CN107345347A - The manufacture method and its device of a kind of Three-dimensional embroidery - Google Patents

The manufacture method and its device of a kind of Three-dimensional embroidery Download PDF

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Publication number
CN107345347A
CN107345347A CN201710534879.1A CN201710534879A CN107345347A CN 107345347 A CN107345347 A CN 107345347A CN 201710534879 A CN201710534879 A CN 201710534879A CN 107345347 A CN107345347 A CN 107345347A
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CN
China
Prior art keywords
embroidery
water
erecting bed
platen
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710534879.1A
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Chinese (zh)
Inventor
吴苗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changsha Shandao New Mstar Technology Ltd
Original Assignee
Changsha Shandao New Mstar Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changsha Shandao New Mstar Technology Ltd filed Critical Changsha Shandao New Mstar Technology Ltd
Priority to CN201710534879.1A priority Critical patent/CN107345347A/en
Publication of CN107345347A publication Critical patent/CN107345347A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C5/00Embroidering machines with arrangements for automatic control of a series of individual steps
    • D05C5/04Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape
    • D05C5/06Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape with means for recording the information

Abstract

The present invention provides a kind of manufacture method and its device of Three-dimensional embroidery,The axis of erecting bed is arranged perpendicular to horizontal plane,The downside assembling organic frame of erecting bed,The lower end of frame is assembled together with fixed block,The lower end of fixed block is equipped with limited block,Position between fixed block and limited block is provided with buffering elastic reed,The upper end of erecting bed offers chute,Chute is the four prism type slotted hole structure that cross section is in isosceles trapezoid,The upper end of erecting bed is equipped with platen,The rearward position of platen upper surface offers slide rail,Slide rail is assembled together with servomotor,The upper end of servomotor is assembled together with rotary electric machine,Pass through the stationary platen on the upside of traditional erecting bed,The design is convenient for changing after platen damage,The design effectively raises the service life of the present invention,It is more inconvenient to solve the problems, such as that legacy equipment is changed after being damaged due to platen.

