CN110022625B - Electric blanket production template - Google Patents

Electric blanket production template Download PDF

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Publication number
CN110022625B
CN110022625B CN201910150023.3A CN201910150023A CN110022625B CN 110022625 B CN110022625 B CN 110022625B CN 201910150023 A CN201910150023 A CN 201910150023A CN 110022625 B CN110022625 B CN 110022625B
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China
Prior art keywords
wire
plate body
inlet
outlet
winding
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CN201910150023.3A
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Chinese (zh)
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CN110022625A (en
Inventor
吴世林
杨军
汪峰
唐科
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Wuhan Textile University
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Wuhan Textile University
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Priority to CN201910150023.3A priority Critical patent/CN110022625B/en
Publication of CN110022625A publication Critical patent/CN110022625A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/342Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles

Abstract

The invention relates to an electric blanket production template which comprises a plate body, a winding needle, a wire inlet mechanism and an identification code, wherein the winding needle is detachably arranged on the upper surface of the plate body, the position of the winding needle is arranged according to the wiring track of an electric heating wire of an electric blanket, a plurality of through holes are uniformly formed in the plate body, the wire inlet mechanism is fixed at the position, close to the edge, of the upper surface of the plate body, the wire inlet mechanism comprises an elastic wire inlet mechanism and an elastic wire outlet mechanism, the elastic wire inlet mechanism and the elastic wire outlet mechanism are used for clamping or loosening the electric heating wire, the identification code is arranged on the upper surface of the plate body, and the identification code comprises the model information of the electric blanket production template. The winding needle is detachably connected with the plate body, the needle can be replaced after the needle is broken, the template cannot be scrapped due to the broken needle, the plate body is made of a bakelite plate with the thickness of 4-6mm, the bakelite plate is not easy to deform and has light density, and by setting the identification code, the winding mechanism can conveniently identify the type of the electric blanket and select the corresponding winding track.

