CN104188234B - Folding materials device and automatic bonding system and adhesive bonding method thereof - Google Patents
Folding materials device and automatic bonding system and adhesive bonding method thereof Download PDFInfo
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- CN104188234B CN104188234B CN201410494171.4A CN201410494171A CN104188234B CN 104188234 B CN104188234 B CN 104188234B CN 201410494171 A CN201410494171 A CN 201410494171A CN 104188234 B CN104188234 B CN 104188234B
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Abstract
The invention discloses a kind of folding materials device and automatic bonding system and adhesive bonding method thereof, folding materials device comprises the first folded sheet, the second folded sheet and the 3rd folded sheet, first overturning drive device drives described second folded sheet towards described first folded sheet upper surface upset, and the second overturning drive device drives described 3rd folded sheet back and forth to overturn along between described first folded sheet and the second folded sheet; Described control device is connected to described first overturning drive device and the second overturning drive device.Described automatic bonding system comprises described folding materials device, also comprises sewing device, pay-off and adhesion device, the electro-heat equipment that described adhesion device has the first adhesion face, the second adhesion face and the first adhesion face and the second adhesion face are generated heat.The automatic bonding system that the present invention relates to adopts the cooperation of said apparatus, can fixed Piao, carrying, sewing, the multiple operation merging of bonding together, can automation mechanized operation, saving manpower, product quality controllable rate good.
Description
Technical field
The present invention relates to clothes making technology for making field, particularly relate to a kind of folding materials device and automatic bonding system and adhesive bonding method thereof.
Background technology
At present, in garment making industry, this process that connected up by sewing cylinder-packing after lining cloth cut-parts and cloth cut-parts bonding is undertaken by following flow process: be manually placed in cloth cut-parts by lining cloth cut-parts by the position of regulation, by artificial electric iron, plain cut-parts are pressed in cloth cut-parts again, play the role of positioning, bonded scalding on the piecemeal lay bonder of cut-parts of having good positioning the degree of depth further in advance by artificial again, cut-parts are received at bonder afterbody again by workman, finally the combination cut-parts after the bonding kept well are carried to sewing workshop, by sewing workman, the cut-parts bonded are carried out manual cylinder-packing cloth and sewing cylinder-packing cabling processes, this process flow is longer, workman and the equipment of need are many, inefficiency, the labour intensity of workman is also large, certain technical requirement is also needed to operator, and the controllable rate of product quality is not good enough.
Summary of the invention
Based on this, be necessary to provide a kind of can automation mechanized operation, the folding materials device saving manpower, realize folding material automatically.
A kind of folding materials device, comprise the first folded sheet, the second folded sheet and the 3rd folded sheet, the side of described second folded sheet is articulated with the side of described first folded sheet, and described 3rd folded sheet is arranged on described first folded sheet;
Also comprising the first overturning drive device for driving described second folded sheet to overturn towards described first folded sheet upper surface, driving described 3rd folded sheet along the second overturning drive device of back and forth upset between described first folded sheet and the second folded sheet;
Control device, described control device is connected to described first overturning drive device and the second overturning drive device.
Wherein in an embodiment, also comprise the rotating shaft for driving described second folded sheet flip-flop movement, described rotating shaft is in axial direction connected to the side of described second folded sheet, turns the tip of the axis described in described first overturning drive device is connected to, and drives described rotating shaft radially to rotate.
Wherein in an embodiment, described 3rd folded sheet is elongated, and the quantity of described 3rd folded sheet is two, has interval between two the 3rd folded sheets;
Described first folded sheet has two grooves, and described groove is rectangular-shaped, and two described 3rd folded sheets are arranged in described groove respectively.
Wherein in an embodiment, also comprise the air draught element for fixing cloth, the inlet scoop of described air draught element is opened on described first folded sheet.
Another object of the present invention is to provide a kind of can automation mechanized operation, save the good automatic bonding system of controllable rate of manpower, product quality
A kind of automatic bonding system, comprises described folding materials device, also comprises
Sewing device;
Pay-off;
Adhesion device, the electro-heat equipment that described adhesion device has the first adhesion face, the second adhesion face and the first adhesion face and the second adhesion face are generated heat, has the interval passed through for material between described first adhesion face and the second adhesion face;
Described sewing device, pay-off and electro-heat equipment are connected to described control device.
