) sorting trolley is not necessarily to self-powered source, and tilting pan type structure realizes that two sides are toppled in advance, at low cost, occupied area
It is small, it is high-efficient；
3) it is docked without express delivery data bank network, papery face list specifying information is directly extracted using machine vision technique, imitated
Rate is high, and versatility is good；
4) reach preset time without express delivery sorting, autostop is energy-saving.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of automatic letter sorting machine of the present invention；
Fig. 2 is sorting port discriminating gear scheme of installation of the present invention
Fig. 3 is the stereoscopic schematic diagram of the unpowered sorting trolley of the present invention；
Fig. 4 is stereoscopic schematic diagram of the present invention point to mechanism；
Fig. 5 is the perspective view of the fixed return track of the present invention.
Specific embodiment
Referring to Fig. 1, a kind of unpowered tilting pan type automatic letter sorting machine provided by the invention, including for sorting trolley circulation
Belt conveyor 3, the unpowered sorting trolley 4, front end scanning means 1, sorting port that conveyer 3 is equipped with head and the tail connection differentiate dress
Set 5 and external motive device 6；
Referring to Fig. 3, the unpowered sorting trolley trolley 4 includes pedestal 42 and soft rubber 41, support plate 43, sorting vehicle
Compartment 48 and transmission mechanism, sorting compartment 48 include sorting car door 47 and return spring 49, and transmission mechanism is passed by friction pulley 44
It is dynamic, it is driven by bevel gear 45, is transmitted to the transmission of roller gear 46 to open compartment car door 47, and soft rubber 41 and belt
3 directly contact, and sorting trolley 4 connects from beginning to end；
Referring to Fig. 1, front end scanning means 1 includes industrial camera 11, external light source 12 and capacitance touch all-in-one machine, work
Industry camera 11 and external light source 12 are mounted on rectangular mounting rack, and are located at 3 top of belt conveyor, capacitance touch one
Machine is installed using external console, and the carrier as information processing system；
Referring to fig. 2, sorting port discriminating gear uses photoelectric sensor 5, dynamic in outside along belt direction of travel reasonable Arrangement
In front of power device, transmitting terminal and receiving end are separately mounted on external equipment installation profile, and are arranged in belt two sides；
Referring to Fig. 1, external motive device includes dividing to mechanism 2, ejecting mechanism 6 and fixed return track 7, is divided to mechanism
The 2 and then installations of industrial camera 11, ejecting mechanism 6 use single-acting cylinder, are equidistantly mounted on 5 rear of photoelectric sensor, and
Two sides arrangement, fixed return track 7 are mounted on packet region leading inside；
Embodiment 1:
Referring to Fig. 3, unpowered sorting trolley 4 rubs to realize movement by bottom soft rubber 41 and belt conveyor 3, soft
Rubber 41 is bonded in trolley base 42, and sorting compartment 48 can be toppled under the support of support plate 43 with two sides, and transmission mechanism is logical
The transmission of friction pulley 44 is crossed, is driven by bevel gear 45, is transmitted to the transmission of roller gear 46 to open compartment car door 47, compartment vehicle
Door 47 is set back by return spring 49；
Sorting trolley 4 connects from beginning to end, to guarantee that sorting the distance between trolley 4 remains unchanged, by photoelectric sensor 5 come
Accurate judgement sorts the real time position of trolley 4, and when reaching sorting condition, photoelectric sensor 5 is used as switching signal, ejecting mechanism
6 movements, after cylinder is released, friction pulley 44 and 6 board joint of ejecting mechanism touch wipings, generation relative motion, by transmission system from
And sorting compartment 48 is opened, so that express delivery is fallen into sorting port, after express delivery falls into sorting port, original state is returned by return spring 49；
Embodiment 2:
Referring to fig. 2 and Fig. 4, sorting port discriminating gear use photoelectric sensor 5, make in turnaround section setting photoelectric sensor 5
For triggering, one group is used as industrial camera action triggers, and one group is triggered as configuration program refreshing, after two groups of triggerings, at system
It manages the key message of express delivery and judges, then divide to mechanism 2 not by photoelectric sensor 51 if sorting port on the outside of group ring
Movement divides and acts to the twin shaft cylinder 21 of mechanism 2 if inside sorting port, and keeps, and sorts 48 bottom of sorting compartment of trolley 4
Portion contacts and overturns with cushioning rail 22, completes to divide to movement；
