CN110039873A - A kind of full-automatic electric heating blanket wiring compounding machine - Google Patents
A kind of full-automatic electric heating blanket wiring compounding machine Download PDFInfo
- Publication number
- CN110039873A CN110039873A CN201910332818.6A CN201910332818A CN110039873A CN 110039873 A CN110039873 A CN 110039873A CN 201910332818 A CN201910332818 A CN 201910332818A CN 110039873 A CN110039873 A CN 110039873A
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- China
- Prior art keywords
- cloth
- line
- wiring
- routed
- compounding machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0076—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised in that the layers are not bonded on the totality of their surfaces
- B32B37/0084—Point bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
- H05B3/342—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of full-automatic electric heating blankets to be routed compounding machine, belong to the technical field of automation equipment, including mainframe, the mainframe is equipped with cloth transmission channel, it it is placed with several in cloth transmission channel threads a needle and is successively arranged first in the transmission direction of the cloth transmission channel and put cloth apparatus, wiring mould group, second put cloth apparatus and ultrasonic wave set composite, first, which puts cloth apparatus and second, puts on the synchronous dispensing cloth to cloth transmission channel of cloth apparatus, and compound to cloth progress by ultrasonic wave set composite；Pneumatic clipper wire-clamping device and universal wiring pen are equipped in the wiring mould group, and by be routed mould group drive the universal wiring pen it is each it is described thread a needle between arrange line with heating function, the line with heating function is cut by pneumatic clipper wire-clamping device, to reach the self-threading of achievable electric blanket, the labor intensity for reducing employee, improves the purpose of production efficiency.
Description
Technical field
The invention belongs to the technical fields of automation equipment, are routed in particular to a kind of full-automatic electric heating blanket compound
Machine.
Background technique
Electric blanket is a kind of common warming tool, and the product structure of electric blanket is as follows: exothermic material (fever
Line) it is placed in the flexible material (such as non-woven fabrics or plastic film) of two layers of mutually insulated, one must be mutually kept between line with heating function
Fixed spacing.Product standard require it is as follows: by it is defined pull, draw, rub with the hands, rub test after, the spacing of heating wire still needs to be maintained at rule
Determine in range.
Currently, electric blanket mostly uses manual mode fabric dividing, wiring and suture, the production technology of this small workshop mode not only makes
The production efficiency of electric blanket cannot increase substantially, and the electric blanket quality produced is irregular, causes in electric blanket
For threading process in production process mainly using threading by hand, threading speed is slow and wiring is uneven, not only consumes financial resources, but also consumption people
Power, high labor cost and labour intensive are high.
Electric blanket is produced using mechanization production device in this regard, there are also electric blanket manufacturers.The electric blanket of market adds
Structure is complicated for work machine, and production efficiency is low, and qualification rate is low, and the degree of automation is not high, can not achieve automatic wiring, can not achieve
It is fully automated.
Summary of the invention
In consideration of it, in order to solve the above problems existing in the present technology, the purpose of the present invention is to provide a kind of full-automatic
Electric blanket is routed compounding machine to reach the self-threading of achievable electric blanket, reduces the labor intensity of employee, improves production efficiency
Purpose.
The technical scheme adopted by the invention is as follows: a kind of full-automatic electric heating blanket wiring compounding machine, including mainframe, the master
Rack is equipped with cloth transmission channel, is placed with several in cloth transmission channel and threads a needle and along the transmission of the cloth transmission channel
It is successively arranged first on direction put cloth apparatus, wiring mould group, second put cloth apparatus and ultrasonic wave set composite, first puts cloth apparatus
It puts on the synchronous dispensing cloth to cloth transmission channel of cloth apparatus with second, and cloth is answered by ultrasonic wave set composite
It closes；It is equipped with pneumatic clipper wire-clamping device and universal wiring pen in the wiring mould group, and drives the universal cloth by being routed mould group
Line pen it is each it is described thread a needle between arrange line with heating function, which is cut by pneumatic clipper wire-clamping device.
Further, further include slave frame, the first tenslator, immersion pressure resistance inspection are successively placed on the slave frame
Device, line with heating function wire storage device, line with heating function dragger and the second tenslator, first tenslator is surveyed to pass through
Automatic throwing machine supplies line with heating function to it.
Further, the immersion overpressure resistance detecting device includes detection slot, and the both ends in the detection slot rotate setting
There is the first reel, and detection slot is equipped with the lifting device gone up and down to it, which is set on the slave frame.
Further, the wiring mould group includes X-axis slide unit and Y-axis slide unit, and the X-axis slide unit is logical along cloth transmission
The transmission direction in road slides on the mainframe, and pneumatic clipper wire-clamping device is equipped on X-axis slide unit and X-axis slide unit is equipped with cloth
Line crossbeam；Sliding is provided with Y-axis slide unit on the wiring crossbeam, and the glide direction of the Y-axis slide unit and X-axis slide unit is perpendicular and Y
Axis slide unit is equipped with the universal wiring pen.
