CN110048290B - Cable double-end is skinned and is stained with tin integrative equipment - Google Patents
Cable double-end is skinned and is stained with tin integrative equipment Download PDFInfo
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- CN110048290B CN110048290B CN201910343848.7A CN201910343848A CN110048290B CN 110048290 B CN110048290 B CN 110048290B CN 201910343848 A CN201910343848 A CN 201910343848A CN 110048290 B CN110048290 B CN 110048290B
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- tin
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- conveying
- dipping
- seat
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 237
- 230000007246 mechanism Effects 0.000 claims abstract description 244
- 238000007598 dipping method Methods 0.000 claims abstract description 108
- 238000007790 scraping Methods 0.000 claims abstract description 46
- 238000002844 melting Methods 0.000 claims abstract description 22
- 230000008018 melting Effects 0.000 claims abstract description 22
- 238000012546 transfer Methods 0.000 claims abstract description 10
- 238000013519 translation Methods 0.000 claims abstract description 10
- 230000004907 flux Effects 0.000 claims description 29
- 238000005476 soldering Methods 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 10
- 239000000843 powder Substances 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009056 active transport Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention discloses a double-end peeling and tin dipping integrated device for cables, which comprises a machine table, wherein a cable cutting and peeling device and a tin dipping device which are oppositely arranged are arranged on the machine table; a transfer device is arranged between the two tin dipping devices, and a steering manipulator is arranged between the cable cutting and stripping device and the adjacent tin dipping device; the tin dipping device comprises: two groups of tin melting devices, tin scraping mechanisms, tin dipping clamping mechanisms, tin scraping clamping mechanisms and tin dipping conveying mechanisms; the tin dipping conveying mechanism comprises a translation mechanism and at least three groups of conveying clamping mechanisms which are equidistantly arranged on the translation mechanism; the distance between the adjacent conveying clamping mechanisms is equal to or close to the distance between the tin scraping clamping mechanisms and the tin dipping clamping mechanisms. Tin can be uniformly distributed on the surface of the copper wire through twice tin dipping, so that the tin dipping is more attractive; and the device can meet the double-end tin dipping of wires with different lengths.
Description
Technical Field
The invention relates to the field of electric wire tin dipping machinery, in particular to a double-end peeling and tin dipping integrated device for a cable and a battery formation clamp.
Background
The electric wire is widely applied in the industry, such as the fields of electronic communication and the like; many wires currently used in electronic products require stripping and tin dipping treatment of the ends of the wires. The Chinese patent literature, patent number is: ZL201520383596.8, which discloses a full-automatic double-head wire stripping tin pick-up machine; the full-automatic double-head wire stripping tin pick-up machine records that the stripping and cutting of the cable are completed through a stripping and cutting device, and the two ends of the wire are rubbed through a wire rubbing device; the wire is pulled to move by the wire pulling device, and tin dipping at two ends of the wire is realized by the left tin dipping device and the right tin dipping device; in the technical scheme, the left tin dipping device and the right tin dipping device are arranged on the same side of the wire feeding device; therefore, when two ends are dipped in tin, the wires are required to turn around to be dipped in tin, so that the tin dipping of the wires with shorter length can be met only; and each end of the tin dipping machine is dipped once, and as the tin dipping is carried out once, the end part of the wire is stuck with soldering flux, so that tin frying phenomenon can be caused when tin dipping is carried out, and an oxide layer of tin can be adsorbed on an insulating layer, so that the problem that uneven tin dipping can be caused by tin can be caused. In view of the above drawbacks, it is necessary to design a double-ended peeling and tin-plating integrated device for cables.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the double-end peeling and tin dipping integrated device for the cable solves the problems that uneven tin dipping of wires is caused by the existing tin dipping opportunity and the tin dipping of short wires can be only met.
In order to solve the technical problems, the technical scheme of the invention is as follows: the double-end peeling and tin dipping integrated equipment for the cables comprises a machine table, wherein a cable cutting and peeling device and two oppositely arranged tin dipping devices are arranged on the machine table; a transfer device is arranged between the two tin dipping devices, and a steering manipulator is arranged between the cable cutting and stripping device and the adjacent tin dipping device; the tin dipping device comprises: the two groups of tin melting devices are arranged in parallel; the tin scraping mechanism is arranged between the two tin melting devices and is used for scraping superfluous tin on the electric wire conveyed to the position of the tin scraping mechanism; the tin dipping clamping mechanisms are arranged in front of the two tin melting devices, and one ends of the wires clamped by the tin dipping clamping mechanisms are turned over and extend into the tin melting devices; the tin scraping clamping mechanisms are arranged in front of the tin scraping mechanisms, and the distances between the tin scraping clamping mechanisms and the two tin dipping clamping mechanisms are equal or nearly equal; the tin dipping conveying mechanism comprises a translation mechanism and at least three groups of conveying clamping mechanisms which are equidistantly arranged on the translation mechanism; the distance between the adjacent conveying clamping mechanisms is equal to or close to the distance between the tin scraping clamping mechanisms and the tin dipping clamping mechanisms.
The cable cutting and stripping device cuts off the wire and strips insulating layers at two ends of the wire, the end part of the wire is clamped by the steering manipulator and is conveyed to the conveying clamping mechanism to finish tin dipping at one end of the wire, and the other end of the wire clamped by the transferring device is arranged on the conveying clamping mechanism of the tin dipping device to finish tin dipping at the other end of the wire.
Compared with the prior art, the cable double-end peeling and tin dipping integrated device has the following beneficial effects:
1. after the wire is clamped by the first tin dipping clamping mechanism and overturned and stretched into the corresponding tin melting device to be dipped, scraping residues and an oxide layer on the wire insulating layer through a tin scraping mechanism; during secondary tin dipping, tin melting can melt tin slag and an oxide layer on the wire conductor, tin melt can be reattached to the tin surface of the primary tin dipping, and the tin dipped for the first time isolates a soldering flux layer, so that tin frying is avoided, and the tin layer is uniformly distributed after secondary tin dipping; and after the scaling powder layer on the insulating layer is scraped off, tin cannot be adhered to the insulating layer, so that the insulating layer is more attractive.