Wherein in an embodiment, also comprise material collecting device, described material collecting device has rewinding plate, rewinding bar and drives the retractable driving device of described rewinding bar stretching motion, and described retractable driving device is connected to described control device.
Wherein in an embodiment, described pay-off have pressing plate, conveying arm, for driving the lateral driver device of described conveying arm transverse movement and for driving the longitudinal driving device of described conveying arm lengthwise movement;
Described pressing plate is connected to the end of described conveying arm, and described pressing plate is toward the base plate of described folding materials device.
Wherein in an embodiment, also comprise the first conveyer and the second conveyer, described first conveyer is arranged between described sewing device and adhesion device, and described first conveyer has the mass transport on sewing panel to the first transmission plane of the second adhesion face of adhesion device;
Described second conveyer is arranged between described adhesion device and material collecting device, and described second conveyer has the mass transport on adhesion device to the second transmission plane of the rewinding plate of material collecting device.
Wherein in an embodiment, described sewing device also has the first sensing element for detecting material on sewing panel, and described first sensing element is connected to described sewing head;
Described material collecting device also has the second sensing element for detecting material on rewinding plate, and described second sensing element is connected to described rewinding bar.
Another object of the present invention is to provide a kind of automatic bonding method.
A kind of automatic bonding method, is characterized in that, comprise the steps:
First cut-parts are placed in sewing device, the second cut-parts are placed in the first cut-parts, according to folding first cut-parts in precalculated position, the second cut-parts, control device controls sewing device sewing, and after sewing, sewing device resets;
Control device control pay-off sewing is connected after the first cut-parts and the second cut-parts be sent between the first adhesion face of adhesion device, the second adhesion face, control device controls electro-heat equipment heating and makes the first cut-parts and the second cut-parts adhesion, and control device controls pay-off and resets;
Rewinding.
The folding materials device that the present invention relates to, can automation mechanized operation, save manpower, realize automatically roll over material.Substantially increase production efficiency, improve the controllable rate of product quality, improve the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, decrease factory's recruitment number, decrease the occupation of land space of legacy equipment in factory.
The automatic bonding system that the present invention relates to, by folding materials device, pay-off, sewing device, adhesion device, material collecting device, the cooperation of control device, especially by first sensor, the cooperation of the second sensor and control device (Programmable Logic Controller), materials device will be rolled over, pay-off, sewing device, adhesion device, orderly the integrally combining of the different work post such as material collecting device, thus achieve and will determine Piao, carrying, bonding, rewinding, the operations such as cylinder-packing cloth line sewing complete in the mode of full-automation, both enhanced productivity, reduce labor strength again.
The automatic bonding system that the present invention relates to, by the folding material of folding materials device, the conveying of the material of pay-off, sewing device is to the sewing of material, adhesion device is to the bonding of material, the multiple operations of material collecting device to the collection of material after bonding are integrated, and controlled by control device, achieve cooperatively interacting of each device, Piao will be determined, carrying, bonding, rewinding, cylinder-packing cloth is sewed, the multiple operation of rewinding merges together, full-automatic accurately completing is got final product by 1 equipment and 1 non-professional operator, and 1 people can be realized control the such equipment of multiple stage, substantially increase production efficiency like this, improve the controllable rate of product quality, improve the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, decrease factory's recruitment number, decrease the occupation of land space of legacy equipment in factory.And this equipment has the advantage of stable and reliable operation simple to operate, can be widely used in bonding and in the clothing processing and manufacturing of sewing cylinder-packing cloth.
The automatic bonding method that the present invention relates to, described equipment investment is few, simple to operate, stable and reliable operation, and the hand labor of input is few, convenient operation, and can realize 1 people and control the such equipment of multiple stage, substantially increases production efficiency.And the bonding effect of the bonding material that the automatic bonding method that the present invention relates to is produced (cloth cut-parts, lining cloth cut-parts) is good, qualification rate is high.
Accompanying drawing explanation
Fig. 1-5 is embodiment of the present invention automatic bonding system auto-folder process schematic;
Fig. 6-8 is embodiment of the present invention automatic bonding system sewing device and adhesion device course of work schematic diagram;
Fig. 9 is embodiment of the present invention automatic bonding system material collecting device course of work schematic diagram;
Figure 10 is embodiment of the present invention automatic bonding system local element enlarged diagram.
