CN106037367A - Automatic production device for electric blanket - Google Patents
Automatic production device for electric blanket Download PDFInfo
- Publication number
- CN106037367A CN106037367A CN201610573519.8A CN201610573519A CN106037367A CN 106037367 A CN106037367 A CN 106037367A CN 201610573519 A CN201610573519 A CN 201610573519A CN 106037367 A CN106037367 A CN 106037367A
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- China
- Prior art keywords
- cloth
- frame
- electric blanket
- wire
- unit
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0207—Blankets; Duvets
- A47G9/0215—Blankets; Duvets with cooling or heating means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
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- Surface Heating Bodies (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to an automatic production device for an electric blanket. The automatic production device comprises a frame, a cloth conveying unit, a paying-off and breaking unit, a wiring unit, a seaming unit and an electric blanket output unit. The paying-off and breaking unit cooperates with the wiring unit; the cloth conveying unit is installed at the front end of the frame; the paying-off and breaking unit is arranged on the frame horizontally; the wiring unit is arranged above the frame; the seaming unit is arranged at the rear end of the frame; and the electric blanket output unit is installed at the rear of the seaming unit. A device capable of driving a piece of cloth to move from the front end to the rear end of the frame is installed on the frame. While, automatic work of cloth feeding, paying off and breaking, wiring and cloth seaming can be carried out, the equipment structure is simplified, the equipment cost is lowered, and the device is also suitable for production of electric blankets with different specifications. And waiting time of all parts in equipment can be shortened to the greatest extent; and the production efficiency is improved substantially.
Description
Technical field
The present invention relates to the production equipment of electric blanket, particularly a kind of electric blanket automated production equipment.The present invention is used for
Realize cloth input, the automated job that unwrapping wire broken string, wiring and cloth are sewed up.
Background technology
Electric blanket is a kind of conventional warming instrument, but electric blanket many employings manual mode fabric dividing, wiring at present
And sew up, the production technology of this small workshop mode not only makes the production efficiency of electric blanket can not get increasing substantially, and produces
The electric blanket quality gone out is uneven.
Chinese patent literature 105592579A disclosed " automatic wiring needle machine of electric blanket " (application number:
201610040240.3), disclosing a kind of automatic wiring needle machine, be used for realizing cloth input, cloth cuts, unwrapping wire broken string,
Wiring, cloth are sewed up and the automated job of electric blanket output, and it compared for Chinese patent literature CN2818531Y disclosure
" automatic wiring needle machine of electric blanket " (application number: 200520024539.7), disclosed " electric blanket is automatic for CN202004988U
Process units " (application number: 201120130869.X) and the disclosed " heating blanket multifunctional of Chinese patent literature CN202150956U
Automatic wiring machine " (application number: 201120294460.1), overcome and original technology can not realize automatic wiring, heat bonding
There is potential safety hazard and the low problem of wiring efficiency in agent.Applicant is found by research and test, and disclosed " electric blanket is automatic
Wiring needing machine " design of (application number: 201610040240.3) structure is unreasonable and production efficiency is relatively low, and such as it is defeated at cloth
Send unit cloth disposed behind to cut positioning unit, on the one hand add the complexity of mechanism, reduce production efficiency, another
After aspect is cut off, cloth lacks tensioning mechanism, causes cloth to be likely to be due to its own resilient effect after being positioned on tension disc and occurs
Shrink, impact wiring effect；Cloth cuts off cloth after being fully located at above tension disc more for another example, and tension disc circulates with cloth
After final step operation, return to initial position just can carry out the waiting time in the middle of the production of next block electric blanket, each mechanism
Longer, inefficiency；This needing machine is also had only to can be suitably used for the production of electric blanket of same specification, it is impossible to according to production task
Realize the production of different size electric blanket by adjusting needing machine, and then need to prepare the needing machine of different size and cause and make
Become waste and the rising of cost of needing machine resource.
