CN110126428A - A kind of bonding structure for liquid crystal display and touch screen - Google Patents
A kind of bonding structure for liquid crystal display and touch screen Download PDFInfo
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- CN110126428A CN110126428A CN201910502996.9A CN201910502996A CN110126428A CN 110126428 A CN110126428 A CN 110126428A CN 201910502996 A CN201910502996 A CN 201910502996A CN 110126428 A CN110126428 A CN 110126428A
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- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 152
- 238000003475 lamination Methods 0.000 claims abstract description 57
- 238000012937 correction Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 5
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 230000003287 optical effect Effects 0.000 description 122
- 239000003292 glue Substances 0.000 description 111
- 239000000463 material Substances 0.000 description 34
- 238000001179 sorption measurement Methods 0.000 description 34
- 238000001514 detection method Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 12
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- 238000010586 diagram Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 238000012546 transfer Methods 0.000 description 12
- 210000005069 ears Anatomy 0.000 description 8
- 238000010030 laminating Methods 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005070 sampling Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
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- 238000007789 sealing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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Abstract
本发明贴合结构的技术领域,公开了一种用于液晶屏与触摸屏的贴合结构,用于贴合液晶屏以及触摸屏,其特征在于,包括真空箱体组件、硬对硬校正相机组件、容置于真空箱体组件内且用于放置触摸屏或液晶屏的治具组件、竖向驱动机构、导向组件以及X轴微调机构;真空箱体组件包括硬对硬贴合上箱体组件以及硬对硬贴合下箱体组件;通过设置硬对硬校正相机组件可以实时地对触摸屏以及液晶屏进行测量,而竖向驱动机构驱动硬对硬贴合上箱体组件与硬对硬下箱体组件结合,此时触摸屏与液晶屏则在治具组件内完成贴合,如出现贴合误差,直接通过X轴微调机构调节触摸屏与液晶屏的贴合位置,简单快捷,贴合效率高,整体结构紧凑,占地面积小。
The technical field of the bonding structure of the present invention discloses a bonding structure for liquid crystal screens and touch screens, which is used for bonding liquid crystal screens and touch screens, and is characterized in that it includes a vacuum box assembly, a hard-to-hard calibration camera assembly, A jig assembly, a vertical drive mechanism, a guide assembly and an X-axis fine-tuning mechanism that are housed in the vacuum box assembly and are used to place a touch screen or an LCD screen; the vacuum box assembly includes a hard-to-hard lamination upper box assembly and a hard Hard-to-hard fit lower box assembly; by setting a hard-to-hard calibration camera component, the touch screen and LCD screen can be measured in real time, and the vertical drive mechanism drives the hard-to-hard fit upper box assembly and the hard-to-hard lower box The components are combined. At this time, the touch screen and the LCD screen are bonded in the fixture assembly. If there is a bonding error, directly adjust the bonding position of the touch screen and the LCD screen through the X-axis fine-tuning mechanism. It is simple and fast, and the bonding efficiency is high. The overall Compact structure, small footprint.
Description
技术领域technical field
本发明专利贴合结构的技术领域,具体而言,涉及一种用于液晶屏与触摸屏的贴合结构。The technical field of the bonding structure of the patent of the present invention, specifically, relates to a bonding structure for a liquid crystal screen and a touch screen.
背景技术Background technique
在触摸屏行业中,将TP(touch panel触摸屏)与LCM(LCD module)通过贴合装置贴合形成具有可触控供功能的液晶显示模组。In the touch screen industry, TP (touch panel touch screen) and LCM (LCD module) are bonded by a bonding device to form a liquid crystal display module with touchable function.
目前,自动贴合工艺是触摸屏生产中重要的工艺,其需要将LCM与盖板贴合,在处理过程中,一般使用翻板式或者真空压制的方式来进行贴合操作。At present, the automatic bonding process is an important process in the production of touch screens. It needs to bond the LCM and the cover plate. During the process, the bonding operation is generally performed by flipping or vacuum pressing.
现有技术中,贴合装置为真空压制方式,但仍存在以下问题:无校正的真空贴合的贴合精度比较差,易发生错位贴合的问题,因此,整个过程的生产效率较低。In the prior art, the bonding device is a vacuum pressing method, but there are still the following problems: the bonding accuracy of the vacuum bonding without correction is relatively poor, and the problem of dislocation bonding is prone to occur, so the production efficiency of the whole process is low.
发明内容Contents of the invention
本发明的目的在于提供一种用于液晶屏与触摸屏的贴合结构,旨在解决现有技术中,贴合时的贴合精度不高的问题。The object of the present invention is to provide a bonding structure for a liquid crystal screen and a touch screen, aiming at solving the problem of low bonding precision in the prior art.
本发明是这样实现的,一种用于液晶屏与触摸屏的贴合结构,用于贴合液晶屏以及触摸屏,包括真空箱体组件、用于对液晶屏以及触摸屏摆放位置进行校正的硬对硬校正相机组件、容置于所述真空箱体组件内且用于放置触摸屏或液晶屏的治具组件、用于提供所述真空箱体组件开合动力的竖向驱动机构、用于导向所述真空箱体组件上抬或者下压的导向组件以及设于所述真空箱体组件上的用于进行位置微调的X轴微调机构;所述真空箱体组件包括硬对硬贴合上箱体组件以及硬对硬贴合下箱体组件。The present invention is achieved in this way, a laminating structure for liquid crystal screen and touch screen, used for laminating liquid crystal screen and touch screen, including vacuum box assembly, hard pair for correcting the placement position of liquid crystal screen and touch screen A hard correction camera assembly, a jig assembly accommodated in the vacuum box assembly and used to place a touch screen or a liquid crystal screen, a vertical drive mechanism for providing the opening and closing power of the vacuum box assembly, and a guide for guiding the The guide assembly for lifting or lowering the vacuum box assembly and the X-axis fine-tuning mechanism for fine-tuning the position provided on the vacuum box assembly; the vacuum box assembly includes a hard-to-hard bonding upper box components and hard-to-hard fit lower case components.
进一步地,所述硬对硬校正相机组件包括用于校正触摸屏位置的触摸屏校正相机组件以及用于校正液晶屏的液晶屏校正相机组件。Further, the hard-to-hard calibration camera assembly includes a touch screen calibration camera assembly for calibrating the position of the touch screen and a liquid crystal screen calibration camera assembly for calibrating the liquid crystal screen.
进一步地,所述触摸屏校正相机组件包括用于设置棱镜的棱镜固定板、用于拍摄对位的朝上布置的触摸屏校正相机;所述液晶屏校正相机组件包括用于拍摄对位的液晶屏的直接朝下的液晶屏校正相机、用于直接照射产品的同轴光源、用于固定相机以及发出同轴光的光源的竖立固定板、用于移动所述竖立固定板的液晶屏驱动机构。Further, the touch screen correction camera assembly includes a prism fixing plate for setting prisms, an upwardly arranged touch screen correction camera for shooting alignment; the liquid crystal screen correction camera assembly includes a liquid crystal screen for shooting alignment Directly facing down LCD screen alignment camera, coaxial light source for directly illuminating the product, vertical mounting plate for mounting the camera and light source emitting coaxial light, LCD screen drive mechanism for moving the vertical mounting plate.
进一步地,所述治具组件包括上治具机构以及下治具机构,所述硬对硬贴合上箱体组件与所述上治具机构固定布置,所述硬对硬贴合下箱体组件与所述下治具机构固定布置,当所述硬对硬贴合上箱体组件与所述硬对硬贴合下箱体组件压合时,所述上治具机构与所述下治具机构形成密封空间;所述上治具机构具有调节块以及缓冲块,当所述上治具机构与所述下治具机构贴合时,可以进行调节和缓冲。Further, the jig assembly includes an upper jig mechanism and a lower jig mechanism, the hard-to-hard lamination upper box assembly is fixedly arranged with the upper jig mechanism, and the hard-to-hard lamination lower box The assembly and the lower jig mechanism are arranged in a fixed manner. When the hard-to-hard fit upper box assembly and the hard-to-hard fit lower box assembly are pressed together, the upper jig mechanism and the lower jig The jig mechanism forms a sealed space; the upper jig mechanism has an adjustment block and a buffer block, and when the upper jig mechanism is attached to the lower jig mechanism, adjustment and buffering can be performed.
进一步地,所述硬对硬贴合上箱体组件包括硬对硬贴合上箱体、用于驱动所述硬对硬贴合上箱体上下移动的竖向驱动机构、用于固定所述硬对硬贴合上箱体的硬对硬贴合上箱体安装座。Further, the hard-to-hard fitting upper case assembly includes a hard-to-hard fitting upper case, a vertical drive mechanism for driving the hard-to-hard fitting upper case to move up and down, and a vertical drive mechanism for fixing the Hard-to-hard fit upper box mounts for hard-to-hard fit upper boxes.
进一步地,所述硬对硬贴合下箱体安装座的下表面形成四根垂直向下的支撑轴,所述硬对硬贴合下箱体的上表面布置有四个所述直线轴承,所述直线轴承与所述支撑轴活动连接布置;所述硬对硬贴合下箱体安装座相对于所述硬对硬贴合下箱体做垂直上下移动。Further, the lower surface of the hard-to-hard fitting lower box mounting base forms four vertically downward support shafts, and the upper surface of the hard-to-hard fitting lower box is arranged with four linear bearings, The linear bearing is movably connected with the support shaft; the hard-to-hard fitting lower box mounting base moves vertically up and down relative to the hard-to-hard fitting lower box.
进一步地,所述硬对硬贴合下箱体组件包括硬对硬贴合下箱体、用于承放下箱体组件的导轨、用于驱动所述硬对硬贴合下箱体的硬对硬驱动装置;所述硬对硬驱动装置包括丝杆以及硬对硬伺服电机。Further, the hard-to-hard fitting lower box assembly includes a hard-to-hard fitting lower box, guide rails for bearing the lower box assembly, and a hard pair for driving the hard-to-hard fitting lower box. Hard driving device; the hard-to-hard driving device includes a screw rod and a hard-to-hard servo motor.