Description

Electric blanket production template
Technical Field
The invention relates to the field of electric blanket production, in particular to an electric blanket production template.
Background
The manufacturing of the electric blanket generally needs to lay a first layer of cloth, wind an electric heating wire, lay the cloth for the second time on the electric heating wire and weld the electric heating wire.
Disclosure of Invention
The invention aims to solve the technical problem of providing an electric blanket production template.
The technical scheme for solving the technical problems is as follows:
the utility model provides an electric blanket production template, includes plate body, wire winding needle, inlet wire mechanism and identification code, wire winding needle demountable installation is on the plate body upper surface, the position of wire winding needle sets up according to the wiring orbit of the electric heat line of electric blanket, still evenly be provided with a plurality of through-holes on the plate body, inlet wire mechanism fixes the position that the plate body upper surface is close to the edge, inlet wire mechanism includes elasticity inlet wire mechanism and elasticity outlet wire mechanism, elasticity inlet wire mechanism and elasticity outlet wire mechanism all are used for pressing from both sides tightly or relax the electric heat line, the identification code sets up at the plate body upper surface, the identification code contains the model information of electric blanket production template.
Furthermore, the through hole is a conical hole, the taper is 115-120 degrees, and the diameter of a large hole at the upper part of the conical hole is 10-15 mm.
Furthermore, the through holes are arranged on the plate body according to a rectangular array.
Furthermore, a mounting sleeve is fixed at the bottom of the winding needle and is in interference fit with the plate body.
Furthermore, the thickness of the board body is 4-6 mm.
Furthermore, the wire inlet mechanism comprises a fixed strip, an elastic wire inlet mechanism and an elastic wire outlet mechanism, the elastic wire inlet mechanism and the elastic wire outlet mechanism are arranged on the left side and the right side of the fixed strip, the elastic wire inlet mechanism comprises a wire inlet pressing block and a wire inlet compression spring, the elastic wire outlet mechanism comprises a wire outlet pressing block and a wire outlet compression spring, one end of the wire outlet compression spring is fixed on the plate body, the other end of the wire outlet compression spring is fixed with the wire outlet pressing block, and the wire outlet compression spring is used for enabling the wire outlet pressing block to tightly press the fixed strip; the elastic wire inlet mechanism comprises a wire inlet pressing block and a wire inlet compression spring, one end of the wire inlet compression spring is fixed on the plate body, the other end of the wire inlet compression spring is fixed with the wire inlet pressing block, and the wire inlet compression spring is used for enabling the wire inlet pressing block to tightly press the fixing strip; the positions of the fixed strips, which are in contact with the wire inlet pressing block and the wire outlet pressing block, are provided with grooves, and the wire inlet pressing block or the wire outlet pressing block can be embedded into the grooves.
Furthermore, a friction rubber sheet is arranged on the groove.
Further, the wire winding needle includes corner wire winding needle, corner wire winding needle group, business turn over line needle group and inside wire winding needle array, the corner wire winding needle is including setting up two wire winding needles in plate body left side top and below, corner wire winding needle group and business turn over line needle group set up respectively in the top and the below on plate body right side, corner wire winding needle group and business turn over line needle group all include two needle wire winding needles, and inside wire winding needle array sets up two inboard wire winding needles at corner wire winding needle, corner wire winding needle group and business turn over line needle group including the symmetry.
The invention has the beneficial effects that: the winding needle is detachably connected with the plate body, the needle can be replaced after the needle is broken, the template cannot be scrapped due to the broken needle, the template is made of the bakelite plate with the thickness of 4-6mm, and the bakelite plate is not easy to deform and has light density, so that the noise generated in the whole cycle is small, the movement speed is high, and the manufactured electric blanket has higher quality. Every through-hole all designs into the bell mouth, like this when the welding, lets the cloth more easily pushed down by welding mechanism, lets welding process conveniently go on, guarantees welded quality. The outer contours of the wire inlet pressing block and the wire outlet pressing block are designed in a fan shape, and the clamping degree of the wire inlet mechanism and the wire outlet mechanism to the electric heating wire can be greatly increased by arranging the grooves and the friction rubber sheets, so that the friction force is greatly reduced. By setting the identification code, the winding mechanism can conveniently identify the type of the electric blanket and select the corresponding winding track. The arrangement mode of the winding needles is distributed according to the wiring corners of the electric heating wires in the electric blanket, on one hand, the electric heating wires can be wired in a designed shape, welding of two layers of cloth materials is not affected, and on the other hand, the winding needles can fix the relative positions of the two layers of cloth materials well until the welding is finished. The welded electric blanket is convenient to take down, and the surface of the electric blanket is not affected.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic top view of the present invention after a first layer of fabric is applied;
FIG. 3 is an enlarged sectional view of the present invention;
FIG. 4 is a schematic top view of the winding mechanism;
FIG. 5 is a schematic cross-sectional view of the winding mechanism;
FIG. 6 is a schematic top view of the present invention after the winding process;
FIG. 7 is an enlarged view of the cross-sectional structure of the present invention after winding and laying of two layers of cloth;
in the drawings, the components represented by the respective reference numerals are listed below:
1. a plate body; 2. a winding needle; 3. a wire feeding mechanism; 4. an identification code; 5. a through hole; 6. an electric heating wire; 7. distributing the lower layer; 8. upper cloth; 31. a fixing strip; 32. wire inlet briquetting; 33. a wire inlet compression spring; 34. an outgoing line pressing block; 35. outgoing line compression spring
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1-7, an electric blanket production template comprises a plate body 1, a winding needle 2, a wire inlet mechanism 3 and an identification code 4, wherein the winding needle 2 is detachably mounted on the upper surface of the plate body 1, the position of the winding needle 2 is arranged according to the wiring track of an electric heating wire 6 of an electric blanket, a plurality of through holes 5 are uniformly formed in the plate body 1, the wire inlet mechanism 3 is fixed on the upper surface of the plate body 1 near the edge, the wire inlet mechanism 3 comprises an elastic wire inlet mechanism and an elastic wire outlet mechanism, the elastic wire inlet mechanism and the elastic wire outlet mechanism are both used for clamping or loosening the electric heating wire 6, the identification code 4 is arranged on the upper surface of the plate body 1, and the identification code 4 contains model information of the electric blanket production template.
The through hole 5 is a conical hole, the taper is 115-120 degrees, and the diameter of a large hole at the upper part of the conical hole is 10-15 mm.
The through holes 5 are arranged on the plate body 1 in a rectangular array.
And a mounting sleeve is fixed at the bottom of the winding needle 2 and is in interference fit with the plate body 1.
The thickness of the plate body 1 is 4-6 mm.