Summary of the invention
The technical problem to be solved in the present invention is for above not enough, it is provided that a kind of electric blanket automated production equipment, real
Now cloth input, the automated job that unwrapping wire broken string, wiring and cloth are sewed up, device structure, reduction equipment one-tenth can not only be simplified
This, and adapt to the production of the electric blanket in different size, simultaneously can the farthest wait of each parts in reduction equipment
Time, production efficiency is greatly improved.
For solve above technical problem, the present invention by the following technical solutions:
A kind of electric blanket automated production equipment, including frame, cloth supply unit, unwrapping wire broken string unit, routing cell,
Stapling unit and electric blanket output unit, described unwrapping wire broken string unit coordinates with routing cell, and described cloth supply unit is installed
In the front end of frame, described unwrapping wire broken string unit is flat to be arranged in frame, and described routing cell is positioned at above frame, described stitching
Unit is arranged on the rear end of frame, and described electric blanket output unit is arranged on stapling unit rear portion, described frame is provided with
Dynamic cloth moves to the device of rear end from frame front end.
The following is and the further of such scheme is optimized:
Further, cloth supply unit includes cloth roller frame and sub-wire roller, wherein: equipped with electric blanket on cloth roller frame
Base fabric lower cloth reel；Described sub-wire roller presses the lower cloth launched from electric blanket base fabric lower cloth reel, the meeting when lower cloth reel is put on display of lower cloth
There is fold, crooked, cloth cover can be flattened by sub-wire roller, uniform cloth cover.
Further, the device described frame driving cloth to move to rear end from frame front end is to arrange frame end face
Along the whole length direction of frame extend a plurality of driving chain, on described driving chain along drive chain length direction be provided with in
The π shape chain cover plate of linear array, two side plates of described each chain cover plate are separately mounted to drive a chain on chain
On two chain pins of joint, the top board of described chain cover plate is positioned at and drives the outside of chain and be installed with above and be perpendicular to correspondence
The needle-like band cloth pin of chain link end face, above described driving chain, the position near cloth supply unit sub-wire roller is provided with compress
Brush plate, lower cloth is pressed against on band cloth pin by described brush plate, under described driving chain-driving cloth from the front end of frame move
Moving rear end, described driving chain is driven by the first motor, described band cloth pin is provided with annular groove and annular groove is positioned at
The top of lower cloth, during routing cell work, band cloth pin can use simultaneously as wire winding needle, it is allowed to resistive conductor is wound around on band cloth pin
Turning to, the resistive conductor being wrapped on band cloth pin can be blocked by described annular groove, prevent routing cell in Quick winding line process,
Resistive conductor slips from band cloth pin.
Further, described routing cell include wire feeder, linear longitudinal movement module across frame top both sides and
Being positioned at the second of frame top both sides laterally to move along a straight line module, the two ends of described linear longitudinal movement module are separately mounted to two
Individual second laterally moves along a straight line on module, and described wire feeder is arranged on linear longitudinal movement module.
Further, unwrapping wire broken string unit includes the horizontal straight line of the first wire clamp, the second wire clamp, wire storage device, the coil of wire and first
Motion module, the described first horizontal linear motion module is arranged on the top on the left of frame, described first wire clamp and the second wire clamp
Being arranged on first laterally to move along a straight line on module, described wire storage device is fixedly mounted on one end of linear longitudinal movement module, institute
Stating the coil of wire to be arranged in wire storage device, the resistive conductor that the described coil of wire stretches out is through wire storage device and wire feeder and resistive conductor
The end of a thread is clamped on the first wire clamp, and described second wire clamp forfeits silk for completing rear cutout in the resistive conductor coiling of an electric blanket
The resistive conductor that stretches out at device is also clamped in the end of a thread on the first wire clamp, and described wire storage device is used for ensureing wire storage device and first
Resistive conductor between wire clamp is in tension.