进一步地,所述硬对硬贴合下箱体组件还包括设置于所述硬对硬贴合下箱体下方的升降气缸,所述升降气缸驱使所述硬对硬贴合下箱体上下移动。Further, the hard-to-hard lamination lower box assembly also includes a lifting cylinder arranged under the hard-to-hard lamination lower box, and the lifting cylinder drives the hard-to-hard lamination lower box to move up and down .
进一步地,所述竖向驱动机构包括竖向伺服电机、用于传动的竖向丝杆。Further, the vertical driving mechanism includes a vertical servo motor and a vertical screw rod for transmission.
进一步地,还包括连接轴与上真空罩体,连接轴与上真空罩体之间设有一用于防泄漏真空的密封组件。Further, the connecting shaft and the upper vacuum cover are also included, and a sealing assembly for preventing leakage of vacuum is arranged between the connecting shaft and the upper vacuum cover.
与现有技术相比,本发明提供的一种用于液晶屏与触摸屏的贴合结构,通过设置硬对硬校正相机组件可以实时地对触摸屏以及液晶屏进行测量,而竖向驱动机构驱动硬对硬贴合上箱体组件与硬对硬下箱体组件结合,此时触摸屏与液晶屏则在治具组件内完成贴合,如出现贴合误差,直接通过X轴微调机构调节触摸屏与液晶屏的贴合位置,简单快捷,贴合效率高,整体结构紧凑,占地面积小。Compared with the prior art, the present invention provides a bonding structure for liquid crystal screen and touch screen. By setting the hard-to-hard calibration camera assembly, the touch screen and liquid crystal screen can be measured in real time, and the vertical drive mechanism drives the hard The upper box assembly and the lower box assembly are combined with the hard-to-hard fit. At this time, the touch screen and the LCD screen are attached in the fixture assembly. If there is a fitting error, directly adjust the touch screen and the LCD screen through the X-axis fine-tuning mechanism. The bonding position of the screen is simple and fast, the bonding efficiency is high, the overall structure is compact, and the floor space is small.
附图说明Description of drawings
图1是本发明提供的一种用于液晶屏与触摸屏的贴合结构的正面的立体示意图;Fig. 1 is a schematic perspective view of the front of a bonding structure for a liquid crystal screen and a touch screen provided by the present invention;
图2是本发明提供的一种用于液晶屏与触摸屏的贴合结构的背面的立体示意图;Fig. 2 is a schematic perspective view of the back of a bonding structure for a liquid crystal screen and a touch screen provided by the present invention;
图3是本发明提供的离子清洗机构的立体示意图;Fig. 3 is a three-dimensional schematic view of the ion cleaning mechanism provided by the present invention;
图4是本发明提供的软对硬贴合上下料机构的正面的立体示意图;Fig. 4 is a schematic perspective view of the front of the soft-to-hard lamination loading and unloading mechanism provided by the present invention;
图5是本发明提供的软对硬贴合上料机构的立体示意图;Fig. 5 is a three-dimensional schematic diagram of the soft-to-hard lamination feeding mechanism provided by the present invention;
图6是本发明提供的软对硬贴合下料机构的立体示意图;Fig. 6 is a three-dimensional schematic diagram of the soft-to-hard lamination blanking mechanism provided by the present invention;
图7是本发明提供的触摸屏上料翻转平台的立体示意图;Fig. 7 is a three-dimensional schematic diagram of a touch screen loading and turning platform provided by the present invention;
图8是本发明提供的光学胶叠片上料组件的立体示意图;Fig. 8 is a three-dimensional schematic diagram of an optical adhesive stack feeding assembly provided by the present invention;
图9是本发明提供的光学胶取料吸附机构的立体示意图;Fig. 9 is a three-dimensional schematic diagram of an optical glue retrieving and absorbing mechanism provided by the present invention;
图10是本发明提供的光学胶入料平台组件的立体示意图;Fig. 10 is a schematic perspective view of an optical glue feeding platform assembly provided by the present invention;
图11是本发明提供的光学胶上料机械手组件的立体示意图;Fig. 11 is a three-dimensional schematic diagram of the optical glue feeding manipulator assembly provided by the present invention;
图12是本发明提供的重离型下撕膜机构的立体示意图;Fig. 12 is a three-dimensional schematic diagram of the heavy-release type lower tearing film mechanism provided by the present invention;
图13是本发明提供的硬对硬贴合上箱体组件的立体示意图;Fig. 13 is a schematic perspective view of the hard-to-hard lamination upper box assembly provided by the present invention;
图14是本发明提供的小耳朵上料机构的立体示意图;Fig. 14 is a three-dimensional schematic diagram of the feeding mechanism for small ears provided by the present invention;
图15是本发明提供的硬对硬贴合下箱体组件的立体示意图;Fig. 15 is a schematic perspective view of the hard-to-hard lamination lower box assembly provided by the present invention;
图16是本发明提供的触摸屏校正相机组件的立体示意图;Fig. 16 is a three-dimensional schematic diagram of a touch screen calibration camera assembly provided by the present invention;
图17是本发明提供的液晶屏校正相机组件的立体示意图;Fig. 17 is a three-dimensional schematic diagram of a liquid crystal screen correction camera assembly provided by the present invention;
图18是本发明提供的硬对硬贴合上箱体的正面的示意图;Fig. 18 is a schematic diagram of the front of the hard-to-hard lamination upper box provided by the present invention;
图19是本发明提供的一种用于液晶屏与触摸屏的贴合结构的电子元件之间的电性连接示意图。FIG. 19 is a schematic diagram of the electrical connection between electronic components used in the bonding structure of the liquid crystal screen and the touch screen provided by the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
以下结合具体实施例对本发明的实现进行详细的描述。The implementation of the present invention will be described in detail below in conjunction with specific embodiments.
本实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the drawings of this embodiment, the same or similar symbols correspond to the same or similar components; The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. Construction and operation, so the words describing the positional relationship in the drawings are only for illustrative purposes, and should not be construed as limitations on this patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
参照图1-19所示,为本发明提供的较佳实施例。Referring to Figures 1-19, it is a preferred embodiment of the present invention.
用于液晶屏的自动化贴合设备,用于将液晶屏和触摸屏通过光学胶贴合,包括触摸屏上料机构101、适用于触摸屏的软对硬贴合上下料结构1、光学胶入料机构、贴合网箱机构5、真空箱体组件、抽检机构7,真空箱体组件包括硬对硬贴合上箱体3222和硬对硬贴合下箱体3227,光学胶入料机构包括光学胶取料机械手4;光学胶入料平台2106组件包括光学胶上料机械手301;触摸屏上料机构101用于进行触摸屏上料,适用于触摸屏的软对硬贴合上下料结构1用于将触摸屏转运和贴合,贴合网箱机构5用于将触摸屏与光学胶贴合,适用于触摸屏的软对硬贴合上下料结构1用于搬运触摸屏,真空箱体组件用于将触摸屏和液晶屏抽真空贴合,抽检机构7用于抽检触摸屏,硬对硬贴合上箱体3222用于吸附触摸屏,硬对硬贴合下箱体3227可供液晶屏放入,光学胶取料机械手4用于从光学胶上料机构吸取光学胶至光学胶入料平台2106。Automatic bonding equipment for LCD screens, used to bond LCD screens and touch screens through optical glue, including touch screen feeding mechanism 101, soft-to-hard lamination loading and unloading structure 1 suitable for touch screens, optical glue feeding mechanism, Bonding net box mechanism 5, vacuum box assembly, sampling inspection mechanism 7, the vacuum box assembly includes a hard-to-hard lamination upper box 3222 and a hard-to-hard lamination lower box 3227, the optical glue feeding mechanism includes an optical glue take-out The material manipulator 4; the optical glue feeding platform 2106 assembly includes the optical glue feeding manipulator 301; the touch screen feeding mechanism 101 is used for touch screen feeding, and the soft-to-hard bonding loading and unloading structure 1 suitable for the touch screen is used for the touch screen transfer and Bonding, bonding cage mechanism 5 is used to bond the touch screen with optical glue, and is suitable for soft-to-hard bonding of the touch screen. The loading and unloading structure 1 is used to carry the touch screen, and the vacuum box assembly is used to vacuum the touch screen and LCD screen Bonding, sampling mechanism 7 is used for random inspection of the touch screen, hard-to-hard lamination upper box 3222 is used to absorb the touch screen, hard-to-hard lamination lower box 3227 can be used for putting in the LCD screen, and the optical glue retrieving manipulator 4 is used to extract the touch screen. The optical glue feeding mechanism sucks the optical glue to the optical glue feeding platform 2106 .
触摸屏上料机构101将触摸屏进行上料后,适用于触摸屏的软对硬贴合上下料结构1将触摸屏转运到指定的贴合位置,而后光学胶取料机械手4从光学胶上料机构中取出光学胶,并且通过光学胶取料机械手4以及光学胶入料平台2106搬运至贴合网箱机构5中,而后触摸屏先经过光学胶贴合后,被真空箱体组件的硬对硬贴合上箱体3222吸附,然后将放有液晶屏的硬对硬贴合下箱体3227移动至硬对硬贴合上箱体3222下方,压合硬对硬贴合下箱体3227以及硬对硬贴合上箱体3222,使液晶屏和触摸屏之间抽真空贴合,完成液晶屏和触摸屏的贴合过程;整个过程借助多个机构自动转运、配合实现,可以在一台设备上实现多个贴合工艺,而无需借助多台整机设备配合实现,降低了设备成本,提高了生产自动化,最终提高了生产效率。After the touch screen feeding mechanism 101 loads the touch screen, the soft-to-hard lamination loading and unloading structure 1 suitable for the touch screen transfers the touch screen to the designated lamination position, and then the optical glue retrieving robot 4 takes it out from the optical glue feeding mechanism Optical glue, and transported to the laminating cage mechanism 5 by the optical glue retrieving manipulator 4 and the optical glue feeding platform 2106, and then the touch screen is first bonded by the optical glue, and then bonded hard-to-hard by the vacuum box assembly The box body 3222 is adsorbed, and then the hard-to-hard-fit lower box 3227 with the LCD screen is moved to the bottom of the hard-to-hard-fit upper box 3222, and the hard-to-hard-fit lower box 3227 and the hard-to-hard stick Close the cabinet 3222 to vacuumize the bonding between the LCD screen and the touch screen, and complete the bonding process of the LCD screen and the touch screen; the whole process is realized by automatic transfer and cooperation of multiple mechanisms, and multiple bonding can be realized on one device Combined process, without the need to cooperate with multiple complete equipment, reduces equipment costs, improves production automation, and ultimately improves production efficiency.