Photoelectric sensor 5 is coupled with ejecting mechanism 6, and one group of photoelectric sensor 5 controls two groups of ejecting mechanisms 6, photoelectricity
Sensor 52 controls the ejecting mechanism 6 of sorting port 1 and sorting port 6, and photoelectric sensor 53 controls sorting port 2 and sorting port 7, photoelectricity
Sensor 54 controls sorting port 3 and sorting port 8, and photoelectric sensor 55 controls sorting port 4 and sorting port 9, and photoelectric sensor 56 is controlled
Sorting port 5 processed and sorting port 10, and so on, the quantity of photoelectric sensor 5 Yu sorting port is determined according to the length of straightway,
Point make point to mechanism to after processing, photoelectric sensor 5 reach configuration to sorting condition when, the kickoff mechanism of correspondence sorting port
Structure 6 acts, and completes sorting；
At the rear (belt direction of travel) of last group of sorting port, fixed return track 7 is mounted on belt conveyor 3
Inside, 71 be fixed return installing seat for rail, and 72 be fixed return track plates, if sorting compartment 48 is tilted in outside, without
Fixed return track 72 is crossed, the two is contactless, if sorting compartment 48 is tilted in inside, sorting 48 bottom of compartment and fixed return rail
Road 72 contacts, and runs along track, finally tilts to outside, all sorting compartments 48 are tilted in outside, side before wrapping in holding
It is wrapped in person who happens to be on hand for an errand's work.
Embodiment 3:
Referring to Fig. 1, front end scanning means 1 includes industrial camera 11, external light source 12 and capacitance touch all-in-one machine, work
Industry camera 11 and external light source 12 are mounted on rectangular mounting rack, and are located at 3 top of belt conveyor, capacitance touch one
Machine is installed using external console, and the carrier as information processing system；
Express delivery triggers, industrial camera 11 is shot once, soft by halcon after upper packet by one group of photoelectric sensor 5
Part is handled, and is extracted crucial sorting information therein, is stored in TXT text, carries the sorting trolley 4 of express delivery by next
Group photoelectric sensor 5 triggers, and configuration program operation is primary, extracts the information in TXT text, carries out at information as criterion
Dividing to information and sorting port information for this express delivery is passed to configuration interface, reached dividing to the photoelectric sensor 5 of mechanism 2 by reason
After the condition given to configuration, control plc control system movement reaches sorting condition in the photoelectric sensor 5 of corresponding sorting port
Afterwards, control plc control system movement, is sorted.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (4)
1. a kind of unpowered tilting pan type automatic letter sorting machine, it is characterised in that: including for sort trolley circulation belt conveyor,
Conveyer is equipped with unpowered sorting trolley, front end scanning means, sorting port discriminating gear and the external impetus of head and the tail connection
Device；
The belt conveyor includes external equipment installation profile, threephase asynchronous machine and variable-frequency governor, for institute
The unpowered sorting trolley stated provides circulation power；
The unpowered sorting trolley includes pedestal and soft rubber, support plate, sorting compartment and transmission mechanism, sorts compartment
Including sorting car door and return spring, transmission mechanism is by frictional wheel drive, by bevel gear and column gear transmission, by power
It is transmitted to sorting car door rotary shaft, so that compartment car door is opened, and soft rubber is directly contacted with belt, it is each to sort trolley head and the tail
Connection；
The front end scanning means includes industrial camera, external light source and capacitance touch all-in-one machine, industrial camera and external
Light source is mounted on rectangular mounting rack, and is located above belt conveyor, and capacitance touch all-in-one machine uses external console mode
Bracket installation, and the carrier as information processing system；
The sorting port discriminating gear uses photoelectric sensor, along belt direction of travel reasonable Arrangement before external motive device
Side, transmitting terminal and receiving end are separately mounted on external equipment installation profile, and are arranged in belt two sides；
The external motive device includes dividing to mechanism, ejecting mechanism and fixed return track, divides to mechanism and transports along belt
Defeated direction, is close to industrial camera installation, and ejecting mechanism uses single-acting cylinder, is equidistantly mounted on photoelectric transfer along belt-conveying direction
Sensor rear, and two sides are arranged, fixed return track installation is passing packet region leading inside fastly.
