CN102677411A - Table plate computer tufting machine and tufted product - Google Patents

Table plate computer tufting machine and tufted product Download PDF

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Publication number
CN102677411A
CN102677411A CN2012101590100A CN201210159010A CN102677411A CN 102677411 A CN102677411 A CN 102677411A CN 2012101590100 A CN2012101590100 A CN 2012101590100A CN 201210159010 A CN201210159010 A CN 201210159010A CN 102677411 A CN102677411 A CN 102677411A
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CN
China
Prior art keywords
frame
tufting
tufting machine
track
needle
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Granted
Application number
CN2012101590100A
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Chinese (zh)
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CN102677411B (en
Inventor
沈东�
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Five-Starred Knitting & Weaving Co Ltd
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Wuxi Five-Starred Knitting & Weaving Co Ltd
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Application filed by Wuxi Five-Starred Knitting & Weaving Co Ltd filed Critical Wuxi Five-Starred Knitting & Weaving Co Ltd
Priority to CN201210159010.0A priority Critical patent/CN102677411B/en
Publication of CN102677411A publication Critical patent/CN102677411A/en
Priority to JP2013021350A priority patent/JP2013241717A/en
Priority to JP2013000629U priority patent/JP3183458U/en
Application granted granted Critical
Publication of CN102677411B publication Critical patent/CN102677411B/en
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Abstract

The invention discloses a table plate computer tufting machine and a tufted product. The table plate computer tufting machine comprises a frame, a machine head, a thread stand, a working table, a movable frame, a drive device, a control panel and a host computer. A track is arranged on the working table; the movable frame is arranged on the track and can carry out reciprocating motion along the track; at least one machine head is arranged above the working table on the frame; each machine head is provided with at least one tufting needle; the tufting needle is driven by a drive device to move up and down; the host computer controls the drive device to move, and a pile cutting/looping device is arranged under the working table on the frame corresponding to the tufting needle. The table plate computer tufting machine has high automatic degree and reduces the labor cost; simultaneously the tufted product manufactured by the tufting machine has high consistency in weight, pile height and flower pattern, so the adjacent two patterns or color blocks do no overlap, the flower patterns are fine and beautiful and waste of a yarn is avoided.