Further, described stapling unit includes supersonic generator assembly, ultrasonic bonding head assembly and cylinder, described super
Sonic generator assembly is fixed in the frame below lower cloth, and described ultrasonic bonding head assembly is arranged on cylinder, described super
Sonic welding adapter assembly and cylinder be positioned at supersonic generator assembly under the surface of cloth, described cylinder drives ultrasonic bonding
Head assembly moves reciprocatingly, and ultrasonic bonding has that speed of welding is fast, intensity is high, weld seam is beautiful, good airproof performance, energy consumption are low, behaviour
Make the advantages such as simple.
Further, described ultrasonic bonding head assembly includes that base, air spring, plumb joint fix seat and plumb joint, described
Base is fixing with the movable end of cylinder to be connected, and one end of described air spring is fixing with base to be connected, the other end of described air spring
Fixing with plumb joint that seat is fixing to be connected, described plumb joint is arranged on plumb joint and fixes on seat, and described air spring is the most equal with cylinder
OK, the lower surface of described plumb joint is provided with cross groove, by changing inside of air spring gas pressure, gas can be adjusted
The stiffness factor of spring, to adapt to different throat thickness and welding requirements, it is also possible to because of stress when avoiding pressing under plumb joint
Concentrate and damage, the end face of plumb joint arranges cross groove, can make to there is cross inside the solder joint welded out on cloth
Unwelded part, experiment shows, this solder joint is more effective than what overall solder joint welded, and intensity is high.
Further, the rear end of described frame is provided above cloth drawing mechanism on electric blanket base fabric, described electric blanket base fabric
Upper cloth drawing mechanism includes cloth roller frame and sub-wire roller, and on described electric blanket base fabric, cloth drawing mechanism is used for upper cloth with lower cloth
Send into stapling unit together.
Further, described electric blanket output unit includes two rack-mounted cloth pressing rollers, after stapling unit
Electric blanket on cloth, lower cloth and resistive conductor through the gap two cloth pressing rollers.
Further, described electric blanket automated production equipment also includes that luffing unit, described luffing unit include being positioned at machine
On the right side of frame and be parallel to the baffle plate driving chain, the two ends of described baffle plate are separately mounted to be perpendicular to drive two balls of chain
On lead screw assembly, described ball-screw assembly is driven by belt wheel and Timing Belt by the second motor, and described ball-screw assembly is pacified
Being contained in frame, a described driving chain is arranged on baffle plate, described in the driving chain that is arranged on baffle plate by being arranged on machine
Splined shaft on frame drives and can move reciprocatingly along splined shaft, described in the driving chain that is arranged on baffle plate can follow baffle plate and exist
Moving reciprocatingly on ball-screw assembly, described splined shaft is driven by the first motor, and remaining drives the installation that chain is parallel to each other
Left side in frame.
The specifically used method of the present invention is:
The first step, adjusts the width of the electric blanket produced, starts the second motor, baffle plate and the driving chain being arranged on baffle plate
Bar moves to suitable position；
Second step, the leftover of bolt of cloth of the lower cloth put on display by the electric blanket base fabric lower cloth reel on cloth roller frame is put after walking around sub-wire roller
Between band cloth pin and the brush plate driven above chain, pressing brush plate, lower cloth can be by band cloth acupuncture under brush plate effect
Wear；
3rd step, starts the first motor, drives cloth under chain-driving to move towards stapling unit, treats that lower cloth moves to frame
After the correct position at top, the first motor stops..
4th step, starts unwrapping wire broken string unit and routing cell, and the first wire clamp clamps the end of a thread of resistive conductor, longitudinal straight line
Motion module and first laterally linear motion module drives wire feeder to be wound around resistive conductor on the band cloth pin in electric blanket region, can
Requiring to carry out coiling on the band cloth pin of respective drive chain according to many warm areas specification product, First Line is clipped in the second horizontal straight line
With linear longitudinal movement module synchronizing moving under the drive of motion module.
5th step, after coiling completes, the second wire clamp cuts off the resistive conductor that wire feeder stretches out, and clamps the resistance cut
The end of a thread of line and the first wire clamp power on and hinder the end of a thread of line, and the first wire clamp unclamps the end of a thread of the resistive conductor cut and clamps wire feed dress
The end of a thread of the resistive conductor put.