Description of reference numerals
10, Programmable Logic Controller; 11, laterally cylinder is driven; 12, zigzag tread patterns cylinder; 13, pressing plate; 14, silicagel pad; 15, exhaust column; 16, the first folded sheet; 17, the second folded sheet; 18, the 3rd folded sheet; 19, motor; 20, feed belt; 21, sewing panel; 22, sewing machine head; 23, first sensor; 24, rotating shaft; 25, axle sleeve; 26, sewing needle; 27, driving shaft; 28, driven shaft; 29, longitudinal rod; 30, transverse link; 31,32,34,35,37,38,40,48, roller bearing; 33, the first transmission plane; 36, heating board; 39, the first adhesion face; 41, the second transmission plane; 42, rewinding plate; 43, telescopic cylinder; 44, the second sensor; 45, switch-plate; 46, bracing frame; 47, the second adhesion face; 49, shrinking connecting-rod 50, spring; 51, Spring driving cylinder; 52, groove.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.Preferred embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present invention more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention herein just in order to describe specific embodiment, is not intended to be restriction the present invention.Term as used herein "and/or" comprises arbitrary and all combinations of one or more relevant Listed Items.
A kind of automatic bonding system, see Fig. 1-Fig. 9, comprise folding materials device, pay-off, sewing device, adhesion device, material collecting device and control device, described control device is Programmable Logic Controller 10.
Described folding materials device has the first folded sheet 16, second folded sheet 17, the side of the side of the first folded sheet 16, the second folded sheet 17 connects and the first folded sheet 16, second folded sheet 17 is positioned at same plane, control device has for driving the boundary line between relative second folded sheet 17 of described second folded sheet 17 and the first folded sheet 16 to turn to the first overturning drive device on the first folded sheet 16, and described first overturning drive device is connected to described second folded sheet 17.
Described folding materials device also has two the 3rd folded sheets 18, and described first folded sheet 16 is plastic plate, and the second folded sheet 17 is iron plate, and the 3rd folded sheet 18 is the magnetic iron plate of band.
Described 3rd folded sheet 18 is the magnetic patch of strip, first folded sheet 16 has two strips and the groove 52 mated with described 3rd folded sheet 18, between two grooves 52, there is interval, align with the boundary line between the second folded sheet 17 with the first folded sheet 16 in one end of two grooves 52, described 3rd folded sheet 18 lays respectively in the groove 52 of described first folded sheet 16, described 3rd folded sheet 18 be positioned at same plane with the surface of described first folded sheet 16, i.e. the plane at the surperficial place of described first folded sheet 16; Second overturning drive device has spring 50 and Spring driving cylinder 51, and described 3rd folded sheet 18 is connected to spring 50, and described spring 50 is connected to described Spring driving cylinder 51, and Spring driving cylinder 51 is for the retraction of spring 50;
Described folding materials device also comprises the rotating shaft 24 for driving described second folded sheet 17 flip-flop movement, described rotating shaft 24 is in axial direction connected to the side of described second folded sheet 17, the lateral edges that described second folded sheet 17 is connected with described rotating shaft 24 and the first folded sheet 16, the junction justified margin of the second folded sheet 17, also be that institute's rotating shaft that is set forth in 24 is along its axial direction and described first folded sheet 16, the intersection alignment of the junction of the second folded sheet 17, described first overturning drive device is connected to the end of described rotating shaft 24, and drive described rotating shaft 24 radially to rotate, make described second folded sheet 17 above original position around the shaft 24 rotation 180 ° to the first folded sheet 16 and be close to the first folded sheet 16 and the 3rd folded sheet 18.Described 3rd folded sheet 18 is two articles of rectangular magnetic iron plate, article two, dock in the groove of the first folded sheet 16 when iron plate does not work, and the distance between two bar shaped iron plates is greater than the size of pressing plate 13, can movable longitudinally move to freely between two bar shaped iron plates of the 3rd folded sheet 18 to make the pressing plate 13 of pay-off.
First overturning drive device described in the present embodiment has driven shaft 28, driving shaft 27, feed belt 20, motor 19; Described driven shaft 28 is connected by described feed belt 20 with described driving shaft 27, described driving shaft 27 is connected to described motor 19, the side side of intersection (between the second folded sheet 17 and first folded sheet 16) being connected to described second folded sheet 17 along its axial direction of described rotating shaft 24, motor 19 operates and drives described driving shaft 27 operate and drive described driven shaft 28 to operate by feed belt 20, and described driven shaft 28 rotates and drives described rotating shaft 24 to rotate and drive the flip-flop movement of described second folded sheet 17 further.
