CN102677411B - Platen type computer Tufting machine - Google Patents
Platen type computer Tufting machine Download PDFInfo
- Publication number
- CN102677411B CN102677411B CN201210159010.0A CN201210159010A CN102677411B CN 102677411 B CN102677411 B CN 102677411B CN 201210159010 A CN201210159010 A CN 201210159010A CN 102677411 B CN102677411 B CN 102677411B
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- frame
- working plate
- tufting
- track
- tufting machine
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- 238000009732 tufting Methods 0.000 title claims abstract description 50
- 230000005540 biological transmission Effects 0.000 claims description 22
- 239000004033 plastic Substances 0.000 claims description 14
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000004744 fabric Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007640 computer printing Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Abstract
The invention discloses a kind of platen type computer Tufting machine, it comprises frame, head, coil holder, working plate, movable frame, drive unit, control panel and host computer, described working plate is provided with track, described movable frame is placed on track and can moves back and forth along track, described frame is provided with at least one head in the top of working plate, described each head installs at least one tufting needle, described tufting needle drives it to move up and down by its drive unit, described host computer accessory drive motion, in described frame, corresponding tufting needle arranges in the below of working plate and cuts/loop pile device, above-mentioned platen type computer Tufting machine automaticity is high, decrease cost of labor, the tufted articles product uniformity on weight, Mao Gao, design simultaneously manufactured by this Tufting machine is high, and do not have overlap between two adjacent patterns or color lump, pattern flower pattern is meticulous attractive in appearance, and avoids the waste of yarn.
Description
Technical field
The present invention relates to a kind of Tufting machine manufacturing the tufted articles such as carpet, particularly relate to a kind of platen type computer Tufting machine.
Background technology
Along with growth in the living standard, various tufted articles is such as: carpet, fine hair mat etc. are widely used in the life of people, at present, most tufted articles has various different pattern, gorgeous color, with enable beautifying and decorating environment, embody individual character, these patterns or color are all generally formed by the yarn combination of different colours, and traditional mode forming pattern on tufted articles mainly comprises following two kinds:
1) tufted articles for large surface area is all generally adopt large-scale automatic Tufting machine, although Tufting machine is all adopt computer automatically to control automatically, production efficiency is high, but exists between the pattern dullness yarns of two kinds of colors (just general), two kinds of yarns and have overlap to cause the shortcoming of waste of material;
2) tufted articles for small surface area, design complexity is all generally first carry out shop fixtures, then on end blanket, design is embroidered out by desk-top carpet tufting embroidery machine again, complex procedures, the simultaneously tufted articles words from the negative made of this mode, the yarn meeting line ball of different colours, cause wastage of material, and in tufting production process, because the quality of each workman is different, the carpet produced also has difference, in weight, Mao Gaoshang, design top quality all can not be consistent on requiring, cause product quality uneven.
Summary of the invention
The object of the present invention is to provide a kind of platen type computer Tufting machine, it has, and automaticity is high, production efficiency is high, raw material availability is high, production cost is low and the feature of reliable product quality, manufactures tufted articles Problems existing to solve in prior art.
For reaching this object, the present invention by the following technical solutions:
A kind of platen type computer Tufting machine, it comprises frame, head, coil holder, working plate, movable frame, drive unit and host computer, described working plate is arranged in frame, described working plate is provided with track, described movable frame is placed on track that it moves back and forth along track by its driving stepper motor, described frame is provided with at least one head in the top of working plate, described each head installs at least one tufting needle, by main driving driven by servomotor, it moves up and down described tufting needle, described host computer and control panel communicate to connect the motion controlling described stepper motor and main driving servomotor, wherein, in described frame, corresponding tufting needle arranges in the below of working plate and is used for cut pile, loop pile or cut pile and loop pile immixture cut/loop pile device.
Especially, described frame is any one of head of the horse machine frame or gantry stand.
