CN108838027A - A kind of RO automation wound membrane equipment and RO wound membrane preparation method - Google Patents
A kind of RO automation wound membrane equipment and RO wound membrane preparation method Download PDFInfo
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- CN108838027A CN108838027A CN201810431592.0A CN201810431592A CN108838027A CN 108838027 A CN108838027 A CN 108838027A CN 201810431592 A CN201810431592 A CN 201810431592A CN 108838027 A CN108838027 A CN 108838027A
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- dispensing
- film
- wound membrane
- workbench
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention proposes a kind of RO automation wound membrane equipment and RO wound membrane preparation methods, the equipment includes workbench, encapsulating mechanism and dispensing positioning mechanism, the side of the workbench is provided with film rolling mechanism, the other side is provided with feed mechanism, the encapsulating mechanism includes mechanical arm and the glue dispensing valve that is set on the mechanical arm, the dispensing positioning mechanism includes infrared ray lining instrument, and the infrared ray lining instrument is set to top of the workbench far from feed mechanism side.RO wound membrane is prepared using the present invention, the accurate positioning that dispensing route carries out is realized by setting dispensing positioning mechanism, to realize two layers of even multilayer RO film wound membrane molding simultaneously, the arrangement achieves automations, guarantee the unanimous between the higher and lower levels and smooth of different layers RO film tree lace, guarantee uniformity for dispensing glue, improves the quality of production and efficiency of product.
Description
Technical field
The present invention relates to RO wound membrane technical field, specially a kind of RO automates wound membrane equipment and carries out RO using the equipment
The preparation method of wound membrane.
Background technique
RO (Reverse Osmosis reverse osmosis) film roll is by being set to the RO center membrane pipe at center, and with RO center membrane pipe
For axis winding setting RO film constitute, preparation process include selvage guide one end is sticked to RO central tube, RO film is placed on selvage guide, then
Encapsulating, wound membrane, encapsulated etc. are carried out, during encapsulating, needs to carry out lateral gluing and longitudinal gluing, gluing in RO film surface
Railway superstructures U-shaped, existing RO wound membrane equipment do not position crosswise spots tree lace road, and encapsulating is divided into manual spot-gluing and oneself
Dynamic dispensing, manual spot-gluing tree lace easily skew is irregular, to cause the promotion of the fraction defective and rejection rate of product.And two kinds of dispensings
Mode usually can only all carry out the wound membrane molding of single layer RO film, production low efficiency;If carrying out two layers or multilayer RO film being same
When wound membrane when forming, do not ensure that the consistency of gluing route between different layers RO film, easily cause the fraction defective of product and useless
The promotion of product rate.
Chinese patent (CN205381789U) discloses a kind of RO film automatic film rolling machine, including workbench, for being socketed yarn
Cloth and the gauze feeding mechanism permed to gauze, the gauze automatic tensioning mechanism for gauze to be clamped and drag,
For gauze and RO center membrane pipe to be carried out to the ultrasonic welding institution of ultrasonic bonding, the RO film for being used to place carries out dispensing
Dispensing machinery hand, the film rolling mechanism for the RO center membrane pipe of placement to be fixed and rotate, be used to cut gauze
The gauze cutting mechanism of disconnected operation and for carrying out the viscous volume of adhesive plaster and adhesive plaster cutting operation to the RO film glued with roll of gauze
Automatic volume glue and cutting mechanism.
Chinese patent (CN205973118U) and Chinese patent (CN206009129U) all disclose a kind of RO film and roll up automatically
The automatic glue filling mechanism of film machine, including three axle robert and dispensing valve;Three axle robert includes X-axis guide rail, along rack
Length direction setting;Including Y-axis guide rail, the width direction along rack is arranged, and the stage of Y-axis guide rail is slided by Y-axis connecting plate
It is set in X-axis guide rail;It further include Z axis guide rail, the short transverse along rack is arranged, and Z axis guide rail is set by the sliding of Z axis connecting plate
It is placed in Z axis guide rail, the displacement of up and down direction is done in Z axis guide rail.
Above-mentioned apparatus high degree of automation guarantees that the lines flow smoothly for U-shaped tree lace in encapsulating, well-balanced and smooth, is all
For the wound membrane molding of single layer RO film, and often need to proofread the advanced positions of manipulator;The all non-body of above equipment
Now to the accurate positioning of tree lace, how to guarantee the upper of tree lace between different film layers when also not embodying the wound membrane molding simultaneously of multilayer RO film
It is lower consistent.