The wire inlet mechanism 3 comprises a fixed strip 31, an elastic wire inlet mechanism and an elastic wire outlet mechanism, the elastic wire inlet mechanism and the elastic wire outlet mechanism are arranged on the left side and the right side of the fixed strip 31, the elastic wire inlet mechanism comprises a wire inlet press block 32 and a wire inlet compression spring 33, the elastic wire outlet mechanism comprises a wire outlet press block 34 and a wire outlet compression spring 35, one end of the wire outlet compression spring 35 is fixed on the plate body 1, the other end of the wire outlet compression spring is fixed with the wire outlet press block 34, and the wire outlet compression spring 35 is used for enabling the wire outlet press block 34 to tightly press the fixed strip 31; the elastic wire inlet mechanism comprises a wire inlet pressing block 32 and a wire inlet compression spring 33, one end of the wire inlet compression spring 33 is fixed on the plate body 1, the other end of the wire inlet compression spring 33 is fixed with the wire inlet pressing block 32, and the wire inlet compression spring 33 is used for enabling the wire inlet pressing block 32 to tightly press the fixing strip 31; the contact positions of the fixing strip 31, the wire inlet pressing block 32 and the wire outlet pressing block 34 are provided with grooves, and the wire inlet pressing block 32 or the wire outlet pressing block 34 can be embedded into the grooves.
And friction rubber sheets are also arranged on the grooves.
The winding needle 2 includes corner winding needle, corner winding needle group, business turn over line needle group and inside winding needle array, the corner winding needle is including setting up two winding needles 2 in 1 left side top of plate body and below, corner winding needle group sets up top and below on the plate body 1 right side respectively with business turn over line needle group, corner winding needle group and business turn over line needle group all include two needle winding needles 2, and inside winding needle array sets up at corner winding needle, corner winding needle group and business turn over line needle group inboard two winding needles 2 including the symmetry.
The using process of the invention is as follows:
firstly, laying cloth on an electric blanket production template for the first time, enabling the cloth to penetrate through a winding needle to be fixed on the template, then winding an electric heating wire above the cloth, enabling the end of the electric heating wire to penetrate through a winding nozzle, enabling the winding nozzle to drive the electric heating wire to penetrate through an elastic wire inlet mechanism, enabling the end of the electric heating wire to be pressed between a wire inlet pressing block and a fixing strip, enabling the winding mechanism to identify the type of the electric blanket through an identification code on the electric blanket production template, then enabling the winding nozzle of the winding mechanism to continue to drive the electric heating wire to move according to a winding track corresponding to the type of the electric blanket, enabling the electric heating wire to sequentially pass through a plurality of winding needles, winding the electric heating wire into a preset shape, finally driving the electric heating wire to penetrate through an elastic wire outlet mechanism by the winding nozzle, enabling the electric heating wire to be pressed between a wire outlet pressing block and the fixing strip, and then cutting off the electric heating wire outside the elastic wire outlet mechanism, namely completing winding. And after winding is finished, laying cloth on the electric blanket production template for the second time, clamping the electric heating wire between the lower layer cloth 7 and the upper layer cloth 8, and welding the two layers of cloth together to finish the manufacturing of the electric blanket.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The utility model provides an electric blanket production template, its characterized in that, includes plate body (1), wire winding needle (2), inlet wire mechanism (3) and identification code (4), wire winding needle (2) demountable installation is on plate body (1) upper surface, the position of wire winding needle (2) sets up according to the wiring orbit of electric heat line (6) of electric blanket, still evenly be provided with a plurality of through-holes (5) on plate body (1), inlet wire mechanism (3) are fixed and are close to the position at edge at plate body (1) upper surface, inlet wire mechanism (3) are including elasticity inlet wire mechanism and elasticity outlet wire mechanism, elasticity inlet wire mechanism and elasticity outlet wire mechanism all are used for pressing from both sides tightly or relax electric heat line (6), identification code (4) set up on plate body (1) upper surface, identification code (4) contain the model information of electric blanket production template, inlet wire mechanism (3) are including fixed strip (31), The elastic wire inlet mechanism and the elastic wire outlet mechanism are arranged on the left side and the right side of the fixing strip (31), the elastic wire inlet mechanism comprises a wire inlet pressing block (32) and a wire inlet compression spring (33), the elastic wire outlet mechanism comprises a wire outlet pressing block (34) and a wire outlet compression spring (35), one end of the wire outlet compression spring (35) is fixed on the plate body (1), the other end of the wire outlet compression spring is fixed with the wire outlet pressing block (34), and the wire outlet compression spring (35) is used for enabling the wire outlet pressing block (34) to tightly press the fixing strip (31); the elastic wire inlet mechanism comprises a wire inlet pressing block (32) and a wire inlet compression spring (33), one end of the wire inlet compression spring (33) is fixed on the plate body (1), the other end of the wire inlet compression spring is fixed with the wire inlet pressing block (32), and the wire inlet compression spring (33) is used for enabling the wire inlet pressing block (32) to tightly press the fixing strip (31); the positions of the fixed strips (31) in contact with the wire inlet pressing block (32) and the wire outlet pressing block (34) are provided with grooves, and the wire inlet pressing block (32) or the wire outlet pressing block (34) can be embedded into the grooves.
2. The electric blanket production template as claimed in claim 1, wherein the through hole (5) is a tapered hole with a taper of 115 ° to 120 °, and the diameter of the large hole at the upper part of the tapered hole is 10 mm to 15 mm.
3. The electric blanket production template as claimed in claim 1, wherein the through holes (5) are arranged in a rectangular array on the plate body (1).
4. The electric blanket production template as claimed in claim 1, wherein a mounting sleeve is fixed at the bottom of the winding needle (2), and the mounting sleeve is in interference fit with the plate body (1).
5. The electric blanket production template as claimed in claim 1, wherein the plate body (1) is a bakelite plate with a thickness of 4-6 mm.
6. The electric blanket production template as claimed in claim 1, wherein a friction rubber is further arranged on the groove.
7. The electric blanket production template as claimed in claim 1, wherein the winding needles (2) comprise a corner winding needle, a corner winding needle group, a wire inlet and outlet needle group and an internal winding needle array, the corner winding needle comprises two winding needles (2) arranged above and below the left side of the plate body (1), the corner winding needle group and the wire inlet and outlet needle group are respectively arranged above and below the right side of the plate body (1), the corner winding needle group and the wire inlet and outlet needle group both comprise two winding needles (2), and the internal winding needle array comprises two rows of winding needles (2) symmetrically arranged inside the corner winding needle, the corner winding needle group and the wire inlet and outlet needle group.
CN201910150023.3A 2019-02-28 2019-02-28 Electric blanket production template Active CN110022625B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910150023.3A CN110022625B (en) 2019-02-28 2019-02-28 Electric blanket production template

