CN105937097A - Electric control system of high-speed quilting and embroidering template machine - Google Patents
Electric control system of high-speed quilting and embroidering template machine Download PDFInfo
- Publication number
- CN105937097A CN105937097A CN201610518314.XA CN201610518314A CN105937097A CN 105937097 A CN105937097 A CN 105937097A CN 201610518314 A CN201610518314 A CN 201610518314A CN 105937097 A CN105937097 A CN 105937097A
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- China
- Prior art keywords
- control system
- template machine
- driver
- axis driver
- machine electric
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/12—Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
- D05B19/14—Control of needle movement, e.g. varying amplitude or period of needle movement
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B55/00—Needle holders; Needle bars
- D05B55/14—Needle-bar drives
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention belongs to the field of industrial automatic control, and relates to an electric control system of a high-speed quilting and embroidering template machine. The system comprises a template machine electric control box, a main shaft driver, an X-axis driver for moving a lead screw to drive a needle rod and a shuttle race to synchronously move and a Y-axis driver for moving a tensioning cloth. A master control system mainly completes data input and output, processing, analysis and coordination control, and directly processes actions of the main shaft driver, the X-axis driver and the Y-axis driver. The system integrates the high-speed advantage of a single-needle sewing machine, the advantage that a single-end quilting machine head and shuttle race move synchronously to form needle tracking, and advantages of a quilting machine roller structure cloth clamping automatic feeding device, the speed is increased, and the system is simple in structure and easy to operate and has great economic value and market prospects.
Description
Technical field
The invention belongs to field of industrial automation control, relate to a kind of sewing with long stitches at a high speed and embroider template machine electric-control system.
Background technology
Existing market sale seam knits equipment single needle sewing machine, one-head quilting machine, embroidering machine, existing tradition
Seam is knitted Technical conditions of equipment and is:
The advantage of single needle sewing machine is that speed is high, and it is the mobile framework accompanying cloth that needle tracking is formed；But it is every
Platform machine needs manual operation, the most constantly changes cut-parts, and one the people's operation of a machinery requirement, work is strong
Degree is big, it is impossible to the seam of Continuous maching same template flower pattern knits product, can only process less flower pattern and relatively cabinet
Sheet, it is impossible to automatically change cut-parts, operation fully relies on manpower, produces in batches inefficient.
One-head quilting machine is used in the home textile industry of processing large scale split, and it is mobile head that needle tracking is formed, its
Advantage is that speed is high；But being also required to change manually cut-parts, cost of labor is the highest, without automatically sending
Material mechanism, criticizes continuously and is embroidered with seam, cutting waste cloth.
Embroidering machine is that a kind of seam that embroidery machine is incorporated in quilting field knits production equipment, by embroidery machine
Tabouret changes saddletree roller frame for movement into, it is achieved embroidery and the automatic feeding function continuously of cloth, during embroidery
Head does not do movement, needle tracking be formed by saddletree, roller moves realization, has had embroidery in home textile industry
Spend the working method constantly repeating to embroider continuously, but this equipment is only used for producing more complex flower pattern, sews with long stitches
Embroidery machine single style lateral dimension is little, and adjacent style is laterally having linking gap unsightly, and gap may
Irregular phenomenon occur, be not suitable for doing horizontal curve needle tracking sewing pattern, running speed is relatively low, operating speed
Degree does not has single needle sewing machine and one-head quilting machine speed high, and embroidering machine X, Y-direction saddletree and roller quality are big,
Driving requires high-power servo-drive, and energy consumption is big, and efficiency is low.
Single needle sewing machine, one-head quilting machine, embroidering machine respectively have its own advantage and shortcoming, single head sewing machine and
One-head quilting machine running speed is high, but cut-parts can not automatic job continuously, embroidering machine can continuous automatic job,
But running speed is low.Three sections of types have respective application, but do not have that type, can meet collection seam
Thread, quilting, sew with long stitches embroider in one new and effective production equipment；For this, seam knits industry in the urgent need to one general
A kind of the sewing with long stitches at a high speed that single needle quilting, sewing, automatic feed technology combine embroiders template machine equipment, will
The advantage of these a few money types integrates, and avoids respective defect, improves seam and knits industry product production energy
Power and the trendy type of production efficiency.