Further, described folding materials device also comprises the air draught element (not shown) for fixing cloth, described air draught element has exhaust column 15, one end, inlet scoop of described air draught element is connected to exhaust column 15, and the inlet scoop other end of described air draught element is opened on described first folded sheet 16.
Described pay-off has conveying arm, for driving the lateral driver device of described conveying arm transverse movement and for driving the longitudinal driving device of described conveying arm lengthwise movement; Described pay-off also has pressing plate 13, and described pressing plate 13 is connected to the end of described conveying arm, and described pressing plate 13 is toward the base plate of described folding materials device.Described longitudinal driving device comprises zigzag tread patterns cylinder 12, longitudinal rod 29, pressing plate 13, silicagel pad 14, described zigzag tread patterns cylinder 12 is connected to described longitudinal rod 29, the end of described longitudinal rod 29 is connected to described pressing plate 13, described pressing plate 13 is parallel with described second folded sheet 17, and the side towards described second folded sheet 17 of described pressing plate 13 has silicagel pad 14; Described lateral driver device comprises laterally driving cylinder 11, transverse link 30 and axle sleeve 25, and the described cylinder 11 that laterally drives is connected to described transverse link 30, and described transverse link 30 outside has described axle sleeve 25;
Described sewing device has sewing machine head 22, sewing panel 21 and sewing head, and the sewing head in the present embodiment is sewing needle 26, and the end of described sewing machine head 22 is connected with described sewing head, and described sewing head is toward the surface of described sewing panel 21; Described sewing device also has the first sensing element for detecting material on sewing panel 21, and described first sensing element is connected to described sewing head.Described first sensing element is first sensor 23, and described first sensor 23 controls by described control device (Programmable Logic Controller 10).
Described adhesion device has the first adhesion face 39, second adhesion face 47 and electro-heat equipment, between described first adhesion face 39 and the second adhesion face 47, there is the interval passed through for material, this is spaced apart the thickness (combination cut-parts: the thickness of lining cloth cut-parts b and cloth cut-parts a) of material, described electro-heat equipment is arranged at described first adhesion face 39, described electro-heat equipment has heating board 36, and described heating board 36 is close to described first adhesion face 39; Wherein, described first adhesion face 39, second adhesion face 47 is belt and forms, and the first adhesion face 39 connects and composes structure for conveying by roller bearing 37, roller bearing 38, and the second adhesion face 47 connects and composes structure for conveying by roller bearing 34, roller bearing 35.
Further, also comprise the first conveyer and the second conveyer, described first conveyer is arranged between described sewing device and adhesion device, described first conveyer has the mass transport on sewing panel 21 to the first transmission plane 33 of the second adhesion face 47 of adhesion device, described first conveyer has belt and two roller bearings, be respectively roller bearing 31, roller bearing 32, roller bearing 31, roller bearing 32 and described belt form conveyer belt, the upper surface of described belt and form described first transmission plane 33.
Described second conveyer is arranged between described adhesion device and material collecting device, described second conveyer has the mass transport on adhesion device to the second transmission plane 41 of the rewinding plate 42 of material collecting device, described second conveyer has belt and two roller bearings, be respectively roller bearing 40, roller bearing 48, roller bearing 40, roller bearing 48 and described belt form conveyer belt, the upper surface of described belt and form described second transmission plane 41.
See Figure 10, described material collecting device has rewinding plate 42, rewinding bar and drives the retractable driving device of described rewinding bar stretching motion; Described material collecting device also has the second sensing element for detecting material on rewinding plate 42, described second sensing element is connected to described rewinding bar, described second sensing element is the second sensor 44, and described second sensor 44 controls by described control device (Programmable Logic Controller 10).Described rewinding plate 42, by the control of Programmable Logic Controller 10, to decline certain height in conjunction with the weight induction of material on rewinding plate 42 (combination cut-parts).