Summary of the invention
The present invention proposes that a kind of RO automates wound membrane equipment and RO wound membrane preparation method, and it is real to pass through setting dispensing positioning mechanism
The accurate positioning that existing dispensing route carries out, to realize two layers of even multilayer RO film wound membrane molding simultaneously.
The technical proposal of the invention is realized in this way:A kind of RO automation wound membrane equipment, including workbench, encapsulating mechanism
With dispensing positioning mechanism, the side of the workbench is provided with film rolling mechanism, and the other side is provided with feed mechanism, the glue pouring machine
Structure includes mechanical arm and the glue dispensing valve that is set on the mechanical arm, and the dispensing positioning mechanism includes infrared ray lining instrument, institute
It states infrared ray lining instrument and is set to top of the workbench far from feed mechanism side.
Further, the mechanical arm is three shaft mechanical arms, and the three shaft mechanicals arm is driven by motor, the motor and control
Unit processed is connected;The dispensing positioning mechanism further includes positioning light sensor, and the positioning light sensor is set to described
On mechanical arm, and it is connected with described control unit.
Further, the workbench is provided with bracket far from the side of feed mechanism, on the bracket there are two settings
Mounting base, two mounting bases are arranged along the axisymmetrical of workbench length direction, and setting one is infrared in each mounting base
Line lining instrument.
Further, slidable selvage guide strainer is provided on the workbench, the selvage guide strainer is located at
Between the feed mechanism and film rolling mechanism;
Further, the film rolling mechanism is provided with automatic tape-wrapping mechanism far from the side of the feed mechanism.
A kind of preparation method of RO wound membrane automates wound membrane equipment using above-mentioned RO, and preparation RO wound membrane includes the following steps:
(1) the infrared ray lining instrument is opened, forms two parallel positioning light on workbench length direction;
(2) RO center membrane pipe is placed in the film rolling mechanism, the selvage guide on the feed mechanism is passed through into workbench
It is bonded on the RO center membrane pipe, first layer RO film is placed on the selvage guide;
(3) lateral dispensing and longitudinal direction are carried out to the first layer RO film in the step (2) by the mobile glue dispensing valve of mechanical arm
Dispensing, wherein the mobile glue dispensing valve of positioning light of the lateral dispensing in the step (1);
(4) second layer RO film is placed on the first layer RO film after step (3) dispensing, according to step (3) to second
Layer RO film carries out lateral dispensing and longitudinal dispensing;
(5) first layer RO film and second layer RO film that step (4) dispensing is completed are rotated by the film rolling mechanism,
Make the RO film roll station for being stained with glue between RO center membrane pipe and selvage guide, finally selvage guide is cut off.
Further, the position of light is positioned in the step (3) by the positioning light sensor induction on mechanical arm,
Glue dispensing valve is automatically moved by mechanical arm, and lateral dispensing and longitudinal dispensing are carried out to first layer RO film.
Further, number >=1 of the step (4).
Beneficial effects of the present invention:A kind of RO automation wound membrane equipment of the present invention passes through infrared ray lining instrument in encapsulating
The accurate positioning of tree lace is carried out on RO film, it is ensured that tree lace is smooth when glue dispensing valve mobile by mechanical arm, and carries out more
When layer RO film roll film molding, tree lace is unanimous between the higher and lower levels between different film layers.
The present invention is using the three shaft mechanical arms automated, by positioning the cooperation of light sensor and infrared ray lining instrument,
The position of induction positioning light, makes entire dispensing process realize full automation, when avoiding manual operation, the point that easily occurs
The problems such as glue is uneven, disconnected glue, improves the quality of production and efficiency of product.
Two mounting bases, the axis of two mounting bases and the workbench length direction is arranged in the present invention on bracket
Symmetrically, the scribing line on the one hand guaranteeing that two infrared ray lining instruments issue is parallel with the length direction of the workbench;On the other hand
Guarantee that the two is identical as two lateral extent of workbench width direction;Provided with selvage guide strainer, selvage guide is clamped and
Control is unclamped, the bonding and cutting of selvage guide are convenient for, is on the other hand also avoided that selvage guide produces during carrying out and rolling up and put
Raw offset;Automatic tape-wrapping mechanism is set, convenient for after RO wound membrane is completed and cuts off selvage guide, adhesive tape to be affixed on to the table of RO wound membrane automatically
Face simultaneously cuts off adhesive tape, is automatically performed the encapsulated of RO wound membrane.