2. After one end of the wire is dipped, one end of the wire dipped in tin is conveyed to one side by the transfer device, so that one end of the wire which is not dipped in tin is detected by the transfer device and conveyed to the other tin dipping device to finish the tin dipping of the other end of the wire; the electric wire can be conveyed to one side through the transfer device, and the other end of the electric wire is clamped, so that double-end tin dipping of electric wires with different lengths can be met.
Drawings
FIG. 1 is a front view of a cable double-ended stripping and tinning integrated device of the present invention;
FIG. 2 is a perspective view of the integrated cable double-ended stripping and tin pick-up device of the present invention;
FIG. 3 is a perspective view of the part of the tin pick-up device of the integrated equipment for peeling and tin pick-up of the double-end of the cable;
fig. 4 is a perspective view of the other side of the tin dipping device part of the double-end peeling and tin dipping integrated device for the cable of the invention;
FIG. 5 is a top view of the tin pick-up device of the integrated apparatus for peeling and tin pick-up of the cable of the present invention;
fig. 6 is a structural diagram of the tin dipping conveying mechanism of the integrated equipment for peeling and tin dipping of the double-end cable of the invention;
FIG. 7 is a schematic view of another embodiment of the tin pick-up conveying mechanism of the integrated apparatus for peeling and tin pick-up of the cable of the present invention;
FIG. 8 is a block diagram of the drying mechanism of the integrated equipment for peeling and tin dipping of the double ends of the cable;
FIG. 9 is a cross-sectional view of another embodiment of the drying mechanism of the integrated cable stripping and tin pick-up device of the present invention;
FIG. 10 is a block diagram of the tin melting mechanism of the integrated equipment for peeling and tin dipping of the cable of the invention;
fig. 11 is a structural view of the soldering flux holding mechanism part of the cable double-end peeling and tin dipping integrated device of the present invention;
FIG. 12 is a block diagram of the tin scraping mechanism of the integrated equipment for stripping and tin dipping of the cable of the invention;
FIG. 13 is a cross-sectional view of the tin melting mechanism of the integrated double-ended stripping and tin dipping device for cables of the present invention;
FIG. 14 is a block diagram of the transfer device of the integrated cable double-ended stripping and tin pick-up device of the present invention;
FIG. 15 is a partial block diagram of the clamping and steering mechanism of the integrated cable double-ended stripping and tin pick-up device of the present invention;
fig. 16 is a block diagram of the cable cutting and stripping device of the double-end stripping and tin-dipping integrated cable equipment
FIG. 17 is a top view of the cable stripping device of the cable double-ended stripping and tin-wetting integrated device of the present invention;
FIG. 18 is a front view of the stripping mechanism of the integrated cable stripping and tin pick-up device of the present invention;
FIG. 19 is a block diagram of the conveying and positioning mechanism of the integrated cable double-end stripping and tin-plating device of the present invention;
FIG. 20 is a side view of the conveying and positioning mechanism of the integrated cable double-ended stripping and tin pick-up device of the present invention;
FIG. 21 is a block diagram of a wire end separating device of the integrated equipment for peeling and tin dipping of the cable of the invention;
FIG. 22 is a block diagram of the steering manipulator of the cable double-ended stripping and tin pick-up integrated device of the present invention;
fig. 23 is an exploded view of the steering manipulator of the cable double-ended stripping and tin-dipping integrated device of the invention.
Detailed Description
The following detailed description will be further described in conjunction with the above-described figures.
In the following, numerous specific details are set forth in order to provide a thorough understanding of the concepts underlying the described embodiments. It will be apparent, however, to one skilled in the art that the described embodiments may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail.
Referring to fig. 1 and 2, a dual-end peeling and tin dipping integrated device for cables includes a machine 100, wherein a cable cutting and peeling device 200 and a tin dipping device 300 arranged oppositely are arranged on the machine 100. A transfer device 400 is disposed between the two tin pick-up devices 300, and a steering manipulator 500 is disposed between the cable cutting and stripping device 200 and the adjacent tin pick-up device 300. After the wire is peeled off by the wire-cutting and peeling device 200, one end of the wire clamped by the steering manipulator 500 is arranged on the adjacent tin dipping device 300 to dip tin, the wire is clamped by the transfer device 400, and one end which is not dipped in tin is arranged on the other tin dipping device 300 to finish tin dipping.
Referring to fig. 3, 4 and 5, the tin pick-up device 300 includes:
two groups of tin melting devices 310, wherein the two groups of tin melting devices 310 are arranged in parallel;
a tin scraping mechanism 320, disposed between the two tin melting devices 310, for scraping off the excess tin on the wire delivered to the position of the tin scraping mechanism 320;
the tin dipping clamping mechanisms 330 are arranged in front of the two tin melting devices 310, one ends of the tin dipping clamping mechanisms 330 for clamping the wires are turned over and extend into the tin melting devices 310;
the tin scraping clamping mechanism 340 is arranged in front of the tin scraping mechanism 320, and the distances between the tin scraping clamping mechanism 340 and the two tin dipping clamping mechanisms 330 are equal or nearly equal;
the tin dipping conveying mechanism 350, one end of which is used for holding the electric wire, is sequentially arranged on the tin dipping clamping mechanism 330, the tin scraping clamping mechanism 340 and the other tin dipping clamping mechanism 330. Referring to fig. 6 and 7, the tin pick-up conveying mechanism 350 comprises a translation mechanism 351 and at least three groups of conveying clamping mechanisms 352 equidistantly arranged on the translation mechanism 351; the distance between adjacent conveying clamping mechanisms 352 is equal or nearly equal to the distance between the tin scraping clamping mechanism 340 and the tin pick-up clamping mechanism 330. The conveying clamping mechanism 352 in the tin pick-up conveying mechanism 350 sequentially clamps the wires to be placed on the tin pick-up clamping mechanism 330 and the tin scraping clamping mechanism 340.