6th step, is pressed into cloth on electric blanket on the band cloth pin of stapling unit porch, starts the first motor, drives chain
Lower cloth and the upper cloth of band electro kinetic potential blanket simultaneously enter stapling unit, and the second wire clamp is with the lower cloth synchronizing moving of electric blanket；
7th step, after the electric blanket connected up enters stapling unit, ultrasonic bonding head assembly moves down at cylinder action
Moving the position of cloth contact on electric blanket, ultrasonic bonding head assembly compresses with supersonic generator assembly simultaneously, supersonic welding
Adapter assembly and supersonic generator assembly have the pressurize persistent period of 0.4 second, it is achieved upper cloth, the stitching welding of lower cloth.
8th step, electric blanket rolls through cloth pressing roller after stapling unit has welded and exports afterwards, and next width is waited to connect up
The lower cloth of electric blanket just move into place, connecton layout starts to connect up next width electric blanket.
Wherein can also use method used as described below after the 3rd step:
3rd step, starts the first motor, drives cloth under chain-driving to move towards stapling unit, often moves a resistive conductor
First motor stop motion during spacing, wire feeder has only to just to complete electric blanket under linear longitudinal movement module drives
Wiring.While electric blanket is connected up by routing cell, stapling unit can synchronize to sew up electric blanket.
When making to connect up in this way, the routing cell waiting time is the shortest, and electric blanket working (machining) efficiency is the highest, and same width
Electric blanket can close with limit wiring side seam, shortens the length of whole production equipment, and then reduces the production cost of equipment and take up an area sky
Between.
After the present invention uses above technical scheme, compared with prior art, have the advantage that
1, the production efficiency of electric blanket is greatly improved, hence it is evident that decrease the waiting time between each operation, simultaneously electric heating
Blanket can produce continuously；
2, under luffing unit effect, it is possible to achieve the automatic production to different in width electric blanket, improve production equipment
The scope of application, and then can be more flexible adaptation production task, reduce cost that the idleness of equipment increases and buying special set
The standby cost increased, also reduces the requirement producing space simultaneously, improves space availability ratio；
3, achieving cloth input, unwrapping wire broken string, wiring, cloth are sewed up and while output automated job, are simplified
Equipment, eliminates some unnecessary configurations (such as cloth cutting positioning process), had both improve production efficiency, and be greatly reduced again
Equipment production cost；
4, the wiring to many warm areas specification product is achieved, by selecting the band cloth pin on different driving chain as coiling
Benchmark, can control the width of resistive conductor, and then realize different temperature requirements.
The present invention is described in detail with embodiment below in conjunction with the accompanying drawings.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the top view of the present invention；
Fig. 3 is the left view of the present invention；
Fig. 4 is the schematic diagram of luffing unit of the present invention；
Fig. 5 is stapling unit schematic diagram；
Fig. 6 is for driving chain partial view；
Fig. 7 is the schematic diagram of ultrasonic bonding head assembly.
In accompanying drawing, the list of parts representated by each label is as follows:
1, lower cloth reel, 2, sub-wire roller, 3, cloth roller frame, 4, brush plate, 5, linear longitudinal movement module, 6, wire feed dress
Put, 7, lower cloth, 8, wire storage device, 9, the coil of wire, 10, frame, 11, resistive conductor, 12, stapling unit, 121, ultrasonic bonding head group
Part, 122, supersonic generator assembly, 123, cylinder, 124, base, 125, air spring, 126, plumb joint fix seat, 127, weldering
Joint, 13, cloth pressing roller, 14, luffing unit, 15, band cloth pin, 16, upper cloth reel, 17 drive chains, 18, upper cloth, 19, baffle plate, 20,
Second motor, 21, lead screw assembly, 22, Timing Belt, 23, belt wheel, the 24, first motor, the 25, first wire clamp, the 26, second wire clamp,
27, second laterally moving along a straight line module, 28, first laterally moves along a straight line module, and 29, chain cover plate, 30, chain pin, 31, spline
Axle, 32, annular groove.