还有,用于液晶屏的自动化贴合设备还包括液晶屏定位机构8,液晶屏定位机构8包括校正件以及校正气缸,校正件包括定位轮以及定位组件,定位组件包括粗调手柄以及微调螺杆;校正件用于校正,校正气缸用于推动校正件,定位轮用于定位,定位组件用于定位以及校正,微调螺杆用于微调液晶屏位置。In addition, the automatic bonding equipment for LCD screens also includes a liquid crystal screen positioning mechanism 8. The liquid crystal screen positioning mechanism 8 includes a correction piece and a correction cylinder. The correction piece includes a positioning wheel and a positioning assembly. The positioning assembly includes a coarse adjustment handle and a fine adjustment screw. The correction piece is used for correction, the correction cylinder is used for pushing the correction piece, the positioning wheel is used for positioning, the positioning component is used for positioning and correction, and the fine-tuning screw is used for fine-tuning the position of the LCD screen.
通过设置液晶屏定位机构8,上料时可以实现精确上料,而且设有校正件,可以在运输过程中对液晶屏进行校正。By setting the liquid crystal screen positioning mechanism 8, accurate material feeding can be realized during feeding, and a correction piece is provided to correct the liquid crystal screen during transportation.
还有,光学胶贴附有上贴膜和下贴膜,用于液晶屏的自动化贴合设备还包括小耳朵上料机构9、用于光学胶的重离型下撕膜结构10、轻离型上撕膜机构11,轻离型上撕膜机构11包括夹紧气缸;小耳朵上料机构9用于提供小耳朵,用于光学胶的重离型下撕膜结构10用于借助小耳朵撕除下贴膜,轻离型上撕膜机构11用于借助小耳朵撕除上贴膜,夹紧气缸用于夹取小耳朵。In addition, the optical glue is attached with an upper film and a lower film, and the automatic laminating equipment for LCD screens also includes a small ear feeding mechanism 9, a heavy-release type lower tear film structure 10 for optical glue, and a light-release upper film structure. Tear film mechanism 11, the upper tear film mechanism 11 of the light release type includes a clamping cylinder; the small ear feeding mechanism 9 is used to provide small ears, and the heavy release type lower tear film structure 10 for optical glue is used for tearing off with small ears The lower film is attached, and the upper tearing film mechanism 11 of the light release type is used to tear off the upper film by means of small ears, and the clamping cylinder is used to clamp small ears.
通过设置小耳朵上料机构9以及用于光学胶的重离型下撕膜结构10,可以实现全程自动化撕膜。By setting the small ear feeding mechanism 9 and the heavy release type lower tear film structure 10 for optical glue, the whole process of automatic film tearing can be realized.
具体地,轻离型上撕膜机构11在Y轴上安装夹紧气缸,且夹紧气缸的后部还安装了一个角度可调的伺电机,实现了夹紧气缸的角度可调,方便了能夹取小耳朵,又能转角度去撕盖板上的膜片。Specifically, the light release type upper tearing film mechanism 11 is equipped with a clamping cylinder on the Y axis, and an angle-adjustable servo motor is installed at the rear of the clamping cylinder, which realizes the adjustable angle of the clamping cylinder, which is convenient It can clamp small ears, and can also turn the angle to tear off the diaphragm on the cover.
还有,用于液晶屏的自动化贴合设备还包括软对硬上料龙门架12;软对硬上料龙门架12用于承载轻离型上撕膜机构11以及光学胶上料手臂。In addition, the automatic bonding equipment for liquid crystal screens also includes a soft-to-hard feeding gantry 12; the soft-to-hard feeding gantry 12 is used to carry the light-release type tearing film mechanism 11 and the optical glue feeding arm.
具体地,通过将两个机构同时设置在一起,可以实现双工位同时工作。Specifically, by arranging two mechanisms together at the same time, it is possible to realize double-station working at the same time.
还有,小耳朵上料机构9,包括同步轮、同步带、多个导向轮903以及收料轮904,卡盘905形成有挡盘906,料带907下方设置有光纤开关908;同步带用于将同步轮与伺服电机的传动轮进行同步转动,导向轮903带动料带907旋转,卡盘905形成有卡盘905,光纤开关908用于检测是否有产品经过。In addition, the small ear feeding mechanism 9 includes a synchronous wheel, a synchronous belt, a plurality of guide wheels 903 and a material receiving wheel 904, the chuck 905 is formed with a stopper 906, and an optical fiber switch 908 is arranged below the material belt 907; The synchronous wheel and the drive wheel of the servo motor rotate synchronously, the guide wheel 903 drives the material belt 907 to rotate, the chuck 905 is formed with the chuck 905, and the optical fiber switch 908 is used to detect whether there is a product passing through.
具体地,适用于触摸屏的软对硬贴合上下料结构1包括触摸屏吸附组件102,用于液晶屏的自动化贴合设备还包括离子清洗机构13、用于将触摸屏翻转的触摸屏上料翻转平台14、用于将触摸屏从触摸屏上料翻转平台14转运至中间载台17的触摸屏上料机械手搬臂15、用于校正的触摸屏上料相机组件16、用于将触摸屏从中间载台17转运至触摸屏吸附组件102的触摸屏上料移载台18。Specifically, the soft-to-hard bonding loading and unloading structure 1 suitable for touch screens includes a touch screen adsorption assembly 102, and the automatic bonding equipment for liquid crystal screens also includes an ion cleaning mechanism 13 and a touch screen feeding and turning platform 14 for turning the touch screen over. , the touch screen feeding manipulator arm 15 for transferring the touch screen from the touch screen feeding turning platform 14 to the intermediate carrier 17, the touch screen feeding camera assembly 16 for correction, and the touch screen transferring from the intermediate carrier 17 to the touch screen The touch screen loading and transferring platform 18 of the suction assembly 102 .
具体地,触摸屏上料翻转平台14包括翻板1401、用于放置翻转力度过大的减速机1403、用于翻转触摸屏的翻转电机1404、用于调节高度的滑台气缸1405,滑台气缸1405实现机构稳定升降且可以合理调节高度,翻板1401设置有吸嘴,吸嘴确保触摸屏吸附紧固。Specifically, the touch screen loading and turning platform 14 includes a turning plate 1401, a reducer 1403 for placing excessive turning force, a turning motor 1404 for turning the touch screen, and a slide cylinder 1405 for height adjustment. The slide cylinder 1405 realizes The mechanism moves up and down stably and the height can be adjusted reasonably. The flap 1401 is provided with a suction nozzle, which ensures the adsorption and fastening of the touch screen.
具体地,离子清洗机构13,包括对触摸屏进行一次清洁的离子风棒1301以及用于吹出对触摸屏进行二次清洁的风刀的风扇1302;当触摸屏进行上料,经过离子清洗机构13时,离子风棒1301对触摸屏进行一次清洁,触摸屏进料移载台19经过该结构时风刀对触摸屏进行二次清洁,两次清洁降低产品表面静电和表面异物,提高产品良率。Specifically, the ion cleaning mechanism 13 includes an ion wind bar 1301 for cleaning the touch screen once and a fan 1302 for blowing out an air knife for secondary cleaning of the touch screen; when the touch screen is loaded and passes through the ion cleaning mechanism 13, the ion The air bar 1301 cleans the touch screen once, and the air knife cleans the touch screen twice when the touch screen feed transfer platform 19 passes through this structure. The two cleanings reduce the static electricity and foreign matter on the product surface and improve the product yield.
具体地,触摸屏上料移载台18包括校正载台组件、用于高速传动的笔形气缸以及用于将校正载台组件与底部安装板相对固定布置的弹簧支撑柱。Specifically, the touch screen loading and transferring platform 18 includes a calibration platform assembly, a pen-shaped air cylinder for high-speed transmission, and a spring support column for fixedly arranging the calibration platform assembly and the bottom mounting plate.
具体地,触摸屏上料相机组件16对触摸屏进行CCD对位。Specifically, the touch screen feeding camera assembly 16 performs CCD alignment on the touch screen.
具体地,用于液晶屏的自动化贴合设备还包括用于存放光学胶的光学胶叠片上料组件20以及用于取出存放的光学胶的光学胶取料机械手4,光学胶叠片上料组件20具有两个工位,且其中一个工位位于光学胶叠片上料组件20的取料位;采用批量叠片上料,下方采用伺服驱动丝杆模组升降,运动精准,且采用双工位轮换,达到了上OCA料时不停机,机台效率高。Specifically, the automatic bonding equipment for liquid crystal screens also includes an optical glue lamination feeding assembly 20 for storing optical glue and an optical glue retrieving manipulator 4 for taking out the stored optical glue. The optical glue lamination feeding assembly 20 It has two stations, and one of them is located at the pick-up position of the optical glue lamination feeding assembly 20; batch lamination is used for feeding, and the lower part is lifted by a servo-driven screw module, with precise movement and double-station rotation. It achieves non-stop when loading OCA materials, and the machine has high efficiency.
具体地,光学胶取料机械手4由Y轴伺服电机驱动丝杆模组、上料Z轴采用气缸、吸附组件采用抖料气缸吸笔2013组成;模组移动到OCA膜取料位,Z轴气缸下位,抖料气缸下位,吸附组件吸膜,Z轴气缸上位,4个抖料气缸进行抖动分料后气缸复位,Y轴模组至放料位,完成取料。模组实现OCA快速上料,抖料气缸减少上料叠片。Specifically, the optical glue retrieving manipulator 4 is composed of a Y-axis servo motor-driven screw module, a Z-axis feeding cylinder, and an adsorption component using a shaker cylinder suction pen 2013; the module moves to the OCA film retrieving position, and the Z-axis The lower position of the cylinder, the lower position of the shaker cylinder, the suction film of the adsorption component, the upper position of the Z-axis cylinder, the 4 shaker cylinders perform shaking and distribution, and then the cylinder resets, and the Y-axis module reaches the discharge position to complete the material retrieving. The module realizes fast loading of OCA, and the shaking cylinder reduces the loading of laminations.