Further, the pneumatic clipper wire-clamping device includes pedestal, is slided on the pedestal along the glide direction of X-axis slide unit
It is provided with carrier, which is equipped with the channel to match with the nib of the universal wiring pen, the side dress in the channel
Equipped with pneumatic scissors and pneumatic fixture block, the other side is equipped with the shear blade and height with pneumatic scissors and pneumatic fixture block Corresponding matching respectively
Press electrode block.
Further, it is equipped with fabric edge trimming device on the mainframe, which includes being loaded on the master
Driving motor in rack, equipped with edger blade and the pivot center of edger blade and the cloth transmission channel on driving motor
Transmission direction it is perpendicular.
Further, automatically disconnected cloth apparatus is equipped on the mainframe, which includes being across
Disconnected cloth beam above the cloth transmission channel, sliding is provided with disconnected cloth bracket on disconnected cloth beam, and the cloth bracket that breaks is equipped with disconnected cloth knife
Piece.
Further, the cloth transmission channel includes transmission chain and the main transmission servo dress for driving the transmission chain movement
It sets, is equipped with that multiple groups are passive to fold up line apparatus on the transmission chain, each group is passive to be folded up line apparatus and include two and be oppositely arranged
It is passive fold up line apparatus, it is passive fold up line apparatus and be equipped with the automatic of driving its de- folder take off clamp device.
Further, the passive line apparatus that folds up includes the clamp and holder on the transmission chain, the clamp
Upper sliding is equipped with the collet with holder Corresponding matching, and poke rod is hinged on clamp, described in the rotational motion linkage of poke rod
Collet sliding；Automatically the de- clamp device includes the push plate being slideably positioned on clamp, and push plate is equipped with the gas of its sliding of driving
Cylinder.
Further, the ultrasonic wave set composite includes loaded on the compound rest on the mainframe, the compound rest
On be placed with multiple Composite cylinders, each Composite cylinder and cloth transmission channel is perpendicular and the piston of each Composite cylinder
Ultrasonic wave compounding machine is respectively arranged on bar.
The invention has the benefit that
1. being routed compounding machine using full-automatic electric heating blanket of the present invention, cloth apparatus and second is put by first and puts cloth
Device Synchronous Radio cloth in cloth transmission channel, and pass through universal wiring pen the threading a needle between two layers of cloth in wiring mould group
Upper progress coiling line with heating function, line with heating function enters ultrasonic wave set composite progress ultrasonic wave after cutting through pneumatic clipper wire-clamping device multiple
It closes, whole process can be controlled by PLC Programmable Technology, and it is final to realize that equipment automatically operates, it is not necessarily to labor intensive labor
It is dynamic, greatly improve the processing efficiency of electric blanket.
2. can realize the immersion electric leakage inspection of electric blanket heating line 3600V high pressure by the immersion overpressure resistance detecting device on slave frame
It surveys, to guarantee the processing quality of electric blanket, meanwhile, line with heating function wire storage device is additionally provided on slave frame, it can be achieved that storage is specified
The line with heating function of length improves production efficiency so that wiring operations synchronous can be carried out with immersion resistance test.
3. realizing the wiring to line with heating function under the collective effect of X-axis slide unit and Y-axis slide unit in wiring mould group, height is realized
Automation, meanwhile, under the action of cooperate pneumatic clipper clamp device, can in wiring process by line with heating function connection high-field electrode with
Cooperation immersion overpressure resistance detecting device is detected, and after being routed completion, can be realized by pneumatic clipper clamp device and be cut to line with heating function
Break to enter in subsequent processing, whole process high degree of automation, and the time of reasonable utilization wiring and immersion resistance test,
Entire manufacturing procedure is coherent uninterrupted, production efficiency with higher.
4. using ultrasonic bonding, non-woven fabric, solder joint die change conveniently, facilitate adjustment electricity up and down in the present invention
Hot blanket appearance；Disconnected cloth and trimming movement are realized by the full-automatic disconnected cloth apparatus and fabric edge trimming device that are assemblied on mainframe,
Height realizes automation；Passive line apparatus, a side are folded up to what line with heating function was clamped simultaneously as being additionally provided on transmission chain
Face guarantees going on smoothly for cabling processes；On the other hand, folder is just taken off after whole bed electric blanket is completed in ultrasonic bonding, it can
Substantially reduce ultrasonic wire welding probability.