Especially, describedly to cut/loop pile device is cut pile device, it comprises installing plate, described installing plate installs cutting knife immediately below tufting needle, coordinate cutting knife, on installing plate, plastic cutter is installed, described cutting knife connects one end being arranged at the push rod of installing plate moving up and down, the other end of described push rod connects the drive link of lateral arrangement, the other end of described drive link is articulated with in frame, and the middle part of described drive link is provided with connecting rod, the other end of described connecting rod is connected on the power transmission shaft below drive link, described power transmission shaft is provided with the first eccentric wheel and the second eccentric wheel, described first eccentric wheel is arranged at one end of the outside connection connecting rod of power transmission shaft, the inner side that described second eccentric wheel is arranged at power transmission shaft is fixed in the mounting groove offered on a mounting board by linking arm, described power transmission shaft by transmission component by main driving driven by servomotor.
Especially, the Y-axis track that described track comprises lateral arrangement X-axis track and longitudinally arranges, described movable frame is connected by the power output shaft of transmission component with X-axis stepper motor and y-axis stepper motor.
Especially, the horn of described head is liftable to be assembled in frame, is provided with worm gear and worm screw below it, and described worm screw connects lift adjustment handwheel.
Especially, the bottom surface of described working plate is provided with plug-type box body, in described box body, places control panel.
Especially, described plastic cutter is fixed on installing plate by plastic cutter seat, described plastic cutter seat is offered the height-regulating slot longitudinally arranged.
Beneficial effect of the present invention is, compared with prior art described platen type computer Tufting machine exists following advantage:
1) automatically controlled by host computer, not only increase production efficiency, decrease cost of labor; And the weight of product, Mao Gaoshang, the first-class uniformity of design are high, the reliability of product is strong;
2) do not have overlap between two patterns that the tufted articles made is adjacent or color lump, and single pattern or single color lump are connected as a single entity from withdrawal of needle to narrowing, avoid the waste of yarn, have saved cost, pattern flower pattern is meticulous attractive in appearance.
Accompanying drawing explanation
Fig. 1 is the structural representation of the platen type computer Tufting machine that the specific embodiment of the invention 1 provides;
Fig. 2 is the structural representation of the cut pile device of the platen type computer Tufting machine that the specific embodiment of the invention 1 provides;
Fig. 3 is the side view of the platen type computer Tufting machine that the specific embodiment of the invention 1 provides;
Fig. 4 is the rearview of the platen type computer Tufting machine that the specific embodiment of the invention 1 provides;
Fig. 5 is the B direction view at A place in Fig. 2 of the specific embodiment of the invention 1.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
Refer to shown in Fig. 1, Fig. 1 is the structural representation of the platen type computer Tufting machine that the specific embodiment of the invention 1 provides.
In the present embodiment, a kind of platen type computer Tufting machine comprises frame 1, the side of described frame 1 is provided with coil holder 2, described frame 1 is head of the horse machine frame, be provided with working plate 3, the X-axis track 4 described working plate 3 being provided with lateral arrangement and the Y-axis track 5 longitudinally arranged, movable frame 8 is assemblied on X-axis track 4 and Y-axis track 5, and be connected by the power output shaft of driving belt with X-axis stepper motor 6 and y-axis stepper motor 7, move back and forth along X-axis track 4 or Y-axis track 5 to drive movable frame 8, described frame 1 is provided with a head 9 in the top of working plate 3, described head 9 installs many tufting needles 10, the yarn 11 that described coil holder 2 is arranged is arranged on tufting needle 10, described tufting needle 10 drives it to move back and forth up and down by main driving servomotor 30 by transmission component, host computer 12 is arranged in the frame 1 below working plate 3, communicate to connect with control panel and control X-axis stepper motor 6, y-axis stepper motor 7 and main driving servomotor 30 move, in described frame 1, corresponding tufting needle 10 arranges in the below of working plate 3 and cuts/loop pile device 13, describedly to cut/loop pile device 13 is for carrying out cut pile to the yarn 11 inweaving base fabric, loop pile or cut pile and loop pile mixing action.
