CN102111924A - Automatic wiring process of flexible heating appliance - Google Patents
Automatic wiring process of flexible heating appliance Download PDFInfo
- Publication number
- CN102111924A CN102111924A CN 201010581259 CN201010581259A CN102111924A CN 102111924 A CN102111924 A CN 102111924A CN 201010581259 CN201010581259 CN 201010581259 CN 201010581259 A CN201010581259 A CN 201010581259A CN 102111924 A CN102111924 A CN 102111924A
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- blanket body
- sheet
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Abstract
The invention provides an automatic wiring process of a flexible heating appliance. The process is characterized in that the blanket body of the flexible heating appliance is made of two independent flexible compound materials which are arranged on the upper and lower parts of the blanket body, each material is formed by carrying out thermal conglutinating on two material layers, wherein the first material layer is a polyester staple fiber non-woven fabric and the second material layer is a polyurethane sponge; in the whole process flow, a semi-finished product in the former process is fed to the next process by using a belt transmission device; and the process flow comprises the steps of wiring template designation, lower blanket body location, automatic wiring, upper blanket body location, upper and lower blanket bodies ultrasonic wielding, semi-finished product discharging and stacking and wiring template homing. By using the automatic wiring process, the problems of full hand wiring such as large labor intensity, low efficiency, unstable quality and the like are solved, a full-automatic wiring process which can be used for greatly reducing the labor intensity, improving the production efficiency and improving the product quality is provided. Thus, the automatic wiring process is adapted to automatic blanket body wiring of the flexible heating appliance.
Description
Technical field
The present invention relates to the industrial production technology field, specifically the blanket body self routing technological process of flexible heat generation device.
Background technology
At present, what the manufacturer of the flexible heat generation device of traditional mode of production adopted on Wiring technique is complete manual wiring, and labour intensity is big, inefficiency, outward appearance consistency are poor, quality be cannot say for sure card.
Summary of the invention
The present invention for the blanket body that solves flexible heat generation device adopts big, the quality of complete manual wiring labour intensity cannot say for sure problems such as card, provide that a kind of labour intensity is low, production efficiency is high, improve the full-automatic Wiring technique flow process of product quality.
The technical solution used in the present invention is, flexible heat generation device self routing technology, its special character is, the blanket body of flexible heat generation device adopts up and down two independently flexible composites, every sheet material is made of 2 layer materials, ground floor is the terylene short fiber nonwoven fabrics, and the second layer is a polyurethane sponge, and two-layer heat seal forms; Whole process flow adopts belt conveyer that the semi-finished product of operation are delivered to next procedure.Its technological process comprises: (1) designing wiring template: according to the wiring groove and the length of arrangement wire requirement of different model, manually insert pilot pin on template, fixedly the position on loop line, threading both sides; (2) sheet location under the blanket body: sheet under the blanket body is placed on the cloth line template, makes the pilot pin on the cloth line template penetrate sheet under the blanket body; (3) self routing: adopt the drawing and the computer programming system control machine tool arm self routing of AutoCADR14 compatible format, with the polyurethane sponge surface of heating line cloth sheet under the blanket body, the heating line centers on pilot pin with snakelike distribution; (4) blanket body last slice location: the motor connecting gear blanket body last slice is grabbed in polyurethane sponge mode down sheet under the blanket body of the good line of cloth directly over, move downward then, make that sheet overlaps fully under blanket body last slice and the blanket body, make pilot pin penetrate blanket body last slice simultaneously; (5) sheet ultrasonic bonding up and down: the ultrasonic bonding head that is positioned at semi-finished product tops begins to move down, and by the pressure sensor sensed pressure, when pressure was suitable, ultrasonic bonding head was started working, and makes that sheet welds together under blanket body last slice and the blanket body; (6) the semi-finished product stacking that unloads the goods from the airplane: belt conveyer unloads the blanket body of the flexible heat generation device that heat seal finishes from the cloth line template, stack in good orderly; (7) cloth line template playback: the cloth line template is back to sheet positioning process under the blanket body.