Description

Platen formula computer Tufting machine and tufted articles
Technical field
The present invention relates to a kind of Tufting machine of making tufted articles such as carpet, relate in particular to a kind of platen formula computer Tufting machine and utilize the mach tufted articles of this tufting.
Background technology
Along with growth in the living standard; Various tufted articles such as: carpet, fine hair mat etc. is widely used in people's the life, and at present, most tufted articles all has various pattern, gorgeous color; To enable the beautifying and decorating environment; Embody individual character, these patterns or color generally all are that the yarn combination through different colours forms, and traditional mode that on tufted articles, forms pattern mainly comprises following two kinds:
1) tufted articles to large surface area generally all is to adopt large-scale automatic Tufting machine; Though Tufting machine all is to adopt computer to control automatically automatically; Production efficiency is high, but exist between pattern dull (generally being the yarn of two kinds of colors), two kinds of yarns the overlapping shortcoming that causes waste of material is arranged;
2) generally all be to carry out shop fixtures earlier to small surface area, the complicated tufted articles of design, on end blanket, embroider out design, complex procedures again through desk-top carpet tufting embroidery machine then; The tufted articles words from the negative that this mode of while is processed; The yarn meeting line ball of different colours causes wastage of material, and in the tufting production process; Because each workman's quality is different; The carpet of producing also has difference, on the weight, hair high on, the design top quality requires can be consistent, causes product quality uneven.
Summary of the invention
The object of the present invention is to provide a kind of platen formula computer Tufting machine and tufted articles; It has the automaticity height, production efficiency is high, raw material availability is high, production cost is low and the characteristics of reliable product quality, makes the problem that tufted articles exists in the prior art to solve.
For reaching this purpose, the present invention adopts following technical scheme:
A kind of platen formula computer Tufting machine; It comprises frame, head, coil holder, working plate, movable frame, drive unit and host computer; Said working plate is arranged on the frame, and said working plate is provided with track, and said movable frame places that it moves back and forth along track by its step motor drive on the track; Be provided with at least one head in the top of working plate on the said frame; At least one tufting needle is installed on said each head, and it moves up and down said tufting needle by main driving driven by servomotor, and said host computer is communicated by letter with control panel and is connected said stepper motor of control and the main motion that drives servomotor; What wherein, corresponding tufting needle was provided for clipping, circle suede or clipping and circle suede immixture on the said frame in the below of working plate cuts/encloses the suede device.
Especially, said frame is any of head of the horse machine frame or gantry stand.
Especially; Said cutting/enclose the suede device is the clipping device, and it comprises installing plate, and cutting knife is installed under tufting needle on the said installing plate; Cooperate cutting knife that plastic cutter is installed on installing plate; Said cutting knife connects an end that is arranged at the push rod of installing plate moving up and down, and the other end of said push rod connects the drive link of lateral arrangement, and the other end of said drive link is articulated on the frame; And the middle part of said drive link is equipped with connecting rod; The other end of said connecting rod is connected on the power transmission shaft of drive link below, and first eccentric wheel and second eccentric wheel are installed on the said power transmission shaft, and said first eccentric wheel is arranged at an end of the outside connection connecting rod of power transmission shaft; The inboard that said second eccentric wheel is arranged at power transmission shaft is fixed in through linking arm in the mounting groove that is opened on the installing plate, said power transmission shaft through transmission component by the main driven by servomotor that drives.
Especially, said track comprises lateral arrangement X axle track and the Y axle track of vertically arranging, said movable frame is connected with the power output shaft of X shaft step motor and y-axis stepper motor through transmission component.
Especially, the horn of said head is liftable to be assembled on the frame, and its below is equipped with worm gear and worm screw, and said worm screw connects the up-down adjusting handle.
Especially, the bottom surface of said working plate is provided with plug-type box body, places control panel in the said box body.
Especially, said plastic cutter is fixed on the installing plate through the plastic cutter seat, offers the height regulating tank of vertical layout on the said plastic cutter seat.
A kind of tufted articles; It comprises base fabric and the yarn of weaving on base fabric; Said yarn forms fine hair on the one side of base fabric; Said fine hair forms pattern or color lump through the height or the difference of color, it is characterized in that: do not have overlappingly on the reverse side of said tufted articles between adjacent two patterns or the color lump, and single pattern or single color lump are connected as a single entity from the withdrawal of needle to the narrowing.
Especially, the material of said yarn is any or several kinds of terylene, acrylic fibers, cotton, fiber crops, hair.
Especially, the material of said base fabric is any of terylene, polypropylene, polyethylene, polyester-mixed cotton cloth and all cotton fabric.
Beneficial effect of the present invention does, compared with prior art said platen formula computer Tufting machine and have following advantage by the tufted articles that this Tufting machine is processed:
1) controls automatically by host computer, not only improved production efficiency, reduced cost of labor; And the weight of product, hair highly go up, the first-class uniformity of design is high, and reliability of products is strong;
2) do not have overlappingly between two patterns that the tufted articles of processing is adjacent or the color lump, and single pattern or single color lump be connected as a single entity from the withdrawal of needle to the narrowing, avoided waste of yarns, practiced thrift cost, and pattern flower type is meticulous attractive in appearance.
Description of drawings
Fig. 1 is the structural representation of the platen formula computer Tufting machine that provides of the specific embodiment of the invention 1;
Fig. 2 is the structural representation of the clipping device of the platen formula computer Tufting machine that provides of the specific embodiment of the invention 1;
Fig. 3 is the side view of the platen formula computer Tufting machine that provides of the specific embodiment of the invention 1;
Fig. 4 is the rearview of the platen formula computer Tufting machine that provides of the specific embodiment of the invention 1;