具体地,还包括用于将光学胶转运至光学胶搬运机构取料位的光学胶入料平台2106,光学胶入料平台2106包括可供光学胶取料机械手4放置光学胶的真空平台2101;光学胶入料平台2106由X轴笔形气缸,平台导向气缸,叠片检测组件组成;光学胶上料机械手301Z轴采用滑台气缸1405,吸附组件采用吸嘴;光学胶入料平台2106上料位取料,检测组件检测OCA是否叠片,如叠片,导向气缸竖直旋转抖料后笔形气缸带动平台至下料位(如无叠片,则跳过导向气缸阶段);上料臂至上料位,Z轴气缸下位,吸附组件吸膜,Z轴气缸复位后根据信号下料至1号或2号网箱,成功上料动作;检测组件和导向气缸实现了二次抖料,减少了OCA上料叠片,实现精准上料。Specifically, it also includes an optical glue feeding platform 2106 for transferring the optical glue to the pick-up position of the optical glue handling mechanism. The optical glue feeding platform 2106 includes a vacuum platform 2101 for the optical glue taking manipulator 4 to place the optical glue; The optical glue feeding platform 2106 is composed of an X-axis pen-shaped cylinder, a platform guiding cylinder, and a lamination detection component; the optical glue feeding manipulator 301 uses a sliding table cylinder 1405 on the Z axis, and the suction component adopts a suction nozzle; the optical glue feeding platform 2106 has a feeding position Taking material, the detection component detects whether the OCA is laminated, such as lamination, the guide cylinder rotates vertically to shake the material, and then the pen-shaped cylinder drives the platform to the lower material level (if there is no laminate, skip the guide cylinder stage); the loading arm to the loading position, the lower position of the Z-axis cylinder, the adsorption component absorbs the film, and after the Z-axis cylinder is reset, the material is unloaded to the No. 1 or No. 2 net cage according to the signal, and the material is loaded successfully; the detection component and the guide cylinder realize the secondary shaking of the material, reducing OCA Loading laminations to achieve precise loading.
具体地,贴合网箱机构5内部设有用于将光学胶和触摸屏贴合的贴合滚轮;由伺服驱动丝杆模组,导轨,网箱,网板,贴合滚轮组成;丝杆模组带动网箱至OCA上料位上料,到拍照位置拍照对位后到贴合位置,网箱内部伺服带动丝杆模组,贴合滚轮运动,完成贴合。Specifically, the bonding cage mechanism 5 is internally provided with bonding rollers for bonding the optical glue and the touch screen; it is composed of a servo-driven screw module, a guide rail, a net cage, a net plate, and bonding rollers; the screw module Drive the net cage to the OCA loading position for loading, take pictures at the camera position, and then go to the lamination position. The servo inside the net cage drives the screw module, and the lamination roller moves to complete the lamination.
具体地,用于液晶屏的自动化贴合设备还包括用于转运成品的成品移载平台23;Y轴采用伺服电机带动丝杆模组,实现定位精确,高效率传动;平台使用电动转台,平台可旋转,实现下料前精对位,下料位置统一。Specifically, the automatic bonding equipment for LCD screens also includes a finished product transfer platform 23 for transferring finished products; the Y axis uses a servo motor to drive the screw module to achieve accurate positioning and high-efficiency transmission; the platform uses an electric turntable, and the platform It can be rotated to realize precise alignment before blanking and uniform blanking position.
具体地,用于液晶屏的自动化贴合设备还包括用于对产品进行CCD对位的撕膜后上下检测相机机构24。Specifically, the automatic bonding equipment for liquid crystal screens also includes a camera mechanism 24 for up and down detection after tearing off the film for CCD alignment of the product.
具体地,用于液晶屏的自动化贴合设备还包括用于将贴有光学胶的触摸屏转运至硬对硬贴合上箱体3222下方的软对硬下料传送搬运臂25。Specifically, the automatic laminating equipment for liquid crystal screens also includes a soft-to-hard unloading delivery arm 25 for transferring the touch screen with optical glue to the bottom of the hard-to-hard lamination upper box 3222 .
具体地,真空箱体组件包括用于拍摄触摸屏位置的触摸屏校正相机机构、用于拍摄液晶屏位置的液晶屏校正相机机构。Specifically, the vacuum box assembly includes a touch screen calibration camera mechanism for photographing the position of the touch screen, and a liquid crystal screen calibration camera mechanism for photographing the position of the liquid crystal screen.
具体地,抽检机构7,Y轴采用笔形气缸,吸附Z轴采用滑台气缸1405;Z轴十字吸板吸附产品后滑台气缸1405上位,笔型气缸回到下料位,完成抽检;抽检组件实现了不停机进行产品检测,提高生产效率。Specifically, in the sampling mechanism 7, the Y-axis adopts a pen-shaped cylinder, and the Z-axis adopts a sliding table cylinder 1405; after the Z-axis cross suction plate absorbs the product, the sliding table cylinder 1405 is at the upper position, and the pen-shaped cylinder returns to the lowering position to complete the sampling inspection; sampling components Realized non-stop product inspection and improved production efficiency.
具体地,用于液晶屏的自动化贴合设备还包括用于触摸屏上料的硬对硬触摸屏上料机构27101,由龙门焊件支撑,下料臂由Z轴升降气缸、物料吸附吸盘组成,安装在直线电机上可对多个工位载台进行高精度、高速度上料,以此提高生产效率。Specifically, the automatic bonding equipment for LCD screens also includes a hard-to-hard touch screen feeding mechanism 27101 for touch screen feeding, which is supported by gantry weldments, and the unloading arm is composed of a Z-axis lifting cylinder and a material adsorption suction cup. The linear motor can carry out high-precision and high-speed loading of multiple station stages to improve production efficiency.
具体地,用于液晶屏的自动化贴合设备还包括用于存放触摸屏的硬对硬触摸屏载台28,采用伺服丝杆模组传动,放置板下方轴承弹簧有利于上腔取料时缓冲减小竖直方向摩擦阻力保护产品。Specifically, the automatic bonding equipment for liquid crystal screens also includes a hard-to-hard touch screen carrier 28 for storing the touch screen, which is driven by a servo screw module, and the bearing spring under the placement plate is conducive to reducing the buffer when taking materials from the upper chamber. Vertical frictional resistance protects the product.
具体地,用于液晶屏的自动化贴合设备还包括硬对硬相机校正机构,两者由龙门焊件支撑,安装于直线电机上可双工位来回拍照提高相机利用率并实现快速精准;液晶屏相机由工件固定通过棱镜进行拍照对位,液晶屏相机竖直对准产品直接拍照光源为其提供合适亮度有利于提升贴合精度。Specifically, the automatic bonding equipment for LCD screens also includes a hard-to-hard camera correction mechanism, both of which are supported by gantry weldments, installed on a linear motor to take pictures back and forth at double stations to improve camera utilization and achieve fast and accurate; LCD The screen camera is fixed by the workpiece through a prism for photo alignment, and the LCD screen camera is vertically aligned with the product to directly take pictures of the light source to provide appropriate brightness for it, which is conducive to improving the lamination accuracy.
具体地,用于液晶屏的自动化贴合设备还包括用于取液晶屏的液晶屏机械手机构30以及用于限位空盘的空盘限位机构31,整体组件采用伺服带动丝杆模组,X轴采用双龙门架支撑取料机械臂及空料盘下料臂,吸附组件均采用吸嘴;取料时,取料机械臂X、Y轴运动至料盘上方,Z轴气缸下位,根据料盘内液晶屏产品依次取片;当料盘内无液晶屏时,取料盘机械手X轴气缸缩回至料盘位置上方,Z轴下降至料盘,吸附组件吸附后Z轴上升,X轴气缸伸出,空料盘下料至空盘限位机构31内。Specifically, the automatic bonding equipment for liquid crystal screens also includes a liquid crystal screen manipulator mechanism 30 for taking out liquid crystal screens and an empty disk limit mechanism 31 for limiting empty disks. The overall assembly adopts a servo driven screw module, The X-axis adopts a double gantry to support the reclaiming robot arm and the empty material tray unloading arm, and the adsorption components all use suction nozzles; when retrieving materials, the X and Y axes of the reclaiming robot arm move to the top of the material tray, and the Z-axis cylinder is at the lower position. The liquid crystal screen products in the material tray are taken sequentially; when there is no liquid crystal screen in the material tray, the X-axis cylinder of the retrieving tray manipulator retracts to the position above the material tray, the Z-axis descends to the material tray, and the Z-axis rises after the adsorption component is absorbed, and the X Axis cylinder stretches out, and empty tray blanking is in the empty tray limit mechanism 31.
用于液晶屏的自动化贴合设备的各个元件分别与控制件电性连接,控制程序并非发明的内容,故不在此赘述。Each component of the automatic bonding equipment used for LCD screens is electrically connected to the control part, and the control program is not the content of the invention, so it will not be described here.
一种用于液晶屏与触摸屏的贴合结构32,用于贴合液晶屏以及触摸屏,包括真空箱体组件3201、硬对硬校正相机组件、治具组件3214、竖向驱动机构3215、导向组件3216以及X轴微调组件3317;真空箱体组件3201包括硬对硬贴合上箱体组件3202以及硬对硬贴合下箱体组件3203;硬对硬校正相机组件用于对液晶屏以及触摸屏摆放位置进行校正,治具组件3214容置于真空箱体组件3201内且用于放置触摸屏或液晶屏,竖向驱动机构3215用于提供真空箱体开合动力,导向组件3216用于导向真空箱体上抬或者下压,X轴微调组件3317设于真空箱体组件3201上的用于进行位置微调。A bonding structure 32 for liquid crystal screen and touch screen, used for bonding liquid crystal screen and touch screen, including vacuum box assembly 3201, hard-to-hard correction camera assembly, jig assembly 3214, vertical driving mechanism 3215, guide assembly 3216 and X-axis fine-tuning assembly 3317; the vacuum box assembly 3201 includes a hard-to-hard lamination upper box assembly 3202 and a hard-to-hard lamination lower box assembly 3203; a hard-to-hard correction camera assembly is used for liquid crystal screen and touch screen swing The position is corrected, the fixture assembly 3214 is accommodated in the vacuum box assembly 3201 and used to place a touch screen or LCD screen, the vertical drive mechanism 3215 is used to provide the opening and closing power of the vacuum box, and the guide assembly 3216 is used to guide the vacuum box The body is lifted up or pressed down, and the X-axis fine-tuning assembly 3317 is provided on the vacuum box assembly 3201 for fine-tuning the position.