Detailed description of the invention
Fig. 1 is the overall structure diagram of full-automatic electric heating blanket wiring compounding machine provided by the invention；
Fig. 2 is the structural schematic diagram of automatic throwing machine in full-automatic electric heating blanket wiring compounding machine provided by the invention；
Fig. 3 is the overall structure diagram of slave frame in full-automatic electric heating blanket wiring compounding machine provided by the invention；
Fig. 4 is the structural schematic diagram of pneumatic clipper wire-clamping device in full-automatic electric heating blanket wiring compounding machine provided by the invention；
Fig. 5 is the structural schematic diagram that mould group is routed in full-automatic electric heating blanket wiring compounding machine provided by the invention；
Fig. 6 is the partial enlargement diagram of Fig. 5；
Fig. 7 is the structural schematic diagram of ultrasonic wave set composite in full-automatic electric heating blanket wiring compounding machine provided by the invention；
Fig. 8 be full-automatic electric heating blanket provided by the invention wiring compounding machine in embodiment 1 passive fold up line apparatus and
The assembling structure schematic diagram of automatic de- clamp device；
Fig. 9 be full-automatic electric heating blanket provided by the invention wiring compounding machine in example 2 passive fold up line apparatus and
The assembling structure schematic diagram of automatic de- clamp device；
Figure 10 is the partial enlargement diagram of Fig. 1；
Appended drawing reference is specific as follows:
Mainframe -1, automatic throwing machine -2, soak overpressure resistance detecting device -3, line with heating function wire storage device -4, line with heating function traction
Machine -5, the second tenslator -6 are routed mould group -7, and universal wiring pen -8, pneumatic clipper wire-clamping device -9 thread a needle -10, passive
Line apparatus -11 is folded up, clamp device -12, the first is taken off automatically and puts cloth apparatus -13, main transmission servomechanism installation -14, the second puts cloth apparatus -
15, cloth deviation correcting device -16, compress hairbrush roller -17, ultrasonic wave set composite -18, fabric edge trimming device -19 are automatically broken
Cloth apparatus -20, X-axis slide unit -21, Y-axis slide unit -22, pedestal -23, carrier -24, third cylinder -25, pneumatic scissors -26, gas
Dynamic fixture block -27, high-field electrode block -28, shear blade -29, transmission chain -30, clamp -31, holder -32, collet -33, poke rod -
34, four cylinder -36 of push plate -35, the, drive block -37, drive seat -38, gear -39, buffer spring -40, Composite cylinder -41, again
Conjunction bracket -42, ultrasonic wave compounding machine -43, slave frame -44, tension rack -45, the first jockey pulley -46, the second jockey pulley -47,
First reel -48, the second reel -49, the first line storage wheel -50, the second line storage wheel -51, detection slot -52.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed
The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without creative efforts belongs to the model that the present invention protects
It encloses.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the embodiment of the present invention, it should be noted that indicating position or positional relationship is based on shown in attached drawings
The orientation or positional relationship invention product using when the orientation or positional relationship usually put or this field
Orientation or positional relationship that technical staff usually understands or the invention product using when the orientation usually put or position close
System, is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have
Specific orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " the
One ", " second " is only used for distinguishing description, is not understood to indicate or imply relative importance.
In the description of the embodiment of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term
" setting ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally connect
It connects；It can be and be directly connected to, can also be indirectly connected with by intermediary.For the ordinary skill in the art, may be used
The attached drawing in the concrete meaning type embodiment of above-mentioned term in the present invention is understood with concrete condition, in the embodiment of the present invention
Technical solution is clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than complete
The embodiment in portion.The component of embodiments of the present invention, which are generally described and illustrated herein in the accompanying drawings can be with a variety of different configurations
To arrange and design.
Embodiment 1
A kind of full-automatic electric heating blanket wiring compounding machine, including mainframe 1, the mainframe are specifically provided in the present embodiment
1 arrying main body as all parts in the technical solution is equipped with cloth transmission channel, cloth transmission channel on mainframe 1
It is mainly used for transmitting non-woven fabric, electric blanket is processed by non-woven fabric.
As shown in Figure 1, Figure 10 shows, several are placed in cloth transmission channel and threads a needle 10, it is each thread a needle 10 be divided into it is parallel
Two column of arrangement are located at cloth transmission channel, each to thread a needle 10 for constraining the routing path of line with heating function, and along the cloth
Expect that first is successively arranged in the transmission direction of transmission channel puts cloth apparatus 13, wiring mould group 7, second puts cloth apparatus 15 and ultrasonic wave
Set composite 18, first puts cloth apparatus 13 puts on the synchronous dispensing cloth to cloth transmission channel of cloth apparatus 15 with second, and first puts
Cloth apparatus 13 is used for the arrangement of lower nonwoven cloth fabric, and second puts arrangement of the cloth apparatus 15 for upper layer non-woven fabric, the
One put cloth apparatus 13 and second put between cloth apparatus 15 spacing be then used to be routed mould group 7 and carry out cloth between 10 in each thread a needle
Line, and it is compound to cloth progress by ultrasonic wave set composite 18, ultrasonic wave is issued when ultrasonic wave set composite 18 works to two
Layer non-woven fabric carries out compound processing with completion to electric blanket.
As shown in Figure 10, described first put cloth apparatus 13 and second put cloth apparatus 15 include be rotatably dispose in the host
Cloth beam and fabric guide roll on frame 1, cloth beam are equipped with the first driving motor of its rotation of driving, promote under the action of fabric guide roll
Enable in the smooth blanking to the cloth transmission channel of non-woven fabric, and is additionally provided with compress hairbrush roller in front of fabric guide roll
17, the effect of compress hairbrush roller 17 is that guaranteeing that non-woven fabric can be stablized to be attached in cloth transmission channel runs.For
Compress hairbrush roller 17 is further promoted to the pressuring action of non-woven fabric, is additionally provided with lifting in the two sides of cloth transmission channel
Regulating mechanism, the sliding block of lifting regulating mechanism rotate with the shaft of the compress hairbrush roller 17 and connect, so as to work on site
Make personnel to regulate and control the height and position of compress hairbrush roller 17, lifting regulating mechanism is common structure on lathe, herein
It repeats no more.