The present invention prepares RO film roll film using above equipment, can carry out two layers simultaneously or the wound membrane of multilayer RO film forms,
The arrangement achieves automations, and guarantee the unanimous between the higher and lower levels and smooth of different layers RO film tree lace, guarantee uniformity for dispensing glue, improve
The quality of production and efficiency of product.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is that a kind of RO of the present invention automates wound membrane device structure schematic diagram;
Fig. 2 is the structural schematic diagram of encapsulating mechanism;
Fig. 3 is the structural schematic diagram of bracket;
Fig. 4 is the structural schematic diagram of selvage guide strainer;
Fig. 5 is the structural schematic diagram of automatic tape-wrapping mechanism.
Workbench 1, encapsulating mechanism 2, infrared ray lining instrument 3, film rolling mechanism 4, feed mechanism 5, fixed frame 4-1, driving are single
First 4-2, spool 5-1, guiding axis 5-2, mechanical arm 2-1, glue dispensing valve 2-2, rack 2-3, operating platform 6, X-axis guide rail 2-1-1, Y
Axis rail 2-1-2, Z axis guide rail 2-1-3, bracket 7, support plate 7-1, bar shaped sliding block 7-2, riser 7-3, mounting base 8, variable diameter pin shaft
9, selvage guide strainer 10 connects pedestal 10-1, bar shaped clamping plate 10-2, connecting shaft 10-3, elastic control piece 10-4, automatic tape-wrapping
Mechanism 11, tape support frame 11-1, Pneumatic extension part 11-2, adhesive tape adsorption plate 11-3, adhesive tape abutment shaft 11-4.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor
Embodiment shall fall within the protection scope of the present invention.
Embodiment one:
As shown in Figure 1, a kind of RO automates wound membrane equipment, including workbench 1, encapsulating mechanism 2 and dispensing positioning mechanism, institute
The side for stating workbench 1 is provided with film rolling mechanism 4, i.e., the left side of the described workbench 1, and the other side is provided with feed mechanism 5, i.e. institute
State the right side of workbench 1;The film rolling mechanism 4 includes fixed frame 4-1 and the driving unit with the control fixed frame 4-1 rotation
4-2, the driving unit 4-2 are that motor is driven by transmission mechanism, and the feed mechanism 5 includes spool 5-1 and guiding axis 5-
2, the guiding axis 5-2 are set to the workbench 1 close to one end of the spool 5-1, and the encapsulating mechanism 2 includes mechanical arm
The 2-1 and glue dispensing valve 2-2 being set on the mechanical arm 2-1, the dispensing positioning mechanism includes infrared ray lining instrument 3, described
Infrared ray lining instrument 3 is set to the top of the workbench 1 far from feed mechanism side, the glue dispensing valve 2-2 with for for glue
For colloid system be connected.
The method for preparing RO wound membrane using the equipment, includes the following steps:
(1) the infrared ray lining instrument 3 is opened, forms two parallel positioning light on 1 length direction of workbench;
(2) RO center membrane pipe is placed on the fixed frame 4-1 of the film rolling mechanism 4, selvage guide volume is mounted on described
On the spool 5-1 for expecting mechanism 5, selvage guide is then passed through into double-sided adhesive or ultrasonic bonding by workbench 1 by guiding axis 5-2
First layer RO film is placed on the selvage guide by construction bonds on the RO center membrane pipe;
(3) lateral dispensing is carried out to the first layer RO film in the step (2) by the mobile glue dispensing valve 2-2 of mechanical arm 2-1
With longitudinal dispensing, wherein the mobile glue dispensing valve 2-2 of positioning light of the lateral dispensing in the step (1);
(4) second layer RO film is placed on the first layer RO film after step (3) dispensing, is carried out according to step (3)
Second layer RO film carries out lateral dispensing and longitudinal dispensing;The step can be repeated as many times as desired;
(5) first layer RO film and second layer RO film that step (4) dispensing is completed are revolved by the film rolling mechanism 4
Turn, makes the RO film roll station for being stained with glue between RO center membrane pipe and selvage guide, finally selvage guide is cut off.