Refer to shown in Fig. 2, Fig. 2 is the structural representation of the cut pile device of the platen type computer Tufting machine that the specific embodiment of the invention 1 provides, in the present embodiment, describedly to cut/loop pile device 13 is the cut pile device only with cut pile function, comprise installing plate 14, described installing plate 14 installs cutting knife 15 immediately below tufting needle 10, coordinate cutting knife 15, on installing plate 14, plastic cutter 16 is installed, described plastic cutter 16 connects plastic cutter seat 17, described plastic cutter seat 17 longitudinally offers height-regulating slot 18, through height-regulating slot 18, plastic cutter seat 17 is fixed on installing plate 14 by set bolt, described cutting knife 15 connects the one end that can be arranged at the push rod 19 of installing plate 14 up or down, the other end of described push rod 19 connects the drive link 20 of lateral arrangement, the other end of described drive link 20 is articulated with in frame 1, and the middle part of described drive link 20 is provided with connecting rod 21, the other end of described connecting rod 21 is connected on the power transmission shaft 22 below drive link 20, described power transmission shaft 22 is provided with the first eccentric wheel 23 and the second eccentric wheel 34, described first eccentric wheel 23 is arranged at one end of the outside connection connecting rod 21 of power transmission shaft 22, the inner side that described second eccentric wheel 34 is arranged at power transmission shaft 22 is fixed in the mounting groove 24 that is opened on installing plate 14 by linking arm 25, described power transmission shaft 22 is driven by main driving servomotor 31 by belt pulley 32 and driving belt 33.
Refer to shown in Fig. 3, Fig. 3 is the side view of the platen type computer Tufting machine that the specific embodiment of the invention 1 provides.The horn 26 of described head 9 is liftable to be assembled in frame 1, and the below of described horn 26 is provided with the elevating mechanism of worm gear 27 and worm screw 28 composition, and described worm screw 28 connects lift adjustment handwheel 29.Rotating lift adjustment handwheel 29 can make head 9 move up and down, thus regulate the hair of tufted articles high, the bottom surface of described working plate 3 is provided with plug-type box body 30, places the control panel intercomed with host computer 12 phase in described box body 30, described control panel is provided with USB interface.
During work, first the pattern that will produce is passed through computer graphics, after making the computer version that machine computer can identify, copy in USB flash disk, the carpet lining that will produce is fixed on the movable frame 8 of described Tufting machine, the carpet color that will produce is penetrated in tufting needle 10 by the requirement of computer printing one by one, USB flash disk data are copied in the reader of control panel by USB interface, debugging machine is to normally producing, press starting switch by control panel, machine is produced carpet to whole blanket face by the instruction of host computer 12 and is completed.
In process of production, host computer 12 controls X-axis drive motors 6, the drive motors motion of Y-axis drive motors 7 and tufting needle 10, make movable frame 8 according to needs reciprocating motion on X-axis track 4 and Y-axis track 5 of institute's self-figure type or pattern, control tufting needle 10 to move up and down simultaneously, yarn 11 is inweaved in base fabric, when inweaving tufting needle 10 through base fabric, power transmission shaft 22 rotates, the second eccentric wheel 34 is driven to rotate, second eccentric wheel 34 promotes linking arm 25, make installing plate 14 along the swing having individual angle counterclockwise, plastic cutter 16 is forced to catch on yarn 11, in addition, power transmission shaft 22 rotates and drives the first eccentric wheel 23 to rotate simultaneously, the one end causing connecting rod 21 to drive drive link 20 to connect push rod 19 moves up and down, push rod 19 drives cutting knife 15 to move up and down and cuts off yarn 11.
The tufted articles be made up of described platen type computer Tufting machine, comprise base fabric and the yarn on base fabric of weaving, described yarn forms fine hair in the one side of base fabric, described fine hair forms pattern or color lump by the difference of height or color, overlap is not had between two patterns adjacent on the reverse side of described tufted articles or color lump, and single pattern or single color lump are connected as a single entity from withdrawal of needle to narrowing, avoid the waste of yarn, save cost, pattern is exquisite, attractive in appearance, and particularly numerous and diverse pattern can embody definition especially.