For guarantee first put cloth apparatus 13 and second put cloth apparatus 15 can by the smooth blanking of non-woven fabric to cloth pass
On defeated channel, cloth apparatus 13 and second also is put to first respectively on the mainframe 1 and puts cloth apparatus 15 configured with cloth correction
Device 16, cloth deviation correcting device 16 include two support bases being slideably positioned on the mainframe 1, rotate and are provided on support base
The cloth beam, and wherein a support base is equipped with the telescoping mechanism of its sliding of driving, which can be used telescopic cylinder
Or electric telescopic rod, to realize that the driving relatively described cloth transmission channel of cloth beam is displaced, and under non-woven fabric
Discharge position is adjusted.
As shown in figure 5, being equipped with pneumatic clipper wire-clamping device 9 and universal wiring pen 8 in the wiring mould group 7, and pass through cloth
Line mould group 7 drives the universal wiring pen 8 to arrange line with heating function between 10 in each described thread a needle, which is filled by pneumatic clipper clamp
9 are set to be cut.
As shown in figure 3, further including slave frame 44, slave frame 44 is located at the side of the mainframe 1, is mainly used for fever
Line is supplied and carries out immersion resistance test.The first tenslator, immersion pressure resistance are successively placed on the slave frame 44
Detection device 3, line with heating function wire storage device 4, line with heating function dragger 5 and the second tenslator 6, the first tension force dress
It sets and supplies line with heating function to it by automatic throwing machine 2.
First tenslator and the second tenslator 6 include tension rack 45, the first jockey pulley 46
With the second jockey pulley 47, first jockey pulley 46 is rotatably dispose in the end (being equivalent to fixed pulley) of tension rack 45, and second
Jockey pulley 47, which is slideably positioned in tension rack 45 and is equipped with, provides it tension spring (being equivalent to movable pulley) of tensile force,
Line with heating function is wound repeatedly between the first jockey pulley 46 and the second jockey pulley 47, when the take-up active force of line with heating function becomes
When change, the second jockey pulley 47 carries out fine motion under the action of tension spring, can provide line with heating function constant tension, with
Guarantee the identical tension transmission of line with heating function.
The immersion overpressure resistance detecting device 3 includes detection slot 52, and the both ends in the detection slot 52 rotate respectively to be provided with
It is wound with hair to be detected repeatedly on first reel 48 and the second reel 49, the first reel 48 and the second reel 49
Hot line, and detection slot 52 is equipped with the lifting device gone up and down to it, which is set on the slave frame 44, is rising
Under the action of falling unit, entire detection slot 52 can be driven to immerse into water, with to be wrapped in the first reel 48 and second around
Line with heating function in line wheel 49 carries out immersion resistance test, can be existing to the breakdown of line with heating function after line with heating function connects high-voltage electricity
As being detected.
The line with heating function wire storage device 4 includes storage rack and the first line storage wheel 50 for being rotatably dispose on the storage rack and the
Two line storage wheels 51 are also wound with line with heating function between the first line storage wheel 50 and the second line storage wheel 51 repeatedly.
Among the above, the first jockey pulley, the second jockey pulley, the first reel 48, the second reel 49 and the first line storage wheel
50 are overlapped by several wheel hubs, and the annular groove to match with line with heating function is offered on each wheel hub, line with heating function by
To under extraneous take-up active force, cooperate the frictional force between line with heating function and wheel hub to drive each wheel hub that can rotate, to realize
Unwrapping wire and coiling to line with heating function, in the present embodiment, according to the nominal length of required line with heating function to the specific number of wheel hub into
Row limitation, to meet the nominal length supply requirement to line with heating function.
As shown in Figure 5, Figure 6, the wiring mould group 7 includes X-axis slide unit 21 and Y-axis slide unit 22, and the X-axis slide unit 21 is along institute
The transmission direction for stating cloth transmission channel slides on the mainframe 1, and pneumatic clipper wire-clamping device 9 is equipped on X-axis slide unit 21
And X-axis slide unit 21 is equipped with wiring crossbeam；Sliding is provided with Y-axis slide unit 22 on the wiring crossbeam, the Y-axis slide unit 22 and X-axis
The glide direction of slide unit 21 is perpendicular and Y-axis slide unit 22 is equipped with the universal wiring pen 8, and line with heating function is through universal wiring pen 8
Under draw, is moved along X to Y-direction direction between 10 in each described thread a needle, line with heating function is wrapped in each wear
Between needle 10, due to it is each thread a needle 10 position be it is fixed, carry out wiring process in, it is only necessary to pass through PLC programming Control X-axis
The location paths coordinate points of slide unit 21 and Y-axis slide unit 22.In the present embodiment, X-axis slide unit 21 and Y-axis slide unit 22 pass through
Screw pair drives its sliding, to guarantee the motion path accuracy of X-axis slide unit 21 and Y-axis slide unit 22.