通过设置硬对硬校正相机组件可以实时地对触摸屏以及液晶屏进行测量,而竖向驱动机构3215驱动硬对硬贴合上箱体组件3202与硬对硬下箱体组件结合,此时触摸屏与液晶屏则在治具组件3214内完成贴合,如出现贴合误差,直接通过X轴微调组件3317调节触摸屏与液晶屏的贴合位置,简单快捷,贴合效率高,整体结构紧凑,占地面积小。By setting the hard-to-hard calibration camera assembly, the touch screen and the LCD screen can be measured in real time, and the vertical drive mechanism 3215 drives the hard-to-hard bonding upper box assembly 3202 to combine with the hard-to-hard lower box assembly. At this time, the touch screen and The LCD screen is bonded in the fixture assembly 3214. If there is a bonding error, the bonding position of the touch screen and the LCD screen can be adjusted directly through the X-axis fine-tuning assembly 3317. It is simple and fast, and the bonding efficiency is high. The overall structure is compact and occupies an The area is small.
硬对硬校正相机组件包括用于校正触摸屏位置的触摸屏校正相机组件3204以及用于校正液晶屏的液晶屏校正相机组件3205。The hard-to-hard calibration camera assembly includes a touch screen calibration camera assembly 3204 for calibrating the position of the touch screen and an LCD screen calibration camera assembly 3205 for calibrating the LCD screen.
触摸屏校正相机组件3204包括用于设置棱镜的棱镜固定板3206、用于拍摄对位的朝上布置的触摸屏校正相机;液晶屏校正相机组件3205包括用于拍摄对位的液晶屏的直接朝下的液晶屏校正相机、用于直接照射产品的同轴光源3211、用于固定相机以及发出同轴光的光源的竖立固定板、用于移动竖立固定板的液晶屏驱动机构。The touch screen correction camera assembly 3204 includes a prism fixing plate 3206 for setting prisms, an upwardly arranged touch screen correction camera for shooting alignment; an LCD screen correction camera assembly 3205 includes a directly downward facing liquid crystal screen for shooting alignment The LCD screen corrects the camera, the coaxial light source 3211 for directly irradiating the product, the vertical fixed plate for fixing the camera and the light source emitting coaxial light, and the LCD screen driving mechanism for moving the vertical fixed plate.
治具组件3214包括上治具机构3218以及下治具机构3219,硬对硬贴合上箱体组件3202与上治具机构3218固定布置,硬对硬贴合下箱体组件3203与下治具机构3219固定布置,当硬对硬贴合上箱体组件3202与硬对硬贴合下箱体组件3203压合时,上治具机构3218与下治具机构3219形成密封空间;上治具机构3218具有调节块3220以及缓冲块3221,当上治具机构3218与下治具机构3219贴合时,可以进行调节和缓冲。The jig assembly 3214 includes an upper jig mechanism 3218 and a lower jig mechanism 3219. The upper box assembly 3202 and the upper jig mechanism 3218 are fixedly arranged hard to hard, and the lower box assembly 3203 and the lower jig are fitted hard to hard. The mechanism 3219 is fixedly arranged. When the hard-to-hard fitting upper box assembly 3202 is pressed together with the hard-to-hard fitting lower box assembly 3203, the upper jig mechanism 3218 and the lower jig mechanism 3219 form a sealed space; the upper jig mechanism 3218 has an adjustment block 3220 and a buffer block 3221. When the upper jig mechanism 3218 and the lower jig mechanism 3219 are attached, adjustment and buffering can be performed.
硬对硬贴合上箱体组件3202包括硬对硬贴合上箱体3222、用于驱动硬对硬贴合上箱体3222上下移动的竖向驱动机构3215、用于固定硬对硬贴合上箱体3222的硬对硬贴合上箱体3222硬对硬贴合上箱体安装座3224、用于微调硬对硬贴合上箱体3222的X轴位置的X轴微调组件3317。The hard-to-hard fitting upper box assembly 3202 includes a hard-to-hard fitting upper box 3222, a vertical drive mechanism 3215 for driving the hard-to-hard fitting upper box 3222 to move up and down, and a hard-to-hard fitting The hard-to-hard fit upper box 3222 of the upper box 3222 is a hard-to-hard fit upper box mounting seat 3224, and an X-axis fine-tuning assembly 3317 for fine-tuning the X-axis position of the hard-to-hard fit upper box 3222.
竖向驱动机构3215包括用于传动的伺服丝杆、用于提供动力的动力元件。The vertical driving mechanism 3215 includes a servo screw rod for transmission and a power element for providing power.
硬对硬贴合下箱体3227硬对硬贴合上箱体安装座3224的下表面形成四根垂直向下的支撑轴3226,硬对硬贴合下箱体3227的上表面布置有四个直线轴承3225,轴承与支撑轴3226活动连接布置;硬对硬贴合下箱体3227硬对硬贴合上箱体安装座3224相对于硬对硬贴合下箱体3227做垂直上下移动。The lower surface of the hard-to-hard fitting lower box 3227 is hard-to-hard fitted to the lower surface of the upper box mounting seat 3224 to form four vertically downward support shafts 3226, and the upper surface of the hard-to-hard fitted lower box 3227 is arranged with four Linear bearing 3225, bearing and support shaft 3226 movable connection arrangement; Hard-to-hard fitting lower box body 3227 Hard-to-hard fitting upper box mounting seat 3224 moves vertically up and down relative to hard-to-hard fitting lower box body 3227.
具体地,硬对硬贴合下箱体组件3203包括硬对硬贴合下箱体3227、用于承放下箱体组件的导轨、用于驱动硬对硬贴合下箱体3227的硬对硬驱动装置3228;硬对硬贴合装置32包括丝杆以及硬对硬伺服电机。Specifically, the hard-to-hard fitting lower box assembly 3203 includes a hard-to-hard fitting lower box 3227, a guide rail for bearing the lower box assembly, and a hard-to-hard fitting for driving the hard-to-hard fitting lower box 3227. The driving device 3228; the hard-to-hard bonding device 32 includes a screw rod and a hard-to-hard servo motor.
具体地,硬对硬贴合下箱体组件3203还包括设置于硬对硬贴合下箱体3227下方的升降气缸,升降气缸驱使硬对硬贴合下箱体3227上下移动。Specifically, the hard-to-hard lamination lower box assembly 3203 further includes a lifting cylinder disposed below the hard-to-hard lamination lower box 3227, and the lifting cylinder drives the hard-to-hard lamination lower box 3227 to move up and down.
竖向驱动机构3215包括竖向伺服电机、用于传动的竖向丝杆以及用于与竖向丝杆相接的导轨。The vertical driving mechanism 3215 includes a vertical servo motor, a vertical screw for transmission, and a guide rail for connecting with the vertical screw.
具体地,连接轴与上真空罩体之间设有一用于防泄漏真空的密封组件。Specifically, a sealing assembly for preventing leakage of vacuum is provided between the connecting shaft and the upper vacuum cover.
硬对硬贴合上箱体组件3202由龙门焊件支撑,采用伺服丝杆、DD马达传动可保证对位后快速准确调整至合适位置保证贴合精度,腔体内真空由真空压力表检测,由PLC通过电磁阀的通断控制真空泵达到抽真空贴合,上腔体硬对硬贴合上箱体安装座3224与腔体间通过四个轴穿过直线轴承3225做垂直上下移动,调节块3220及缓冲块3221可调节腔体合适下压量。上腔治具吸板表面有优力胶软板有利于保护产品并且在压合时存在较小间隙便于两板件气体排出有效减少气泡产生。The hard-to-hard lamination upper box assembly 3202 is supported by the gantry weldment. The servo screw and DD motor drive can ensure that the alignment can be quickly and accurately adjusted to the appropriate position to ensure the lamination accuracy. The vacuum in the cavity is detected by the vacuum pressure gauge. The PLC controls the vacuum pump through the on and off of the solenoid valve to achieve vacuuming and bonding. The upper cavity is hard-to-hard. And the buffer block 3221 can adjust the proper amount of depression of the cavity. The surface of the suction plate of the upper cavity jig has a soft board of Uril glue, which is beneficial to protect the product, and there is a small gap during pressing to facilitate the gas discharge of the two plates, effectively reducing the generation of air bubbles.
硬对硬触摸屏以及液晶屏校正相机组件3205,两者由龙门焊件支撑,安装于直线电机上可双工位来回拍照提高相机利用率并实现快速精准。液晶屏相机由工件固定通过棱镜进行拍照对位,液晶屏相机竖直对准产品直接拍照光源为其提供合适亮度有利于提升贴合精度。The hard-to-hard touch screen and the LCD screen calibration camera assembly 3205 are supported by the gantry weldment and installed on the linear motor to take pictures back and forth at double stations to improve the utilization rate of the camera and achieve fast and accurate. The LCD screen camera is fixed by the workpiece through the prism for photo alignment. The LCD screen camera is vertically aligned with the product to directly take pictures of the light source to provide appropriate brightness for it, which is conducive to improving the lamination accuracy.
硬对硬贴合下箱体组件3203采用伺服丝杆传动可快速精准到达拍照位、贴合位,贴合治具板下方气缸加直线轴承3225使升降动作顺畅平稳、负载均匀分布,对应产品尺寸贴合治具运用使设备能同时对应多类型作业。The hard-to-hard fitting lower box assembly 3203 adopts servo screw drive to quickly and accurately reach the camera position and fitting position. The cylinder under the fitting fixture plate and the linear bearing 3225 make the lifting movement smooth and stable, and the load is evenly distributed, corresponding to the product size The use of laminating fixtures enables the equipment to handle multiple types of operations at the same time.