Above embodiment has just set forth general principle of the present invention and characteristic; the present invention does not limit by above-mentioned example; can change with the change of the material of the form of frame and yarn; frame also can be gantry stand; the material of yarn can be terylene, acrylic fibers, cotton, fiber crops, hair any one or several; without departing from the spirit and scope of the present invention, the present invention also has various change and change, and these changes and change all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. a platen type computer Tufting machine, it comprises frame, head, coil holder, working plate, movable frame, drive unit and host computer, described working plate is arranged in frame, described working plate is provided with track, described movable frame is placed on track that it moves back and forth along track by driving stepper motor, described frame is provided with at least one head in the top of working plate, described each head installs at least one tufting needle, by main driving driven by servomotor, it moves up and down described tufting needle, described host computer and control panel communicate to connect the motion controlling described stepper motor and main driving servomotor, it is characterized in that, in described frame, corresponding tufting needle arranges cut pile device in the below of working plate, it comprises installing plate, described installing plate installs cutting knife immediately below tufting needle, coordinate cutting knife, on installing plate, plastic cutter is installed, described cutting knife connects one end being arranged at the push rod of installing plate moving up and down, the other end of described push rod connects the drive link of lateral arrangement, the other end of described drive link is articulated with in frame, and the middle part of described drive link is provided with connecting rod, the other end of described connecting rod is connected on the power transmission shaft below drive link, described power transmission shaft is provided with the first eccentric wheel and the second eccentric wheel, described first eccentric wheel is arranged at one end of the outside connection connecting rod of power transmission shaft, the inner side that described second eccentric wheel is arranged at power transmission shaft is fixed in the mounting groove offered on a mounting board by linking arm, described power transmission shaft by transmission component by main driving driven by servomotor.
2. platen type computer Tufting machine according to claim 1, is characterized in that, described frame is any one of head of the horse machine frame or gantry stand.
3. platen type computer Tufting machine according to claim 1, it is characterized in that, the Y-axis track that described track comprises lateral arrangement X-axis track and longitudinally arranges, described movable frame is connected by the power output shaft of transmission component with X-axis stepper motor and y-axis stepper motor.
4. platen type computer Tufting machine according to claim 1, is characterized in that, the horn of described head is liftable to be assembled in frame, is provided with worm gear and worm screw below it, and described worm screw connects lift adjustment handwheel.
5. platen type computer Tufting machine according to claim 1, is characterized in that, the bottom surface of described working plate is provided with plug-type box body, places control panel in described box body.
6. platen type computer Tufting machine according to claim 1, it is characterized in that, described plastic cutter is fixed on installing plate by plastic cutter seat, described plastic cutter seat is offered the height-regulating slot longitudinally arranged.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210159010.0A CN102677411B (en) | 2012-05-21 | 2012-05-21 | Platen type computer Tufting machine |
| JP2013021350A JP2013241717A (en) | 2012-05-21 | 2013-02-06 | Table plate computer tufting machine and tufted product |
| JP2013000629U JP3183458U (en) | 2012-05-21 | 2013-02-07 | Base plate type computer tufting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210159010.0A CN102677411B (en) | 2012-05-21 | 2012-05-21 | Platen type computer Tufting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102677411A CN102677411A (en) | 2012-09-19 |