The cable stripping device 200 cuts off the wire and strips the insulation layers at two ends of the wire, the end of the wire is clamped by the steering manipulator 500 and is conveyed to the conveying clamping mechanism 352 to finish the tin dipping at one end of the wire, and the other end of the wire clamped by the transferring device 400 is arranged on the conveying clamping mechanism 352 of the other tin dipping device 300 to finish the tin dipping at the other end of the wire.
Further, the translation mechanism 351 (refer to fig. 6 and 7) includes a base plate 3510, two fixing bases 3511 disposed opposite to the base plate 3510, a sliding member 3512 slidably connected to the two fixing bases 3511, and a driving member 3513 for driving the sliding member 3512 to slide; the transport clamping mechanism 352 is fixedly connected to the slider 3512. Specifically, the sliding member 3512 is a linear sliding rail, the linear sliding rail has two sliding blocks, the two sliding blocks are respectively and fixedly connected with the two fixing bases 3511, and the conveying and clamping mechanism 352 is fixedly connected to the sliding rail.
Further, the driving member 3513 is an embodiment of an electric synchronous belt mechanism, referring to fig. 6. Specifically, the base plate 3510 is provided with a synchronous belt transmission mechanism and a driving motor for driving a synchronous wheel in the synchronous belt transmission mechanism to rotate. The sliding piece 3512 is fixedly connected with one side of the synchronous belt.
Further, the driver 3513 is an embodiment of a rodless cylinder, see fig. 7; specifically, connecting pieces are arranged on the back sides of the two fixing seats 3511, a rodless cylinder is arranged between the two connecting pieces, and a sliding sleeve of the rodless cylinder is fixedly connected with the sliding piece 3512.
Further, referring to fig. 3, 4 and 5, the tin pick-up device 300 further includes a flux box 360 and a drying mechanism 370; a soldering flux adhering clamping mechanism 380 is arranged in front of the soldering flux box 360, and a drying clamping mechanism 390 is arranged in front of the drying mechanism 370. After the soldering flux in the soldering flux box 360 is picked up by the end portion of the wire held by the soldering flux holding mechanism 380, the soldering flux at the end portion of the wire is dried by the drying holding mechanism 390; the number of conveying clamping mechanisms 352 arranged on the tin pick-up conveying mechanism 350 is 4 groups. Specifically, the four conveying clamping mechanisms 352 of the tin pick-up conveying mechanism 350 are respectively located at the front ends of the soldering flux clamping mechanism 380, the tin pick-up clamping mechanism 330 and the tin scraping clamping mechanism 340; one end of the steering manipulator 500 holding the electric wire is arranged on the soldering flux holding mechanism 380 for holding, thereby completing the soldering flux dipping action; the translation mechanism 351 drives the conveying clamping mechanism 352 to move, so that the electric wires can be sequentially arranged on the drying clamping mechanism 390, the tin dipping clamping mechanism 330, the tin scraping clamping mechanism 340 and the other tin dipping clamping mechanism 330; the electric wire tin dipping is realized.
Further, the drying mechanism 370 is a heat radiation drying mechanism; specifically, the drying mechanism 370 includes an outer cover having an "L" shape, and a cavity is provided at the bottom of the outer extension of the outer cover, and such a heating tube is provided in the cavity. Further, a tray is provided below the extension for receiving the dropped flux.
Further, in a more preferred embodiment of the drying mechanism 370, referring specifically to fig. 8 and 9, it comprises: the support fixing base 371 is arranged on the machine 100; the cavity 372 is fixedly arranged at the upper end of the support fixing seat 371; one end of the hot-blowing wind heat pipe 373 extends into the cavity of the cavity 372, and the other end is connected with a gas supply device pipeline. The front end of the cavity 372 extends to form two protruding parts 374; the two protruding parts 374 are arranged up and down in parallel and form a gap; the opposite sides of the front ends of the two protruding parts 374 are obliquely extended with an inclined extension part 375, the inner side wall of the inclined extension part 375 is provided with a plurality of air blowing holes 376, and the included angle between the air blowing holes 376 and the horizontal is an acute angle; the protrusion 374 has a through hole communicating with the blowhole 376 and the cavity. Specifically, the electric wire that is stained with scaling powder stretches into between two extension 374 to generate heat through hot-blast wind heat pipe 373 circular telegram to blow to hot-blast wind heat pipe 373 through air feeder, thereby realize blowing in the cavity 372 with hot-blast, the rethread gas pocket 376 discharges, realizes heating wire tip, reaches the air-drying with the scaling powder, makes simultaneously in the scaling powder flow along the tip of electric wire, avoids scaling powder to pile up on the electric wire, prevents to have the phenomenon of frying tin at the in-process of tin.
Further, refer to fig. 8 and 12; the tin scraping clamping mechanism 340 and the drying clamping mechanism 390 are both finger cylinder clamping mechanisms, which comprise a first support base 3401,3902 and a finger cylinder 3402,3901 arranged on the first support base 3401,3902. Specifically, during tin scraping, the finger cylinder 3402 of the tin scraping clamping mechanism 340 clamps the wire, and the tin scraping mechanism 320 scrapes off the excessive tin slag on the wire insulation layer. During drying, the finger cylinder 3901 of the drying and clamping mechanism 390 clamps the wire, and the drying mechanism 370 dries the soldering flux on the wire.