Fig. 5 is that the B at A place among Fig. 2 of the specific embodiment of the invention 1 is to view.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and through the specific embodiment.
See also shown in Figure 1ly, Fig. 1 is the structural representation of the platen formula computer Tufting machine that provides of the specific embodiment of the invention 1.
In the present embodiment; A kind of platen formula computer Tufting machine comprises frame 1; One side of said frame 1 is provided with coil holder 2, and said frame 1 is a head of the horse machine frame, and it is provided with working plate 3; Said working plate 3 is provided with the X axle track 4 and the Y axle track of vertically arranging 5 of lateral arrangement; Movable frame 8 is assemblied on X axle track 4 and the Y axle track 5, and is connected with the power output shaft of X shaft step motor 6 with y-axis stepper motor 7 through driving belt, moves back and forth along X axle track 4 or Y axle track 5 to drive movable frame 8; Be provided with a head 9 on the said frame 1 in the top of working plate 3; Many tufting needles 10 are installed on the said head 9, and the yarn 11 that is provided with on the said coil holder 2 is arranged on the tufting needle 10, and said tufting needle 10 drives it by main driving servomotor 30 through transmission component and moves back and forth up and down; Host computer 12 is arranged on the frame 1 of working plate 3 belows; Communicating by letter with control panel is connected control X shaft step motor 6, y-axis stepper motor 7 and main and drives servomotor 30 motions, and corresponding tufting needle 10 is provided with in the below of working plate 3 and cuts/enclose suede device 13 on the said frame 1, and said cutting/enclose suede device 13 is used for the yarn 11 that inweaves base fabric is carried out clipping, circle suede or clipping and the mixing of circle suede is moved.
See also shown in Figure 2ly, Fig. 2 is the structural representation of the clipping device of the platen formula computer Tufting machine that provides of the specific embodiment of the invention 1; In the present embodiment; Said cutting/enclose suede device 13 for only having the clipping device of clipping function; Comprise installing plate 14, cutting knife 15 is installed under tufting needle 10 on the said installing plate 14, cooperate cutting knife 15 that plastic cutter 16 is installed on installing plate 14; Said plastic cutter 16 connects plastic cutter seat 17; Vertically offer height regulating tank 18 on the said plastic cutter seat 17, pass height regulating tank 18 through set bolt plastic cutter seat 17 is fixed on the installing plate 14, said cutting knife 15 connects an end of the push rod 19 that can be arranged at installing plate 14 up or down; The other end of said push rod 19 connects the drive link 20 of lateral arrangement; The other end of said drive link 20 is articulated on the frame 1, and the middle part of said drive link 20 is equipped with connecting rod 21, and the other end of said connecting rod 21 is connected on the power transmission shaft 22 of drive link 20 belows; First eccentric wheel 23 and second eccentric wheel 34 are installed on the said power transmission shaft 22; The outside that said first eccentric wheel 23 is arranged at power transmission shaft 22 connects an end of connecting rod 21, and the inboard that said second eccentric wheel 34 is arranged at power transmission shaft 22 is fixed in through linking arm 25 in the mounting groove 24 that is opened on the installing plate 14, and said power transmission shaft 22 is driven by the main servomotor 31 that drives through belt pulley 32 and driving belt 33.
See also shown in Figure 3ly, Fig. 3 is the side view of the platen formula computer Tufting machine that provides of the specific embodiment of the invention 1.Horn 26 liftable being assembled on the frame 1 of said head 9, the below of said horn 26 are equipped with the elevating mechanism of worm gear 27 and worm screw 28 compositions, and said worm screw 28 connects up-down adjusting handles 29.Rotating up-down adjusting handle 29 can make head 9 move up and down; Thereby the hair of regulating tufted articles is high; The bottom surface of said working plate 3 is provided with plug-type box body 30, places and host computer 12 mutual control of communication panels in the said box body 30, and said control panel is provided with USB interface.
During work; At first the pattern that will produce through computer graphics, process the computer version that the machine computer can discern after, copy in the USB flash disk; Be fixed on the carpet lining that to produce on the movable frame 8 of said Tufting machine; Penetrate the requirement of the carpet color that will produce by computer printing one by one in the tufting needle 10, copy the USB flash disk data through USB interface in the reader of control panel, debugging machine is to normally producing; Press starting switch through control panel, machine is pressed the instruction of host computer 12 and is produced carpet to whole blanket face completion.
In process of production, host computer 12 is controlled the drive motors motion of X axis drive motor 6, Y axis drive motor 7 and tufting needle 10, makes needs X axle track 4 and Y axle track 5 on the reciprocating motion of movable frame 8 according to institute's self-figure type or pattern; Control tufting needle 10 simultaneously and move up and down, yarn 11 is inweaved in the base fabric, when inweaving tufting needle 10 and pass base fabric; Power transmission shaft 22 rotates, and drives second eccentric wheel 34 and rotates, and second eccentric wheel 34 promotes linking arm 25; Make installing plate 14 along the swing that individual angle is arranged counterclockwise; Force plastic cutter 16 to catch on yarn 11, in addition, power transmission shaft 22 rotates and drives 23 rotations of first eccentric wheel simultaneously; An end that causes connecting rod 21 to drive drive link 20 connection push rods 19 moves up and down, and push rod 19 drive cutting knifes 15 move up and down yarn 11 is cut off.
The tufted articles of processing by said platen formula computer Tufting machine; Comprise base fabric and the yarn of weaving on base fabric, said yarn forms fine hair on the one side of base fabric, and said fine hair forms pattern or color lump through the difference of height or color; Do not have overlapping on the reverse side of said tufted articles between adjacent two patterns or the color lump; And single pattern or single color lump are connected as a single entity from the withdrawal of needle to the narrowing, have avoided waste of yarns, have practiced thrift cost; Pattern is exquisite, attractive in appearance, and particularly numerous and diverse pattern can embody definition especially.
Above embodiment has just set forth basic principle of the present invention and characteristic; The present invention is not limited by above-mentioned example, can change with the change of the material of the form of frame and yarn, and frame also can be gantry stand; The material of yarn can be any or several kinds of terylene, acrylic fibers, cotton, fiber crops, hair; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various variations and change, and these variations and change all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.