一种用于液晶屏与触摸屏的贴合结构32中的各个元件分别与控制件电性连接,控制件的控制程序并非是发明的内容,故不在此赘述。Each component in a bonding structure 32 for a liquid crystal screen and a touch screen is electrically connected to the control part, and the control program of the control part is not the content of the invention, so it will not be repeated here.
一种光学胶入料机构,用于对光学胶进行上料,包括光学胶叠片上料组件20、光学胶取料机械手4、光学胶入料平台2106组件;光学胶叠片上料组件20,用于叠放多层光学胶叠片,包括托板2001、光学胶换料底板2002和用于驱动光学胶升降板上下移动的驱动机构,驱动机构包括电机和线性模组,电机与线性模组驱动连接;光学胶换料底板2002的侧周缘还设有多个定位柱2003;光学胶取料机械手4用于取料,光学胶入料平台2106组件用于传递光学胶到光学胶上料机械手301组件,光学胶换料底板2002用于承载液晶屏光学胶叠片,驱动机构用于驱动光学胶升降板上下移动,定位柱2003用于定位光学胶叠片。An optical glue feeding mechanism is used for loading optical glue, including an optical glue lamination feeding assembly 20, an optical glue retrieving manipulator 4, and an optical glue feeding platform 2106 assembly; the optical glue lamination feeding assembly 20 is used It is used for stacking multi-layer optical adhesive laminates, including a supporting plate 2001, an optical adhesive refill base plate 2002, and a driving mechanism for driving the optical adhesive lifting plate to move up and down. The driving mechanism includes a motor and a linear module, and the motor and the linear module drive Connection; the side periphery of the optical glue refill base plate 2002 is also provided with a plurality of positioning columns 2003; the optical glue retrieving manipulator 4 is used for retrieving, and the optical glue feeding platform 2106 assembly is used to transfer the optical glue to the optical glue feeding manipulator 301 Assemblies, the optical adhesive refill base plate 2002 is used to carry the optical adhesive stack of the LCD screen, the driving mechanism is used to drive the optical adhesive lifting plate to move up and down, and the positioning column 2003 is used to position the optical adhesive stack.
通过光学胶叠片上料组件进行光学胶上料,然后由光学胶取料机械手转运光学胶,接着再由光学胶入料平台组件转到可以由光学胶上料机械手组件取走的位置中去,从而实现一体的光学胶取料上料的过程,整个过程无需人工参与,大大增加生产效率。The optical glue is loaded through the optical glue stack feeding component, and then the optical glue is transferred by the optical glue retrieving manipulator, and then the optical glue feeding platform component is transferred to a position that can be taken away by the optical glue feeding manipulator component. In this way, the integrated process of optical glue retrieving and loading is realized, and the whole process does not require manual participation, which greatly increases production efficiency.
具体地,光学胶叠片上料机构还包括横向驱动的上料导轨2004以及导轨连接板2005,导轨连接板2005的下表面设置有导块,导块与导轨活动连接,光学胶升降板与驱动机构相对固定布置,导轨设有硬限位机构2006、用于缓冲的上料液压缓冲器2007以及上料笔形气缸2008。Specifically, the optical glue lamination feeding mechanism also includes a horizontally driven feeding guide rail 2004 and a guide rail connecting plate 2005, the lower surface of the guide rail connecting plate 2005 is provided with a guide block, the guide block is movably connected with the guide rail, and the optical glue lifting plate and the driving mechanism Relative to the fixed arrangement, the guide rail is provided with a hard limit mechanism 2006, a feeding hydraulic buffer 2007 for buffering, and a feeding pen-shaped cylinder 2008.
光学胶取料机械手4包括光学胶取料吸附机构2009以及用于装载光学胶取料吸附机构2009的光学胶取料龙门架2010,光学胶吸附机构包括用于吸附光学胶的光学胶取料吸附组件2011,光学胶取料吸附组件2011包括竖直吸附气缸2012、用于吸取光学胶的吸笔2013、用于固定吸笔2013的固定件2014;固定件2014设置有开孔,竖直吸附气缸2012穿设于固定件2014中。The optical glue retrieving manipulator 4 includes an optical glue retrieving and absorbing mechanism 2009 and an optical glue retrieving gantry 2010 for loading the optical glue retrieving and absorbing mechanism 2009, and the optical glue absorbing mechanism includes an optical glue retrieving and absorbing mechanism for absorbing optical glue Component 2011, the optical glue retrieving and absorbing component 2011 includes a vertical adsorption cylinder 2012, a suction pen 2013 for absorbing optical glue, and a fixing piece 2014 for fixing the suction pen 2013; the fixing piece 2014 is provided with openings, and the vertical suction cylinder 2012 passes through the fixing part 2014.
光学胶吸附机构还包括吸附架体2015以及导轨,吸附架体2015与导轨与导轨相对固定布置,吸附架体2015下端形成有安装端,安装端与固定件2014固定布置。The optical glue adsorption mechanism also includes an adsorption frame body 2015 and a guide rail. The adsorption frame body 2015 is fixedly arranged relative to the guide rail and the guide rail.
光学胶吸附机构与光学胶取料龙门架2010相对固定布置,光学胶取料吸附机构2009包括取料滑台、电磁阀以及模组连接板,光学胶取料龙门架2010形成有滑轨,取料滑台与滑轨活动连接布置;模组连接板与光学胶取料吸附组件2011相对固定布置,光学胶取料吸附组件2011包括取料架体,取料架体朝下与固定件2014固定布置,朝上与模组连接板固定布置。The optical glue adsorption mechanism and the optical glue retrieving gantry 2010 are relatively fixedly arranged. The optical glue retrieving and absorbing mechanism 2009 includes a retrieving slide table, a solenoid valve and a module connecting plate. The optical glue retrieving gantry 2010 is formed with slide rails. The sliding table and the sliding rail are arranged in a movable connection; the module connecting plate and the optical glue picking and absorbing assembly 2011 are arranged relatively fixedly. Arrangement, facing up and fixed arrangement with the module connecting plate.
具体地,光学胶入料平台2106组件包括X轴笔形气缸、用于调整位置的光学胶旋转气缸2103、用于检查是否叠片的光学胶叠片检测组件2104;光学胶检测组件包括光学胶检测模组2105、用于承放光学胶的光学胶入料平台2106、用于架设光学胶叠片检测模组的导向架2107;光学胶检测模组2105包括对射光纤件以及叠片数显真空表,对射光纤件的出口朝向光学胶入料平台2106。Specifically, the optical glue feeding platform 2106 assembly includes an X-axis pen-shaped cylinder, an optical glue rotary cylinder 2103 for adjusting the position, and an optical glue lamination detection component 2104 for checking whether the laminate is laminated; the optical glue detection component includes an optical glue detection Module 2105, optical glue feeding platform 2106 for holding optical glue, guide frame 2107 for erecting optical glue lamination detection module; optical glue detection module 2105 includes through-beam optical fiber parts and lamination digital display vacuum Table, the outlet of the through-beam optical fiber is towards the optical glue feeding platform 2106.
具体地,光学胶入料平台2106组件还包括两根平行的入料平行滑轨2110、布设于入料平行滑轨2110一端的硬限位机构2006以及用于缓冲光学胶叠片检测组件2104的液压缓冲器,X轴笔形气缸架设于两根入料平行滑轨2110之间;导向架2107下端形成滑块,滑块与入料平行滑轨2110活动连接布置;光学胶入料平台2106具有下端面,光学胶旋转气缸2103布设在光学胶入料平台2106的下端面。Specifically, the optical glue feeding platform 2106 assembly also includes two parallel feeding parallel slide rails 2110, a hard limit mechanism 2006 arranged at one end of the feeding parallel slide rails 2110, and a buffer for optical glue stack detection assembly 2104. Hydraulic buffer, the X-axis pen-shaped cylinder is erected between two feeding parallel slide rails 2110; the lower end of the guide frame 2107 forms a slider, which is flexibly connected with the feeding parallel slide rails 2110; the optical glue feeding platform 2106 has a lower On the end face, the optical glue rotary cylinder 2103 is arranged on the lower end face of the optical glue feeding platform 2106 .
对射光纤件的出口略微高于光学胶入料平台2106,叠片数显真空表与导向架2107固定布置,对射光纤件与叠片数显真空表电性连接。The outlet of the through-fiber optic is slightly higher than the optical glue feeding platform 2106, and the laminated digital display vacuum gauge is fixedly arranged with the guide frame 2107, and the through-fiber optic is electrically connected with the laminated digital display vacuum gauge.
具体地,光学胶上料机械手301组件包括光学胶上料吸附组件2031、用于提供动力的光学胶上料滑台气缸2032、用于辅助光学胶上料吸附组件2031上下移动的光学胶上料滑动组件2033;光学胶上料吸附组件2031包括上料吸笔2034、用于固定上料吸笔2034的上料固定件2035;上料固定件2035下端形成上料吸附架2036,上料吸笔2034上端与上料吸附架2036固定布置。Specifically, the assembly of the optical glue feeding manipulator 301 includes an optical glue feeding and absorbing component 2031, an optical glue feeding slide cylinder 2032 for providing power, and an optical glue feeding mechanism for assisting the optical glue feeding and absorbing component 2031 to move up and down. The sliding assembly 2033; the optical glue feeding adsorption assembly 2031 includes a feeding suction pen 2034, a feeding fixture 2035 for fixing the feeding suction pen 2034; The upper end of 2034 is fixedly arranged with the material loading adsorption frame 2036.
具体地,光学胶上料滑动组件2033包括上料滑动导轨2037、控制块2038以及气缸连接板2039,光学胶上料滑台气缸2032与气缸连接板2039固定布置,控制块2038与气缸连接板2039固定布置,控制块2038形成有与上料滑动导轨2037活动连接布置的上料活动滑块。Specifically, the optical glue feeding sliding assembly 2033 includes a feeding sliding guide rail 2037, a control block 2038 and a cylinder connecting plate 2039, the optical glue feeding slide table cylinder 2032 and the cylinder connecting plate 2039 are fixedly arranged, and the control block 2038 and the cylinder connecting plate 2039 Arranged fixedly, the control block 2038 is formed with a material feeding movable slide block which is movably connected with the material feeding sliding guide rail 2037.
