CN110180434A - 一种用于染料配料的自动化设备 - Google Patents

一种用于染料配料的自动化设备 Download PDF

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Publication number
CN110180434A
CN110180434A CN201910454482.0A CN201910454482A CN110180434A CN 110180434 A CN110180434 A CN 110180434A CN 201910454482 A CN201910454482 A CN 201910454482A CN 110180434 A CN110180434 A CN 110180434A
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agitator
discharge nozzle
stirring rod
automation equipment
pedestal
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赵延栋
张致龙
吴森林
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Wuhu Fuchun Dyeing Ltd By Share Ltd
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Wuhu Fuchun Dyeing Ltd By Share Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • B01F27/2322Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/808Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/85Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2215Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/32005Type of drive
    • B01F35/3204Motor driven, i.e. by means of an electric or IC motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/321Disposition of the drive
    • B01F35/3215Disposition of the drive the driving system comprising more than one motor, e.g. having an auxiliary motor or comprising independently driven elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/716Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
    • B01F35/7164Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components the containers being placed in parallel before contacting the contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7176Feed mechanisms characterised by the means for feeding the components to the mixer using pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/7544Discharge mechanisms characterised by the means for discharging the components from the mixer using pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)

Abstract

本发明提供一种用于染料配料的自动化设备,包括底座,所述底座内设置有至少两个电机,电机上均设置有搅拌杆,搅拌杆均穿入到底座上设置的搅拌桶内,搅拌杆上均设置有搅拌臂,搅拌桶下端右侧设置有出料管,搅拌桶上端左侧设置有进水管,出料管上设置有气泵,搅拌桶上方设置有机架,机架上分布设置有多个放料桶,每个放料桶的底端均设置有开关门,开关门内设置有称重器,每个放料桶的上方均对应设置有出料管,大大提高了生产效率和生产质量的同时也降低了人工成本。

Description

一种用于染料配料的自动化设备
技术领域
本发明涉及染料配料技术领域,尤其涉及一种用于染料配料的自动化设备。
背景技术
现有染料配料一般是人工进行,配料过程根据不同的配方,对配料的重量和精确度的要求不同。人工进行会导致配料的精确度不高且大大提高了生产成本,降低了工作效率。
发明内容
针对上述问题,本发明提供一种用于染料配料的自动化设备,通过气泵将不同的配料带到不同的进料管内,通过出料管排出到放料桶中,通过开关门内的称重器对放料桶内的物料进行称重,当重量达到设定值的时候开关门开启,物料掉入到搅拌桶内,通过电机带动搅拌杆上的搅拌臂对其进行搅拌,搅拌完成后的配料,通过气泵将其由出料管带出,通过温度控制器来对搅拌桶内的温度进行控制,通过进水管将水带入到搅拌桶内,大大提高了生产效率和生产质量的同时也降低了人工成本。
为解决上述问题,本发明提供一种用于染料配料的自动化设备,包括底座,所述底座内设置有至少两个电机,电机上均设置有搅拌杆,搅拌杆均穿入到底座上设置的搅拌桶内,搅拌杆上均设置有搅拌臂,搅拌桶下端右侧设置有出料管,搅拌桶上端左侧设置有进水管,出料管上设置有气泵,搅拌桶上方设置有机架,机架上分布设置有多个放料桶,每个放料桶的底端均设置有开关门,开关门内设置有称重器,每个放料桶的上方均对应设置有出料管。
进一步改进在于:所述每个放料桶上方的出料管均对应设置有进料管,所述进料管设置在机架上,所述进料管上均设置有气泵。
进一步改进在于:所述相邻的搅拌杆上的搅拌臂交错设置。
进一步改进在于:所述搅拌桶内前侧壁上设置有温度控制器。
本发明的有益效果:通过气泵将不同的配料带到不同的进料管内,通过出料管排出到放料桶中,通过开关门内的称重器对放料桶内的物料进行称重,当重量达到设定值的时候开关门开启,物料掉入到搅拌桶内,通过电机带动搅拌杆上的搅拌臂对其进行搅拌,搅拌完成后的配料,通过气泵将其由出料管带出,通过温度控制器来对搅拌桶内的温度进行控制,通过进水管将水带入到搅拌桶内,大大提高了生产效率和生产质量的同时也降低了人工成本。
附图说明
图1为本发明的整体结构图。
其中:1-底座,2-电机,3-搅拌杆,4-搅拌桶,5-搅拌臂,6-出料管,7-进水管,8-气泵,9-机架,10-放料桶,11-开关门,12-称重器,13-进料管,14-温度控制器。
具体实施方式
为了加深对本发明的理解,下面将结合实施例对本发明作进一步的详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。
如图1所示,本实施例提供一种用于染料配料的自动化设备,包括底座1,所述底座1内设置有至少两个电机2,电机2上均设置有搅拌杆3,搅拌杆3均穿入到底座1上设置的搅拌桶4内,搅拌杆3上均设置有搅拌臂5,搅拌桶4下端右侧设置有出料管6,搅拌桶4上端左侧设置有进水管7,出料管6上设置有气泵8,搅拌桶4上方设置有机架9,机架9上分布设置有多个放料桶10,每个放料桶10的底端均设置有开关门11,开关门11内设置有称重器12,每个放料桶10的上方均对应设置有出料管6,所述每个放料桶上方的出料管6均对应设置有进料管13,所述进料管13设置在机架9上,所述进料管13上均设置有气泵8,所述相邻的搅拌杆3上的搅拌臂5交错设置,所述搅拌桶4内前侧壁上设置有温度控制器14。
通过气泵8将不同的配料带到不同的进料管13内,通过出料管6排出到放料桶10中,通过开关门11内的称重器12对放料桶10内的物料进行称重,当重量达到设定值的时候开关门11开启,物料掉入到搅拌桶4内,通过电机2带动搅拌杆3上的搅拌臂5对其进行搅拌,搅拌完成后的配料,通过气泵8将其由出料管6带出,通过温度控制器14对搅拌桶4内的温度进行控制,通过进水管7将水带入到搅拌桶4内,大大提高了生产效率和生产质量的同时也降低了人工成本。