As shown in figure 4, the pneumatic clipper wire-clamping device 9 includes pedestal 23, along the sliding of X-axis slide unit 21 on the pedestal 23
Direction sliding is provided with carrier 24, which is equipped with the channel to match with the nib of the universal wiring pen 8, holds
During exercise, channel thereon can pass through the nib of the universal wiring pen 8 to carrier 24, and the side in the channel is equipped with pneumatically
Scissors 26 and pneumatic fixture block 27, the other side be equipped with respectively with the shear blade 29 of 27 Corresponding matching of pneumatic scissors 26 and pneumatic fixture block and
High-field electrode block 28；The carrier 24 is equipped with the third cylinder 25 of its sliding of driving, pneumatic scissors 26 and pneumatic fixture block 27
It is separately equipped with the first cylinder and the second cylinder of its movement of driving, under the action of the first cylinder, pneumatic scissors 26 and scissors
Piece 29 interacts to cut line with heating function；Under the action of the second cylinder, line with heating function is pressed in high-voltage electricity by pneumatic fixture block 27
On pole block 28, and line with heating function is connected by high-voltage electricity by high-voltage motor block, with cooperation immersion overpressure resistance detecting device 3 to line with heating function into
Row immersion resistance test.It, should be by pneumatic scissors 26 without manually being resetted to line with heating function after guaranteeing that wiring is completed every time
Set on the front (front orientation herein is using the transmission direction of the cloth transmission channel as reference) of pneumatic fixture block 27, work as cloth
After line is completed, universal wiring pen 8 is repositioned to initial position, at this point, carrier 24 is pushed under the action of third cylinder 25
The end of line with heating function, at this point, pneumatic scissors 26 and pneumatic fixture block 27 work, on the one hand, cut the end of line with heating function, arrange
Line with heating function part move to subsequent processing with cloth transmission channel；On the other hand, it will clamp and be powered at the cutting of line with heating function,
To carry out immersion resistance test, it can clamp always and turn on high-field electrode block 28, until after wiring operations are completed next time
It unclamps again, and pneumatic scissors 26 is moved to the line with heating function end after the completion of wiring, line with heating function is cut, fortune is circuited sequentially
Row can be realized and complete efficient, high quality wiring operations to electric blanket.
As shown in Figure 1, being equipped with fabric edge trimming device 19 on the mainframe 1, which includes being loaded on
Driving motor on the mainframe 1, equipped with edger blade and the pivot center of edger blade and the cloth on driving motor
The transmission direction of transmission channel is perpendicular.In the actual production process, it is only necessary to the position pre-adjusting of edger blade is correct,
Driving motor is opened, the non-woven fabric run in the cloth transmission channel can be carried out under the action of driving motor
It cuts, to reach preset size.
As shown in Figure 1, being equipped with automatically disconnected cloth apparatus 20 on the mainframe 1, which includes
The disconnected cloth beam being across above the cloth transmission channel, sliding is provided with disconnected cloth bracket on disconnected cloth beam, and disconnected cloth bracket is equipped with
Disconnected cloth blade, disconnected cloth blade equally rotate under the action of driving motor, and as disconnected cloth bracket moves on disconnected cloth beam,
Non-woven fabric is cut, to produce the electric blanket for meeting dimensions.Preferably, in the present embodiment, can pass through
Feed screw nut's vice mechanism drives the normal operation of disconnected cloth bracket.
The cloth transmission channel includes transmission chain 30 and the main transmission servomechanism installation 14 for driving the transmission chain 30 movement, is passed
Dynamic chain 30 is equipped with two column and is arranged in parallel in the two sides of the cloth transmission channel；The main transmission servomechanism installation 14 includes main electricity
Machine and loaded on the sprocket wheel on main motor, transmission chain 30 described in chain wheel drive moves；If being crossed between two transmission chains 30
The dry drive beam being equally distributed, each drive beam be equipped with it is described thread a needle 10, threading a needle 10 can puncture the nonwoven cloth cover
Material, and line with heating function is wound on 10 threading a needle.
It is equipped with that multiple groups are passive to fold up line apparatus 11 on the transmission chain 30, the passive line apparatus 11 that folds up of each group includes two
It is a be oppositely arranged it is passive fold up line apparatus 11, one of them is passive to fold up line apparatus 11 for the universal wiring pen 8 first
When beginning state is routed, line with heating function is clamped；Another passive line apparatus 11 that folds up is being routed for the universal wiring pen 8
After completion, line with heating function is clamped, to realize after wiring is completed, ultrasonic wave set composite 18 is entered to and carries out sound wave
Compound tense, line with heating function are still within clamped condition, will not ultrasonic wire welding the case where.Meanwhile the passive line apparatus 11 that folds up is arranged
There is the automatic de- clamp device 12 of its de- folder of driving, to two-layer nonwoven fabric after compound, internal line with heating function is in phase
To stable state, at this point, the electric blanket processed can be taken out, after to the de- folder of line with heating function to enter to subsequent processing.?