Description

The manufacture method and its device of a kind of Three-dimensional embroidery
Technical field
The present invention is the manufacture method and its device of a kind of Three-dimensional embroidery, belongs to Three-dimensional embroidery apparatus field.
Background technology
In the prior art, Three-dimensional embroidery is a kind of on Three-dimensional embroidery fabric, using Three-dimensional embroidery special wool wire, to be walked according to design Suddenly, embroidered according to the design requirement of Three-dimensional embroidery drawing to express or embody a kind of DIY of object stereoeffect.Three-dimensional embroidery and cross embroidery Both of which belongs to DIY embroideries, and maximum difference is that cross embroidery is a kind of hand embroidery of planarization, and Three-dimensional embroidery is a kind of three-dimensional Concept, therefore Three-dimensional embroidery is distilling again on the basis of cross embroidery continuity.And solid is embroidered with stronger stereoscopic vision and enjoyed;Aesthetics More rich home decoration effect;Be it is more graceful more man-weapon system gift, DIY fine work, but traditional Three-dimensional embroidery exist compared with The defects of big, such as cost of manufacture are high, it is high to material requirements the problems such as, so needing a kind of new equipment to solve above-mentioned ask Topic.
The content of the invention
In view of the deficienciess of the prior art, it is an object of the present invention to provide a kind of manufacture method of Three-dimensional embroidery and its device, To solve the problems mentioned in the above background technology, the present invention is easy to use, and easy to operation, stability is good, and reliability is high.
To achieve these goals, the present invention is to realize by the following technical solutions:A kind of manufacture dress of Three-dimensional embroidery Put, including main part and monitoring of structures, the main part include embroidery head, expansion link, head, rotary electric machine, servo Motor, platen, erecting bed, control cabinet, frame, fixed block, buffering elastic reed, limited block and slide rail, in the erecting bed Axis is arranged perpendicular to horizontal plane, and the downside assembling organic frame of the erecting bed, the lower end of the frame and fixation are packaged With together, the lower end of the fixed block is equipped with limited block, and the position between the fixed block and limited block is provided with buffering Spring leaf, the upper end of the erecting bed offer chute, and the chute is the four prism type slotted eye knot that cross section is in isosceles trapezoid Structure, the upper end of the erecting bed are equipped with platen, and the rearward position of the platen upper surface offers slide rail, and the slide rail is with watching Take motor to be assembled together, upper end and the rotary electric machine of the servomotor are assembled together, and the rotary electric machine is pacified with head It is fitted together, is linked together between the head and embroidery head by expansion link, the control cabinet is fixed under erecting bed End position.
The monitoring of structures includes high frequency camera shooting head, A/D converter, microprocessor, D/A converter, relay, raised Sound device and wireless communication module, the analog-digital converter, microprocessor, digital analog converter, relay, loudspeaker and wireless Communication module is located at the inside of control cabinet, and the high frequency camera shooting head is arranged on the lower position of embroidery head, the loudspeaker installation The position of through hole is opened up inside controller, the output end of the high frequency camera shooting head and the input of A/D converter are connected to Together, the output end of the A/D converter and the input of microprocessor link together, the output end of the microprocessor Linked together with the input of D/A converter, the output end of the D/A converter and the input of relay are connected to Together, the output end of the relay and the input of loudspeaker link together, the output end of the microprocessor with it is wireless The input of communication module links together.
A kind of manufacture method of Three-dimensional embroidery, comprises the following steps:
S1:The pattern that designer designs is input in computer, then carries out computer programming, and arrange multilayer embroidered square knot Structure, multilayer embroidered square form the picture texture completed, and corresponding embroider keeps integrality on the pattern of sideline bar upon connection between making seam;
S2:Water-soluble fabric is placed into the appropriate location on the upside of platen, computer control embroidery head is embroidered, by rotating electricity Above-mentioned computer programming is completed in machine, the regulations of servomotor and expansion link various dimensions, by embroider line thorn on water-soluble fabric;
S3:Head of being embroidered after the completion of one layer of water-soluble fabric is embroidered stops embroidery, and then staff is by the water-soluble arrangement of next layer In the water-soluble fabric upper end that embroidery is completed, and then the embroidery of next layer of water-soluble fabric is carried out, next embroidered successively, embroidery is completed Multilayer water-soluble fabric forms a stereochemical structure afterwards;
S4:S3 embroidery is formed into a stereochemical structure and is placed in heating water bath 60 minutes in 60 DEG C -100 DEG C of hot water, by water Molten cloth is dissolved, and then remaining structure after dissolving is placed in 20 DEG C of water and stands 2 hours, at drying Manage, ensure temperature at 20 DEG C -30 DEG C in drying course.