Embodiment two:
As illustrated in fig. 1 and 2, the present embodiment is basically the same as the first embodiment, the difference is that:The encapsulating mechanism 2 is wrapped
Including rack 2-3, mechanical arm 2-1 and glue dispensing valve 2-2, the rack 2-3 are arranged along 1 length direction of workbench, the mechanical arm 2-1
For three shaft mechanical arms, the guide rail including X, Y and Z axis, length direction and fixation of the X-axis guide rail 2-1-1 along the rack 2-3
On the rack 2-3, the Y-axis guide rail 2-1-2 along the rack 2-3 width direction and slided by Y-axis bindiny mechanism
It is set on the X-axis guide rail 2-1-1, the Z axis guide rail 2-1-3 along the rack 2-3 short transverse and connects machine by Z axis
Structure is slideably positioned on the Y-axis guide rail 2-1-2, and the glue dispensing valve 2-2 is movably set to the Z axis by installing mechanism
It on guide rail 2-1-3, and is moved up and down along the Z axis guide rail 2-1-3, the glue dispensing valve 2-2 passes through Pneumatic extension device edge
The installing mechanism makees certain rotation.The Y-axis bindiny mechanism, Z axis bindiny mechanism, installing mechanism have respective motor control
System, each motor are connected with control unit, and the workbench 1 is provided with operation far from the side of the X-axis guide rail 2-1-1 and puts down
Platform 6, described control unit are connected with operating platform 6, and described control unit uses PLC controller or microprocessor, in use,
The switch of the encapsulating mechanism 2 is opened by operating platform, positioning light sensor senses the position of positioning light and transmission
To described control unit, described control unit drives mechanical arm mobile, and the mechanical arm 2-1 drives glue dispensing valve 2-2 to be moved to pair
The position for the positioning light answered.
The dispensing positioning mechanism includes infrared ray lining instrument 3 and positioning light sensor, and the infrared ray lining instrument 3 is set
It is placed in the top of the workbench 1 far from feed mechanism side, the positioning light sensor is set to the Z axis guide rail 2-1-
On 3, also it can be set on glue dispensing valve 2-2, the positioning light sensor is connected with described control unit, the positioning light
Inductor is optical inductor, for incuding the position for the positioning light that the infrared ray lining instrument 3 is got.
Using the equipment prepare the method for RO wound membrane and implement it is one essentially identical, the difference is that:Step passes through in (3)
Position light sensor induction positioning light position, by mechanical arm 2-1 automatically move glue dispensing valve 2-2 to first layer RO film into
Row transverse direction dispensing and longitudinal dispensing.
Embodiment three:
As shown in figs. 1 and 3, the present embodiment and embodiment two are essentially identical, the difference is that:The workbench 1 is separate
The side of feed mechanism is provided with bracket 7, i.e., the described bracket 7 is set to the right side of the workbench 1 upward, and the bracket 7 wraps
It includes riser 7-3, support plate 7-1 and bar shaped sliding block 7-2, the riser 7-3 is individually fixed in the two of 1 width direction of workbench
Side, the support plate 7-1 are fixed on the top of two riser 7-3, the upper and lower surface of the support plate 7-1 be provided with
The parallel slideway of 1 width direction of workbench, two bar shaped sliding block 7-2 upper following table with the support plate 7-1 respectively
The slideway in face matches, and two bar shaped sliding block 7-2 are fixed on support plate 7-1 by two mounting bases 8, each mounting base 8
It is fixed on the bracket 7 by a variable diameter pin shaft 9, the axis pair of two mounting bases and 1 length direction of workbench
Claim, each mounting base 8 is correspondingly arranged an infrared ray lining instrument 3.
Infrared ray lining instrument 3 is fixed using the above structure, is on the one hand in same convenient for two infrared ray lining instruments 3 of guarantee
The positioning light of horizontal plane, sending is parallel with the length direction of the workbench 1;On the other hand can also be as needed, convenient for adjusting
Spacing between whole two infrared ray lining instruments 3, while guaranteeing that the two is identical as workbench 1 width direction, two lateral extents.