Claims (10)

1. platen formula computer Tufting machine; It comprises frame, head, coil holder, working plate, movable frame, drive unit and host computer; Said working plate is arranged on the frame, and said working plate is provided with track, and said movable frame places that it moves back and forth along track by step motor drive on the track; Be provided with at least one head in the top of working plate on the said frame; At least one tufting needle is installed on said each head, and it moves up and down said tufting needle by main driving driven by servomotor, and said host computer is communicated by letter with control panel and is connected said stepper motor of control and the main motion that drives servomotor; It is characterized in that what corresponding tufting needle was provided for clipping, circle suede or clipping and circle suede immixture on the said frame in the below of working plate cuts/enclose the suede device.
2. platen formula computer Tufting machine according to claim 1 is characterized in that said frame is any of head of the horse machine frame or gantry stand.
3. platen formula computer Tufting machine according to claim 1 is characterized in that, said cutting/enclose the suede device is the clipping device; It comprises installing plate; Cutting knife is installed under tufting needle on the said installing plate, is cooperated cutting knife that plastic cutter is installed on installing plate, said cutting knife connects an end that is arranged at the push rod of installing plate moving up and down; The other end of said push rod connects the drive link of lateral arrangement; The other end of said drive link is articulated on the frame, and the middle part of said drive link is equipped with connecting rod, and the other end of said connecting rod is connected on the power transmission shaft of drive link below; First eccentric wheel and second eccentric wheel are installed on the said power transmission shaft; The outside that said first eccentric wheel is arranged at power transmission shaft connects an end of connecting rod, and the inboard that said second eccentric wheel is arranged at power transmission shaft is fixed in through linking arm in the mounting groove that is opened on the installing plate, said power transmission shaft through transmission component by the main driven by servomotor that drives.
4. platen formula computer Tufting machine according to claim 1; It is characterized in that; Said track comprises lateral arrangement X axle track and the Y axle track of vertically arranging, said movable frame is connected with the power output shaft of X shaft step motor and y-axis stepper motor through transmission component.
5. platen formula computer Tufting machine according to claim 1 is characterized in that the horn of said head is liftable to be assembled on the frame, and its below is equipped with worm gear and worm screw, and said worm screw connects the up-down adjusting handle.
6. platen formula computer Tufting machine according to claim 1 is characterized in that the bottom surface of said working plate is provided with plug-type box body, places control panel in the said box body.
7. platen formula computer Tufting machine according to claim 3 is characterized in that said plastic cutter is fixed on the installing plate through the plastic cutter seat, offers the height regulating tank of vertical layout on the said plastic cutter seat.
8. tufted articles; It comprises base fabric and the yarn of weaving on base fabric; Said yarn forms fine hair on the one side of base fabric, said fine hair forms pattern or color lump through the difference of height or color, it is characterized in that; Do not have overlappingly on the reverse side of said tufted articles between adjacent two patterns or the color lump, and single pattern or single color lump are connected as a single entity from the withdrawal of needle to the narrowing.
9. tufted articles according to claim 8 is characterized in that, the material of said yarn is any or several kinds of terylene, acrylic fibers, cotton, fiber crops, hair.
10. tufted articles according to claim 8 is characterized in that, the material of said base fabric is any of terylene, polypropylene, polyethylene, polyester-mixed cotton cloth and all cotton fabric.
CN201210159010.0A 2012-05-21 2012-05-21 Platen type computer Tufting machine Active CN102677411B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201210159010.0A CN102677411B (en) 2012-05-21 2012-05-21 Platen type computer Tufting machine
JP2013021350A JP2013241717A (en) 2012-05-21 2013-02-06 Table plate computer tufting machine and tufted product
JP2013000629U JP3183458U (en) 2012-05-21 2013-02-07 Base plate type computer tufting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210159010.0A CN102677411B (en) 2012-05-21 2012-05-21 Platen type computer Tufting machine