Summary of the invention
To this end, the technical problem to be solved is to overcome in prior art does not has any a product
Product, can meet and integrate sewing, quilting, sew with long stitches the technical bottleneck embroidered, thus propose a kind of by tradition machine
The every advantage of type merges gets up, and improves the electric-control system of production efficiency.
For solving above-mentioned technical problem, the invention discloses a kind of sewing with long stitches at a high speed and embroider template machine electric-control system, its
Being characterised by, described system includes:
Template machine electric cabinet；
Spindle driver；
Drive shank and shuttle race synchronization-moving X-axis driver is moved for realizing leading screw；
For realizing the Y-axis driver that tension cloth moves；
Wherein, described template machine electric cabinet mainly complete data input and output, process, resolve, coordinate control
System, and directly process spindle driver, X-axis driver, the action of Y-axis driver.
Preferably, described X-axis driver uses saddle traverse screw to complete transmission.
Preferably, described Y-axis driver uses roller to complete transmission.
Preferably, described template machine electric control box, include at least one to be sewed for inputting selection
The USB port of style.
Run up it is further preferable that described template machine electric control box is additionally operable to control main shaft, move simultaneously
The roller of described Y-axis driver and the head of described X-axis driver, thus adjust movement locus.
Preferably, described template machine electric control box also includes serial ports, and by serial ports and burn out detection plate
Communication.
Preferably, described template machine electric control box is also associated with power supply.
Preferably, described system is additionally provided with a three-phase isolation transformer, described three-phase isolation transformer
Electrically connecting with described power supply, described spindle driver, X-axis driver, Y-axis driver are respectively by even
Connect described three-phase isolation transformer thus be connected with power supply.
It is further preferable that described spindle driver, X-axis driver and Y-axis driver the most each connect phase
The servomotor answered, and control to drive corresponding servomotor to carry out action.
Preferably, described system also includes control box, and described control box is automatically controlled with described template machine respectively
Case and the electrical connection of described power supply；Described template machine electric cabinet is also associated with sieve position progress switch and sieve position regresses
Switch.
The technique scheme of the present invention has the advantage that compared to existing technology
It is same that machine mechanical is structurally integrated with the high speed of single needle sewing machine, one-head quilting machine head and shuttle race
Moved further forms needle tracking, the advantage of embroidering machine laura structure folder cloth automatic feeding, and control system should
Realize sewing with long stitches the high speed performance embroidering template machine, control shank running speed and reach 2500 revs/min close to single needle seam
Thread machine rotating speed, embody the high speed performance of sewing machine；
In shank runs up, computerized control system maximum difficult point is that Y-direction roller controls and head X side
To movement, during high-speed sewing, because Y-direction roller quality is big, on the other hand in order to cloth is tightened seam
System, added with certain resistance in frame for movement, the speed making full use of servo-drive for this control system is excellent
Point, improves and controls output frequency, and roller start and stop use the steady lifting speed of S curve, realize sewing with long stitches embroidery template
Machine Y-direction roller, X, to head response speed, embody the practical value of high speed performance；
360 degree of any quiltings；Style compensates function, and the effective style solved because quilted material causes becomes
Shape problem；Keep conventional machines existing automatic shearing function and burn out detection warning function；Control system
Optimized algorithm processes the real-time control making control can complete each action at high speeds；Control system computer
Middle storage has 1000 template styles selective, it is possible to by USB port input sewing style；Man-machine
Interface use touch key-press more in view of operation agility, simplify operation, make swift to operate, easy to learn,
Easily operation.
Accompanying drawing explanation
In order to make present disclosure be more likely to be clearly understood, being embodied as below according to the present invention
Example also combines accompanying drawing, and the present invention is further detailed explanation, wherein
Fig. 1 is the structural representation of electric-control system described in embodiment 1；
In figure, reference is expressed as: 1-power supply；2-burn out detection plate；3-three-phase isolation transformer；4-
Template machine electric cabinet；5-Y axle driver；6-Y axle servomotor；7-X axle servomotor；8-X axle
Driver；9-spindle servo electric machine；10-spindle driver；Sieve 11-position progress switch；Sieve 12-moves back position
Step switch；13-control box；14-serial ports；15-USB port.