Referring to fig. 10 and 11, the tin pick-up holding mechanism 330 and the flux pick-up holding mechanism 380 are both rotary holding mechanisms, and include a rotary base 3300,3800, a rotary shaft 3301,3801 rotatably connected to the rotary base 3300,3800, a connection base 3302,3802 provided on the rotary shaft 3301,3801, a second finger cylinder 3303,3803 provided on an upper end of the connection base 3302,3802, and a rotary driving mechanism 3304,3804 for driving the rotary shaft 3301,3801 to rotate. After the second finger cylinder 3303,3803 clamps the electric wire, the rotation driving mechanism 3304 drives the rotation shaft 3301 to rotate, so that the second finger cylinder 3303 clamps the electric wire to extend into the tin melting device 310, or the second finger cylinder 3803 clamps the electric wire to extend into the soldering flux box 360.
The rotation driving mechanism 3404,3804 comprises a first synchronous wheel sleeved on the rotation shaft 3301,3801, a second synchronous wheel arranged on the motor, and a synchronous belt connecting the first synchronous wheel and the second synchronous wheel; the motor drives the rotation shaft 3301,3801 to rotate through a timing belt.
Further, referring to fig. 12, the tin scraping mechanism 320 includes a second supporting seat 3200, a telescopic member 3201 provided on the second supporting seat 3200, a parallel clamp 3202 provided at a telescopic end of the telescopic member 3201, and scraping plates 3203 provided at both clamping jaw ends of the parallel clamp 3202; the expansion and contraction member 3201 pushes the two scraping plates 3203 to move toward one end of the tin scraping clamping mechanism 340. When the electric wire is clamped on the tin scraping clamping mechanism 340, the telescopic piece 3201 pushes the parallel clamp 3202 to move towards the front end, the parallel clamp 3202 pushes the two scraping plates 3203 to clamp the outer side of the electric wire insulating layer, the telescopic piece 3201 drives the scraping plates 3203 to retract, so that tin slag on the electric wire insulating layer is scraped off, soldering flux is scraped off, and tin is prevented from being adsorbed on the insulating layer when secondary tin dipping is avoided. Specifically, the expansion member 3201 is a multi-rod cylinder, or an electric rod.
Further, referring to fig. 12, a collecting box 3204 is further disposed below the parallel clamp 3202, so that scraped tin drops into the collecting box 3204, thereby avoiding tin waste and adhesion on equipment.
Further, referring to fig. 10 and 13, the tin melting device 310 includes a cylinder 311 and a heating jacket 312 sleeved on the outer wall of the cylinder 311; the cylinder body 311 is provided with a cavity with an upward opening, the upper end of the cylinder body 311 is tightly sleeved with a heat insulation plate 313, and the heat insulation plate 313 is fixedly arranged on the outer cover 314. The tin is arranged in the cylinder 311, the cylinder 311 is heated and melted into liquid through the heating sleeve 312, and when tin dipping, the tin dipping clamping mechanism 330 drives the electric wire to turn over by 90 degrees, so that the end part of the electric wire stretches into the cylinder 311, and the tin dipping action is realized.
Further, referring to fig. 10, a broken tin conveying mechanism 600 rolls and conveys tin wire into the cylinder 311 for melting. The tin breaking conveying mechanism 600 includes a tin wire supporting frame 610, a supporting plate 620, a conveying motor 630 arranged on the supporting plate 620, a conveying wheel 640 arranged on a rotating shaft of the conveying motor 630, a tin breaking wheel 650 rotatably connected on the supporting plate 620, and a guide pipe 660 arranged on the supporting plate 620, wherein a tin wire is arranged on the tin wire supporting frame 610, a wire head of the tin wire penetrates through a gap between the conveying wheel 640 and the tin breaking wheel 650, the conveying motor 630 drives the conveying wheel 640 to rotate, and under the action of the tin breaking wheel 650, flattening and crushing of the tin wire are realized, and the tin wire is conveyed into the cylinder 311 through the guide pipe 660 to be heated and melted.
Further, the transferring device 400 includes a clamping steering mechanism 410 and a clamping moving mechanism 420, refer to fig. 14. The clamping moving mechanism 420 clamps the wires on the adjacent tin dipping clamping mechanism 330 to the clamping steering mechanism 410 for steering, and the clamping moving mechanism 420 clamps the wires which are steered by the clamping steering mechanism 410 to the adjacent soldering flux clamping mechanism 380 again.
Further, referring to fig. 14 and 15, the clamping steering mechanism 410 includes a sliding table 411, a mounting plate 412, a connection base 413, a driving conveying shaft 414, a driven conveying shaft 415, a flat pushing mechanism 416, and a motor 417. The sliding table 411 is fixedly arranged on the machine 100, the mounting plate 412 is fixedly arranged at the top end of a sliding piece of the sliding table 411, the connecting seat 413 and the motor 417 are fixedly arranged on the mounting plate 412, the lower end of the driving conveying shaft 414 is rotatably connected with the connecting seat 413, the motor 417 drives the driving conveying shaft 414 to rotate, the driven conveying shaft 415 is rotatably connected with a pushing moving seat of the pushing mechanism 416, and the pushing mechanism 416 pushes the driven conveying shaft 415 to clamp wires with the driving conveying shaft 414; thus, the driving feeding shaft 414 is driven to rotate by the motor 417 to feed the electric wire, so that the driving feeding shaft 414 and the driven feeding shaft 415 can clamp the other end of the wire. Specifically, when the clamp moving mechanism 420 clamps the electric wire to the clamp turning mechanism 410, the driving conveying shaft 414 and the driven conveying shaft 415 are pushed to move upward by the slide table 411, and the flat pushing mechanism 416 pushes the driven conveying shaft 415 to move, so that the driven conveying shaft 415 and the driving conveying shaft 414 clamp the electric wire. Further, the sliding table 411 is a pneumatic sliding table; the body of the sliding table 411 is fixedly mounted on the machine 100, and the mounting plate 412 is mounted at the moving end of the sliding table 411. Specifically, an extending portion extends outwards from the upper end of the connection seat 413, the active conveying shaft 414 penetrates through the extending portion, and synchronizing wheels are respectively disposed at the lower end of the active conveying shaft 414 and on the rotating shaft of the motor 417, and the two synchronizing wheels are connected with a synchronous belt.