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910150023.3A CN110022625B (en) 2019-02-28 2019-02-28 Electric blanket production template

Publications (2)

Publication Number Publication Date
CN110022625A CN110022625A (en) 2019-07-16
CN110022625B true CN110022625B (en) 2021-11-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910150023.3A Active CN110022625B (en) 2019-02-28 2019-02-28 Electric blanket production template

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2829512Y (en) * 2005-08-22 2006-10-25 青岛国日电器有限公司 Electrothermal blanket maker
WO2008007158A1 (en) * 2006-07-12 2008-01-17 Pirityi Laszlo Multifunction safety foil, especially fire-prevention foil
CN102111924A (en) * 2010-11-27 2011-06-29 青岛市琴岛电器有限公司 Automatic wiring process of flexible heating appliance
CN202820589U (en) * 2012-09-11 2013-03-27 李斐荃 Equipment for producing electric blankets
CN107032045A (en) * 2017-06-02 2017-08-11 赵朋 Electric blanket processes conveyer belt and electric blanket processing conveying device
CN109160170A (en) * 2018-10-29 2019-01-08 宁波联城住工科技有限公司 Mold storage system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2829512Y (en) * 2005-08-22 2006-10-25 青岛国日电器有限公司 Electrothermal blanket maker
WO2008007158A1 (en) * 2006-07-12 2008-01-17 Pirityi Laszlo Multifunction safety foil, especially fire-prevention foil
CN102111924A (en) * 2010-11-27 2011-06-29 青岛市琴岛电器有限公司 Automatic wiring process of flexible heating appliance
CN202820589U (en) * 2012-09-11 2013-03-27 李斐荃 Equipment for producing electric blankets
CN107032045A (en) * 2017-06-02 2017-08-11 赵朋 Electric blanket processes conveyer belt and electric blanket processing conveying device
CN109160170A (en) * 2018-10-29 2019-01-08 宁波联城住工科技有限公司 Mold storage system

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