Technique effect
Technique effect of the present invention is to adopt such scheme can realize a kind of full-automatic Wiring technique of flexible heat generation device that reduces labour intensity greatly, enhances productivity, improves homogeneity of product, improves the quality of products.
Description of drawings
Fig. 1 is a process chart of the present invention, and as Figure of abstract.
Fig. 2 is a cloth line template schematic diagram of the present invention.
In the drawings: 1 pilot pin, 2 cloth line templates
Fig. 3 is a specification drawing of the present invention and AutoCADR14 compatible format.
Embodiment
This flow process should be that its back gauge is 100mm in the electric blanket production of 1580mm * 780mm in specification, and groove width is 52.7mm, and heating line length of arrangement wire is 1370mm, and the loop line back gauge is 80mm, inserts pilot pin 1 successively according to above four data on cloth line template 2; Sheet under the blanket body is placed on the cloth line template 2, makes the pilot pin 1 on the cloth line template 2 penetrate sheet under the blanket body; Control mechanical arm automatic routing according to Fig. 3 drawing form and the computer program that weaves in advance, with the polyurethane sponge surface of heating line cloth sheet under the blanket body, the heating line around pilot pin 1 with snakelike distribution; The motor connecting gear blanket body last slice is grabbed in polyurethane sponge mode down sheet under the blanket body of the good line of cloth directly over, move downward then, make that sheet overlaps fully under blanket body last slice and the blanket body, make pilot pin 1 penetrate blanket body last slice simultaneously; The ultrasonic bonding head that is positioned at semi-finished product tops begins to move down, and by the pressure sensor sensed pressure, when pressure was suitable, ultrasonic bonding head was started working, and makes that sheet welds together under blanket body last slice and the blanket body; Belt conveyer unloads stacking in good order with the blanket body of the flexible heat generation device that heat seal finishes from cloth line template 2; Cloth line template 2 is back to sheet positioning process under the blanket body.
Claims (2)
1. flexible heat generation device self routing technology, it is characterized in that: the blanket body of flexible heat generation device adopts up and down two independently flexible composites, and every sheet material is made of 2 layer materials, and ground floor is the terylene short fiber nonwoven fabrics, the second layer is a polyurethane sponge, and two-layer heat seal forms; Whole process flow adopts belt conveyer that the semi-finished product of operation are delivered to next procedure;
2. flexible heat generation device self routing technology according to claim 1, it is characterized in that its technological process comprises: (1) designing wiring template: according to the wiring groove and the length of arrangement wire requirement of different model, manually on template, insert pilot pin, fixedly the position on loop line, threading both sides; (2) sheet location under the blanket body: sheet under the blanket body is placed on the cloth line template, makes the pilot pin on the cloth line template penetrate sheet under the blanket body; (3) self routing: adopt the drawing and the computer programming system control machine tool arm self routing of AutoCADR14 compatible format, with the polyurethane sponge surface of heating line cloth sheet under the blanket body, the heating line centers on pilot pin with snakelike distribution; (4) blanket body last slice location: the motor connecting gear blanket body last slice is grabbed in polyurethane sponge mode down sheet under the blanket body of the good line of cloth directly over, move downward then, make that sheet overlaps fully under blanket body last slice and the blanket body, make pilot pin penetrate blanket body last slice simultaneously; (5) sheet ultrasonic bonding up and down: the ultrasonic bonding head that is positioned at semi-finished product tops begins to move down, and by the pressure sensor sensed pressure, when