CN109095145B - Double-swing-arm sorting machine, package sorting system formed by double-swing-arm sorting machine and sorting method - Google Patents
Double-swing-arm sorting machine, package sorting system formed by double-swing-arm sorting machine and sorting method Download PDFInfo
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- CN109095145B CN109095145B CN201810774549.4A CN201810774549A CN109095145B CN 109095145 B CN109095145 B CN 109095145B CN 201810774549 A CN201810774549 A CN 201810774549A CN 109095145 B CN109095145 B CN 109095145B
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- 230000005611 electricity Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0285—Postal items, e.g. letters, parcels
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Abstract
The invention discloses a double-swing-arm sorting machine, a package sorting system and a sorting method formed by the double-swing-arm sorting machine, wherein the double-swing-arm sorting machine comprises a double-swing-arm mechanism, a main linkage rod, a double-swing-arm rack and a speed reducer connecting rod driving assembly, and the double-swing-arm mechanism is arranged on two sides of the outer part of the double-swing-arm rack and is connected with the double-swing-arm mechanism through the main linkage rod; the speed reducer connecting rod driving assembly is arranged in the double-swing-arm rack; a sorting system comprises a double-swing-arm sorting machine, a parcel main conveyor, a DWS system, a photoelectric sensing device and a main control system. According to the invention, the mails and the cargoes can be sorted and transferred according to different outlet trends of the mails and the cargoes, so that automation of cargo sorting is realized, and the working efficiency of the sorting is improved.
Description
Technical Field
The invention relates to a parcel sorting technology, in particular to a double-swing-arm sorting machine, a parcel sorting system and a parcel sorting method formed by the double-swing-arm sorting machine.
Background
Traditional commodity circulation express delivery letter sorting sticky tape conveyer only can regard as the transmission equipment of a fixed route transport, still needs the manual work to sort the operation to the parcel at each point position that needs the goods from top to bottom, takes off the article at fixed point position manually from the sticky tape machine. The fixed conveying mechanism not only needs to consume a large amount of manpower, but also has low sorting efficiency, is time-consuming and labor-consuming, and brings a plurality of troubles to each processing field.
Disclosure of Invention
The invention aims to provide a double-swing-arm sorting machine, a package sorting system and a sorting method formed by the double-swing-arm sorting machine, and automation of sorting and transferring of mails and packages is realized.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a double-swing-arm sorting machine comprises a double-swing-arm mechanism, a main linkage rod, a double-swing-arm rack and a speed reducer connecting rod driving assembly; the double-swing-arm mechanism is arranged on two sides of the outer part of the double-swing-arm frame, and the speed reducer connecting rod driving assembly is arranged in the double-swing-arm frame and is connected with the double-swing-arm mechanism through the main linkage rod;
the double swing arm mechanism comprises a swing arm mechanism which is positioned at the outer side of the double swing arm frame and the lower end of which is rotationally connected with the main linkage rod, and a power roller belt assembly which is arranged at the upper end of the swing arm mechanism;
the power roller belt assembly comprises a belt frame body arranged at the upper end of the rotating arm mechanism, an electric roller and a driven roller arranged at two ends of the belt frame body, and a belt wrapping the surfaces of the belt frame, the electric roller and the driven roller for a circle;
the speed reducer connecting rod driving assembly comprises a second rotating arm, a linkage rod, a second swinging arm shaft, a bottom plate, a servo motor worm speed reducer connector, a fish eye joint bearing and a cylinder Y-shaped rod, wherein the servo motor worm speed reducer connector comprises a servo motor and a worm speed reducer, the servo motor worm speed reducer connector comprises a servo motor and a worm speed reducer connected with the servo motor, the bottom plate is fixed inside the double swinging arm frame, the servo motor worm speed reducer connector is arranged on the bottom plate, the worm speed reducer is connected with the second rotating arm through the second swinging arm shaft, one end of the linkage rod is connected with the second rotating arm shaft through the fish eye joint bearing, and the other end of the linkage rod is connected with the cylinder Y-shaped rod.
The double-swing-arm rack further comprises a mounting frame and supporting legs arranged at the bottom of the mounting frame, the speed reducer connecting rod driving assembly is located inside the mounting frame, and the double-swing-arm mechanism is located outside the mounting frame.