Further, rack is distributed with the inside of the slide rail and rack is assembled together with servomotor.
Further, the frame is provided with four and four frames are located at four square positions of erecting bed lower surface, It is parallel to each other and is arranged between four frames.
Further, the wireless communication module is 4G communication modules.
Beneficial effects of the present invention:The manufacture method and its device of a kind of Three-dimensional embroidery of the present invention, by traditional peace Stationary platen on the upside of platform is filled, the design is convenient for changing after platen damage, and the design effectively raises making for the present invention With the life-span, it is more inconvenient to solve the problems, such as that legacy equipment is changed after being damaged due to platen.
And the design of servomotor, expansion link and rotary electric machine then realizes the regulation of multi-angle, the design solves The problem of legacy equipment can not carry out rotating regulation, and carry out embroidery using water-soluble fabric and on the one hand do not paste to destroy the entirety of embroidery Property, still further aspect is convenient for embroidering, and the design solves conventional stereo and embroidered during embroidery due to embroidery object space hair Raw change causes the problem of embroidery precision deficiency, and the design of water-soluble fabric is then easy to be dissolved after the completion of embroidery, the design On the one hand the precision during embroidery is improved, still further aspect can solve conventional carriers and be not easy to remove after the completion of embroidery The problem of.
The design of high frequency camera shooting head is then easy to be monitored the process of embroidery, coordinates wireless communication module to realize work people The remote of member checks that the design effectively raises the intelligence degree of the present invention, finds that embroidery process goes out in staff When now unexpected, the sound is sent by controlling loudspeaker, and then realize the purpose of warning.
Brief description of the drawings
The detailed description made by reading with reference to the following drawings to non-limiting example, further feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is a kind of manufacture method of Three-dimensional embroidery of the present invention and its structural representation of device;
Fig. 2 is a kind of manufacture method of Three-dimensional embroidery of the present invention and its structural representation of platen in device;
Fig. 3 is a kind of manufacture method of Three-dimensional embroidery of the present invention and its structural representation of slide rail in device;
Fig. 4 is a kind of manufacture method of Three-dimensional embroidery of the present invention and its operation principle schematic diagram of device medium-high frequency camera;
In figure:1- embroidery head, 2- expansion links, 3- heads, 4- rotary electric machines, 5- servomotors, 6- platens, 7- erecting beds, 8- control cabinets, 9- frames, 10- fixed blocks, 11- buffering elastics reed, 12- limited blocks, 13- slide rails, 14- high frequency camera shootings head, 15- A/D converter, 16- microprocessors, 17- D/A converters, 18- relays, 19- loudspeakers, 20- wireless communication modules.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to Embodiment, the present invention is expanded on further.
Fig. 1-Fig. 4 is referred to, the present invention provides a kind of technical scheme:A kind of manufacture device of Three-dimensional embroidery, including main part Divide and monitoring of structures, the main part include embroider first 1, expansion link 2, head 3, rotary electric machine 4, servomotor 5, platen 6th, erecting bed 7, control cabinet 8, frame 9, fixed block 10, buffering elastic reed 11, limited block 12 and slide rail 13, the erecting bed 7 Axis be arranged perpendicular to horizontal plane, the downside of the erecting bed 7 assembling organic frame 9, the lower end of the frame 9 with it is solid Determine block 10 to be assembled together, the lower end of the fixed block 10 is equipped with limited block 12, between the fixed block 10 and limited block 12 Position buffering elastic reed 11 is installed, the upper end of the erecting bed 7 offers chute, and the chute is cross section in isosceles ladder The four prism type slotted hole structure of shape, the upper end of the erecting bed 7 are equipped with platen 6, by fixed in traditional upside of erecting bed 7 Platen 6, the design are convenient for changing after the damage of platen 6, and the design effectively raises the service life of the present invention, solves Legacy equipment changes the problem of more inconvenient after being damaged due to platen 6, and the rearward position of the upper surface of platen 6 offers Slide rail 13, the slide rail 13 are assembled together with servomotor 5, and upper end and the rotary electric machine 4 of the servomotor 5 are assemblied in one Rise, the rotary electric machine 4 is installed together with head 3, and one is connected to by expansion link 2 between the head 3 and embroidery first 1 Rise, the control cabinet 8 is fixed on the lower end position of erecting bed 7.