Described retractable driving device comprises telescopic cylinder 43, shrinking connecting-rod 49, switch-plate 45, bracing frame 46, described telescopic cylinder 43 is connected to described shrinking connecting-rod 49 and drives described shrinking connecting-rod 49 stretching motion, the end of described shrinking connecting-rod 49 is connected with described switch-plate 45, described switch-plate 45 is toward described rewinding plate 42, the outside of described shrinking connecting-rod 49 has shrinking connecting-rod 49 bar cover, the middle part of described shrinking connecting-rod 49 bar cover is hinged is arranged at support frame as described above 46, described shrinking connecting-rod 49 bar cover can when mass centre changing left-right rotation, also namely when shrinking connecting-rod 49 extends, the whole centre-of gravity shift of described shrinking connecting-rod 49 and end switch-plate 45 thereof, described switch-plate 45 is offset to described rewinding plate 42 direction, the material pushing function of switch-plate 45 can be realized, then shrinking connecting-rod 49 shrinks, the rewinding function of material toggling version can be realized, after shrinking connecting-rod 49 shrinks certain length, the whole center of gravity of described shrinking connecting-rod 49 and end switch-plate 45 thereof offsets in the opposite direction, described switch-plate 45 is offset away from described rewinding plate 42 direction, the reset of switch-plate 45 can be realized.
The telescopic cylinder 43 that the motor 19 of described first overturning drive device, the transverse direction of lateral driver device drive cylinder 11, the zigzag tread patterns cylinder 12 of longitudinal driving device, the sewing head of sewing device and retractable driving device to connect is connected to described control device.
The automatic bonding system that the present invention relates to automatic bonding method operationally, comprises following workflow:
See Fig. 1 and Fig. 2, the cloth cut-parts a (the first cut-parts) that will carry out bonding processing is positioned over above folding the first folded sheet 16 of materials device and the 3rd folded sheet 18, one lateral edges of cloth cut-parts a exceeds the boundary line between the first folded sheet 16 and the second folded sheet 17, also namely the major part of cloth cut-parts a is positioned on the first folded sheet 16, the small part (side) of cloth cut-parts a is positioned on the second folded sheet 17, the lining cloth cut-parts b (the second cut-parts) that will bond with cloth cut-parts a is again positioned over above cloth cut-parts a by positioning requirements, also align with the boundary line between the first folded sheet 16 and the second folded sheet 17 in the side of lining cloth cut-parts b, Programmable Logic Controller 10 sends instruction, control air draught element manipulation, and complete exhausting process by exhaust column 15, cloth cut-parts a and lining cloth cut-parts b is adsorbed in above the first folded sheet 16 and the 3rd folded sheet 18,
Participate in Fig. 3-Fig. 6, complete under the instruction that motor 19 sends at Programmable Logic Controller 10 and drive connected driving shaft 27, feed belt 20, the rotation of driven shaft 28, thus drive described rotating shaft 24 radially to rotate in direction, so that complete the second folded sheet 17 along the first folded sheet 16, the action that handing-over alignment first folded sheet 16 of the second folded sheet 17 is folding, thus the part (boundary line namely crossing the first folded sheet 16 and the second folded sheet 17 rests on the cloth cut-parts a part on the second folded sheet 17) realizing the straight line of cloth cut-parts a to exceed lining cloth cut-parts b along the first folded sheet 16 and the handing-over line of the second folded sheet 17 and the marginal position of lining cloth cut-parts b folding, namely the operation of automatic cylinder-packing cloth is achieved, because the 3rd folded sheet 18 is the magnetic iron plates of band, therefore when above the second folded sheet 17 turns to the first folded sheet 16, produce attraction between second folded sheet 17 meeting and the 3rd folded sheet 18 and tightly stick together, the combination cut-parts of cloth cut-parts a and lining cloth cut-parts b after folding simultaneously are tightly clipped together by the first folded sheet 16, second folded sheet 17, the backwards rotation driving connected driving shaft 27, feed belt 20, driven shaft 28 is completed under the instruction that motor 19 sends at Programmable Logic Controller 10, drive the second folding 17 plates to turn to keep in the center simultaneously, in this process, the combination cut-parts being entrained with cloth cut-parts a and lining cloth cut-parts b together with the second folded sheet 17 together can be turn to the top of the second folded sheet 17 by the 3rd folded sheet 18 because of the magnetic attracting force produced between its with the second folded sheet 17, i.e. picture shown in Fig. 5 and Fig. 6,
See Fig. 7, the zigzag tread patterns cylinder 12 of longitudinal driving device drives longitudinal rod 29 and pressing plate 13 and silicagel pad 14, so that pressing plate 13 and silicagel pad 14 push down combination cut-parts (lining cloth cut-parts b and cloth cut-parts marginal position part a) be folded on the second folded sheet 17;
Under the effect of pulling force that produces at Spring driving cylinder 51 driving spring 50 of 3rd folded sheet 18 subsequently, backwards rotation is reset in the groove of the first folded sheet 16, cylinder 11 is driven to drive transverse link 30 and axle sleeve 25 by the transverse direction of lateral driver device again, combination cut-parts that longitudinal driving device (zigzag tread patterns cylinder 12 drives longitudinal rod 29 and pressing plate 13 and silicagel pad 14) and silicagel pad 14 are pushed down below (lining cloth cut-parts b and cloth cut-parts a) move integrally be transferred to sewing device region in, this process all controls by Programmable Logic Controller 10.