The rotating arm mechanism comprises a first rotating arm connected with the main linkage rod, and a first swinging arm shaft with one end connected with the first rotating arm and the other end connected with the belt frame body.
And a cap for shielding the lower part of the first swing arm shaft and a shield for shielding the first swing arm and the main linkage rod are further arranged on the outer side of the mounting frame.
The utility model provides a parcel sorting system, includes the main conveyor belt for control the main control system of main conveyor belt, set up at this main conveyor belt entry and with this main control system electricity be connected DWS system, and distribute in this main conveyor belt both sides and with this main control system electricity be connected at least two photoelectric sensing device, still including arrange in main conveyor belt both sides, be used for sorting the double pendulum arm sorter of parcel, this double pendulum arm sorter with main control system electricity is connected, photoelectric sensing device is located this double pendulum arm sorter the place ahead, and corresponds with it.
A method of controlling a parcel sorting system, comprising the steps of:
(1) The main control system sets outlet flow direction data corresponding to each double-swing-arm sorting machine and binds the corresponding photoelectric sensing devices;
(2) After the DWS system scans the package to identify the package flow direction, the package outlet flow direction data is transmitted to the main control system, the main control system stores the package flow direction data, and meanwhile, the package enters the main conveyor belt;
(3) The package moves along with the main conveyor belt, the photoelectric sensing device detects each package in real time and sends detection data to the main control system, and the main control system compares the received detection data with stored outlet flow direction data corresponding to the package;
(4) The main control system controls the speed reducer connecting rod driving assembly of the double-swing-arm sorting machine to act when the received detection data are the same as the stored outlet flow direction data corresponding to the package, and drives the rotating arm mechanism to rotate through the main linkage rod, so as to drive the power roller belt assembly connected with the rotating arm mechanism to swing, and meanwhile, the belt on the power roller belt assembly rotates under the drive of the electric roller and the driven roller to guide the package to enter the sorting channel, so that sorting is completed; otherwise, the double-swing-arm sorting machine does not perform swing arm action, and the package continues to move along with the main conveyor belt until being sorted by the subsequent double-swing-arm sorting machine and enters a sorting channel.
Compared with the prior art, the invention has the following beneficial effects:
(1) According to the automatic sorting machine, the power roller belt assembly and the rotating arm mechanism are connected and arranged on two sides of the outer portion of the double-swing-arm frame to form the double-swing-arm mechanism, and the packages can move along with the conveying belt on the power roller belt assembly, so that automatic sorting of the packages is realized.
(2) According to the invention, the rotating and swinging arm function of the power roller belt assembly is realized by controlling the swinging arm mechanism through the speed reducer connecting rod driving assembly, the package or the crossing point through which goods pass can be opened or closed, the package is conveyed to a corresponding path, the rotating and swinging arm function of the roller belt assembly is realized by controlling the speed reducer connecting rod driving assembly of the double-swinging-arm sorting machine, the swinging arm mechanism is driven to rotate through the main linkage rod, and the power roller belt assembly connected with the swinging arm mechanism is driven to swing, so that the power problem of automatic package sorting is solved.
(3) According to the invention, the cap and the shield are arranged on the outer side of the rotating arm mechanism, so that dust can be prevented from entering the rotating arm mechanism, the rotating arm mechanism is protected, and the service life of the invention is prolonged.
(4) According to the invention, the package outlet flow direction is scanned and identified through the sorting system, the package outlet flow direction data is sent to the main control system for storage in sequence, the package outlet flow direction data is known, the technical problem of identifying the corresponding package outlet flow direction data is solved by sequentially storing the package outlet flow direction data, and package sorting is more accurate.
(5) According to the invention, the photoelectric sensing device senses the packages flowing to the double-swing-arm sorting machine, so that the sorting of the packages is more accurate, and the sorting accuracy of the packages is improved.
Drawings
Fig. 1 is a schematic diagram of a sorting system according to the present invention.
Fig. 2 is a schematic diagram of the operation structure of the present invention.
