CN202925298U - Platen type computer tufting machine - Google Patents
Platen type computer tufting machine Download PDFInfo
- Publication number
- CN202925298U CN202925298U CN 201220229859 CN201220229859U CN202925298U CN 202925298 U CN202925298 U CN 202925298U CN 201220229859 CN201220229859 CN 201220229859 CN 201220229859 U CN201220229859 U CN 201220229859U CN 202925298 U CN202925298 U CN 202925298U
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- frame
- type computer
- tufting
- track
- tufting machine
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Abstract
The utility model discloses a platen type computer tufting machine which comprises a rack, a machine head, a thread stand, a working platen, a movable framework, a drive device, a control panel and a computer host, wherein a track is arranged on the working platen; the movable framework is arranged on the track and can reciprocate along the track; the rack is provided with at least one machine head above the working platen; at least one tufting needle is mounted on each machine head; the tufting needle is driven to move up and down by the drive device; the computer host controls the drive device to move; and the rack is provided with a velvet cutting/looping device below the working platen and corresponding to the tufting needle. The platen type computer tufting machine disclosed by the utility model has high automation degree and reduces the labor cost.
Description
Technical field
The utility model relates to a kind of Tufting machine of making the tufted articles such as carpet, relates in particular to a kind of platen type computer Tufting machine.
Background technology
Along with growth in the living standard, various tufted articles such as: carpet, fine hair mat etc. is widely used in people's life, at present, most tufted articles has various pattern, gorgeous color, to enable the beautifying and decorating environment, embody individual character, these patterns or color are all generally that the yarn combination by different colours forms, and traditional mode that forms pattern on tufted articles mainly comprises following two kinds:
1) tufted articles for large surface area is all generally to adopt large-scale automatic Tufting machine, although Tufting machine is all to adopt computer automatically to control automatically, production efficiency is high, but exist between pattern dull (being generally the yarn of two kinds of colors), two kinds of yarns, the overlapping shortcoming that causes waste of material is arranged;
2) tufted articles for small surface area, design complexity is all generally first to carry out shop fixtures, then embroider out again design by desk-top carpet tufting embroidery machine on end blanket, complex procedures, the tufted articles words from the negative that this mode of while is made, the yarn meeting line ball of different colours, cause wastage of material, and in the tufting production process, because each workman's quality is different, the carpet of producing also has difference, on weight, hair high on, the design top quality requires can be not consistent, causes product quality uneven.
The utility model content
The purpose of this utility model is to provide a kind of platen type computer Tufting machine, it has, and automaticity is high, production efficiency is high, raw material availability is high, production cost is low and the characteristics of reliable product quality, makes to solve the problem that tufted articles exists in prior art.
For reaching this purpose, the utility model by the following technical solutions:
a kind of platen type computer Tufting machine, it comprises frame, head, coil holder, working plate, movable frame, drive unit and host computer, described working plate is arranged on frame, be provided with track on described working plate, described movable frame is placed in and drives it by its stepper motor on track and move back and forth along track, be provided with at least one head in the top of working plate on described frame, at least one tufting needle is installed on described each head, it moves up and down described tufting needle by main driving driven by servomotor, the motion of described stepper motor and main driving servomotor is controlled in described host computer and control panel communication connection, wherein, on described frame, corresponding tufting needle is provided for clipping in the below of working plate, circle suede or clipping and circle suede immixture cut/enclose the suede device.
Especially, described frame is any of head of the horse machine frame or gantry stand.
especially, described cutting/enclose the suede device is the clipping device, it comprises installing plate, cutting knife is installed under tufting needle on described installing plate, coordinate cutting knife that plastic cutter is installed on installing plate, described cutting knife connects an end that is arranged at the push rod of installing plate moving up and down, the other end of described push rod connects the drive link of lateral arrangement, the other end of described drive link is articulated on frame, and the middle part of described drive link is equipped with connecting rod, the other end of described connecting rod is connected on the power transmission shaft of drive link below, the first eccentric wheel and the second eccentric wheel are installed on described power transmission shaft, described the first eccentric wheel is arranged at an end of the outside connection connecting rod of power transmission shaft, the inboard that described the second eccentric wheel is arranged at power transmission shaft is fixed in the mounting groove that is opened on installing plate by linking arm, described power transmission shaft by transmission component by main driving driven by servomotor.
Especially, described track comprises lateral arrangement X-axis track and the Y-axis track of vertically arranging, described movable frame is connected power output shaft and is connected with y-axis stepper motor with the X-axis stepper motor by transmission component.
Especially, the horn of described head is liftable to be assembled on frame, and its below is equipped with worm gear and worm screw, and described worm screw connects the lift adjustment handwheel.
Especially, be provided with plug-type box body on the bottom surface of described working plate, place control panel in described box body.
Especially, described plastic cutter is fixed on installing plate by the plastic cutter seat, offers the height regulating tank of vertical layout on described plastic cutter seat.
The beneficial effects of the utility model are, compared with prior art described platen type computer Tufting machine and have following advantage by the tufted articles that this Tufting machine is made: automatically controlled by host computer, not only improved production efficiency, reduced cost of labor.