Further, referring to fig. 15, a first annular limiting step 4140 is provided at the upper end of the driving conveying shaft 414, and a second annular limiting step 4150 is provided at the upper end of the driven conveying shaft 415; when the driving conveying shaft 414 and the driven conveying shaft 415 clamp the electric wire, the first annular limiting step 4140 and the second annular limiting step 4150 form a limiting area, and the upper end and the lower end of the electric wire are limited; the problem that the wire is separated from the clamping steering mechanism 410 even because the wire moves upwards or downwards when the wire is driven to be conveyed to the other end is avoided.
Further, referring to fig. 15, the flat pushing mechanism 416 includes a cylinder 4160 disposed on one side of the connecting seat 413 and a slider 4161 disposed on the other side, a second connecting seat 1462 disposed on the slider 4161 and slidably connected to the connecting seat 413, the cylinder 4160 drives the slider 4161 to slide, and the driven conveying shaft 415 is rotatably connected to the second connecting seat 4162.
Referring to fig. 14, the clamping and moving mechanism 420 includes a third supporting base 421, a sliding rail 422, a moving mounting plate 423, a third finger cylinder 424 and a driving mechanism 425. The third supporting seat 421 is fixedly arranged on the machine 100, the upper end of the third supporting seat is provided with an extension portion 4210 extending above the clamping steering mechanism 410, and a side plate 4211 is arranged on the side surface of the extension portion 4210; the rail of the sliding rail 422 is fixed on the side surface of the side plate 4211; the movable mounting plate 423 is fixedly connected with the sliding seat of the sliding rail 422, and the two third finger cylinders 424 are arranged on the outer side walls of the movable mounting plate 423; the driving mechanism 425 is any one of an electric synchronous belt mechanism, an electric screw rod mechanism and a flat pushing cylinder, and the embodiment does not specifically describe the structure because the structure of the driving mechanism 425 is the existing mature technology. Specifically, the driving mechanism 425 drives the moving mounting plate 423 to move, so that the third finger cylinder 424 of one group clamps the electric wire on the tin pick-up clamping mechanism 330 to the clamping steering mechanism 410, and the other third finger cylinder 424 clamps the electric wire on the clamping steering mechanism 410 to the flux pick-up clamping mechanism 380 of the other tin pick-up device 300.
Further, the cable stripping device 200 includes a rotary cutting mechanism 210, a stripping mechanism 220 and two conveying and positioning mechanisms 230, wherein the two conveying and positioning mechanisms 230 are disposed on two sides of the stripping mechanism 220, refer to fig. 16 and 17; the rotary cutting mechanism 210 cuts the insulation layer at the designated position of the wire, the two conveying and positioning mechanisms 230 convey and position the wire, and the cutting and stripping mechanism 220 cuts off and strips the insulation layer at the end of the wire.
Further, referring to fig. 18, the peeling mechanism 220 includes: a mounting frame 221, the mounting frame 221 having a square cavity 2210; an upper slider 222 and a lower slider 223 slidably disposed in the square cavity 2210; a left-hand nut 224 disposed in the upper slider 222; a right-hand nut 225 disposed in the lower slider 223; the screw rod 226 is rotatably connected with the mounting frame 221, the upper end of the screw rod 226 is provided with a right-handed thread matched with the right-handed nut 225, and the lower end of the screw rod 226 is provided with a left-handed thread matched with the left-handed nut 224; a motor 227 provided in the mounting frame 221 and configured to drive the screw 226 to rotate; an upper cutter 228 fixedly arranged on the upper slider 222; a lower cutter 229 fixedly arranged on the lower slider 223; the upper cutter 228 and the lower cutter 229 are each provided with a V-shaped cutting edge; the motor 227 drives the screw rod 226 to rotate through the synchronous transmission belt 2200, and the upper cutter 228 and the lower cutter 229 move in opposite directions or reversely, so that the upper cutter 228 and the lower cutter 229 clamp or cut off the electric wire. Specifically, after the rotary cutting mechanism 210 rotates the electric wire, the two conveying and positioning mechanisms 230 convey the electric wire between the upper cutter 228 and the lower cutter 229, and the upper cutter 228 and the lower cutter 229 relatively move to cut off the electric wire, so that the two sections of electric wire are respectively positioned on the corresponding conveying and positioning mechanisms 230; the upper cutter 228 and the lower cutter 229 clamp the end of the wire, and the conveying and positioning mechanism 230 pulls the wire to move, so that the wire is peeled.
Further, referring to fig. 19 and 20, the conveying and positioning mechanism 230 includes: the fixed seat 231 is fixedly arranged on the machine 100, and the upper end and the lower end of the fixed seat 231 are provided with connecting parts extending outwards; the guide rods 232, the two guide rods 232 are arranged in parallel between the two connecting parts; an upper slider 233 and a lower slider 234 slidably connecting the two guide rods 232 up and down; the two ends of the second screw rod 235 are respectively and rotatably connected with the corresponding connecting parts, the upper end of the second screw rod 235 is provided with right-handed threads, and the lower end of the second screw rod 235 is provided with left-handed threads; a second right-handed nut 236, which is matched with the right-handed nut of the second screw 235 and is fixedly connected with the upper slide seat 233; a second left-handed nut 237, which is matched with the left-handed nut of the second screw 235 and is fixedly connected with the lower slide 234; a second motor 238, disposed on the fixing base 231, for driving the second screw 235 to rotate; a belt conveying mechanism 239, wherein the two belt conveying mechanisms 239 are respectively arranged at the front ends of the upper sliding seat 233 and the lower sliding seat 234; a third motor 2300 drives the two belt conveyor mechanisms 239 to operate relatively. When the wire is cut and stripped, the wire passes through between the two belt conveying mechanisms 239, the second motor 238 drives the second screw rod 235 to rotate through a synchronous belt transmission mechanism (not shown in the drawing), so that the two belt conveying mechanisms 239 clamp the wire, and the third motor 2300 drives the two belt conveying mechanisms 239 to operate, thereby realizing wire conveying.