The monitoring of structures include high frequency camera shooting first 14, A/D converter 15, microprocessor 16, D/A converter 17, Relay 18, loudspeaker 19 and wireless communication module 20, the analog-digital converter, microprocessor 16, digital analog converter, relay Device 18, loudspeaker 19 and wireless communication module 20 are located at the inside of control cabinet 8, and the high frequency camera shooting first 14 is arranged on embroidery head 1 lower position, the loudspeaker 19 are arranged on the position that through hole is opened up inside controller, the output of the high frequency camera shooting first 14 End and the input of A/D converter 15 link together, and the output end of the A/D converter 15 is defeated with microprocessor 16 Enter end to link together, the input of the output end and D/A converter 17 of the microprocessor 16 links together, described The output end of D/A converter 17 and the input of relay 18 link together, and the output end of the relay 18 is with raising one's voice The input of device 19 links together, and the output end of the microprocessor 16 is connected to one with the input of wireless communication module 20 Rise.
A kind of manufacture method of Three-dimensional embroidery, comprises the following steps:
S1:The pattern that designer designs is input in computer, then carries out computer programming, and arrange multilayer embroidered square knot Structure, multilayer embroidered square form the picture texture completed, and corresponding embroider keeps integrality on the pattern of sideline bar upon connection between making seam;
S2:Water-soluble fabric is placed into the appropriate location of the upside of platen 6, computer control embroidery first 1 is embroidered, and passes through rotation Above-mentioned computer programming is completed in motor 4, the regulations of servomotor 5 and the various dimensions of expansion link 2, by embroider line thorn on water-soluble fabric;
S3:Embroidery first 1 stops embroidery after the completion of one layer of water-soluble fabric is embroidered, and then staff is by the water-soluble arrangement of next layer In the water-soluble fabric upper end that embroidery is completed, and then the embroidery of next layer of water-soluble fabric is carried out, next embroidered successively, embroidery is completed Multilayer water-soluble fabric forms a stereochemical structure afterwards;
S4:S3 embroidery is formed into a stereochemical structure and is placed in heating water bath 60 minutes in 60 DEG C -100 DEG C of hot water, by water Molten cloth is dissolved, and then remaining structure after dissolving is placed in 20 DEG C of water and stands 2 hours, at drying Manage, ensure temperature at 20 DEG C -30 DEG C in drying course.
Rack is distributed with the inside of slide rail 13 and rack is assembled together with servomotor 5, and the frame 9 is provided with four It is described and four frames 9 are located at four square positions of the lower surface of erecting bed 7, are parallel to each other and are arranged between four frames 9 Wireless communication module 20 is 4G communication modules, and the design of servomotor 5, expansion link 2 and rotary electric machine 4 then realizes polygonal The regulation of degree, the design solves the problems, such as that legacy equipment can not carry out rotating regulation, and carries out the side that embroiders using water-soluble fabric The globality for destroying embroidery is not pasted in face, and still further aspect is convenient for embroidering, and the design solves conventional stereo and embroiders embroidery process In changed the problem of causing to embroider precision deficiency due to embroidery object space, and the design of water-soluble fabric is then easy to embroidering Dissolved after, on the one hand the design improves the precision during embroidery, still further aspect can solve conventional carriers and exist The problem of being not easy to remove after the completion of embroidery.
The pattern that designer designs is input in Autodesk 123D softwares and is converted into 3D drawings, then by 3D drawings It imported into skeinforge softwares and is analyzed and processed, it is determined that the number of plies of embroidery and the thickness of every layer of embroidery, and arrange Multilayer embroidered square structure, multilayer embroidered square form the picture texture completed, and make corresponding between seam embroider on the pattern of sideline bar upon connection Integrality is kept, water-soluble fabric is placed into the appropriate location of the upside of platen 6, computer control embroidery first 1 is embroidered, and passes through rotation Above-mentioned computer programming is completed in motor 4, the regulations of servomotor 5 and the various dimensions of expansion link 2, by embroider line thorn on water-soluble fabric, Embroidery first 1 stops embroidery after the completion of one layer of water-soluble fabric is embroidered, and then staff is arranged in next layer is water-soluble embroidery and completed Water-soluble fabric upper end, and then carry out next layer of water-soluble fabric embroidery, next embroidered successively, multilayer is water-soluble after the completion of embroidery Cloth forms a stereochemical structure, and embroidery is formed into a stereochemical structure is placed in heating water bath 60 minutes in 100 DEG C of hot water, by water Molten cloth is dissolved, and then remaining structure after dissolving is placed in 20 DEG C of water and stands 2 hours, at drying Manage, ensure temperature at 20 DEG C in drying course., a complete Three-dimensional embroidery manufacturing process is completed after the completion of drying.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above, for this area skill For art personnel, it is clear that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing substantially from the present invention spirit or In the case of essential characteristic, the present invention can be realized in other specific forms.Which point therefore, no matter from the point of view of, all should incite somebody to action Embodiment regards exemplary as, and be it is nonrestrictive, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that all changes fallen in the implication and scope of the equivalency of claim are included in the present invention It is interior.Any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.