Description of drawings
Fig. 1 is the structural representation of the platen type computer Tufting machine that provides of the utility model specific embodiment 1;
Fig. 2 is the structural representation of the clipping device of the platen type computer Tufting machine that provides of the utility model specific embodiment 1;
Fig. 3 is the side view of the platen type computer Tufting machine that provides of the utility model specific embodiment 1;
Fig. 4 is the rearview of the platen type computer Tufting machine that provides of the utility model specific embodiment 1;
Fig. 5 is that the B at A place in Fig. 2 of the utility model specific embodiment 1 is to view.
The specific embodiment
Further illustrate the technical solution of the utility model below in conjunction with accompanying drawing and by the specific embodiment.
See also shown in Figure 1ly, Fig. 1 is the structural representation of the platen type computer Tufting machine that provides of the utility model specific embodiment 1.
in the present embodiment, a kind of platen type computer Tufting machine comprises frame 1, one side of described frame 1 is provided with coil holder 2, described frame 1 is head of the horse machine frame, be provided with working plate 3 on it, be provided with the X-axis track 4 of lateral arrangement and the Y-axis track 5 of vertically arranging on described working plate 3, movable frame 8 is assemblied on X-axis track 4 and Y-axis track 5, and the power output shaft of being connected with y-axis stepper motor by driving belt and X-axis stepper motor 6 is connected, move back and forth along X-axis track 4 or Y-axis track 5 to drive movable frame 8, be provided with a head 9 on described frame 1 in the top of working plate 3, many tufting needles 10 are installed on described head 9, the yarn 11 that arranges on described coil holder 2 is arranged on tufting needle 10, described tufting needle 10 drives it by main driving servomotor 30 by transmission component and moves back and forth up and down, host computer 12 is arranged on the frame 1 of working plate 3 belows, control X-axis stepper motor 6 with the control panel communication connection, y-axis stepper motor 7 and 30 motions of main driving servomotor, on described frame 1, corresponding tufting needle 10 arranges in the below of working plate 3 and cuts/enclose suede device 13, described cutting/enclose suede device 13 for the yarn 11 that inweaves base fabric is carried out clipping, circle suede or clipping and circle suede mix action.
see also shown in Figure 2ly, Fig. 2 is the structural representation of the clipping device of the platen type computer Tufting machine that provides of the utility model specific embodiment 1, in the present embodiment, described cutting/enclose suede device 13 for only having the clipping device of clipping function, comprise installing plate 14, cutting knife 15 is installed under tufting needle 10 on described installing plate 14, coordinate cutting knife 15 that plastic cutter 16 is installed on installing plate 14, described plastic cutter 16 connects plastic cutter seat 17, vertically offer height regulating tank 18 on described plastic cutter seat 17, passing height regulating tank 18 by set bolt is fixed in plastic cutter seat 17 on installing plate 14, described cutting knife 15 connects an end of the push rod 19 that can be arranged at up or down installing plate 14, the other end of described push rod 19 connects the drive link 20 of lateral arrangement, the other end of described drive link 20 is articulated on frame 1, and the middle part of described drive link 20 is equipped with connecting rod 21, the other end of described connecting rod 21 is connected on the power transmission shaft 22 of drive link 20 belows, the first eccentric wheel 23 and the second eccentric wheel 34 are installed on described power transmission shaft 22, described the first eccentric wheel 23 is arranged at an end of the outside connection connecting rod 21 of power transmission shaft 22, the inboard that described the second eccentric wheel 34 is arranged at power transmission shaft 22 is fixed in the mounting groove 24 that is opened on installing plate 14 by linking arm 25, described power transmission shaft 22 is driven by main driving servomotor 31 by belt pulley 32 and driving belt 33.
See also shown in Figure 3ly, Fig. 3 is the side view of the platen type computer Tufting machine that provides of the utility model specific embodiment 1.The horn 26 of described head 9 is liftable to be assembled on frame 1, and the below of described horn 26 is equipped with the elevating mechanism of worm gear 27 and worm screw 28 compositions, and described worm screw 28 connects lift adjustment handwheels 29.Rotating lift adjustment handwheel 29 can make head 9 move up and down, thereby the hair of regulating tufted articles is high, be provided with plug-type box body 30 on the bottom surface of described working plate 3, the interior placement of described box body 30 and the control panel that host computer 12 intercoms mutually are provided with USB interface on described control panel.