Still further, referring to fig. 20, the belt conveyor 239 includes a driving synchronizing wheel 2390, a driven synchronizing wheel 2391 and a conveyor belt 2392; the driving conveyance synchronizing wheel 2390 and the driven synchronizing wheel 2391 are provided on the upper slider 233 or the lower slider 234, respectively. The third motor 2300 drives the rotation of the two active transport synchronizing wheels 239 of the transport positioning mechanism 230 via the transmission mechanism 240.
Specifically, referring to fig. 20, the third motor 2300 is disposed at a side surface of the fixing base 231, and a rotating shaft penetrates the fixing base 231; the driving synchronous wheel 2390 has a driving wheel 2390a penetrating through the tail end. The transmission mechanism 240 includes a driving gear 241 and a first main driving synchronizing wheel 242 sequentially fastened on the rotating shaft of the third motor 2300, a transmission shaft 243 rotatably connected to the fixing base 231, a driven gear 244 and a second main driving synchronizing wheel 245 sequentially fastened on the transmission shaft 243, and a first transmission belt (not shown in the drawing) connecting the first main driving synchronizing wheel 242 and the corresponding transmission wheel 2390a, and a second transmission belt (not shown in the drawing) connecting the second main driving synchronizing wheel 245 and the corresponding transmission wheel 2390 a; the transmission shaft 243 is disposed parallel to the rotation shaft of the third motor 2300, and the driving gear 241 is engaged with the driven gear 244. Therefore, the third motor 2300 can drive the two belt conveyors 239 to operate in opposition.
Further, referring to fig. 20, a reinforcing support base 250 is disposed on a side surface (opposite to the third motor 2300) of the fixing base 231, two ends of the reinforcing support base 250 extend to one side to form a connection part 251, and the connection part 251 is fixedly connected to the side surface of the fixing base 231, so that the reinforcing support base 250 and the fixing base 231 form a receiving cavity; the rotation shaft and the transmission shaft 243 of the third motor 2300 are rotatably connected to the reinforcing support 250, and the driving gear 341 and the driven gear 244 are received in the receiving cavity.
Still further, the front sides of the upper slide seat 233 and the lower slide seat 234 are provided with notches, two parallel connection guide rods are arranged in the notches, a sliding installation block is slidably connected with the two connection guide rods, the side surfaces of the upper slide seat 233 and the lower slide seat 234 are provided with connection holes penetrating through the notches, screw holes are arranged on the side surfaces of the sliding installation block, the screw penetrates through the connection holes and is connected with the screw holes, and the driven synchronous wheel 2391 is arranged on the sliding installation block, so that the tensioning of the conveying belt 2392 is realized.
Further, referring to fig. 16 and 21, a wire end separating device 260 is further provided between the stripping mechanism 220 and the feeding and positioning mechanism 230 at the input end thereof, and the wire end separating device 260 separates the end portions of the cut electric wires. Specifically, after the wire is cut, one end of the wire connected to the rotary cutting mechanism 210 is lifted up by the wire end separating device 260, so that the heads of the two wires are separated, thereby facilitating the wire stripping.
Further, referring to fig. 21, the thread end separating device 260 includes a connection seat 261 provided at the front end of the installation frame 221, a guide seat 262 provided at the side of the connection seat 261, and a cylinder 263 driving the guide seat 262 to move up and down; the guide holder 262 is provided with a guide hole through which the wire passes.
Further, refer to fig. 3-5 and fig. 22-23; the steering manipulator 500 includes: the base 510 is disposed on the machine 100; a rotary motor 520 provided on the base 510; the connecting arm 530 is fixedly arranged on the rotating shaft of the rotating motor 520; a rotation mounting member 540 rotatably coupled to an end of the connection arm 530 remote from the rotation motor 520; the driven wheel 550 is fixedly sleeved at the upper end of the rotary mounting piece 540; the driving wheel 560 is fixedly sleeved on the main shaft of the rotating motor 520; a transmission belt 570 connecting the driving wheel 560 and the driven wheel 550; a pneumatic clamp 580 fixedly coupled to a lower end of the rotary mount 540; the transmission ratio of the driving wheel 560 to the driven wheel 550 is two to one. Specifically, the gear ratio of the driving wheel 560 to the driven wheel 550 is two to one. When the pneumatic clamp 580 clamps the tail end of the electric wire, the rotary motor 520 drives the connecting arm 530 to rotate 90 degrees, and the driven wheel 550 rotates 180 degrees when the driving wheel 560 rotates 90 degrees because the transmission ratio of the driving wheel 560 to the driven wheel 550 is two to one; so that the ends of the wires can be directed toward the cartridge and placed on the flux clamp mechanism 380.
The present invention is not limited to the above-described specific embodiments, and various modifications may be made by those skilled in the art without inventive effort from the above-described concepts, and are within the scope of the present invention.