Example IV:
As shown in Fig. 1,4 and 5, the present embodiment and embodiment three are essentially identical, the difference is that:The workbench 1
Downside is provided with linear guide, and slidable selvage guide strainer 10, the selvage guide tensioning device are provided in the linear guide
For structure 10 between the feed mechanism 5 and film rolling mechanism 4, the selvage guide strainer 10 includes connection pedestal 10-1, fixture
With elastic control piece 10-4, the fixture includes bar shaped clamping plate 10-2 and the connecting shaft 10- that is connected with the bar shaped clamping plate 10-2
3, the connecting shaft 10-3 can be slided up and down along the connection pedestal 10-1, and the connection pedestal 10-1 is slidably disposed in directly
On line guide rail, the elastic control piece 10-4 is set on connection pedestal 10-1, and elastic control piece 10-4 passes through connecting shaft 10-3
Control strip clevis plate 10-2's moves up and down, to realize the clamping and release to selvage guide.The film rolling mechanism 4 is far from described
The side of material mechanism 5 is provided with automatic tape-wrapping mechanism 11, and the automatic tape-wrapping mechanism 11 includes tape support frame 11-1, pneumatically stretches
Contracting part 11-2, adhesive tape adsorption plate 11-3 and adhesive tape abutment shaft 11-4, the tape support frame 11-1 is used to support tape roll, described
Pneumatic extension part 11-2 is used to drive the movement of tape support frame 11-1 and adhesive tape abutment shaft 11-4, adhesive tape abutment shaft 11-4 setting
In the lower section of the tape support frame 11-1, the adhesive tape adsorption plate 11-3 is fixed on the upper end adhesive tape abutment shaft 11-4.It should
Device is provided with selvage guide strainer 10, in step (2), after selvage guide passes through guiding axis 5-2, through the selvage guide strainer 10
Fixture selvage guide is clamped and is unclamped, make selvage guide that there is certain tension, be convenient for the bonding of selvage guide, wound membrane and cut
It is disconnected, on the other hand also it is avoided that selvage guide generates offset during carrying out volume and putting;Automatic tape-wrapping mechanism 11 is set, in step
(5) after the completion of, Pneumatic extension part 11-2 drives the tape support frame 11-1 and adhesive tape abutment shaft 11-4 to move to film rolling mechanism 4
It is dynamic, until the adhesive tape abutment shaft 11-4 is docked with RO wound membrane, adhesive tape is sticked to the surface of RO wound membrane, then rotates the fixation
Frame 4-1 drives the rotation of RO wound membrane, is automatically performed the encapsulated of RO wound membrane, one end of adhesive tape cutting is sticked at institute by final cutting adhesive tape
State adhesive tape adsorption plate 11-3.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of RO automates wound membrane equipment, it is characterised in that:It is described including workbench, encapsulating mechanism and dispensing positioning mechanism
The side of workbench is provided with film rolling mechanism, and the other side is provided with feed mechanism, and the encapsulating mechanism includes mechanical arm and setting
Glue dispensing valve on the mechanical arm, the dispensing positioning mechanism include infrared ray lining instrument, the infrared ray lining instrument setting
In top of the workbench far from feed mechanism side.
2. a kind of RO according to claim 1 automates wound membrane equipment, it is characterised in that:Mechanical arm is three shaft mechanical arms,
The three shaft mechanicals arm is driven by motor, and the motor is connected with control unit;The dispensing positioning mechanism further includes positioning light
Line inductor, the positioning light sensor is set on the mechanical arm, and is connected with described control unit.
3. a kind of RO according to claim 1 or 2 automates wound membrane equipment, it is characterised in that:The workbench is far from upper
The side of material mechanism is provided with bracket, and there are two mounting bases for setting on the bracket, and two mounting bases are along the workbench
The axisymmetrical of length direction is arranged, and an infrared ray lining instrument is arranged in each mounting base.
4. a kind of RO according to claim 1 automates wound membrane equipment, it is characterised in that:Being provided on the workbench can
The selvage guide strainer of sliding, the selvage guide strainer is between the feed mechanism and film rolling mechanism.
5. a kind of RO according to claim 1 automates wound membrane equipment, it is characterised in that:The film rolling mechanism is far from described
The side of feed mechanism is provided with automatic tape-wrapping mechanism.
6. a kind of preparation method of RO wound membrane, it is characterised in that:It is automated and is rolled up using a kind of RO described in one of claim 1-5
Film device, preparation RO wound membrane include the following steps:
(1) the infrared ray lining instrument is opened, forms two parallel positioning light on workbench length direction;
(2) RO center membrane pipe is placed in the film rolling mechanism, the selvage guide on the feed mechanism is bonded by workbench
In on the RO center membrane pipe, first layer RO film is placed on the selvage guide;
(3) lateral dispensing and longitudinal dispensing are carried out to the first layer RO film in the step (2) by the mobile glue dispensing valve of mechanical arm,
The wherein mobile glue dispensing valve of positioning light of the lateral dispensing in the step (1);
(4) second layer RO film is placed on the first layer RO film after step (3) dispensing, according to step (3) to second layer RO
Film carries out lateral dispensing and longitudinal dispensing;
(5) first layer RO film and second layer RO film that step (4) dispensing is completed are rotated by the film rolling mechanism, makes to glue
There is the RO film roll of glue to be sticked between RO center membrane pipe and selvage guide, finally selvage guide is cut off.
7. a kind of preparation method of RO wound membrane according to claim 6, it is characterised in that:Pass through machine in the step (3)
The position of positioning light sensor induction positioning light on tool arm, automatically moves glue dispensing valve to first layer RO film by mechanical arm
Carry out lateral dispensing and longitudinal dispensing.
8. a kind of preparation method of RO wound membrane according to claim 6 or 7, it is characterised in that:The number of the step (4)
≥1。
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