Claims (4)

1.一种用于染料配料的自动化设备,包括底座(1),其特征在于,所述底座(1)内设置有至少两个电机(2),电机(2)上均设置有搅拌杆(3),搅拌杆(3)均穿入到底座(1)上设置的搅拌桶(4)内,搅拌杆(3)上均设置有搅拌臂(5),搅拌桶(4)下端右侧设置有出料管(6),搅拌桶(4)上端左侧设置有进水管(7),出料管(6)上设置有气泵(8),搅拌桶(4)上方设置有机架(9),机架(9)上分布设置有多个放料桶(10),每个放料桶(10)的底端均设置有开关门(11),开关门(11)内设置有称重器(12),每个放料桶(10)的上方均对应设置有出料管(6)。
2.根据权利要求1所述的一种用于染料配料的自动化设备,其特征在于,所述每个放料桶上方的出料管(6)均对应设置有进料管(13),所述进料管(13)设置在机架(9)上,所述进料管(13)上均设置有气泵(8)。
3.据权利要求1所述的一种用于染料配料的自动化设备,其特征在于,所述相邻的搅拌杆(3)上的搅拌臂(5)交错设置。
4.根据权利要求1所述的一种用于染料配料的自动化设备,其特征在于,所述搅拌桶(4)内前侧壁上设置有温度控制器(14)。
CN201910454482.0A 2019-05-29 2019-05-29 一种用于染料配料的自动化设备 Pending CN110180434A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110743415A (zh) * 2019-10-30 2020-02-04 孙晓梅 一种可循环液体染料混合设备

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CN203389559U (zh) * 2013-07-29 2014-01-15 龙海市益合食品配料有限公司 一种新型配料机构
CN104324637A (zh) * 2014-10-16 2015-02-04 成都佳美嘉科技有限公司 一种高精度猪饲料连续拌料机
CN108993193A (zh) * 2018-08-13 2018-12-14 芜湖市黄山松工业地坪新材料有限公司 卧式搅拌设备
CN109200864A (zh) * 2017-07-06 2019-01-15 安正(天津)新材料股份有限公司 一种pvc电缆料生产的增塑剂称重配料装置
CN210496039U (zh) * 2019-05-29 2020-05-12 芜湖富春染织股份有限公司 一种用于染料配料的自动化设备

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203389559U (zh) * 2013-07-29 2014-01-15 龙海市益合食品配料有限公司 一种新型配料机构
CN104324637A (zh) * 2014-10-16 2015-02-04 成都佳美嘉科技有限公司 一种高精度猪饲料连续拌料机
CN109200864A (zh) * 2017-07-06 2019-01-15 安正(天津)新材料股份有限公司 一种pvc电缆料生产的增塑剂称重配料装置
CN108993193A (zh) * 2018-08-13 2018-12-14 芜湖市黄山松工业地坪新材料有限公司 卧式搅拌设备
CN210496039U (zh) * 2019-05-29 2020-05-12 芜湖富春染织股份有限公司 一种用于染料配料的自动化设备

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110743415A (zh) * 2019-10-30 2020-02-04 孙晓梅 一种可循环液体染料混合设备

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