Claims (5)

1. a kind of manufacture device of Three-dimensional embroidery, including main part and monitoring of structures, it is characterised in that:The main part subpackage Include embroidery head, expansion link, head, rotary electric machine, servomotor, platen, erecting bed, control cabinet, frame, fixed block, buffering elastic Reed, limited block and slide rail, the axis of the erecting bed are arranged perpendicular to horizontal plane, the downside dress of the erecting bed With organic frame, lower end and the fixed block of the frame are assembled together, and the lower end of the fixed block is equipped with limited block, described solid Determine the position between block and limited block and buffering elastic reed is installed, the upper end of the erecting bed offers chute, and the chute is Cross section is in the four prism type slotted hole structure of isosceles trapezoid, and the upper end of the erecting bed is equipped with platen, the platen upper surface Rearward position offer slide rail, the slide rail is assembled together with servomotor, and the upper end of the servomotor is with rotating electricity Machine is assembled together, and the rotary electric machine is installed together with head, is connected between the head and embroidery head by expansion link Together, the control cabinet is fixed on the lower end position of erecting bed;
The monitoring of structures include be sequentially connected high frequency camera shooting head, A/D converter, microprocessor, D/A converter, after Electrical equipment, loudspeaker and the wireless communication module being connected with the output end of microprocessor, the analog-digital converter, microprocessor, Digital analog converter, relay, loudspeaker and wireless communication module are located at the inside of control cabinet, and the high frequency camera shooting head is arranged on The lower position of embroidery head, the loudspeaker are arranged on the position that through hole is opened up inside controller.
A kind of 2. manufacture device of Three-dimensional embroidery according to claim 1, it is characterised in that:The inside of the slide rail is distributed with Rack and rack is assembled together with servomotor.
A kind of 3. manufacture device of Three-dimensional embroidery according to claim 1, it is characterised in that:The frame be provided with four and Four frames are located at four square positions of erecting bed lower surface, are parallel to each other and are arranged between four frames.
A kind of 4. manufacture device of Three-dimensional embroidery according to claim 1, it is characterised in that:The wireless communication module is 4G Communication module.
5. a kind of manufacture method of Three-dimensional embroidery, it is characterised in that comprise the following steps:
S1:Layout is input in computer, then carries out computer programming, and arranges multilayer embroidered square structure, multilayer embroidered square The picture texture completed is formed, corresponding embroider keeps integrality on the pattern of sideline bar upon connection between making seam;
S2:Water-soluble fabric is placed into the appropriate location on the upside of platen, computer control embroidery head is embroidered, by rotary electric machine, Above-mentioned computer programming is completed in the regulation of servomotor and expansion link various dimensions, by embroider line thorn on water-soluble fabric;
S3:Head of being embroidered after the completion of one layer of water-soluble fabric is embroidered stops embroidery, and water-soluble is arranged in of next layer then is embroidered into what is completed Water-soluble fabric upper end, and then the embroidery of next layer of water-soluble fabric is carried out, next embroidered successively, multilayer water-soluble fabric after the completion of embroidery Form a stereochemical structure;
S4:S3 embroidery is formed into a stereochemical structure and is placed in heating water bath 60 minutes in 60 DEG C -100 DEG C of hot water, by water-soluble fabric Dissolved, then remaining structure after dissolving is placed in 20 DEG C of water and stands 2 hours, carry out drying and processing, drying temperature 20℃-30℃。
CN201710534879.1A 2017-07-03 2017-07-03 The manufacture method and its device of a kind of Three-dimensional embroidery Pending CN107345347A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112411046A (en) * 2020-11-06 2021-02-26 杨振玉 Multi-dimensional embroidery and manufacturing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112411046A (en) * 2020-11-06 2021-02-26 杨振玉 Multi-dimensional embroidery and manufacturing method thereof

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Application publication date: 20171114