光学胶入料机构的各个元件与控制件电性连接,控制件的控制程序并非是发明的内容,故不在此赘述。Each component of the optical glue feeding mechanism is electrically connected to the control part, and the control program of the control part is not the content of the invention, so it will not be described here.
用于光学胶的重离型下撕膜结构10还有如下一种实施例。The heavy release type lower tear film structure 10 for optical adhesive also has the following embodiment.
用于光学胶的重离型下撕膜结构10,用于夹持并撕除保护膜,包括用于夹持保护膜的夹持机构1001、用于安装夹爪气缸1002的转接件、布置在Y轴上的用于距离的撕膜滑台气缸1004、控制压合的顶头机构1005、用于检测位置高度的撕膜检测机构1006、用于调整夹爪气缸1002角度的角度微调电机1007;顶头机构1005包括顶头气缸1008以及伸出件,伸出件朝向小耳朵。The heavy-release type lower tear film structure 10 for optical adhesive is used to clamp and tear off the protective film, including a clamping mechanism 1001 for clamping the protective film, an adapter for installing the clamping jaw cylinder 1002, and an arrangement On the Y axis, the tearing film slide table cylinder 1004 for distance, the top mechanism 1005 for controlling pressing, the tearing film detection mechanism 1006 for detecting the height of the position, and the angle fine-tuning motor 1007 for adjusting the angle of the jaw cylinder 1002; The plug mechanism 1005 includes a plug cylinder 1008 and a protruding part, and the protruding part faces the small ear.
在加工中,利用夹持机构来夹持保护膜,并且利用撕膜滑台气缸进行相对位置调节,利用角度微调机构驱动夹紧气缸以对夹持机构的夹持角度进行微调,而且可以通过撕膜检测机构来实现精确的位置高度检测,从而可以根据保护膜对夹持机构的夹持角度进行微调,达到准确夹持并撕除的效果。During processing, use the clamping mechanism to clamp the protective film, and use the film tearing slide cylinder to adjust the relative position, and use the angle fine-tuning mechanism to drive the clamping cylinder to fine-tune the clamping angle of the clamping mechanism. The film detection mechanism is used to realize accurate position and height detection, so that the clamping angle of the clamping mechanism can be fine-tuned according to the protective film, and the effect of accurate clamping and tearing can be achieved.
还有,用于光学胶的重离型下撕膜结构10,包括布置在X轴上用于驱使夹紧小耳朵的夹爪的夹爪气缸1002;实现小耳朵供料机构位置固定,两侧撕手均能完成取料,实现了夹爪气缸1002的角度可调,方便了能夹取小耳朵,又能转角度去撕触摸屏上的膜片。In addition, the heavy release type lower tearing film structure 10 for optical glue includes a clamping jaw cylinder 1002 arranged on the X axis for driving the clamping jaws of the small ears; the position of the small ear feeding mechanism is fixed, and the two sides All the tearing hands can complete the material retrieving, and the angle of the jaw cylinder 1002 can be adjusted, which is convenient for picking up small ears, and can turn the angle to tear the diaphragm on the touch screen.
具体地,伸出件与顶头气缸1008活动连接布置,撕膜检测机构1006与顶头机构1005固定连接布置,撕膜检测机构1006具有发射口,发射口朝向小耳朵。Specifically, the protruding part is movably connected to the plug cylinder 1008, and the tear film detection mechanism 1006 is fixedly connected to the plug mechanism 1005. The tear film detection mechanism 1006 has a launch port, and the launch port faces the small ear.
具体地,夹持机构1001包括相对设置并形成夹持口的第一夹持块1011和第二夹持块1012以及固定安装于夹爪气缸1002上并与第一夹持块1011和第二夹持块1012滑动配合的导向件,导向件设有供第一夹持块1011和第二夹持块1012滑动的滑动槽。Specifically, the clamping mechanism 1001 includes a first clamping block 1011 and a second clamping block 1012 that are oppositely arranged and form a clamping opening, and are fixedly installed on the clamping jaw cylinder 1002 and are connected with the first clamping block 1011 and the second clamping block. The holding block 1012 is slidably fitted with a guide piece, and the guide piece is provided with a sliding groove for the first holding block 1011 and the second holding block 1012 to slide.
具体地,第一夹持块1011一端形成有第一夹持滑块,第二夹持块1012一端形成有第二夹持滑块,第一夹持滑块与第二夹持滑块分别与滑动槽活动连接布置。Specifically, a first clamping slider is formed at one end of the first clamping block 1011, a second clamping slider is formed at one end of the second clamping block 1012, and the first clamping slider and the second clamping slider are respectively connected to Sliding groove active connection arrangement.
具体地,第一夹持滑块与第二夹持滑块抵触时,第一夹持块1011与第二夹持块1012有一定距离,第一夹持块1011以及第二夹持块1012呈弯钩状布置。Specifically, when the first clamping slider collides with the second clamping slider, there is a certain distance between the first clamping block 1011 and the second clamping block 1012, and the first clamping block 1011 and the second clamping block 1012 form Hook-like arrangement.
具体地,角度微调电机1007的驱动轴垂直安装于夹爪气缸1002上。Specifically, the drive shaft of the angle fine-tuning motor 1007 is vertically installed on the jaw cylinder 1002 .
具体地,驱动机构包括安装于转接件上并带动夹爪气缸1002和夹持机构1001上下移动的竖直滑台气缸1015。Specifically, the driving mechanism includes a vertical sliding table cylinder 1015 installed on the adapter and driving the jaw cylinder 1002 and the clamping mechanism 1001 to move up and down.
具体地,用于光学胶的重离型下撕膜结构10还包括用于与撕膜滑台气缸1004固定布置的撕膜模组1016,撕膜模组1016包括用于驱动撕膜模组1016前后移动的撕膜驱动电机1017、用于承放模组的撕膜导轨1019、用于承放撕膜驱动电机1017的电机座1018;撕膜驱动电机1017与电机座1018固定布置,电机座1018与撕膜导轨1019的一端固定布置。Specifically, the heavy-release type lower tearing film structure 10 for optical glue also includes a tearing film module 1016 fixedly arranged with the tearing film slide cylinder 1004, and the tearing film module 1016 includes a tearing film module 1016 for driving The tearing film drive motor 1017 moving back and forth, the tearing film guide rail 1019 for holding the module, the motor base 1018 for holding the tearing film driving motor 1017; the tearing film driving motor 1017 and the motor base 1018 are fixedly arranged, and the motor base 1018 Fixed arrangement with one end of tear film guide rail 1019.
具体地,转接件包括用于安装夹爪气缸1002的第一板1020以及沿第一板1020一侧垂直延伸以用于固定安装角度微调电机1007的第二板1021,角度微调电机1007设置于第一板1020和第二板1021形成的L形空间内。Specifically, the adapter includes a first plate 1020 for installing the jaw cylinder 1002 and a second plate 1021 extending vertically along one side of the first plate 1020 for fixing the angle fine-tuning motor 1007, and the angle fine-tuning motor 1007 is arranged on In the L-shaped space formed by the first board 1020 and the second board 1021 .
具体地,连接件形成第一板1020,第一板1020上形成有用于限制夹爪气缸1002角度的第一限位块1022以及第二限位块,角度微调电机1007的轴上形成有角度限位柱,角度限位柱与第一限位块1022以及第二限位块触碰时,夹爪气缸1002不再移动。Specifically, the connector forms a first plate 1020, on which a first limit block 1022 and a second limit block for limiting the angle of the jaw cylinder 1002 are formed, and an angle limiter is formed on the shaft of the angle fine-tuning motor 1007. When the position post and the angle limit post touch the first limit block 1022 and the second limit block, the jaw cylinder 1002 will no longer move.
具体地,竖直滑台气缸1015安装于第一板1020的背面上。Specifically, the vertical slide cylinder 1015 is mounted on the back side of the first plate 1020 .
用于光学胶的重离型下撕膜结构10的各个元件分别与控制件电性连接,控制件的控制程序并非是发明的内容,故不在此赘述。Each component of the heavy-release lower tear film structure 10 for optical adhesive is electrically connected to the control part, and the control program of the control part is not the content of the invention, so it will not be described here.
适用于触摸屏的软对硬贴合上下料结构1,对触摸屏进行上下料操作,包括软对硬触摸屏上料机构101、软对硬触摸屏下料机构127以及软对硬贴合龙门机构2,软对硬触摸屏上料机构101包括触摸屏上料吸附组件以及上料模组固定件103,触摸屏上料吸附组件与上料模组固定件103相对固定连接,软对硬触摸屏下料机构127包括下料吸附组件104以及下料模组固定件105,下料吸附组件104与下料模组固定件105相对固定连接,软对硬触摸屏上料机构101以及软对硬触摸屏下料机构127分别与龙门架活动连接。The soft-to-hard lamination loading and unloading structure 1 suitable for touch screens performs loading and unloading operations on touch screens, including soft-to-hard touch screen loading mechanisms 101, soft-to-hard touch screen unloading mechanisms 127 and soft-to-hard lamination gantry mechanisms 2, soft The hard touch screen feeding mechanism 101 includes a touch screen feeding adsorption assembly and a loading module fixture 103, the touch screen feeding adsorption assembly is relatively fixedly connected with the loading module fixture 103, and the soft-to-hard touch screen unloading mechanism 127 includes a blanking The adsorption assembly 104 and the blanking module fixture 105, the blanking adsorption assembly 104 is relatively fixedly connected with the blanking module fixture 105, the soft-to-hard touch screen feeding mechanism 101 and the soft-to-hard touch screen blanking mechanism 127 are respectively connected to the gantry active connection.