In the present embodiment, since transmission chain 30 is circular flow, it is equipped on the circumferencial direction of transmission chain 30 multiple identical
It threads a needle 10 regions, the arrangement of line with heating function can be carried out in each 10 regions of threading a needle by identical routing path, and each thread a needle 10
Region be equipped with one group it is passive fold up line apparatus 11, with meet the end of line with heating function is clamped.
As shown in figure 8, the passive line apparatus 11 that folds up includes the clamp 31 and holder 32 on the transmission chain 30,
Sliding is equipped with the collet 33 with 32 Corresponding matching of holder on the clamp 31, and collet 33 is supported by thrust spring in the initial state
Tightly on the holder 32, poke rod 34 is hinged on clamp 31 and poke rod 34 be equipped with driving its reset torsional spring, stir
The rotational motion linkage collet 33 of bar 34 slides；One end of the poke rod 34 is set between collet 33 and holder 32, separately
One end is then clamped in the preformed groove of the collet 33；Automatically the de- clamp device 12 includes being slideably positioned in pushing away on clamp 31
Plate 35, push plate 35 are equipped with the 4th cylinder 36 of its sliding of driving.Its working principles are as follows: (1) when needing to be routed, described ten thousand
The end of the poke rod 34 is pushed under the action of Y-axis slide unit 22 to the penholder of wiring pen 8, poke rod 34 is under impetus
It rotates collet 33 described in linkage to move towards the direction far from the holder 32, at this point, the line with heating function on universal wiring pen 8 passes through
Collet 33 and holder 32 are detached from the poke rod 34 after universal wiring pen 8 continues movement, and poke rod 34 is under the action of torsional spring
It resets, collet 33 is then pushed against on holder 32 under the action of thrust spring, and line with heating function is clamped；(2) work as non-woven fabric
Through ultrasonic wave set composite 18 carry out it is compound after, in cloth transmission channel be equipped with inductive switch, inductive switch open electromagnetism
Valve, solenoid valve realize the control to the 4th cylinder 36, and the 4th cylinder 36 pushes the push plate 35, will under the external force of push plate 35
Collet 33 is pushed towards the direction far from holder 32, to realize the de- folder of line with heating function.
As shown in fig. 7, the ultrasonic wave set composite 18 includes loaded on the compound rest 42 on the mainframe 1, this is multiple
It closes and is placed with multiple Composite cylinders 41 on bracket 42, each Composite cylinder 41 is perpendicular and each multiple with the cloth transmission channel
It closes and is respectively arranged with ultrasonic wave compounding machine 43 on the piston rod of cylinder 41.Its working principles are as follows: when non-woven fabric passes through composite support
When frame 42, inductive switch induction and trigger signal, electrical system on the compound rest 42 control cylinder after receiving signal
Electromagnetic valve work, each Composite cylinder 41 enter working condition, meanwhile, the circuit of ultrasonic wave compounding machine 43 is connected and the hair that works
Wave, product is carried out it is compound, it is to be composite after non-woven fabric when leaving compound rest 42, each ultrasonic wave compounding machine 43 to
Machine stops hair wave, 41 return of Composite cylinder and waits next circulation；Above inductive switch control electrical system is to ultrasonic wave
The control of compounding machine 43 and Composite cylinder 41 uses ordinary skill in the art means, and details are not described herein again.
The working principle of the present embodiment is specific as follows:
1, automatic throwing machine 2 is opened, the line with heating function of electric blanket enters to immersion overpressure resistance detecting device 3 through automatic throwing machine 2
In, since high-voltage electricity is connected through high-field electrode block 28 in the end of line with heating function, so being immersed in the hair in immersion overpressure resistance detecting device 3
Hot line can carry out Hi-pot test；
2, the line with heating function after Hi-pot test is wound in line with heating function wire storage device 4, and by line with heating function dragger 5 and second
Force control device 6 is pulled into universal wiring pen 8, and the end of the line with heating function is pressed on high-field electrode through pneumatic fixture block 27
To connect high-voltage electricity on block 28；
3, it controls Y-axis slide unit 22 by PLC automatic control program to move, so that the universal wiring pen 8 on Y-axis slide unit 22 is worn
Cross it is described it is passive fold up line apparatus 11, the passive line apparatus 11 that folds up clamps line with heating function, and universal wiring pen 8 is in X-axis slide unit 21 and Y
Under the co- controlling effect of axis slide unit 22, realizes and be routed between 10 in each thread a needle, after the completion of being routed, in Y-axis slide unit
Under the action of 22, universal wiring pen 8 pass through it is another it is corresponding it is passive fold up line apparatus 11, this is passive, which to fold up line apparatus 11, to generate heat
Wire clamp is tight；
4, carrier 24 pushes movement under the action of third cylinder 25, when pneumatic scissors 26 and pneumatic fixture block 27 move to
Predetermined position, under the action of the first cylinder and the second cylinder, pneumatic scissors 26 and pneumatic fixture block 27 work, and line with heating function is cut
And electrode will be connected at the cutting of line with heating function simultaneously；
5, being routed the part of completion, to carry out ultrasonic wave multiple as transmission chain 30 continues to move to ultrasonic wave set composite 18
It closes, and the line with heating function after cutting repeats step (3) and can realize the cyclic process to electric blanket with this.