Detailed description of the invention
Embodiment 1 present embodiment discloses a kind of sewing with long stitches at a high speed and embroiders template machine electric-control system, described system bag
Include:
Template machine electric cabinet 4；Spindle driver 10；Saddle traverse screw is used to complete the X-axis driver of transmission
8, it is used for realizing leading screw and moves drive shank and shuttle race synchronizing moving；Roller is used to complete the Y-axis of transmission
Driver 5, is used for realizing straining cloth and moves；Described template machine electric cabinet 4 mainly completes data input
Export, process, resolve, coordinate control, and directly process spindle driver 10, X-axis driver 8,
The action of Y-axis driver 5.
Wherein, described template machine electric control box 4, include at least one for inputting style to be sewed
USB port 15, control system selects style to be sewed from operation interface or the input of two-dimensional scan code.
Described template machine electric control box 4 is additionally operable to control main shaft and runs up, and moves described Y-axis driver simultaneously
The head of 5 and the head of described X-axis driver 8, thus adjust movement locus.
Wherein, described template machine electric control box 4 also includes serial ports 14, and by serial ports 14 and broken string
Detection plate 2 communicates.Described template machine electric cabinet 4 is also associated with power supply 1.Described system is additionally provided with one
Individual three-phase isolation transformer 3, described three-phase isolation transformer 3 electrically connects with described power supply 1, described master
Axle driver 10, X-axis driver 8, Y-axis driver 5 are isolated transformation by connection described three respectively
Device 3 thus be connected with power supply 1.Spindle driver 10, X-axis driver 8 and Y-axis driver 5
(i.e. spindle servo electric machine 9, X-axis servomotor 7, Y-axis is watched to control to drive corresponding servomotor respectively
Take motor 6) realize action.Wherein, the pulse signal of X-axis driver 8 and Y-axis driver 5 is difference
Divide output.Described system also includes control box 13, and described control box 13 is dynamo-electric with described template respectively
Control case 4 and described power supply 1 electrically connect.Described template machine electric cabinet 4 is also associated with sieve position progress switch 1
1 and sieve position room for manoeuvre switch 12.
The storage of described spindle driver 10 has a large amount of template style, it is also possible to by the USB end of electric-control system
Mouth input sewing style, the flower that control system is to be sewed from operation interface or the input selection of two-dimensional scan code
Sample, style sewing time computerized control system control main shaft run up, move simultaneously Y-direction roller and X to
Head, makes shank form the needle tracking that sewing sets on cloth cover, and system is according to the flower pattern effect opposite of fabric
The deformation that material produces can make styling effects reach optimum efficiency by being modified the compensation of style, this
Money type is mainly used in the monochromatic pattern of the horizontal straight line of a cloth (curve) and sews with long stitches embroidery continuously, horizontal sewing finishing,
Y-direction roller advance feeding, that continues next line sews with long stitches embroidery, does not stops so continuously to sew with long stitches the same pattern design of embroidery,
The cloth in batch of processing, is cut into clothing, the cut-parts of home textile industry needs the most on demand, will be original
The cut-parts first cut sew one by one, become bulk quilting and do cutting the most again.
From the point of view of from the difficult point that quilting template machine controls technology, real in the case of main shaft at a high speed 2500 revs/min
Existing roller, the high-speed smooth of head control to be the difficult point of whole electric-control system, should roller high-speed smooth,
Ensureing embroidery quality again, can realize stitching steadily movement in the case of being guaranteed in running up is system success or failure
Key technology, therefore control system makes full use of the speed advantage of servo-drive, improves X, Y and controls
Output frequency, roller start and stop use the steady lifting speed of S curve, reach roller and head when running up high
Speed is the most mobile, embodies high speed performance, and cut-parts become batch quilting operation.
Obviously, above-described embodiment is only for clearly demonstrating example, and not to embodiment
Restriction.For those of ordinary skill in the field, can also do on the basis of the above description
Go out change or the variation of other multi-form.Here without also all of embodiment being given thoroughly
Lift.And the obvious change thus extended out or variation are still in the protection domain of the invention
Among.