Fig. 3 is a perspective view of the structure of the double swing arm sorter of the present invention.
Fig. 4 is a front view of the structure of the double swing arm sorter of the present invention.
Fig. 5 is a schematic structural view of the connecting rod driving assembly of the speed reducer in fig. 3.
FIG. 6 is a schematic view of the transfer arm mechanism of FIG. 3
Wherein, the names corresponding to the reference numerals are:
01-DWS system, 02-double swing arm sorter, 03-package main conveyor, 04-photoelectric sensing device, 05-main control system, 1-power roller belt assembly, 2-rotating arm mechanism, 3-main linkage rod, 4-speed reducer linkage rod driving assembly, 5-double swing arm rack, 6-cap, 7-shield, 11-electric roller, 12-belt support body, 13-driven roller, 14-belt, 21-first swing arm shaft, 22-first rotating arm, 41-servo motor worm speed reducer conjuncted, 42-second swing arm shaft, 43-second rotating arm, 44-fish eye joint bearing, 45-linkage rod, 46-cylinder Y-shaped rod, 47-bottom plate.
Detailed Description
The invention will be further illustrated by the following description and examples, which include but are not limited to the following examples.
Example 1
As shown in fig. 1 and 2, a parcel sorting system includes a main conveyor, a main control system for controlling the main conveyor, a DWS system disposed at an entrance of the main conveyor and electrically connected to the main control system, and at least two photo-sensing devices disposed at both sides of the main conveyor and electrically connected to the main control system, and a double-swing-arm sorting machine disposed at both sides of the main conveyor and electrically connected to the main control system for sorting parcels, the photo-sensing devices being located in front of and corresponding to the double-swing-arm sorting machine.
As shown in fig. 3 and 4, a double-swing-arm sorting machine comprises a double-swing-arm mechanism, a main linkage rod, a double-swing-arm rack and a speed reducer connecting rod driving assembly; the double-swing-arm mechanism is arranged on two sides outside the double-swing-arm frame, and the speed reducer connecting rod driving assembly is arranged in the double-swing-arm frame and is connected with the double-swing-arm mechanism through the main linkage rod.
The double swing arm mechanism comprises a rotating arm mechanism which is positioned at the outer side of the double swing arm frame and the lower end of which is rotationally connected with the main linkage rod, and a power roller belt assembly which is arranged at the upper end of the rotating arm mechanism.
The power roller belt assembly comprises a belt frame body arranged at the upper end of the rotating arm mechanism, an electric roller and a driven roller arranged at two ends of the belt frame body, and a belt wrapping the surfaces of the belt frame, the electric roller and the driven roller.
As shown in fig. 5, the speed reducer connecting rod driving assembly comprises a second rotating arm, a linkage rod, a second swing arm shaft, a bottom plate, a servo motor worm speed reducer conjuncted body, a fish eye joint bearing and a cylinder Y-shaped rod, wherein the servo motor worm speed reducer conjuncted body comprises a servo motor and a worm speed reducer, the servo motor worm speed reducer conjuncted body comprises a servo motor and a worm speed reducer connected with the servo motor, the bottom plate is fixed in the double swing arm frame, the servo motor worm speed reducer conjuncted body is mounted on the bottom plate, the worm speed reducer is connected with the second rotating arm through the second swing arm shaft, one end of the linkage rod is connected with the second rotating arm shaft through the fish eye joint bearing, and the other end of the linkage rod is connected with the cylinder Y-shaped rod.
The double-swing-arm rack further comprises a mounting frame and supporting legs arranged at the bottom of the mounting frame, the speed reducer connecting rod driving assembly is located inside the mounting frame, and the double-swing-arm mechanism is located outside the mounting frame.
As shown in fig. 6, the arm mechanism includes a first arm connected to the main link, and a first arm shaft having one end connected to the first arm and the other end connected to the belt holder.
And a cap for shielding the lower part of the first swing arm shaft and a shield for shielding the first swing arm and the main linkage rod are further arranged on the outer side of the mounting frame.
A method of controlling a parcel sorting system, comprising the steps of:
(1) The main control system sets outlet flow direction data corresponding to each double-swing-arm sorting machine and binds the corresponding photoelectric sensing devices;
(2) After the DWS system scans the package to identify the package flow direction, the package outlet flow direction data is transmitted to the main control system, the main control system stores the package flow direction data, and meanwhile, the package enters the main conveyor belt;
(3) The package moves along with the main conveyor belt, the photoelectric sensing device detects each package in real time and sends detection data to the main control system, and the main control system compares the received detection data with stored outlet flow direction data corresponding to the package;
(4) The main control system controls the speed reducer connecting rod driving assembly of the double-swing-arm sorting machine to act when the received detection data are the same as the stored outlet flow direction data corresponding to the package, and drives the rotating arm mechanism to rotate through the main linkage rod, so as to drive the power roller belt assembly connected with the rotating arm mechanism to swing, and meanwhile, the belt on the power roller belt assembly rotates under the drive of the electric roller and the driven roller to guide the package to enter the sorting channel, so that sorting is completed; otherwise, the double-swing-arm sorting machine does not perform swing arm action, and the package continues to move along with the main conveyor belt until being sorted by the subsequent double-swing-arm sorting machine and enters a sorting channel.
Through the design, the technical problem of sorting the logistics cargo packages is effectively solved, automation of sorting the logistics cargo packages is realized, manpower resources are saved, and sorting efficiency is improved.
The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the scope of the present invention, but all the insubstantial modifications or color changes made in the main design concept and spirit of the present invention are still consistent with the present invention, and all the technical problems to be solved are included in the scope of the present invention.
Claims (5)
1. The package sorting system comprises a main conveyor belt, a main control system, a DWS system, at least two photoelectric sensing devices and a double-swing-arm sorting machine, wherein the main control system is used for controlling the main conveyor belt, the DWS system is arranged at an inlet of the main conveyor belt and is electrically connected with the main control system, the at least two photoelectric sensing devices are distributed on two sides of the main conveyor belt and are electrically connected with the main control system, and the double-swing-arm sorting machine is arranged on two sides of the main conveyor belt and is used for sorting packages, and is electrically connected with the main control system, and the photoelectric sensing devices are positioned in front of and correspond to the double-swing-arm sorting machine;
the double-swing-arm sorting machine comprises a double-swing-arm mechanism, a main linkage rod, a double-swing-arm rack and a speed reducer connecting rod driving assembly; the double-swing-arm mechanism is arranged on two sides of the outer part of the double-swing-arm frame, and the speed reducer connecting rod driving assembly is arranged in the double-swing-arm frame and is connected with the double-swing-arm mechanism through the main linkage rod;
the double swing arm mechanism comprises a swing arm mechanism which is positioned at the outer side of the double swing arm frame and the lower end of which is rotationally connected with the main linkage rod, and a power roller belt assembly which is arranged at the upper end of the swing arm mechanism;
the power roller belt assembly comprises a belt frame body arranged at the upper end of the rotating arm mechanism, an electric roller and a driven roller arranged at two ends of the belt frame body, and a belt wrapping the surfaces of the belt frame body, the electric roller and the driven roller for a circle;
the speed reducer connecting rod driving assembly comprises a second rotating arm, a linkage rod, a second swinging arm shaft, a bottom plate, a servo motor worm speed reducer connector, a fish eye joint bearing and a cylinder Y-shaped rod, wherein the servo motor worm speed reducer connector comprises a servo motor and a worm speed reducer, the servo motor worm speed reducer connector comprises a servo motor and a worm speed reducer connected with the servo motor, the bottom plate is fixed inside the double swinging arm frame, the servo motor worm speed reducer connector is arranged on the bottom plate, the worm speed reducer is connected with the second rotating arm through the second swinging arm shaft, one end of the linkage rod is connected with the second rotating arm shaft through the fish eye joint bearing, and the other end of the linkage rod is connected with the cylinder Y-shaped rod.
2. The package sortation system as recited in claim 1 wherein said double swing arm housing further comprises a mounting frame and support legs disposed at a bottom of said mounting frame, said speed reducer link drive assembly being located inside said mounting frame and said double swing arm mechanism being located outside said mounting frame.