pressure was suitable, ultrasonic bonding head was started working, and makes that sheet welds together under blanket body last slice and the blanket body; (6) the semi-finished product stacking that unloads the goods from the airplane: belt conveyer unloads the blanket body of the flexible heat generation device that heat seal finishes from the cloth line template, stack in good orderly; (7) cloth line template playback: the cloth line template is back to sheet positioning process under the blanket body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105812591A CN102111924B (en) | 2010-11-27 | 2010-11-27 | Automatic wiring process of flexible heating appliance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105812591A CN102111924B (en) | 2010-11-27 | 2010-11-27 | Automatic wiring process of flexible heating appliance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102111924A true CN102111924A (en) | 2011-06-29 |
| CN102111924B CN102111924B (en) | 2012-10-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105812591A Expired - Fee Related CN102111924B (en) | 2010-11-27 | 2010-11-27 | Automatic wiring process of flexible heating appliance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102111924B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102387619A (en) * | 2011-08-25 | 2012-03-21 | 桐乡市爱贝斯电暖科技有限公司 | Production method of composite type heating pad |
| CN109917749A (en) * | 2019-03-29 | 2019-06-21 | 北京理工大学 | The wiring method and device of automatic control |
| CN110022625A (en) * | 2019-02-28 | 2019-07-16 | 武汉纺织大学 | A kind of electric blanket production template |
| CN110039873A (en) * | 2019-04-24 | 2019-07-23 | 成都彩虹电器（集团）股份有限公司 | A kind of full-automatic electric heating blanket wiring compounding machine |
| CN110446282A (en) * | 2018-05-04 | 2019-11-12 | 青岛市琴岛电器有限公司 | Single-layer nonwoven self routing technique |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2105161U (en) * | 1991-10-25 | 1992-05-20 | 刘克韬 | Magnetic therapy direct current electric blanket |
| JPH1197160A (en) * | 1997-09-22 | 1999-04-09 | Showa Electric Wire & Cable Co Ltd | Sheet heater |
| CN1254075A (en) * | 1998-11-18 | 2000-05-24 | 三星电子株式会社 | Wiring method for ceramic heating device of air conditioner |
| CN2786901Y (en) * | 2005-03-28 | 2006-06-07 | 欧阳建祥 | Ceramic board used to install radiator-heating thread |
| CN101232749A (en) * | 2008-02-25 | 2008-07-30 | 栾松 | Matrix wiring type metal electric heating membrane |
-
2010
- 2010-11-27 CN CN2010105812591A patent/CN102111924B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2105161U (en) * | 1991-10-25 | 1992-05-20 | 刘克韬 | Magnetic therapy direct current electric blanket |
| JPH1197160A (en) * | 1997-09-22 | 1999-04-09 | Showa Electric Wire & Cable Co Ltd | Sheet heater |
| CN1254075A (en) * | 1998-11-18 | 2000-05-24 | 三星电子株式会社 | Wiring method for ceramic heating device of air conditioner |
| CN2786901Y (en) * | 2005-03-28 | 2006-06-07 | 欧阳建祥 | Ceramic board used to install radiator-heating thread |
| CN101232749A (en) * | 2008-02-25 | 2008-07-30 | 栾松 | Matrix wiring type metal electric heating membrane |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102387619A (en) * | 2011-08-25 | 2012-03-21 | 桐乡市爱贝斯电暖科技有限公司 | Production method of composite type heating pad |
| CN110446282A (en) * | 2018-05-04 | 2019-11-12 | 青岛市琴岛电器有限公司 | Single-layer nonwoven self routing technique |
| CN110022625A (en) * | 2019-02-28 | 2019-07-16 | 武汉纺织大学 | A kind of electric blanket production template |
| CN110022625B (en) * | 2019-02-28 | 2021-11-16 | 武汉纺织大学 | Electric blanket production template |
| CN109917749A (en) * | 2019-03-29 | 2019-06-21 | 北京理工大学 | The wiring method and device of automatic control |
| CN109917749B (en) * | 2019-03-29 | 2020-12-04 | 北京理工大学 | Automatic control wiring method and device |
| CN110039873A (en) * | 2019-04-24 | 2019-07-23 | 成都彩虹电器（集团）股份有限公司 | A kind of full-automatic electric heating blanket wiring compounding machine |
| CN110039873B (en) * | 2019-04-24 | 2021-05-14 | 成都彩虹电器（集团）股份有限公司 | Full-automatic electric blanket wiring compounding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102111924B (en) | 2012-10-31 |
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