See Fig. 8, when the first sensor 23 of sewing device detects combination cut-parts (after on the sewing panel 21 that lining cloth cut-parts b and cloth cut-parts a) are moved into this region, namely sewing machine head 22 completes and drives sewing needle 26 under the instruction of Programmable Logic Controller 10, so that complete automated sewing line process in the cut-parts of a cloth and the cut-parts of b lining cloth, after suture completes, continue under the acting in conjunction of lateral driver device and longitudinal driving device that (lining cloth cut-parts b and cloth cut-parts a) are transported on the first transmission plane 33 of the first conveyer by the combination cut-parts that complete thread, when combining cut-parts (time on the first transmission plane 33 that lining cloth cut-parts b and cloth cut-parts a) arrive the first conveyer, lateral driver device and longitudinal driving device will automatically reset, and (lining cloth cut-parts b and cloth cut-parts are a) along with the first transmission plane 33 moves to adhesion device to combine cut-parts, and enter on the second adhesion face 47 of adhesion device, the heating board 36 of adhesion device provides heat, at roller bearing 34, 35, 37, 38 provide pressure, and first adhesion face 39, under the condition that second adhesion face 47 provides motion to advance, complete the adhesion process of cloth cut-parts a in the combination cut-parts of sewing and lining cloth cut-parts b, (lining cloth cut-parts b and cloth cut-parts a) enter on the second transmission plane 41 of the second conveyer again in combination cut-parts after bonding,
See Fig. 9, when the combination cut-parts bonded are sent on the second transmission plane 41 of the second conveyer, at roller bearing 40, under the driving of 48, when being run to material collecting device direction by the second transmission plane 41, the second sensor 44 on the switch-plate 45 of material collecting device can detect combination cut-parts whether by the below of the second sensor 44, when the second sensor 44 can detect combination cut-parts pass through below it time, second sensor 44 sends signal to Programmable Logic Controller 10, again under the control of Programmable Logic Controller 10, telescopic cylinder 43 is driven to drive shrinking connecting-rod 49 to move forward to center of gravity reach (by material collecting device to the second conveyer direction) of shrinking connecting-rod 49 and the whole assembly of telescopic cylinder 43 further, namely shrinking connecting-rod 49 front end can rotate upwards to lift and namely set back centered by the bracing frame 46 of material collecting device, the combination cut-parts of the cloth cut-parts a that have passed through sewing and bonding and lining cloth cut-parts b can be pushed down when switch-plate 45 sinks down on the second transmission plane 41, now material collecting device completes rewinding action by Programmable Logic Controller 10 instruction, namely when combination cut-parts pushed down by pressing plate 13, shrinking connecting-rod 49 can bounce back under the effect of telescopic cylinder 43, so that move (by the second conveyer to material collecting device direction) after the assembly center of gravity of shrinking connecting-rod 49 and telescopic cylinder 43, namely when switch-plate 45 along with the combination cut-parts that can complete cloth cut-parts a and lining cloth cut-parts b when shrinking connecting-rod 49 bounces back move on the rewinding plate 42 of material collecting device, rewinding plate 42 controls by Programmable Logic Controller 10, the height (height of the combination cut-parts of one deck cloth cut-parts a and lining cloth cut-parts b) that can decline certain in conjunction with the weight induction of combination cut-parts, so that the height of cut-parts on the table top of rewinding plate 42 and the height of the second transmission plane 41 match, to collect next group cut-parts.