Detailed description of the invention
Being described principle and the feature of the present invention below in conjunction with accompanying drawing, example is served only for explaining the present invention, and
Non-for limiting the scope of the present invention.
As it is shown in figure 1, a kind of electric blanket automated production equipment, including frame 10, cloth supply unit, unwrapping wire broken string list
Unit, routing cell, stapling unit 12 and electric blanket output unit, described unwrapping wire broken string unit coordinates with routing cell, described cloth
Material supply unit is arranged on the front end of frame 10, and described unwrapping wire broken string unit is flat to be arranged in frame 10, described routing cell position
Above frame 10, described stapling unit 12 is arranged on the rear end of frame 10, and it is single that described electric blanket output unit is arranged on stitching
The rear portion of unit 12, described frame 10 is provided with the device driving cloth to move to rear end from the front end of frame 10.
As it is shown in figure 1, cloth supply unit includes cloth roller frame 3 and sub-wire roller 2, wherein: on cloth roller frame 3 equipped with
Electric blanket base fabric lower cloth reel 1, described sub-wire roller 2 presses the lower cloth 7 launched from electric blanket base fabric lower cloth reel 1.
Such as Fig. 1, shown in 2 and 6, the device that described frame 10 drives cloth to move to rear end from frame 10 front end is frame
The a plurality of driving chain 17 extended along the whole length direction of frame 10 arranged on 10 end faces, along driving on described driving chain 17
Chain 17 length direction is provided with the π shape chain cover plate 29 of linearly array, and two side plates of described each chain cover plate 29 divide
Not being arranged on two chain pins 30 driving a chain link on chain 17, the top board of described chain cover plate 29 is positioned at driving chain
The outside of 17 and be installed with the needle-like band cloth pin 15 of the chain link end face being perpendicular to correspondence above, above described driving chain 17
Be provided with the brush plate 4 of compress near the position of the sub-wire roller 2 of cloth supply unit, lower cloth 7 is pressed against by described brush plate 4
On band cloth pin 15, described driving chain 17 drives lower cloth 7 to move to rear end from the front end of frame 10, and described driving chain 17 is by the
One motor 24 drives, and described band cloth pin 15 is provided with annular groove 32 and annular groove 32 is positioned at the top of lower cloth 7, and wiring is single
During unit's work, band cloth pin 15 can use simultaneously as wire winding needle, it is allowed to resistive conductor 11 is wound around on band cloth pin 15 and turns to, described ring
The resistive conductor 11 being wrapped on band cloth pin 15 can be blocked by connected in star 32, prevent routing cell in Quick winding line process, resistance
Line 11 slips from band cloth pin 15.
As shown in Figure 1, 2, described routing cell includes wire feeder 6, longitudinally straight across the left and right sides, frame 10 top
Line motion module 5 and the be positioned at frame 10 left and right sides second horizontal linear motion module 27, described linear longitudinal movement module 5
Two ends be separately mounted to two second laterally on linear motion modules 27, described wire feeder 6 is arranged on linear longitudinal movement
On module 5.
As shown in Figure 1, 2, unwrapping wire broken string unit includes first wire clamp the 25, second wire clamp 26, wire storage device 8, the coil of wire 9 and the
One horizontal linear motion module 28, described first laterally linear motion module 28 be arranged on the top on the left of frame 10, described the
One wire clamp 25 and the second wire clamp 26 are arranged on first and laterally move along a straight line on module 28, and described wire storage device 8 is fixedly mounted on vertical
To the left end of linear motion module 5, the described coil of wire 9 is arranged in wire storage device 8, and the resistive conductor 11 that the described coil of wire 9 stretches out is successively
The end of a thread through wire storage device 8 and wire feeder 6 and resistive conductor 11 is clamped on the first wire clamp 25, described second wire clamp 26
Forfeit the resistive conductor 11 stretched out at silk device 6 for completing rear cutout in resistive conductor 11 coiling of an electric blanket and be clamped in first
The end of a thread on wire clamp 25, described wire storage device 8 is drawn for ensureing that the resistive conductor 11 between wire storage device 8 and the first wire clamp 25 is in
Tight state.