Embodiment 2
On the basis of embodiment 1, the operation that automatic de- folder and automatic clamp are realized with flowering structure, such as Fig. 9 can also be used
Shown, specific as follows: the passive line apparatus 11 that folds up includes the clamp 31 and holder 32 on the transmission chain 30, described
Sliding is equipped with collet 33 with 32 Corresponding matching of holder on clamp 31, collet 33 in the initial state by thrust spring abutting in
On the holder 32, it is hinged with poke rod 34 on clamp 31 and poke rod 34 is equipped with the torsional spring for driving it to reset, poke rod 34
The link collet 33 of rotational motion slide；One end of the poke rod 34 is set between collet 33 and holder 32, the other end
It is then clamped in the preformed groove of the collet 33；The automatic de- clamp device 12 includes loaded on the drive seat on the mainframe 1
38 and the gear 39 that is rotatably dispose on the clamp 31, sliding is provided with drive block 37, and drive block in the drive seat 38
37 glide direction, which is equipped with, provides it buffer spring 40 of buffer function power, is furnished on drive block 37 and matches with gear 39
The first groove section, when clamp 31 is by the drive block 37, the first groove section drives gear 39 to rotate, the rotation of gear 39
The movement linkage collet 33 slides, and is equipped with the second groove section in collet 33, can be driven under the action of gear 39 rotates with realizing
Dynamic collet 33 slides, to carry out de- folder movement.
Its working principles are as follows: (1) when needing to be routed, the effect of the penholder of the universal wiring pen 8 in Y-axis slide unit 22
The lower end for pushing the poke rod 34, poke rod 34 rotate collet 33 described in linkage towards far from the folder under impetus
The direction movement of seat 32 continues at this point, the line with heating function on universal wiring pen 8 passes through collet 33 and holder 32 to universal wiring pen 8
The poke rod 34 is detached from after movement, poke rod 34 resets under the action of torsional spring, and collet 33 is then under the action of thrust spring
It is pushed against on holder 32, and line with heating function is clamped；(2) after non-woven fabric carries out compound through ultrasonic wave set composite 18,
Continue to move with transmission chain 30, the clamp 31 on transmission chain 30 then can be by the drive block in the drive seat 38
37, the first groove section driving gear 39 on drive block 37 rotates, and the rotational motion of gear 39 collet 33 that links slides, folder
First 33 far from the holder 32, to carry out de- folder movement.
The present invention is not limited to above-mentioned optional embodiment, anyone can show that other are various under the inspiration of the present invention
The product of form, however, make any variation in its shape or structure, it is all to fall into the claims in the present invention confining spectrum
Technical solution, be within the scope of the present invention.
Claims (10)
1. a kind of full-automatic electric heating blanket is routed compounding machine, including mainframe, which is characterized in that the mainframe is passed equipped with cloth
Defeated channel is placed with several in cloth transmission channel and threads a needle and be successively arranged in the transmission direction of the cloth transmission channel
One puts cloth apparatus, wiring mould group, second puts cloth apparatus and ultrasonic wave set composite, and first puts cloth apparatus and second to put cloth apparatus same
Step is launched on cloth to cloth transmission channel, and compound to cloth progress by ultrasonic wave set composite；In the wiring mould group
It is equipped with pneumatic clipper wire-clamping device and universal wiring pen, and drive the universal wiring pen described to thread a needle it each by being routed mould group
Between arrange line with heating function, which is cut by pneumatic clipper wire-clamping device.
2. full-automatic electric heating blanket according to claim 1 is routed compounding machine, which is characterized in that further include slave frame, the pair
The first tenslator, immersion overpressure resistance detecting device, line with heating function wire storage device, line with heating function dragger are successively placed in rack
With the second tenslator, first tenslator supplies line with heating function to it by automatic throwing machine.
3. full-automatic electric heating blanket according to claim 2 is routed compounding machine, which is characterized in that the immersion resistance test dress
It sets including detection slot, the both ends in the detection slot, which rotate, is provided with the first reel, and detection slot is equipped and carries out to it
The lifting device of lifting, the lifting device are set on the slave frame.
4. full-automatic electric heating blanket according to claim 1 is routed compounding machine, which is characterized in that the wiring mould group includes X
Axis slide unit and Y-axis slide unit, the X-axis slide unit slide on the mainframe along the transmission direction of the cloth transmission channel, X-axis
It is equipped with pneumatic clipper wire-clamping device on slide unit and X-axis slide unit is equipped with wiring crossbeam；Sliding is provided with Y-axis on the wiring crossbeam
The glide direction of slide unit, the Y-axis slide unit and X-axis slide unit is perpendicular and Y-axis slide unit is equipped with the universal wiring pen.