2. unpowered tilting pan type automatic letter sorting machine according to claim 1, it is characterised in that: the unpowered sorting trolley
Movement is realized by bottom soft rubber and belt conveyor friction, sorting trolley head and the tail connect, to guarantee between sorting trolley
Distance remain unchanged, the sorting trolley passive delivery, with the ejecting mechanism by relative motion generate power, from
And sorting compartment is opened, so that express delivery is fallen into corresponding sorting port.
3. unpowered tilting pan type automatic letter sorting machine according to claim 1, it is characterised in that: the external light source irradiation
Region is the shooting area of industrial camera, plane where the industrial camera setting angle and the described sorting trolley platform at
Right angle, plane where the sorting trolley platform is the plane for sorting trolley after fixed return track movement, described
Capacitance touch all-in-one machine be attached with the industrial camera and plc control system using data line, pass through
Halcon image recognition software processes industrial camera photographing information, configured king's software extract information and handle, finally will control
Information processed passes to plc control system control hardware action.
4. unpowered tilting pan type automatic letter sorting machine according to claim 1 or 3, it is characterised in that: the external impetus
The power source of device is air pump, and described dividing to mechanism can realize that belt conveyor two sides are sorted, when information processing system judges
When express delivery on sorting trolley belongs to sorting area on the inside of belt line, is triggered, acted so that being sorted by photoelectric sensor
Trolley is to inclination on the inside of belt, so that ejecting mechanism be cooperated to realize sorting, the fixed return track is in sorting area and upper packet
Between region, supreme packet direction side that trolley platform is uniformly toppled, convenient artificial upper packet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910554670.0A CN110238072B (en) | 2019-06-25 | 2019-06-25 | Unpowered turning plate type automatic sorting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910554670.0A CN110238072B (en) | 2019-06-25 | 2019-06-25 | Unpowered turning plate type automatic sorting machine |
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| CN110238072A true CN110238072A (en) | 2019-09-17 |
| CN110238072B CN110238072B (en) | 2024-03-15 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110860487A (en) * | 2019-11-22 | 2020-03-06 | 山东新华医疗器械股份有限公司 | Automatic charging system |
| CN111085450A (en) * | 2019-12-30 | 2020-05-01 | 安徽理工大学 | Unpowered cross-belt automatic sorting machine |
| CN111250404A (en) * | 2019-12-06 | 2020-06-09 | 广州艮业信息科技有限公司 | Cross belt loop sorting system |
| CN112607315A (en) * | 2021-01-21 | 2021-04-06 | 日照职业技术学院 | Commodity classification device is used to commodity circulation post house |
| CN113019942A (en) * | 2021-03-01 | 2021-06-25 | 北航（四川）西部国际创新港科技有限公司 | Express sorting device, automatic express sorting machine and sorting method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110860487A (en) * | 2019-11-22 | 2020-03-06 | 山东新华医疗器械股份有限公司 | Automatic charging system |
| CN110860487B (en) * | 2019-11-22 | 2024-04-12 | 山东新华医疗器械股份有限公司 | Automatic charging system |
| CN111250404A (en) * | 2019-12-06 | 2020-06-09 | 广州艮业信息科技有限公司 | Cross belt loop sorting system |
| CN111085450A (en) * | 2019-12-30 | 2020-05-01 | 安徽理工大学 | Unpowered cross-belt automatic sorting machine |
| CN112607315A (en) * | 2021-01-21 | 2021-04-06 | 日照职业技术学院 | Commodity classification device is used to commodity circulation post house |
| CN113019942A (en) * | 2021-03-01 | 2021-06-25 | 北航（四川）西部国际创新港科技有限公司 | Express sorting device, automatic express sorting machine and sorting method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110238072B (en) | 2024-03-15 |
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