Claims (14)
1. The double-end peeling and tin dipping integrated equipment for the cables comprises a machine table, wherein a cable cutting and peeling device and two oppositely arranged tin dipping devices are arranged on the machine table; a transfer device is arranged between the two tin dipping devices, and a steering manipulator is arranged between the cable cutting and stripping device and the adjacent tin dipping device; the tin dipping device is characterized by comprising:
the two groups of tin melting devices are arranged in parallel;
the tin scraping mechanism is arranged between the two tin melting devices and is used for scraping superfluous tin on the electric wire conveyed to the position of the tin scraping mechanism;
the tin dipping clamping mechanisms are arranged in front of the two tin melting devices, and one ends of the wires clamped by the tin dipping clamping mechanisms are turned over and extend into the tin melting devices;
the tin scraping clamping mechanisms are arranged in front of the tin scraping mechanisms, and the distances between the tin scraping clamping mechanisms and the two tin dipping clamping mechanisms are equal or nearly equal;
the tin dipping conveying mechanism comprises a translation mechanism and at least three groups of conveying clamping mechanisms which are equidistantly arranged on the translation mechanism; the distance between the adjacent conveying clamping mechanisms is equal to or nearly equal to the distance between the tin scraping clamping mechanism and the tin dipping clamping mechanism;
the cable cutting and stripping device cuts off the wire and strips insulating layers at two ends of the wire, the end part of the wire is clamped by the steering manipulator and is conveyed to the conveying clamping mechanism to finish tin dipping at one end of the wire, the other end of the wire clamped by the transferring device is arranged on the conveying clamping mechanism of the tin dipping device, and tin dipping at the other end of the wire is finished.
2. The integrated cable dual-head stripping and tin dipping device of claim 1, wherein the tin dipping device further comprises a soldering flux box and a drying mechanism; a soldering flux dipping clamping mechanism is arranged in front of the soldering flux box, and a drying clamping mechanism is arranged in front of the drying mechanism; after the end part of the electric wire clamped by the soldering flux clamping mechanism is dipped in the soldering flux box, the electric wire clamped by the drying clamping mechanism stretches into the soldering flux at the end part of the electric wire dried in the drying mechanism; the number of the conveying clamping mechanisms arranged on the tin dipping conveying mechanism is 4 groups.
3. The integrated cable dual-head stripping and tin pick-up device of claim 2, wherein the drying mechanism comprises: the supporting fixing seat is arranged on the machine table; the cavity is fixedly arranged at the upper end of the supporting fixed seat; one end of the hot blowing wind power heat pipe extends into the cavity of the cavity, and the other end of the hot blowing wind power heat pipe is connected with a gas supply device pipeline; the front end of the cavity extends to form two protruding parts; the two extending parts are arranged up and down in parallel and form a gap; the front ends of the two extending parts are opposite, inclined extending parts are obliquely extended, a plurality of air blowing holes are formed in the inner side walls of the inclined extending parts, and an acute angle is formed between each air blowing hole and the horizontal angle; the extension part is provided with a through hole communicated with the air blowing hole and the cavity.
4. The integrated equipment for peeling and tinning the cable double-end according to claim 2, wherein the tin scraping clamping mechanism and the drying clamping mechanism are both finger cylinder clamping mechanisms, and the integrated equipment comprises a first supporting seat and a finger cylinder arranged on the first supporting seat;
the tin dipping clamping mechanism and the soldering flux dipping clamping mechanism are rotary clamping mechanisms, and comprise a rotary seat, a rotary shaft rotationally connected with the rotary seat, a connecting seat arranged on the rotary shaft, a second finger cylinder arranged at the upper end of the connecting seat and a rotary driving mechanism for driving the rotary shaft to rotate.
5. The integrated equipment for peeling and tin pick-up of the cable double-end according to any one of claims 2 to 4, wherein the tin scraping mechanism comprises a second supporting seat, a telescopic piece arranged on the second supporting seat, a parallel clamp arranged at the telescopic end of the telescopic piece, and scrapers arranged at the ends of two clamping jaws of the parallel clamp; the telescopic parts push the two scraping plates to move towards one end of the tin scraping clamping mechanism.
6. The integrated equipment for stripping and tinning the cable according to any one of claims 2 to 4, wherein the tin melting device comprises a cylinder body and a heating sleeve sleeved on the outer wall of the cylinder body; the cylinder body is provided with a cavity with an upward opening, the upper end of the cylinder body is tightly sleeved with a heat insulation plate, and the heat insulation plate is fixedly arranged on the outer cover.
7. The integrated cable double-ended stripping and tinning device according to any one of claims 2-4, wherein the transfer means comprises a clamping steering mechanism and a clamping moving mechanism; the clamping moving mechanism clamps the electric wires on the tin dipping clamping mechanisms adjacent to the clamping moving mechanism to the clamping steering mechanism for steering, and the clamping moving mechanism clamps the electric wires which are steered by the clamping steering mechanism to the soldering flux clamping mechanisms adjacent to the clamping moving mechanism again.
8. The integrated cable double-end peeling and tin dipping device according to claim 7, wherein the clamping steering mechanism comprises a sliding table, a mounting plate, a connecting seat, a driving conveying shaft, a driven conveying shaft, a flat pushing mechanism and a motor; the sliding table is fixedly arranged on the machine table, the mounting plate is fixedly arranged at the top end of a sliding piece of the sliding table, the connecting seat and the motor are fixedly arranged on the mounting plate, the lower end of the driving conveying shaft is rotatably connected with the connecting seat, the motor drives the driving conveying shaft to rotate, the driven conveying shaft is rotatably connected with a pushing moving seat of the pushing mechanism, and the pushing mechanism pushes the driven conveying shaft to clamp a wire with the driving conveying shaft;
the clamping moving mechanism comprises a third supporting seat, a sliding rail, a moving mounting plate, a third finger cylinder and a driving mechanism; the third supporting seat is fixedly arranged on the machine table, the upper end of the third supporting seat is provided with an extension part extending to the upper part of the clamping steering mechanism, and the side surface of the extension part is provided with a side plate; the rail of the sliding rail is fixedly arranged on the side surface of the side plate; the movable mounting plate is fixedly connected with the sliding seat of the sliding rail, and the two third finger cylinders are arranged on the outer side wall of the movable mounting plate; the driving mechanism is any one of an electric synchronous belt mechanism, an electric screw rod mechanism and a flat pushing cylinder.