During work, at first the pattern that will produce is passed through computer graphics, after making the computer version that the machine computer can identify, copy in USB flash disk, the carpet lining that will produce is fixed on the movable frame 8 of described Tufting machine, the requirement of the carpet color that will produce by computer printing penetrated in tufting needle 10 one by one, copy the USB flash disk data in the reader of control panel by USB interface, debugging machine is to normally producing, press starting switch by control panel, machine is produced carpet to whole blanket face by the instruction of host computer 12 and is completed.
in process of production, host computer 12 is controlled X-axis drive motors 6, the drive motors motion of Y-axis drive motors 7 and tufting needle 10, make movable frame 8 according to needs reciprocating motion on X-axis track 4 and Y-axis track 5 of institute's self-figure type or pattern, controlling simultaneously tufting needle 10 moves up and down, yarn 11 is inweaved in base fabric, when inweaving tufting needle 10 and pass base fabric, power transmission shaft 22 rotates, driving the second eccentric wheel 34 rotates, the second eccentric wheel 34 promotes linking arm 25, make installing plate 14 along the swing of individual angle is arranged counterclockwise, force plastic cutter 16 to catch on yarn 11, in addition, power transmission shaft 22 rotates and drives simultaneously the first eccentric wheel 23 rotations, an end that causes connecting rod 21 to drive drive link 20 connection push rods 19 moves up and down, push rod 19 drive cutting knifes 15 move up and down yarn 11 are cut off.
The tufted articles of being made by the utility model, the structure of tufted articles comprises base fabric and the yarn of weaving on base fabric, it forms fine hair at yarn on the one side of base fabric, fine hair forms pattern or color lump by the difference of height or color, do not have overlapping on the reverse side of tufted articles between adjacent two patterns or color lump, and single pattern or single color lump are connected as a single entity from the withdrawal of needle to the narrowing, avoided the waste of yarn, saved cost, pattern is exquisite, attractive in appearance, and particularly numerous and diverse pattern can embody definition especially.
Above embodiment has just set forth basic principle of the present utility model and characteristic; the utility model is not limited by above-mentioned example; can change with the change of the material of the form of frame and yarn; frame also can be gantry stand; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various variations and change, and these variations and change all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (7)
1. platen type computer Tufting machine, it comprises frame, head, coil holder, working plate, movable frame, drive unit and host computer, described working plate is arranged on frame, be provided with track on described working plate, described movable frame is placed in and drives it by stepper motor on track and move back and forth along track, be provided with at least one head in the top of working plate on described frame, at least one tufting needle is installed on described each head, it moves up and down described tufting needle by main driving driven by servomotor, the motion of described stepper motor and main driving servomotor is controlled in described host computer and control panel communication connection, it is characterized in that, on described frame, corresponding tufting needle is provided for clipping in the below of working plate, circle suede or clipping and circle suede immixture cut/enclose the suede device.
2. platen type computer Tufting machine according to claim 1, is characterized in that, described frame is any of head of the horse machine frame or gantry stand.
3. platen type computer Tufting machine according to claim 1, it is characterized in that, described cutting/enclose the suede device is the clipping device, it comprises installing plate, cutting knife is installed under tufting needle on described installing plate, coordinate cutting knife that plastic cutter is installed on installing plate, described cutting knife connects an end that is arranged at the push rod of installing plate moving up and down, the other end of described push rod connects the drive link of lateral arrangement, the other end of described drive link is articulated on frame, and the middle part of described drive link is equipped with connecting rod, the other end of described connecting rod is connected on the power transmission shaft of drive link below, the first eccentric wheel and the second eccentric wheel are installed on described power transmission shaft, described the first eccentric wheel is arranged at an end of the outside connection connecting rod of power transmission shaft, the inboard that described the second eccentric wheel is arranged at power transmission shaft is fixed in the mounting groove that is opened on installing plate by linking arm, described power transmission shaft by transmission component by main driving driven by servomotor.
4. platen type computer Tufting machine according to claim 1, it is characterized in that, described track comprises lateral arrangement X-axis track and the Y-axis track of vertically arranging, described movable frame is connected power output shaft and is connected with y-axis stepper motor with the X-axis stepper motor by transmission component.
5. platen type computer Tufting machine according to claim 1, is characterized in that, the horn of described head is liftable to be assembled on frame, and its below is equipped with worm gear and worm screw, and described worm screw connects the lift adjustment handwheel.
6. platen type computer Tufting machine according to claim 1, is characterized in that, is provided with plug-type box body on the bottom surface of described working plate, places control panel in described box body.
7. platen type computer Tufting machine according to claim 3, is characterized in that, described plastic cutter is fixed on installing plate by the plastic cutter seat, offers the height regulating tank of vertical layout on described plastic cutter seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229859 CN202925298U (en) | 2012-05-21 | 2012-05-21 | Platen type computer tufting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229859 CN202925298U (en) | 2012-05-21 | 2012-05-21 | Platen type computer tufting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202925298U true CN202925298U (en) | 2013-05-08 |
Family
ID=48215277
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220229859 Withdrawn - After Issue CN202925298U (en) | 2012-05-21 | 2012-05-21 | Platen type computer tufting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202925298U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677411A (en) * | 2012-05-21 | 2012-09-19 | 无锡市金五星针纺有限公司 | Table plate computer tufting machine and tufted product |
-
2012
- 2012-05-21 CN CN 201220229859 patent/CN202925298U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677411A (en) * | 2012-05-21 | 2012-09-19 | 无锡市金五星针纺有限公司 | Table plate computer tufting machine and tufted product |
| CN102677411B (en) * | 2012-05-21 | 2016-03-02 | 无锡市金五星针纺有限公司 | Platen type computer Tufting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130508 Effective date of abandoning: 20160302 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |