CN104188234A - Material folding device, automatic gluing system and gluing method thereof - Google Patents
Material folding device, automatic gluing system and gluing method thereof Download PDFInfo
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- CN104188234A CN104188234A CN201410494171.4A CN201410494171A CN104188234A CN 104188234 A CN104188234 A CN 104188234A CN 201410494171 A CN201410494171 A CN 201410494171A CN 104188234 A CN104188234 A CN 104188234A
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Abstract
The invention discloses a material folding device, an automatic gluing system and a gluing method thereof. The material folding device comprises a first folding plate, a second folding plate and a third folding plate, wherein a first overturning driving device drives the second folding plate to overturn towards the upper surface of the first folding plate; a second overturning driving device drives the third folding plate to overturn along the space between the first folding plate and the second folding plate repeatedly; a control device is connected with the first overturning driving device and the second overturning driving device. The automatic gluing system comprises the material folding device, and further comprises a machine sewing device, a material feeding device and an adhering device, wherein a first adhering surface, a second adhering surface, and a heating device for heating the first adhering surface and the second adhering surface are arranged on the adhering device. According to the automatic gluing system by adopting the cooperation of the devices, the multiple working procedures of lining-fixing, transporting, machine sewing and gluing are combined together, the automatic operation is realized, the labor is saved, and the controllable rate of the product quality is good.
Description
Technical field
The present invention relates to clothes making technology for making field, particularly relate to a kind of folding materials device and automatic bonding system and adhesive bonding method thereof.
Background technology
At present, in garment making industry, lining cloth cut-parts and the bonding rear sewing cylinder-packing of cloth cut-parts this process that connects up is undertaken by following flow process: manually lining cloth cut-parts position is in accordance with regulations placed in cloth cut-parts, again by manually with electric iron, plain cut-parts being pressed to cloth cut-parts, play the role of positioning, again by manually by scalding in advance, on the piecemeal lay bonder of cut-parts of having good positioning, further the degree of depth is bonding, receive cut-parts by workman at bonder afterbody again, finally by keep well bonding after combination cut-parts be carried to sewing workshop, by sewing workman, bonding good cut-parts are carried out to manual cylinder-packing cloth sewing cylinder-packing cloth line procedures, this process flow is longer, the workman and the equipment that need are many, inefficiency, workman's labour intensity is also large, operator is also needed to certain technical requirement, and the controllable rate of product quality is not good enough.
Summary of the invention
Based on this, be necessary to provide a kind of can automation mechanized operation, save manpower, realize the folding materials device of automatic folding material.
A kind of folding materials device, comprises first fold lamination, the second folded sheet and the 3rd folded sheet, and a side of described the second folded sheet is articulated with a side of described first fold lamination, and described the 3rd folded sheet is arranged on described first fold lamination;
Also comprise for drive described the second folded sheet towards the first overturning drive device of described first fold lamination upper surface upset, drive described the 3rd folded sheet along reciprocal the second overturning drive device of upset between described first fold lamination and the second folded sheet;
Control device, described control device is connected in described the first overturning drive device and the second overturning drive device.
Therein in an embodiment, also comprise the rotating shaft for driving described the second folded sheet flip-flop movement, described rotating shaft is in axial direction connected in a side of described the second folded sheet, turns the tip of the axis, and drive described rotating shaft radially to rotate described in described the first overturning drive device is connected in.
In an embodiment, described the 3rd folded sheet is elongated therein, and the quantity of described the 3rd folded sheet is two, between two the 3rd folded sheets, has interval;
Described first fold lamination has two grooves, and described groove is rectangular-shaped, and two described the 3rd folded sheets are arranged at respectively in described groove.
In an embodiment, also comprise that the inlet scoop of described air draught element is opened on described first fold lamination for the air draught element of fixing cloth therein.
Another object of the present invention is to provide a kind of can automation mechanized operation, save the good automatic bonding system of controllable rate of manpower, product quality
A kind of automatic bonding system, comprises described folding materials device, also comprises
Sewing device;
Pay-off;
Adhesion device, described adhesion device has the first adhesion face, the second adhesion face and makes the first adhesion face and the electro-heat equipment of the second adhesion face heating, has the interval of passing through for material between described the first adhesion face and the second adhesion face;
Described sewing device, pay-off and electro-heat equipment are connected in described control device.
In an embodiment, also comprise material collecting device therein, described material collecting device has rewinding plate, rewinding bar and drives the retractable driving device of described rewinding bar stretching motion, and described retractable driving device is connected in described control device.
Therein in an embodiment, described pay-off has pressing plate, conveying arm, for driving the lateral driver device of described conveying arm transverse movement and for driving the longitudinal driving device of described conveying arm lengthwise movement;
Described pressing plate is connected in the end of described conveying arm, and described pressing plate is toward the base plate of described folding materials device.
Therein in an embodiment, also comprise the first conveyer and the second conveyer, described the first conveyer is arranged between described sewing device and adhesion device, and described the first conveyer has the first transmission plane to the second adhesion face of adhesion device by the mass transport on sewing panel;
Described the second conveyer is arranged between described adhesion device and material collecting device, and described the second conveyer has the second transmission plane to the rewinding plate of material collecting device by the mass transport on adhesion device.
In an embodiment, described sewing device also has the first sensing element for detection of material on sewing panel therein, and described the first sensing element is connected in described sewing head;
Described material collecting device also has the second sensing element for detection of material on rewinding plate, and described the second sensing element is connected in described rewinding bar.
Another object of the present invention is to provide a kind of automatic bonding method.
A kind of automatic bonding method, is characterized in that, comprises the steps:
The first cut-parts are placed in to sewing device, the second cut-parts are placed in the first cut-parts, according to folding the first cut-parts in precalculated position, the second cut-parts, control device control sewing device sewing, after sewing, sewing device resets;
The first cut-parts and the second cut-parts after control device control pay-off connects sewing are sent between first adhesion face, the second adhesion face of adhesion device, the heating of control device control electro-heat equipment makes the first cut-parts and the second cut-parts adhesion, and control device control pay-off resets;
Rewinding.
The folding materials device the present invention relates to, can automation mechanized operation, save manpower, realize automatic folding material.Greatly improve production efficiency, improved the controllable rate of product quality, improved the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, reduced factory's recruitment number, reduced the occupation of land space of legacy equipment in factory.
The automatic bonding system the present invention relates to, by folding materials device, pay-off, sewing device, adhesion device, material collecting device, the cooperation of control device, especially pass through first sensor, the cooperation of the second sensor and control device (Programmable Logic Controller), to roll over materials device, pay-off, sewing device, adhesion device, what the different work posts such as material collecting device were orderly integrally combines, to determine Piao thereby realized, carrying, bonding, rewinding, the operations such as cylinder-packing cloth line sewing complete in full-automatic mode, both enhanced productivity, reduce again labor strength.
The automatic bonding system the present invention relates to, by the folding material of folding materials device, the conveying of the material of pay-off, the sewing of sewing device to material, adhesion device is bonding to material, multiple operations of the collection of material collecting device to bonding rear material are integrated, and by control device control, realize cooperatively interacting of each device, to determine Piao, carrying, bonding, rewinding, the sewing of cylinder-packing cloth, the multiple operations of rewinding merge together, get final product full-automatic accurately completing by 1 equipment and 1 non-professional operator, and can realize 1 people and control many such equipment, so greatly improve production efficiency, improve the controllable rate of product quality, improve the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, reduce factory's recruitment number, reduce the occupation of land space of legacy equipment in factory.And this equipment has advantages of stable and reliable operation simple to operate, can be widely used in needing in the clothing processing and manufacturing of bonding and sewing cylinder-packing cloth.
The automatic bonding method the present invention relates to, described equipment investment is few, simple to operate, stable and reliable operation, the hand labor of input is few, convenient operation, and can realize 1 people and control many such equipment, greatly improve production efficiency.And the bonding effect of the bonding material that the automatic bonding method the present invention relates to is produced (cloth cut-parts, lining cloth cut-parts) is good, and qualification rate is high.
Brief description of the drawings
Fig. 1-5 are embodiment of the present invention automatic bonding system auto-folder process schematic diagram;
Fig. 6-8 are embodiment of the present invention automatic bonding system sewing device and adhesion device course of work schematic diagram;
Fig. 9 is embodiment of the present invention automatic bonding system material collecting device course of work schematic diagram;
Figure 10 is embodiment of the present invention automatic bonding system local element enlarged diagram.
Description of reference numerals
10, Programmable Logic Controller; 11, laterally drive cylinder; 12, longitudinally drive cylinder; 13, pressing plate; 14, silicagel pad; 15, exhaust column; 16, first fold lamination; 17, the second folded sheet; 18, the 3rd folded sheet; 19, motor; 20, feed belt; 21, sewing panel; 22, sewing machine head; 23, first sensor; 24, rotating shaft; 25, axle sleeve; 26, sewing needle; 27, driving shaft; 28, driven shaft; 29, longitudinal rod; 30, transverse link; 31,32,34,35,37,38,40,48, roller bearing; 33, the first transmission plane; 36, heating board; 39, the first adhesion face; 41, the second transmission plane; 42, rewinding plate; 43, telescopic cylinder; 44, the second sensor; 45, switch-plate; 46, bracing frame; 47, the second adhesion face; 49, shrinking connecting-rod 50, spring; 51, Spring driving cylinder; 52, groove.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.In accompanying drawing, provide preferred embodiment of the present invention.But the present invention can realize in many different forms, be not limited to embodiment described herein.On the contrary, providing the object of these embodiment is to make to the understanding of disclosure of the present invention more thoroughly comprehensively.
It should be noted that, when element is called as " being fixed on " another element, it can be directly on another element or also can have an element placed in the middle.When an element is considered to " connection " another element, it can be directly connected to another element or may have centering elements simultaneously.
Unless otherwise defined, all technology that use are herein identical with the implication that belongs to the common understanding of those skilled in the art of the present invention with scientific terminology.The term using in description of the present invention herein, just in order to describe the object of specific embodiment, is not intended to be restriction the present invention.Term as used herein "and/or" comprise one or more relevant Listed Items arbitrarily with all combinations.
A kind of automatic bonding system, referring to Fig. 1-Fig. 9, comprises folding materials device, pay-off, sewing device, adhesion device, material collecting device and control device, and described control device is Programmable Logic Controller 10.
Described folding materials device has first fold lamination 16, the second folded sheet 17, one side of first fold lamination 16, a side connection of the second folded sheet 17 and first fold lamination 16, the second folded sheet 17 are positioned at same plane, control device has for driving the boundary line between relative the second folded sheet 17 of described the second folded sheet 17 and first fold lamination 16 to turn to the first overturning drive device on first fold lamination 16, and described the first overturning drive device is connected in described the second folded sheet 17.
Described folding materials device also has two the 3rd folded sheets 18, and described first fold lamination 16 is plastic plate, and the second folded sheet 17 is iron plate, and the 3rd folded sheet 18 is for being with magnetic iron plate.
The magnetic patch that described the 3rd folded sheet 18 is strip, on first fold lamination 16, there is groove 52 two strips and that mate with described the 3rd folded sheet 18, between two grooves 52, there is interval, align with the boundary line between first fold lamination 16 with the second folded sheet 17 in one end of two grooves 52, described the 3rd folded sheet 18 lays respectively in the groove 52 of described first fold lamination 16, the surface with described first fold lamination 16 of described the 3rd folded sheet 18 is positioned at same plane, i.e. the plane at the surperficial place of described first fold lamination 16; The second overturning drive device has spring 50 and Spring driving cylinder 51, and described the 3rd folded sheet 18 is connected with respectively spring 50, and described spring 50 is connected in described Spring driving cylinder 51, and Spring driving cylinder 51 is for the retraction of spring 50;
Described folding materials device also comprises the rotating shaft 24 for driving described the second folded sheet 17 flip-flop movements, described rotating shaft 24 is in axial direction connected in a side of described the second folded sheet 17, a lateral edges and first fold lamination 16 that described the second folded sheet 17 is connected with described rotating shaft 24, the junction justified margin of the second folded sheet 17, also i.e. institute's rotating shaft that is set forth in 24 is along its axial direction and described first fold lamination 16, the intersection alignment of the junction of the second folded sheet 17, described the first overturning drive device is connected in the end of described rotating shaft 24, and drive described rotating shaft 24 radially to rotate, make described the second folded sheet 17 from original position around the shaft 24 Rotate 180s ° be close to first fold lamination 16 tops and with first fold lamination 16 and the 3rd folded sheet 18.Described the 3rd folded sheet 18 is two articles of rectangular magnetic iron plates, article two, when iron plate is not worked, dock in the groove of first fold lamination 16, and the distance between two bar shaped iron plates is greater than the size of pressing plate 13, can movable longitudinally move to freely between two bar shaped iron plates of the 3rd folded sheet 18 with the pressing plate 13 that makes pay-off.
The first overturning drive device described in the present embodiment has driven shaft 28, driving shaft 27, feed belt 20, motor 19; Described driven shaft 28 is connected by described feed belt 20 with described driving shaft 27, described driving shaft 27 is connected in described motor 19, described rotating shaft 24 be connected in the side (side of intersection between the second folded sheet 17 and first fold lamination 16) of described the second folded sheet 17 along its axial direction, motor 19 runnings drive described driving shaft 27 turn round and drive described driven shaft 28 to turn round by feed belt 20, and described driven shaft 28 rotates and drives described rotating shaft 24 to rotate and further drive the flip-flop movement of described the second folded sheet 17.
Further, described folding materials device also comprises the air draught element (not shown) for fixing cloth, described air draught element has exhaust column 15, one end, inlet scoop of described air draught element is connected in exhaust column 15, and the inlet scoop other end of described air draught element is opened on described first fold lamination 16.
Described pay-off has conveying arm, for driving the lateral driver device of described conveying arm transverse movement and for driving the longitudinal driving device of described conveying arm lengthwise movement; Described pay-off also has pressing plate 13, and described pressing plate 13 is connected in the end of described conveying arm, and described pressing plate 13 is toward the base plate of described folding materials device.Described longitudinal driving device comprises longitudinal driving cylinder 12, longitudinal rod 29, pressing plate 13, silicagel pad 14, described longitudinal driving cylinder 12 is connected in described longitudinal rod 29, the end of described longitudinal rod 29 is connected in described pressing plate 13, described pressing plate 13 is parallel with described the second folded sheet 17, and the side towards described the second folded sheet 17 of described pressing plate 13 has silicagel pad 14; Described lateral driver device comprises horizontal driving cylinder 11, transverse link 30 and axle sleeve 25, and described horizontal driving cylinder 11 is connected in described transverse link 30, and described transverse link 30 outsides have described axle sleeve 25;
Described sewing device has sewing machine head 22, sewing panel 21 and sewing head, and the sewing head in the present embodiment is sewing needle 26, and the end of described sewing machine head 22 is connected with described sewing head, and described sewing head is toward the surface of described sewing panel 21; Described sewing device also has the first sensing element for detection of material on sewing panel 21, and described the first sensing element is connected in described sewing head.Described the first sensing element is first sensor 23, and described first sensor 23 is controlled by described control device (Programmable Logic Controller 10).
Described adhesion device has the first adhesion face 39, the second adhesion face 47 and electro-heat equipment, between described the first adhesion face 39 and the second adhesion face 47, there is the interval of passing through for material, this is spaced apart the thickness (combination cut-parts: the thickness of lining cloth cut-parts b and cloth cut-parts a) of material, described electro-heat equipment is arranged at described the first adhesion face 39, described electro-heat equipment has heating board 36, and described heating board 36 is close to described the first adhesion face 39; Wherein, described the first adhesion face 39, the second adhesion face 47 are belt and form, and the first adhesion face 39 connects and composes structure for conveying by roller bearing 37, roller bearing 38, and the second adhesion face 47 connects and composes structure for conveying by roller bearing 34, roller bearing 35.
Further, also comprise the first conveyer and the second conveyer, described the first conveyer is arranged between described sewing device and adhesion device, described the first conveyer has the first transmission plane 33 to the second adhesion face 47 of adhesion device by the mass transport on sewing panel 21, described the first conveyer has belt and two roller bearings, be respectively roller bearing 31, roller bearing 32, roller bearing 31, roller bearing 32 and described belt form conveyer belt, the upper surface of described belt and form described the first transmission plane 33.
Described the second conveyer is arranged between described adhesion device and material collecting device, described the second conveyer has the second transmission plane 41 to the rewinding plate 42 of material collecting device by the mass transport on adhesion device, described the second conveyer has belt and two roller bearings, be respectively roller bearing 40, roller bearing 48, roller bearing 40, roller bearing 48 and described belt form conveyer belt, the upper surface of described belt and form described the second transmission plane 41.
Referring to Figure 10, described material collecting device has rewinding plate 42, rewinding bar and drives the retractable driving device of described rewinding bar stretching motion; Described material collecting device also has the second sensing element for detection of material on rewinding plate 42, described the second sensing element is connected in described rewinding bar, described the second sensing element is the second sensor 44, and described the second sensor 44 is controlled by described control device (Programmable Logic Controller 10).Described rewinding plate 42 is subject to the control of Programmable Logic Controller 10, can be in conjunction with the weight induction of material on rewinding plate 42 (combination cut-parts) certain height that declines.
Described retractable driving device comprises telescopic cylinder 43, shrinking connecting-rod 49, switch-plate 45, bracing frame 46, described telescopic cylinder 43 is connected in described shrinking connecting-rod 49 and drives described shrinking connecting-rod 49 stretching motions, the end of described shrinking connecting-rod 49 is connected with described switch-plate 45, described switch-plate 45 is toward described rewinding plate 42, the outside of described shrinking connecting-rod 49 has shrinking connecting-rod 49 bar covers, the hinged support frame as described above 46 that is arranged in middle part of described shrinking connecting-rod 49 bar covers, described shrinking connecting-rod 49 bar covers can be the in the situation that of mass centre changing left-right rotation, also in the time that shrinking connecting-rod 49 extends, the whole centre-of gravity shift of described shrinking connecting-rod 49 and end switch-plate 45 thereof, make described switch-plate 45 to described rewinding plate 42 direction skews, can realize the material pushing function of switch-plate 45, then shrinking connecting-rod 49 shrinks, can realize the rewinding function of material toggling version, when shrinking connecting-rod 49 shrinks after certain length, the whole center of gravity of described shrinking connecting-rod 49 and end switch-plate 45 thereof is offset in the opposite direction, make described switch-plate 45 away from described rewinding plate 42 direction skews, can realize the reset of switch-plate 45.
The telescopic cylinder 43 that longitudinal driving cylinder 12 of the motor 19 of described the first overturning drive device, the horizontal driving cylinder 11 of lateral driver device, longitudinal driving device, the sewing head of sewing device and retractable driving device connect is connected to described control device.
The automatic bonding method of the automatic bonding system the present invention relates in the time of work, comprises following workflow:
Referring to Fig. 1 and Fig. 2, the cloth cut-parts a (the first cut-parts) that will carry out bonding processing is positioned over the first fold lamination 16 of folding materials device and above the 3rd folded sheet 18, a lateral edges of cloth cut-parts a exceeds the boundary line between first fold lamination 16 and the second folded sheet 17, also the major part that is cloth cut-parts a is positioned on first fold lamination 16, the small part (side) of cloth cut-parts a is positioned on the second folded sheet 17, will be positioned over above cloth cut-parts a by positioning requirements with the bonding lining cloth cut-parts b (the second cut-parts) of cloth cut-parts a again, a side of lining cloth cut-parts b is also alignd with the boundary line between first fold lamination 16 and the second folded sheet 17, Programmable Logic Controller 10 sends instruction, control the work of air draught element, and complete exhausting process by exhaust column 15, by cloth cut-parts a with lining cloth cut-parts b is adsorbed in first fold lamination 16 and above the 3rd folded sheet 18,
Participate in Fig. 3-Fig. 6, under the instruction that motor 19 sends at Programmable Logic Controller 10, complete and drive connected driving shaft 27, feed belt 20, the rotation of driven shaft 28, thereby the rotation that drives the rotation of connecting axle 24 and drive described rotating shaft 24 to rotate along its radial direction, so that complete the second folded sheet 17 along first fold lamination 16, the folding action of handing-over alignment first fold lamination 16 of the second folded sheet 17, thereby realization exceeds the straight line of cloth cut-parts a the marginal position that the part (boundary line of crossing first fold lamination 16 and the second folded sheet 17 rests on the cloth cut-parts a part on the second folded sheet 17) of lining cloth cut-parts b is lining cloth cut-parts b along the handing-over line of first fold lamination 16 and the second folded sheet 17 to be folded, realized the operation of automatic cylinder-packing cloth, because the 3rd folded sheet 18 is to be with magnetic iron plate, therefore in the time that the second folded sheet 17 turns to first fold lamination 16 top, between the second folded sheet 17 meetings and the 3rd folded sheet 18, produce attraction and tightly stick together, cloth cut-parts a and the lining cloth cut-parts b combination cut-parts after folding simultaneously are tightly clipped together by first fold lamination 16, the second folded sheet 17, under the instruction that motor 19 sends at Programmable Logic Controller 10, complete the backwards rotation that drives connected driving shaft 27, feed belt 20, driven shaft 28, drive the second folding 17 plates to turn to keeps in the center simultaneously, in this process, the 3rd folded sheet 18 can together turn to the combination cut-parts of carrying cloth cut-parts a and lining cloth cut-parts b together with the second folded sheet 17 secretly because of the magnetic attracting force producing between itself and the second folded sheet 17 top of the second folded sheet 17, i.e. picture shown in Fig. 5 and Fig. 6,
Referring to Fig. 7, longitudinal driving cylinder 12 of longitudinal driving device drives longitudinal rod 29 and pressing plate 13 and silicagel pad 14, so that pressing plate 13 and silicagel pad 14 are pushed down combination cut-parts (lining cloth cut-parts b and cloth cut-parts marginal position part a) being folded on the second folded sheet 17;
Subsequently the 3rd folded sheet 18 at Spring driving cylinder 51 driving springs 50 and under the effect of pulling force producing backwards rotation be reset in the groove of first fold lamination 16, drive transverse link 30 and axle sleeve 25 by the horizontal driving cylinder 11 of lateral driver device again, (lining cloth cut-parts b and cloth cut-parts a) integrated moving are transferred in the region of sewing device, and this process all controlled device 10 is controlled to make combination cut-parts that longitudinal driving device (longitudinally driving cylinder 12 to drive longitudinal rod 29 and pressing plate 13 and silicagel pad 14) and silicagel pad 14 push down below.
Referring to Fig. 8, when the first sensor 23 of sewing device detects combination cut-parts (after lining cloth cut-parts b and cloth cut-parts a) are moved on the sewing panel 21 in this region, sewing machine head 22 completes and drives sewing needle 26 under the instruction of Programmable Logic Controller 10, so that complete automated sewing line process in the cut-parts of a cloth and the cut-parts of b lining cloth, after suture completes, under the acting in conjunction of lateral driver device and longitudinal driving device, by the combination cut-parts that completed thread, (lining cloth cut-parts b and cloth cut-parts a) are transported on the first transmission plane 33 of the first conveyer in continuation, when combination cut-parts are (when lining cloth cut-parts b and cloth cut-parts a) arrive on the first transmission plane 33 of the first conveyer, lateral driver device and longitudinal driving device will automatically reset, and combine cut-parts, (lining cloth cut-parts b and cloth cut-parts are a) along with the first transmission plane 33 moves to adhesion device, and enter on the second adhesion face 47 of adhesion device, the heating board 36 of adhesion device provides heat, at roller bearing 34, 35, 37, 38 provide pressure, and first adhesion face 39, the second adhesion face 47 provides and moves under the condition of advancing, complete cloth cut-parts a in the combination cut-parts of sewing and the adhesion process of lining cloth cut-parts b, (lining cloth cut-parts b and cloth cut-parts a) enter on the second transmission plane 41 of the second conveyer again in combination cut-parts after bonding,
Referring to Fig. 9, in the time that bonding combination cut-parts are sent on the second transmission plane 41 of the second conveyer, at roller bearing 40, under 48 driving, while operation to material collecting device direction by the second transmission plane 41, whether the second sensor 44 on the switch-plate 45 of material collecting device can detect combination cut-parts by the below of the second sensor 44, in the time that the second sensor 44 can detect combination cut-parts just by its below, the second sensor 44 sends signal to Programmable Logic Controller 10, again under the control of Programmable Logic Controller 10, drive telescopic cylinder 43 to drive further shrinking connecting-rod 49 to move forward to the center of gravity reach (by material collecting device to the second conveyer direction) of shrinking connecting-rod 49 and telescopic cylinder 43 whole assemblies, be that shrinking connecting-rod 49 front ends can rotate and upwards lift and set back centered by the bracing frame of material collecting device 46, in the time that sinking down on the second transmission plane 41, switch-plate 45 can push down through sewing and bonding cloth cut-parts a and the combination cut-parts of lining cloth cut-parts b, now material collecting device is subject to Programmable Logic Controller 10 instructions to complete rewinding to move, be that pressing plate 13 is pushed down while combining cut-parts, shrinking connecting-rod 49 can bounce back under the effect of telescopic cylinder 43, so that after the assembly center of gravity of shrinking connecting-rod 49 and telescopic cylinder 43, move by (by the second conveyer to material collecting device direction), in the time that switch-plate 45 bounces back along with shrinking connecting-rod 49, can complete the combination cut-parts of cloth cut-parts a and lining cloth cut-parts b are moved on the rewinding plate 42 of material collecting device, rewinding plate 42 is controlled by Programmable Logic Controller 10, can be in conjunction with combining the weight induction of the cut-parts certain height (height of the combination cut-parts of one deck cloth cut-parts a and lining cloth cut-parts b) that declines, so that the height of cut-parts and the height of the second transmission plane 41 on the table top of rewinding plate 42 match, to collect next group cut-parts.
So, completed auto-folder, automatic sewing, the automatic bonding of a cloth cut-parts a and lining cloth cut-parts b, all processes of automatic material receiving, follow-up can be by the unconfined circulation of this flow process, realized the bonding rewinding of continous way automated sewing bag Piao's line integrated.
The folding materials device the present invention relates to, can automation mechanized operation, save manpower, realize automatic folding material.Greatly improve production efficiency, improved the controllable rate of product quality, improved the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, reduced factory's recruitment number, reduced the occupation of land space of legacy equipment in factory.
The automatic bonding system the present invention relates to, by the cooperation of folding materials device, pay-off, sewing device, adhesion device, material collecting device, control device, especially by the cooperation of first sensor, the second sensor and control device (Programmable Logic Controller), by orderly integrally combining of different work posts such as folding materials device, pay-off, sewing device, adhesion device, material collecting devices, thereby realized, operations such as determining Piao, carrying, bonding, rewinding, bag Piao sewing is completed in full-automatic mode, both enhanced productivity, reduced again labor strength.
The automatic bonding system the present invention relates to, by the folding material of folding materials device, the conveying of the material of pay-off, the sewing of sewing device to material, adhesion device is bonding to material, multiple work of the collection of material collecting device to bonding rear material are integrated, and by control device control, realize cooperatively interacting of each device, to determine Piao, carrying, bonding, rewinding, the multiple operations of suture bag Piao merge together, get final product full-automatic accurately completing by 1 equipment and 1 non-professional operator, and can realize 1 people and control many such equipment, so greatly improve production efficiency, improve the controllable rate of product quality, improve the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, reduce factory's recruitment number, reduce the occupation of land space of legacy equipment in factory.And this equipment has advantages of stable and reliable operation simple to operate, can be widely used in needing in the clothing processing and manufacturing of bonding and sewing Bao Piao.
The automatic bonding method the present invention relates to, described equipment investment is few, simple to operate, stable and reliable operation, the hand labor of input is few, convenient operation, and can realize 1 people and control many such equipment, greatly improve production efficiency.And the bonding effect of the bonding material that the automatic bonding method the present invention relates to is produced (cloth cut-parts, lining cloth cut-parts) is good, and qualification rate is high.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a folding materials device, is characterized in that, comprise first fold lamination, the second folded sheet and the 3rd folded sheet, a side of described the second folded sheet is articulated with a side of described first fold lamination, and described the 3rd folded sheet is arranged on described first fold lamination;
Also comprise for drive described the second folded sheet towards the first overturning drive device of described first fold lamination upper surface upset, drive described the 3rd folded sheet along reciprocal the second overturning drive device of upset between described first fold lamination and the second folded sheet;
Control device, described control device is connected in described the first overturning drive device and the second overturning drive device.
2. folding materials device according to claim 1, it is characterized in that, also comprise the rotating shaft for driving described the second folded sheet flip-flop movement, described rotating shaft is in axial direction connected in a side of described the second folded sheet, described in described the first overturning drive device is connected in, turn the tip of the axis, and drive described rotating shaft radially to rotate.
3. folding materials device according to claim 1 and 2, is characterized in that, described the 3rd folded sheet is elongated, and the quantity of described the 3rd folded sheet is two, between two the 3rd folded sheets, has interval;
Described first fold lamination has two grooves, and described groove is rectangular-shaped, and two described the 3rd folded sheets are arranged at respectively in described groove.