9. The integrated equipment for peeling and tin dipping of the double heads of the cables according to claim 8, wherein a first annular limiting step is arranged at the upper end of the driving conveying shaft, and a second annular limiting step is arranged at the upper end of the driven conveying shaft; when the driving conveying shaft and the driven conveying shaft clamp the electric wires, the first annular limiting step and the second annular limiting step form a limiting area, and the upper end and the lower end of the limiting electric wires are limited.
10. The integrated equipment for peeling and tin dipping of the double ends of the cable according to claim 1, wherein the cable cutting and peeling device comprises a rotary cutting mechanism, a cutting and peeling mechanism and two conveying and positioning mechanisms, wherein the two conveying and positioning mechanisms are arranged on two sides of the cutting and peeling mechanism; the rotary cutting mechanism is used for circularly cutting the insulating layer at the appointed position of the electric wire, the two conveying and positioning mechanisms are used for conveying and positioning the electric wire, and the cutting and stripping mechanism is used for cutting off and stripping the insulating layer at the end part of the electric wire.
11. The integrated cable dual-end stripping and tin pick-up device of claim 10, wherein the stripping mechanism comprises: the installation frame body is provided with a square cavity; the upper sliding block and the lower sliding block are arranged in the square cavity in an up-down sliding way; the left-handed nut is arranged in the upper sliding block; the right-handed nut is arranged in the lower sliding block; the screw rod is rotationally connected with the mounting frame body, the upper end of the screw rod is provided with a right-handed thread matched with a right-handed nut, and the lower end of the screw rod is provided with a left-handed thread matched with a left-handed nut; the motor is arranged on the installation frame body and drives the screw rod to rotate; the upper cutter is fixedly arranged on the upper sliding block; the lower cutter is fixedly arranged on the lower sliding block; the upper cutter and the lower cutter are both provided with V-shaped cutting edges; the motor drives the screw rod to rotate, and the upper cutter and the lower cutter move in opposite directions or reversely, so that the upper cutter and the lower cutter clamp or cut off the electric wire.
12. The integrated cable dual-end stripping and tinning device according to claim 10 or 11, wherein the conveying and positioning mechanism comprises: the fixed seat is fixedly arranged on the machine table, and the upper end and the lower end of the fixed seat are provided with connecting parts extending outwards; the two guide rods are arranged between the two connecting parts in parallel; the upper sliding seat and the lower sliding seat can be connected with the two guide rods in an up-down sliding manner; the two ends of the second screw rod are respectively connected with the corresponding connecting parts in a rotating way, the upper end of the second screw rod is provided with a right-handed thread, and the lower end of the second screw rod is provided with a left-handed thread; the second right-handed nut is matched with the right-handed nut of the second screw rod and is fixedly connected with the upper sliding seat; the second left-handed nut is matched with the left-handed nut of the second screw rod and is fixedly connected with the lower sliding seat; the second motor is arranged on the fixed seat and drives the second screw rod to rotate; the two belt conveying mechanisms are respectively arranged at the front ends of the upper sliding seat and the lower sliding seat; and the third motor drives the two belt conveying mechanisms to relatively operate.
13. The integrated equipment for peeling and tin pick-up of the double-end of the cable according to claim 12, wherein a wire end separating device is further arranged between the peeling mechanism and the conveying and positioning mechanism at the input end of the peeling mechanism, and the wire end separating device separates the end parts of the cut electric wires.
14. The integrated cable dual-head stripping and tin pick-up device of claim 1, wherein the steering manipulator comprises:
the base body is arranged on the machine table;
the rotating motor is arranged on the seat body;
the connecting arm is fixedly arranged on the rotating shaft of the rotating motor;
the rotary mounting piece is rotatably connected to one end of the connecting arm, which is far away from the rotary motor;
the driven wheel is fixedly sleeved at the upper end of the rotary mounting piece;
the driving wheel is fixedly sleeved on the main shaft of the rotating motor;
the driving belt is connected with the driving wheel and the driven wheel;
the pneumatic clamp is fixedly connected to the lower end of the rotary mounting piece;
the transmission ratio of the driving wheel to the driven wheel is two to one.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910343848.7A CN110048290B (en) | 2019-04-26 | 2019-04-26 | Cable double-end is skinned and is stained with tin integrative equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910343848.7A CN110048290B (en) | 2019-04-26 | 2019-04-26 | Cable double-end is skinned and is stained with tin integrative equipment |
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| CN110048290A CN110048290A (en) | 2019-07-23 |
| CN110048290B true CN110048290B (en) | 2024-03-26 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110527938B (en) * | 2019-08-20 | 2021-05-28 | 大连理工常熟研究院有限公司 | End tin coating device and method for coaxial cable |
| CN110854641B (en) * | 2019-11-19 | 2020-11-20 | 常州市都威电子有限公司 | Data line automatic weld machine |
| CN111555093B (en) * | 2020-05-12 | 2021-08-03 | 杨燕虹 | Full-automatic wire soldering machine |
| CN112952507B (en) * | 2021-01-29 | 2022-06-03 | 嵊州市迪依尔电器有限公司 | Electric wire processing equipment |
| CN114161727B (en) * | 2021-12-28 | 2024-01-02 | 重庆长信实业有限公司 | High-voltage cable hot-melt joint processing equipment |
| CN114406399B (en) * | 2022-02-11 | 2023-04-11 | 连云港久鑫电子有限公司 | Full-automatic wire cutting and peeling double-head tin pick-up machine and using method thereof |
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| CN2562913Y (en) * | 2002-05-16 | 2003-07-30 | 钜纶机械工业股份有限公司 | Electric wire tin sticking processor |
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