| CN102677411B true CN102677411B (en) | 2016-03-02 |
Family
ID=46809934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210159010.0A Active CN102677411B (en) | 2012-05-21 | 2012-05-21 | Platen type computer Tufting machine |
Country Status (2)
| Country | Link |
|---|---|
| JP (2) | JP2013241717A (en) |
| CN (1) | CN102677411B (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104307401A (en) * | 2014-11-12 | 2015-01-28 | 重庆市腾瀚工贸有限公司 | Mechanical turbulent mixer |
| CN108014976A (en) * | 2016-11-03 | 2018-05-11 | 天津科焱科技有限公司 | A kind of carpet flocking machine host header |
| CN108144815A (en) * | 2016-12-05 | 2018-06-12 | 天津佳尚地毯有限公司 | A kind of novel integrated carpet flocking machine |
| CN107345347A (en) * | 2017-07-03 | 2017-11-14 | 长沙善道新材料科技有限公司 | The manufacture method and its device of a kind of Three-dimensional embroidery |
| CN107385716B (en) * | 2017-08-22 | 2023-05-09 | 绿城体育集团股份有限公司 | Multicolor same-cluster device for artificial lawn carpet and tufting process thereof |
| CN107700104A (en) * | 2017-10-09 | 2018-02-16 | 唐伯成 | Produce Persia silk rug fully-automatic intelligent machinery hand |
| GB201803199D0 (en) * | 2018-02-27 | 2018-04-11 | Michel Van De Wiele | A tufting machine |
| CN108315900A (en) * | 2018-04-17 | 2018-07-24 | 浙江浦江台科纺机械科技有限公司 | A kind of novel intelligent blanket making machine |
| CN110468524A (en) * | 2018-05-10 | 2019-11-19 | 天津宝盈电脑机械有限公司 | A kind of multi-functional single-head embroidery machine of head of the horse formula desktop |
| CN110387645A (en) * | 2019-08-13 | 2019-10-29 | 广东众恒科技有限公司 | Large-scale carpet woven mechanical hand |
| CN111676607B (en) * | 2020-06-05 | 2021-11-02 | 山东容润丰地毯有限公司 | Constant force straining device and tufting machine |
| CN115559074A (en) * | 2022-09-29 | 2023-01-03 | 天津市再登科技有限公司 | Tufted art workstation |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1347951A (en) * | 1972-05-05 | 1974-02-27 | Crestline Mills Carpet Co Inc | Process and apparatus for tufting carpet |
| JPS61152862A (en) * | 1984-12-27 | 1986-07-11 | 仲 行雄 | Yarn feed controller of table sewing machine for mat |
| JPH03206166A (en) * | 1989-12-30 | 1991-09-09 | Shigeru Murakoshi | Tufting machine having needle-rotating and separating device |
| US5743200A (en) * | 1996-03-28 | 1998-04-28 | Davis & Davis Custom Rugs And Broadloom | Apparatus for manufacturing tufted rugs |
| CN202925298U (en) * | 2012-05-21 | 2013-05-08 | 无锡市金五星针纺有限公司 | Platen type computer tufting machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2747675B2 (en) * | 1996-12-25 | 1998-05-06 | 日本電波株式会社 | Zigzag embroidery machine with rotation |
| JPH11229265A (en) * | 1998-02-12 | 1999-08-24 | Brother Ind Ltd | Tufting machine |
-
2012
- 2012-05-21 CN CN201210159010.0A patent/CN102677411B/en active Active
-
2013
- 2013-02-06 JP JP2013021350A patent/JP2013241717A/en active Pending
- 2013-02-07 JP JP2013000629U patent/JP3183458U/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1347951A (en) * | 1972-05-05 | 1974-02-27 | Crestline Mills Carpet Co Inc | Process and apparatus for tufting carpet |
| JPS61152862A (en) * | 1984-12-27 | 1986-07-11 | 仲 行雄 | Yarn feed controller of table sewing machine for mat |
| JPH03206166A (en) * | 1989-12-30 | 1991-09-09 | Shigeru Murakoshi | Tufting machine having needle-rotating and separating device |
| US5743200A (en) * | 1996-03-28 | 1998-04-28 | Davis & Davis Custom Rugs And Broadloom | Apparatus for manufacturing tufted rugs |
| CN202925298U (en) * | 2012-05-21 | 2013-05-08 | 无锡市金五星针纺有限公司 | Platen type computer tufting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102677411A (en) | 2012-09-19 |
| JP2013241717A (en) | 2013-12-05 |
| JP3183458U (en) | 2013-05-23 |
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Effective date of registration: 20231023 Address after: 214107 Yangjian Town Industrial Park, Xishan District, Wuxi City, Jiangsu Province Patentee after: Wuxi Xidong New Rural Investment Development Co.,Ltd. Address before: No. 258 Xingtang Road, Xishan Economic Development Zone, Xishan District, Wuxi City, Jiangsu Province, 214101 Patentee before: WUXI FIVE-STARRED KNITTING & WEAVING Co.,Ltd. |
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