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CN102677411A true CN102677411A (en) 2012-09-19
CN102677411B CN102677411B (en) 2016-03-02

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104307401A (en) * 2014-11-12 2015-01-28 重庆市腾瀚工贸有限公司 Mechanical turbulent mixer
CN107345347A (en) * 2017-07-03 2017-11-14 长沙善道新材料科技有限公司 The manufacture method and its device of a kind of Three-dimensional embroidery
CN107385716A (en) * 2017-08-22 2017-11-24 湖北绿城塑业有限公司 A kind of polychrome of artificial turf carpet is the same as cluster device and its tufting process
CN107700104A (en) * 2017-10-09 2018-02-16 唐伯成 Produce Persia silk rug fully-automatic intelligent machinery hand
CN112020579A (en) * 2018-02-27 2020-12-01 范德维勒公司 Tufting machine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111676607B (en) * 2020-06-05 2021-11-02 山东容润丰地毯有限公司 Constant force straining device and tufting machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1347951A (en) * 1972-05-05 1974-02-27 Crestline Mills Carpet Co Inc Process and apparatus for tufting carpet
JPS61152862A (en) * 1984-12-27 1986-07-11 Yukio Naka Yarn feed controller of table sewing machine for mat
JPH03206166A (en) * 1989-12-30 1991-09-09 Shigeru Murakoshi Tufting machine having needle-rotating and separating device
US5743200A (en) * 1996-03-28 1998-04-28 Davis & Davis Custom Rugs And Broadloom Apparatus for manufacturing tufted rugs
CN202925298U (en) * 2012-05-21 2013-05-08 无锡市金五星针纺有限公司 Platen type computer tufting machine

Family Cites Families (2)

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Publication number Priority date Publication date Assignee Title
JP2747675B2 (en) * 1996-12-25 1998-05-06 日本電波株式会社 Zigzag embroidery machine with rotation
JPH11229265A (en) * 1998-02-12 1999-08-24 Brother Ind Ltd Tufting machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1347951A (en) * 1972-05-05 1974-02-27 Crestline Mills Carpet Co Inc Process and apparatus for tufting carpet
JPS61152862A (en) * 1984-12-27 1986-07-11 Yukio Naka Yarn feed controller of table sewing machine for mat
JPH03206166A (en) * 1989-12-30 1991-09-09 Shigeru Murakoshi Tufting machine having needle-rotating and separating device
US5743200A (en) * 1996-03-28 1998-04-28 Davis & Davis Custom Rugs And Broadloom Apparatus for manufacturing tufted rugs
CN202925298U (en) * 2012-05-21 2013-05-08 无锡市金五星针纺有限公司 Platen type computer tufting machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104307401A (en) * 2014-11-12 2015-01-28 重庆市腾瀚工贸有限公司 Mechanical turbulent mixer
CN107345347A (en) * 2017-07-03 2017-11-14 长沙善道新材料科技有限公司 The manufacture method and its device of a kind of Three-dimensional embroidery
CN107385716A (en) * 2017-08-22 2017-11-24 湖北绿城塑业有限公司 A kind of polychrome of artificial turf carpet is the same as cluster device and its tufting process
CN107700104A (en) * 2017-10-09 2018-02-16 唐伯成 Produce Persia silk rug fully-automatic intelligent machinery hand
CN112020579A (en) * 2018-02-27 2020-12-01 范德维勒公司 Tufting machine

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CN102677411B (en) 2016-03-02
JP2013241717A (en) 2013-12-05
JP3183458U (en) 2013-05-23

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