So namely, complete all processes of the auto-folder of a cloth cut-parts a and lining cloth cut-parts b, automatic sewing, automatic bonding, automatic material receiving, follow-up can by the unconfined circulation of this flow process, namely achieve continous way automated sewing bag Piao line bonding rewinding integration.
The folding materials device that the present invention relates to, can automation mechanized operation, save manpower, realize automatically roll over material.Substantially increase production efficiency, improve the controllable rate of product quality, improve the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, decrease factory's recruitment number, decrease the occupation of land space of legacy equipment in factory.
The automatic bonding system that the present invention relates to, by the cooperation of folding materials device, pay-off, sewing device, adhesion device, material collecting device, control device, especially by the cooperation of first sensor, the second sensor and control device (Programmable Logic Controller), by orderly integrally combining of different work post such as folding materials device, pay-off, sewing device, adhesion device, material collecting devices, thus achieve determining Piao, carrying, bonding, rewinding, operation such as bag Piao sewing etc. complete in the mode of full-automation, both enhanced productivity, reduced labor strength again.
The automatic bonding system that the present invention relates to, by the folding material of folding materials device, the conveying of the material of pay-off, sewing device is to the sewing of material, adhesion device is to the bonding of material, the multiple work of material collecting device to the collection of material after bonding are integrated, and controlled by control device, achieve cooperatively interacting of each device, Piao will be determined, carrying, bonding, rewinding, the multiple operation of suture bag Piao merges together, full-automatic accurately completing is got final product by 1 equipment and 1 non-professional operator, and 1 people can be realized control the such equipment of multiple stage, substantially increase production efficiency like this, improve the controllable rate of product quality, improve the automaticity of production line, reduce labor strength, reduce the technical requirement to operator, decrease factory's recruitment number, decrease the occupation of land space of legacy equipment in factory.And this equipment has the advantage of stable and reliable operation simple to operate, can be widely used in bonding and in the clothing processing and manufacturing of sewing Bao Piao.
The automatic bonding method that the present invention relates to, described equipment investment is few, simple to operate, stable and reliable operation, and the hand labor of input is few, convenient operation, and can realize 1 people and control the such equipment of multiple stage, substantially increases production efficiency.And the bonding effect of the bonding material that the automatic bonding method that the present invention relates to is produced (cloth cut-parts, lining cloth cut-parts) is good, qualification rate is high.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (7)
1. a folding materials device, it is characterized in that, comprise the first folded sheet, the second folded sheet and the 3rd folded sheet, the side of described second folded sheet is articulated with the side of described first folded sheet, described 3rd folded sheet is arranged on described first folded sheet, described 3rd folded sheet is elongated, and the quantity of described 3rd folded sheet is two, has interval between two the 3rd folded sheets;
Described first folded sheet has two grooves, and described groove is rectangular-shaped, and two described 3rd folded sheets are arranged in described groove respectively;
Also comprising the first overturning drive device for driving described second folded sheet to overturn towards described first folded sheet upper surface, driving described 3rd folded sheet along the second overturning drive device of back and forth upset between described first folded sheet and the second folded sheet;
Control device, described control device is connected to described first overturning drive device and the second overturning drive device.
2. folding materials device according to claim 1, it is characterized in that, also comprise the rotating shaft for driving described second folded sheet flip-flop movement, described rotating shaft is in axial direction connected to the side of described second folded sheet, turn the tip of the axis described in described first overturning drive device is connected to, and drive described rotating shaft radially to rotate.
3. folding materials device according to claim 1 and 2, is characterized in that, also comprises the air draught element for fixing cloth, and the inlet scoop of described air draught element is opened on described first folded sheet.
4. an automatic bonding system, is characterized in that, comprises the folding materials device described in claim 1-3 any one, also comprises
Sewing device;
Pay-off, described pay-off have pressing plate, conveying arm, for driving the lateral driver device of described conveying arm transverse movement and for driving the longitudinal driving device of described conveying arm lengthwise movement, described pressing plate is connected to the end of described conveying arm, and described pressing plate is toward the base plate of described folding materials device;
Adhesion device, the electro-heat equipment that described adhesion device has the first adhesion face, the second adhesion face and the first adhesion face and the second adhesion face are generated heat, has the interval passed through for material between described first adhesion face and the second adhesion face;
Described sewing device, pay-off and electro-heat equipment are connected to described control device.
5. automatic bonding system according to claim 4, it is characterized in that, also comprise material collecting device, described material collecting device has rewinding plate, rewinding bar and drives the retractable driving device of described rewinding bar stretching motion, and described retractable driving device is connected to described control device.
6. the automatic bonding system according to claim 4 or 5, it is characterized in that, also comprise the first conveyer and the second conveyer, described first conveyer is arranged between described sewing device and adhesion device, and described first conveyer has the mass transport on sewing panel to the first transmission plane of the second adhesion face of adhesion device;
Described second conveyer is arranged between described adhesion device and material collecting device, and described second conveyer has the mass transport on adhesion device to the second transmission plane of the rewinding plate of material collecting device.
7. automatic bonding system according to claim 5, is characterized in that, described sewing device also has the first sensing element for detecting material on sewing panel, and described first sensing element is connected to described sewing head;
Described material collecting device also has the second sensing element for detecting material on rewinding plate, and described second sensing element is connected to described rewinding bar.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410494171.4A CN104188234B (en) | 2014-09-24 | 2014-09-24 | Folding materials device and automatic bonding system and adhesive bonding method thereof |
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| CN104489985B (en) * | 2014-12-22 | 2016-08-24 | 鲁泰纺织股份有限公司 | Seamless paste folding linkage bonder |
| CN107485097A (en) * | 2017-10-18 | 2017-12-19 | 杰克缝纫机股份有限公司 | A kind of automatic viscous lining device and method |
| CN107898040A (en) * | 2017-10-27 | 2018-04-13 | 杰克缝纫机股份有限公司 | One kind sleeve English glues lining device automatically |
| CN109868567B (en) * | 2017-12-04 | 2021-04-13 | 杰克缝纫机股份有限公司 | Lining feeding and assembling mechanism of open top fly sewing machine |
| JP7056328B2 (en) * | 2018-03-30 | 2022-04-19 | ブラザー工業株式会社 | Adhesive device |
| CN111011966A (en) * | 2019-12-24 | 2020-04-17 | 浙江乔治白校服有限公司 | Clothing material processing system |
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| CH587375A5 (en) * | 1976-02-13 | 1977-04-29 | Stotz & Co Ag | |
| JPS57170240A (en) * | 1981-04-14 | 1982-10-20 | Janome Sewing Machine Co Ltd | Suturing stitch constitution by suturing device for operation |
| DE3835452C1 (en) * | 1988-10-18 | 1990-05-10 | Pfaff Industriemaschinen Gmbh, 6750 Kaiserslautern, De | |
| CN102141791B (en) * | 2011-03-23 | 2012-11-21 | 江门市盈丰智能机械有限公司 | Intelligent control circuit of hot air seam sealing machine |
| CN103005761A (en) * | 2012-11-30 | 2013-04-03 | 世纪宝姿（厦门）实业有限公司 | Method for preventing deformation of armhole and garment |
| CN103434878B (en) * | 2013-09-02 | 2016-08-31 | 振石集团恒石纤维基业有限公司 | Movable type automatic winding-up device |
| CN203639668U (en) * | 2013-11-07 | 2014-06-11 | 广东溢达纺织有限公司 | Sewing machine |
| CN103603144B (en) * | 2013-11-19 | 2015-12-30 | 广东溢达纺织有限公司 | Sewing pay-off and method and sewing device |
| CN203608886U (en) * | 2013-12-04 | 2014-05-28 | 肖华清 | All-on-one machine for garment cutting |
| CN103643408A (en) * | 2013-12-17 | 2014-03-19 | 苏州鑫帛泰纺织科研有限公司 | Fabric hemming and stitching device |
| CN103932435B (en) * | 2014-04-11 | 2015-11-18 | 长兴县志纬服装辅料有限公司 | A kind of band glue waist lining production system |
| CN203801830U (en) * | 2014-05-05 | 2014-09-03 | 谢保卫 | Patch pocket folding-type sewing clamp for sewing pocket in pocket |
| CN204120307U (en) * | 2014-09-24 | 2015-01-28 | 广东溢达纺织有限公司 | Folding materials device and automatic bonding system |
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| Publication number | Publication date |
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| CN105077812A (en) | 2015-11-25 |
| CN105077812B (en) | 2017-03-01 |
| CN104188234A (en) | 2014-12-10 |
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