3. A parcel sorting system according to claim 2, wherein the swivel arm mechanism comprises a first swivel arm connected to the main linkage, and a first swing arm shaft connected to the first swivel arm at one end and to the belt frame at the other end.
4. A parcel sorting system according to claim 3, wherein a cap is provided on the outside of the mounting frame to shield the lower portion of the first swing arm shaft, and a shield to shield the first swing arm from the main link.
5. A method of controlling a parcel sorting system, comprising the steps of:
(1) The main control system sets outlet flow direction data corresponding to each double-swing-arm sorting machine and binds the corresponding photoelectric sensing devices;
(2) After the DWS system scans the package to identify the package flow direction, the package outlet flow direction data is transmitted to the main control system, the main control system stores the package flow direction data, and meanwhile, the package enters the main conveyor belt;
(3) The package moves along with the main conveyor belt, the photoelectric sensing device detects each package in real time and sends detection data to the main control system, and the main control system compares the received detection data with stored outlet flow direction data corresponding to the package;
(4) The main control system controls the speed reducer connecting rod driving assembly of the double-swing-arm sorting machine to act when the received detection data are the same as the stored outlet flow direction data corresponding to the package, and drives the rotating arm mechanism to rotate through the main linkage rod, so as to drive the power roller belt assembly connected with the rotating arm mechanism to swing, and meanwhile, the belt on the power roller belt assembly rotates under the drive of the electric roller and the driven roller to guide the package to enter the sorting channel, so that sorting is completed; otherwise, the double-swing-arm sorting machine does not perform swing arm action, and the package continues to move along with the main conveyor belt until being sorted by the subsequent double-swing-arm sorting machine and enters a sorting channel.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810774549.4A CN109095145B (en) | 2018-07-13 | 2018-07-13 | Double-swing-arm sorting machine, package sorting system formed by double-swing-arm sorting machine and sorting method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810774549.4A CN109095145B (en) | 2018-07-13 | 2018-07-13 | Double-swing-arm sorting machine, package sorting system formed by double-swing-arm sorting machine and sorting method |
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| CN109095145A CN109095145A (en) | 2018-12-28 |
| CN109095145B true CN109095145B (en) | 2024-03-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110422604A (en) * | 2019-07-17 | 2019-11-08 | 浙江申振机械科技有限公司 | A kind of belt transmission vibration distributary machine structure |
| CN113751348B (en) * | 2021-10-25 | 2023-05-09 | 如东中灿机械有限公司 | Swing arm device for logistics sorting |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6182815B1 (en) * | 1999-05-24 | 2001-02-06 | Dorner Mfg. Corp. | Inductor station for sortation conveying system |
| CN103949408A (en) * | 2014-05-09 | 2014-07-30 | 安徽省一一通信息科技有限公司 | High-speed goods sorting car and goods sorting system |
| CN206552799U (en) * | 2017-02-17 | 2017-10-13 | 广东工业大学 | A kind of express delivery sorting system |
| CN107716324A (en) * | 2017-11-21 | 2018-02-23 | 中邮科技有限责任公司 | Double-pendulum arms vertical belt mail sorting equipment and the method using its sort mail |
| CN208631560U (en) * | 2018-07-13 | 2019-03-22 | 成都百德邮政专用设备制造有限公司 | A kind of double-pendulum arms sorter |
-
2018
- 2018-07-13 CN CN201810774549.4A patent/CN109095145B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6182815B1 (en) * | 1999-05-24 | 2001-02-06 | Dorner Mfg. Corp. | Inductor station for sortation conveying system |
| CN103949408A (en) * | 2014-05-09 | 2014-07-30 | 安徽省一一通信息科技有限公司 | High-speed goods sorting car and goods sorting system |
| CN206552799U (en) * | 2017-02-17 | 2017-10-13 | 广东工业大学 | A kind of express delivery sorting system |
| CN107716324A (en) * | 2017-11-21 | 2018-02-23 | 中邮科技有限责任公司 | Double-pendulum arms vertical belt mail sorting equipment and the method using its sort mail |
| CN208631560U (en) * | 2018-07-13 | 2019-03-22 | 成都百德邮政专用设备制造有限公司 | A kind of double-pendulum arms sorter |
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