Claims (10)
1. a high speed sews with long stitches embroidery template machine electric-control system, it is characterised in that described system includes:
Template machine electric cabinet；
Spindle driver；
Drive shank and shuttle race synchronization-moving X-axis driver is moved for realizing leading screw；
For realizing the Y-axis driver that tension cloth moves；
Wherein, described template machine electric cabinet mainly complete data input and output, process, resolve, coordinate control
System, and directly process spindle driver, X-axis driver, the action of Y-axis driver.
2. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described X
Axle driver uses saddle traverse screw to complete transmission.
3. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described Y
Axle driver uses roller to complete transmission.
4. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described mould
Trigger electric control box, includes at least one for inputting the USB port selecting style to be sewed.
5. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described mould
Trigger electric control box be additionally operable to control main shaft run up, move simultaneously described Y-axis driver roller and
The head of described X-axis driver, thus adjust movement locus.
6. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described mould
Trigger electric control box also includes serial ports, and by serial ports and burn out detection board communications.
7. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described mould
Trigger electric control box is also associated with power supply.
8. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described system
System is additionally provided with a three-phase isolation transformer, and described three-phase isolation transformer electrically connects with described power supply,
Described spindle driver, X-axis driver, Y-axis driver are isolated transformation by connection described three respectively
Device thus be connected with power supply.
9. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described master
Axle driver, X-axis driver and Y-axis driver the most each connect corresponding servomotor, and control
Corresponding servomotor is driven to carry out action.
10. sew with long stitches the most at a high speed embroidery template machine electric-control system, it is characterised in that described system
System also includes control box, and described control box is electrically connected with described template machine electric cabinet and described power supply respectively
Connect；Described template machine electric cabinet is also associated with sieve position progress switch and sieve position regresses and switchs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610518314.XA CN105937097A (en) | 2016-07-01 | 2016-07-01 | Electric control system of high-speed quilting and embroidering template machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610518314.XA CN105937097A (en) | 2016-07-01 | 2016-07-01 | Electric control system of high-speed quilting and embroidering template machine |
Publications (1)
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| CN105937097A true CN105937097A (en) | 2016-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610518314.XA Pending CN105937097A (en) | 2016-07-01 | 2016-07-01 | Electric control system of high-speed quilting and embroidering template machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109700088A (en) * | 2019-01-25 | 2019-05-03 | 浙江乔顿服饰股份有限公司 | A kind of production method of western clothes collar |
| CN110214992A (en) * | 2019-07-05 | 2019-09-10 | 秦士科 | A kind of fur garment and preparation method thereof |
| CN114369908A (en) * | 2021-12-27 | 2022-04-19 | 徐州力达缝纫设备制造有限公司 | Intelligent control system of pattern sewing machine |
| CN116702247A (en) * | 2023-08-08 | 2023-09-05 | 天津天石休闲用品有限公司 | Outdoor knitwear cloth modularized cutting method and equipment based on original fabric |
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| CN205856792U (en) * | 2016-07-01 | 2017-01-04 | 深圳市山龙电控有限公司 | A kind of sewing with long stitches at a high speed embroiders template machine electric control gear |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109700088A (en) * | 2019-01-25 | 2019-05-03 | 浙江乔顿服饰股份有限公司 | A kind of production method of western clothes collar |
| CN110214992A (en) * | 2019-07-05 | 2019-09-10 | 秦士科 | A kind of fur garment and preparation method thereof |
| CN114369908A (en) * | 2021-12-27 | 2022-04-19 | 徐州力达缝纫设备制造有限公司 | Intelligent control system of pattern sewing machine |
| CN114369908B (en) * | 2021-12-27 | 2023-11-03 | 徐州力达缝纫设备制造有限公司 | Intelligent control system of pattern sewing machine |
| CN116702247A (en) * | 2023-08-08 | 2023-09-05 | 天津天石休闲用品有限公司 | Outdoor knitwear cloth modularized cutting method and equipment based on original fabric |
| CN116702247B (en) * | 2023-08-08 | 2023-10-10 | 天津天石休闲用品有限公司 | Outdoor knitwear cloth modularized cutting method and equipment based on original fabric |
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Application publication date: 20160914 |