5. full-automatic electric heating blanket according to claim 4 is routed compounding machine, which is characterized in that the pneumatic clipper wire-clamping device
Including pedestal, the glide direction sliding on the pedestal along X-axis slide unit is provided with carrier, which is equipped with and described ten thousand
The channel to match to the nib of wiring pen, the side in the channel are equipped with pneumatic scissors and pneumatic fixture block, and the other side, which is equipped with, to be divided
Not with the shear blade and high-field electrode block of pneumatic scissors and pneumatic fixture block Corresponding matching.
6. full-automatic electric heating blanket according to claim 1 is routed compounding machine, which is characterized in that be equipped on the mainframe
Fabric edge trimming device, the fabric edge trimming device include the driving motor being loaded on the mainframe, and cutting edge is housed on driving motor
The pivot center of blade and edger blade and the transmission direction of the cloth transmission channel are perpendicular.
7. full-automatic electric heating blanket according to claim 1 is routed compounding machine, which is characterized in that be equipped on the mainframe
Automatically disconnected cloth apparatus, which includes the disconnected cloth beam being across above the cloth transmission channel, and break cloth beam
Upper sliding is provided with disconnected cloth bracket, and the cloth bracket that breaks is equipped with disconnected cloth blade.
8. full-automatic electric heating blanket according to claim 1 is routed compounding machine, which is characterized in that the cloth transmission channel packet
Include transmission chain and drive the main transmission servomechanism installation of the transmission chain movement, be equipped on the transmission chain multiple groups it is passive fold up it is traditional thread binding
Set, each group is passive fold up line apparatus and include two be oppositely arranged it is passive fold up line apparatus, the passive line apparatus that folds up is equipped
Drive the automatic de- clamp device of its de- folder.
9. full-automatic electric heating blanket according to claim 8 is routed compounding machine, which is characterized in that described passive to fold up line apparatus
Including the clamp and holder being set on the transmission chain, sliding is equipped with the collet with holder Corresponding matching on the clamp, and presss from both sides
Poke rod, the rotational motion linkage of the poke rod collet sliding are hinged on body；Automatically the de- clamp device includes that sliding is set
The push plate being placed on clamp, push plate are equipped with the cylinder of its sliding of driving.
10. full-automatic electric heating blanket according to claim 1 is routed compounding machine, which is characterized in that the compound dress of ultrasonic wave
The compound rest including being loaded on the mainframe is set, is placed with multiple Composite cylinders, each Composite cylinder on the compound rest
Ultrasonic wave compounding machine is respectively arranged on the piston rod of perpendicular and each Composite cylinder with the cloth transmission channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332818.6A CN110039873B (en) | 2019-04-24 | 2019-04-24 | Full-automatic electric blanket wiring compounding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910332818.6A CN110039873B (en) | 2019-04-24 | 2019-04-24 | Full-automatic electric blanket wiring compounding machine |
Publications (2)
| Publication Number | Publication Date |
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| CN110039873A true CN110039873A (en) | 2019-07-23 |
| CN110039873B CN110039873B (en) | 2021-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910332818.6A Active CN110039873B (en) | 2019-04-24 | 2019-04-24 | Full-automatic electric blanket wiring compounding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110840185A (en) * | 2019-12-16 | 2020-02-28 | 中国科学院合肥物质科学研究院 | Electric blanket manufacturing equipment |
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| CN102111924A (en) * | 2010-11-27 | 2011-06-29 | 青岛市琴岛电器有限公司 | Automatic wiring process of flexible heating appliance |
| CN102186267A (en) * | 2011-04-28 | 2011-09-14 | 连建永 | Device for automatically producing electric blanket |
| CN102291861A (en) * | 2011-08-15 | 2011-12-21 | 张国拴 | Multi-functional automatic wiring machine for electric blanket |
| CN106037367A (en) * | 2016-07-20 | 2016-10-26 | 武汉纺织大学 | Automatic production device for electric blanket |
| CN106604425A (en) * | 2016-12-26 | 2017-04-26 | 东莞市利瀚机械有限公司 | Electric blanket processing machine |
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2019
- 2019-04-24 CN CN201910332818.6A patent/CN110039873B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102111924A (en) * | 2010-11-27 | 2011-06-29 | 青岛市琴岛电器有限公司 | Automatic wiring process of flexible heating appliance |
| CN102186267A (en) * | 2011-04-28 | 2011-09-14 | 连建永 | Device for automatically producing electric blanket |
| CN102291861A (en) * | 2011-08-15 | 2011-12-21 | 张国拴 | Multi-functional automatic wiring machine for electric blanket |
| CN106037367A (en) * | 2016-07-20 | 2016-10-26 | 武汉纺织大学 | Automatic production device for electric blanket |
| CN106604425A (en) * | 2016-12-26 | 2017-04-26 | 东莞市利瀚机械有限公司 | Electric blanket processing machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110840185A (en) * | 2019-12-16 | 2020-02-28 | 中国科学院合肥物质科学研究院 | Electric blanket manufacturing equipment |
| CN110840185B (en) * | 2019-12-16 | 2024-05-03 | 中国科学院合肥物质科学研究院 | Electric blanket manufacturing equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110039873B (en) | 2021-05-14 |
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