4. folding materials device according to claim 1 and 2, is characterized in that, also comprises that the inlet scoop of described air draught element is opened on described first fold lamination for the air draught element of fixing cloth.
5. an automatic bonding system, is characterized in that, comprises the folding materials device described in claim 1-4 any one, also comprises
Sewing device;
Pay-off;
Adhesion device, described adhesion device has the first adhesion face, the second adhesion face and makes the first adhesion face and the electro-heat equipment of the second adhesion face heating, has the interval of passing through for material between described the first adhesion face and the second adhesion face;
Described sewing device, pay-off and electro-heat equipment are connected in described control device.
6. automatic bonding system according to claim 5, it is characterized in that, also comprise material collecting device, described material collecting device has rewinding plate, rewinding bar and drives the retractable driving device of described rewinding bar stretching motion, and described retractable driving device is connected in described control device.
7. according to the automatic bonding system described in claim 5 or 6, it is characterized in that, described pay-off has pressing plate, conveying arm, for driving the lateral driver device of described conveying arm transverse movement and for driving the longitudinal driving device of described conveying arm lengthwise movement;
Described pressing plate is connected in the end of described conveying arm, and described pressing plate is toward the base plate of described folding materials device.
8. according to the automatic bonding system described in claim 5 or 6, it is characterized in that, also comprise the first conveyer and the second conveyer, described the first conveyer is arranged between described sewing device and adhesion device, and described the first conveyer has the first transmission plane to the second adhesion face of adhesion device by the mass transport on sewing panel;
Described the second conveyer is arranged between described adhesion device and material collecting device, and described the second conveyer has the second transmission plane to the rewinding plate of material collecting device by the mass transport on adhesion device.
9. according to the automatic bonding system described in claim 5 or 6, it is characterized in that, described sewing device also has the first sensing element for detection of material on sewing panel, and described the first sensing element is connected in described sewing head;
Described material collecting device also has the second sensing element for detection of material on rewinding plate, and described the second sensing element is connected in described rewinding bar.
10. an automatic bonding method, is characterized in that, comprises the steps:
The first cut-parts are placed in to sewing device, the second cut-parts are placed in the first cut-parts, according to folding the first cut-parts in precalculated position, the second cut-parts, control device control sewing device sewing, after sewing, sewing device resets;
The first cut-parts and the second cut-parts after control device control pay-off connects sewing are sent between first adhesion face, the second adhesion face of adhesion device, the heating of control device control electro-heat equipment makes the first cut-parts and the second cut-parts adhesion, and control device control pay-off resets;
Rewinding.
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| CN201410494171.4A CN104188234B (en) | 2014-09-24 | 2014-09-24 | Folding materials device and automatic bonding system and adhesive bonding method thereof |
| CN201510627748.9A CN105077812B (en) | 2014-09-24 | 2014-09-24 | Folding material device and automatic bonding system and its adhesive bonding method |
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| CN201410494171.4A CN104188234B (en) | 2014-09-24 | 2014-09-24 | Folding materials device and automatic bonding system and adhesive bonding method thereof |
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| CN201510627748.9A Division CN105077812B (en) | 2014-09-24 | 2014-09-24 | Folding material device and automatic bonding system and its adhesive bonding method |
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| CN104188234B CN104188234B (en) | 2016-03-16 |
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| CN201410494171.4A Active CN104188234B (en) | 2014-09-24 | 2014-09-24 | Folding materials device and automatic bonding system and adhesive bonding method thereof |
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| CN107485097A (en) * | 2017-10-18 | 2017-12-19 | 杰克缝纫机股份有限公司 | A kind of automatic viscous lining device and method |
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| CN109868567A (en) * | 2017-12-04 | 2019-06-11 | 杰克缝纫机股份有限公司 | A kind of back boxing feeding assembling mechanism stitching blacket front machine |
| CN110318247A (en) * | 2018-03-30 | 2019-10-11 | 兄弟工业株式会社 | Adhering device |
| CN111011966A (en) * | 2019-12-24 | 2020-04-17 | 浙江乔治白校服有限公司 | Clothing material processing system |
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Also Published As
| Publication number | Publication date |
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| CN105077812A (en) | 2015-11-25 |
| CN105077812B (en) | 2017-03-01 |
| CN104188234B (en) | 2016-03-16 |
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