适用于触摸屏的软对硬贴合上下料结构1,通过设置软对硬触摸屏上料机构101以及软对硬贴合龙门架2,软对硬触摸屏上料机构127的触摸屏上料吸附组件可以吸附触摸屏到加工位,而龙门架可以支撑起软对硬触摸屏上料机构101的移动,而且设置了软对硬触摸屏下料机构127,可以同时吸附触摸屏进行下料,整个过程不需要人工参与,减少产品不良率,提高上料及贴合效率。The soft-to-hard lamination loading and unloading structure 1 suitable for touch screens, by setting the soft-to-hard touch screen feeding mechanism 101 and the soft-to-hard lamination gantry 2, the touch screen feeding adsorption component of the soft-to-hard touch screen feeding mechanism 127 can absorb Touch the screen to the processing position, and the gantry can support the movement of the soft-to-hard touch-screen feeding mechanism 101, and set up a soft-to-hard touch-screen unloading mechanism 127, which can simultaneously absorb the touch screen for unloading. The whole process does not require manual participation, reducing Product defect rate, improve feeding and bonding efficiency.
上料模组固定件103包括上料模组固定板106、承载板108以及上料模组安装件107,承载板108与上料模组固定板106呈固定布置,上料模组固定板106的后端面形成用于与上料模组安装件107配合布置的滑块,上料模组安装件107形成有导轨,导轨具有与滑块活动连接布置的丝杆。The loading module fixture 103 comprises a loading module fixing plate 106, a loading plate 108 and a loading module mounting part 107, the loading plate 108 and the loading module fixing plate 106 are in a fixed arrangement, and the loading module fixing plate 106 The rear end surface of the upper surface forms a slider for cooperating with the loading module mounting part 107. The feeding module mounting part 107 is formed with a guide rail, and the guide rail has a screw rod that is movably connected with the slider.
上料模组安装件107设有用于推动滑块的导轨电机。The loading module mounting part 107 is provided with a rail motor for pushing the slider.
上料模组固定板106的一端形成用于承载触摸屏上料吸附组件的承载板108,承载板108上设置有电磁阀以及用于旋转触摸屏上料吸附组件的旋转电机113,触摸屏上料吸附组件包括有朝上延伸布置的插入柱,承载板108形成有承载孔,承载板108与触摸屏上料吸附组件相对固定布置,插入柱穿过承载孔与旋转电机113活动连接布置。One end of the loading module fixed plate 106 forms a bearing plate 108 for carrying the touch screen feeding and absorbing assembly. The bearing plate 108 is provided with a solenoid valve and a rotating motor 113 for rotating the touch screen feeding and absorbing assembly. The touch screen feeding and absorbing assembly It includes an insertion column extending upwards, the bearing plate 108 is formed with a bearing hole, the bearing plate 108 is fixedly arranged relative to the touch screen feeding and adsorption assembly, and the insertion column is movably connected with the rotating motor 113 through the bearing hole.
触摸屏上料吸附组件与承载板108具有间隙。There is a gap between the touch screen feeding and absorbing component and the carrier plate 108 .
触摸屏上料吸附组件具有上组件116以及吸附件117,上组件116与吸附件117固定布置,上组件116朝上形成插入柱,吸附件117下边形成有吸附面,吸附面吸附触摸屏。The touch screen feeding adsorption assembly has an upper assembly 116 and an adsorption piece 117, the upper assembly 116 and the adsorption piece 117 are fixedly arranged, the upper assembly 116 faces upward to form an insertion column, and the bottom of the adsorption piece 117 is formed with an adsorption surface, which absorbs the touch screen.
具体地,吸附件117可以与贴合网箱压合布置,对光学胶以及触摸屏进行软对硬贴合。Specifically, the adsorption member 117 can be arranged in a press-fit manner with the laminating cage, and the optical adhesive and the touch screen are soft-to-hard laminated.
具体地,下料模组固定件2014包括用于固定模组连接板的模组连接底板118、用于上下移动的丝杆模组、用于控制联轴器的电机以及下料模组固定件105,电机与联轴器的一端固定布置,联轴器的另一端与丝杆模组固定布置,模组连接底板118形成丝杆模组。Specifically, the blanking module fixture 2014 includes a module connection bottom plate 118 for fixing the module connecting plate, a screw module for moving up and down, a motor for controlling the shaft coupling, and a blanking module fixture 105, the motor and one end of the coupling are fixedly arranged, the other end of the coupling is fixedly arranged with the screw module, and the module is connected to the bottom plate 118 to form a screw module.
具体地,下料模组固定件105形成有滑轨,滑轨与丝杆模组活动连接布置。Specifically, the blanking module fixing part 105 is formed with slide rails, and the slide rails are movably connected with the lead screw module.
具体地,下料模组固定件105包括下料吸附组件104以及用于控制导向气缸的电磁阀,导向气缸与下料吸附组件104固定布置,下料吸附组件104朝下形成下料吸附面,下料吸附面吸附加工后的触摸屏。Specifically, the blanking module fixture 105 includes a blanking adsorption assembly 104 and a solenoid valve for controlling the guiding cylinder, the guiding cylinder and the blanking adsorption assembly 104 are fixedly arranged, and the blanking adsorption assembly 104 faces downward to form a blanking adsorption surface, The blanking adsorption surface absorbs the touch screen after processing.
具体地,下料模组固定件105的一端形成有滑块,龙门架形成有横向导轨,滑块与横向导轨活动连接布置;龙门架包括拖链盒和拖链,拖链与滑块固定布置,拖链与龙门架相对固定布置。Specifically, one end of the blanking module fixing part 105 is formed with a slide block, and the gantry frame is formed with a transverse guide rail, and the slide block is movably connected with the transverse guide rail; the gantry frame includes a drag chain box and a drag chain, and the drag chain and the slide block are fixed , the drag chain and the gantry frame are arranged relatively fixedly.
具体地,上料模组固定件103的一端形成有与横向导轨活动连接布置的上料滑块126。Specifically, one end of the loading module fixing part 103 is formed with a loading slider 126 that is movably connected with the transverse guide rail.
采用双动子直线模组,两侧4工位分别负责上料和下料,上下料臂均可实现旋转。上料机械手即为上料手臂同时也是软对硬贴合上腔体,使用伺服电机连接减速机1403具有高精度定位功能;下料臂旋转由导向气缸控制,可实现180°旋转。上料臂实现上料的快速稳定,贴合时高精度对位,减少产品不良率,双工位提高上料及贴合效率。The double mover linear module is adopted, and the 4 stations on both sides are respectively responsible for loading and unloading, and the upper and lower arms can be rotated. The loading manipulator is the loading arm and also the soft-to-hard lamination upper cavity. It uses a servo motor to connect the reducer 1403 with high-precision positioning function; the rotation of the unloading arm is controlled by the guide cylinder, which can realize 180° rotation. The feeding arm realizes fast and stable feeding, high-precision alignment during lamination, reduces product defect rate, and double-station improves feeding and laminating efficiency.
适用于触摸屏的软对硬贴合上下料结构1中的各个元件与控制件电连接,控制程序不属于发明内容,故不阐述。Each component in the soft-to-hard lamination loading and unloading structure 1 suitable for touch screens is electrically connected to the control part, and the control program does not belong to the content of the invention, so it will not be described.
本实施例中自动贴合设备的整个工作过程为:The whole working process of the automatic bonding equipment in the present embodiment is:
1、操作员将放满触摸屏的料盘置与上料治具放置板,触摸屏上料臂从料盘中取料至上料移载吸板,然后触摸屏翻转机构取料至中间移载板。1. The operator puts the tray full of touch screen on the loading fixture placement plate, the touch screen loading arm takes the material from the tray to the loading transfer suction plate, and then the touch screen flip mechanism takes the material to the intermediate transfer plate.
2、上料搬臂从移载板上取料撕膜经CCD对位至中转治具载台。2. The loading arm picks up the tear film from the transfer plate and aligns it with the CCD to the transfer fixture carrier.
3、光学胶置于其放料机构,机械手取光学胶至吸附板,上料机械手从吸附板取光学胶至下腔体网板吸真空。3. The optical glue is placed in its discharging mechanism, the manipulator takes the optical glue to the adsorption plate, and the feeding manipulator takes the optical glue from the adsorption plate to the lower cavity mesh plate for vacuuming.
4、小耳朵上料机构9至取料位,撕膜机构取易撕贴至光学胶边角撕膜检测并抛废膜,上腔体从中转治具载台取触摸屏并于下腔光学胶同时对位拍照完成贴合。4. The small ear feeding mechanism 9 reaches the material picking position, the film tearing mechanism takes the easy-to-tear film to the corner of the optical glue for tearing film detection and throws away the waste film, the upper cavity takes the touch screen from the transfer fixture platform and puts it on the optical glue in the lower cavity At the same time, take pictures to complete the fit.
5、重离撕膜机械手取易撕贴,下料臂取已贴合完成产品至撕膜位完成撕膜动作CCD对位放置于中转治具载台准备进入硬对硬环节。5. The heavy-gauge tearing film manipulator takes the easy-to-tear sticker, and the unloading arm takes the pasted product to the tearing film position to complete the film tearing action. The CCD is aligned and placed on the transfer fixture platform to enter the hard-to-hard link.
6、液晶屏放置料盘,料盘放置于皮带线。6. The liquid crystal screen places the material tray, and the material tray is placed on the belt line.
7、升降组件带动料盘至上料位,取料X Y轴协同使产品移动至治具平台,并搬运至撕膜位,小耳朵上料机构9至取料位,撕膜机构取易撕贴完成撕膜送入定位机构校正。7. The lifting component drives the material tray to the loading position, and the X and Y axes of material retrieving cooperate to move the product to the jig platform, and transport it to the tearing film position. The small ear feeding mechanism 9 reaches the material picking position, and the tearing film mechanism is easy to tear and paste. The tear film is sent to the positioning mechanism for correction.
8、机械手从定位机构取液晶屏至下腔体,另一边机械手取触摸屏至触摸屏移栽台,上腔体吸取,上下腔体经CCD对位至贴合位抽真空贴合。8. The manipulator takes the LCD screen from the positioning mechanism to the lower chamber, the other manipulator takes the touch screen to the touch screen transplanting table, the upper chamber sucks it, and the upper and lower chambers are aligned by the CCD to the bonding position and vacuumed and bonded.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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Application publication date: 20190816 |