As it is shown in figure 5, described stapling unit 12 includes supersonic generator assembly 122, ultrasonic bonding head assembly 121 and
Cylinder 123, described supersonic generator assembly 122 is fixed in the frame 10 below lower cloth 7, described ultrasonic bonding head assembly
121 are arranged on cylinder 123, and described ultrasonic bonding head assembly 121 and cylinder 123 are positioned at supersonic generator assembly 122
The surface of lower cloth 7, described cylinder 123 drives ultrasonic bonding head assembly 121 to move reciprocatingly.
As it is shown in fig. 7, described ultrasonic bonding head assembly 122 includes that base 124, air spring 125, plumb joint fix seat
126 and plumb joint 127, described base 124 is fixing with the movable end of cylinder 123 to be connected, one end of described air spring 125 and base
124 fixing connect, and the other end of described air spring 125 is fixed seat 126 and fixed and be connected with plumb joint, and described plumb joint 127 is installed
Fixing on seat 126 at plumb joint, described air spring 125 is parallel to each other with cylinder 123, and the lower surface of described plumb joint 127 sets
It is equipped with cross groove, by changing air spring 125 internal gas pressure, the stiffness factor of air spring 125 can be adjusted, with suitable
Answer different throat thickness and welding requirements, it is also possible to avoid damaging, plumb joint because stress concentrates during 127 times pressures of plumb joint
On the end face of 127, cross groove is set, can make inside the solder joint welded out on cloth, to there is the unwelded part of cross, experiment
Showing, this solder joint is more effective than what overall solder joint welded, and intensity is high.
As shown in Figure 1,3, the rear end of described frame 10 is provided above cloth drawing mechanism on electric blanket base fabric, described electric heating
On blanket base fabric, cloth drawing mechanism includes cloth roller frame 3 and sub-wire roller 2, equipped with on electric blanket base fabric on described cloth roller frame 3
Yardage roll 16, on described electric blanket base fabric, cloth drawing mechanism is for sending into stapling unit 12 by upper cloth 18 with lower cloth 7.
As it is shown on figure 3, described electric blanket output unit includes two cloth pressing rollers being arranged in frame 10 13, through sewing up
Electric blanket after unit 12 is through the gap two cloth pressing rollers 13.
As shown in Figure 4, described electric blanket automated production equipment also includes that luffing unit 14, described luffing unit 14 include
Being positioned on the right side of frame 10 and be parallel to drive the baffle plate 19 of chain 17, the two ends of described baffle plate 19 are separately mounted to be perpendicular to drive
On two ball-screw assemblies 21 of chain 17, described ball-screw assembly 21 is passed through belt wheel 23 and Timing Belt by the second motor 20
22 drive, and described ball-screw assembly 21 is arranged in frame 10, and a described driving chain 17 is arranged on baffle plate 19, described
The chain 17 that drives being arranged on baffle plate 19 is driven by the splined shaft 31 being arranged in frame 10 and can do back and forth along splined shaft 31
Motion, described in the driving chain 17 that is arranged on baffle plate 19 can follow baffle plate 19 and move reciprocatingly on ball-screw assembly 21,
Described splined shaft 31 is driven by the first motor 24, and remaining drives the left side being arranged on frame 10 that chain 17 is parallel to each other.
The specifically used method of the present invention is:
The first step, adjusts the width of electric blanket produced, and starts the second motor 20, baffle plate 19 and being arranged on baffle plate 19
Chain 17 is driven to move to suitable position；
Second step, the leftover of bolt of cloth of the lower cloth 7 put on display by volume 71 by cloth under the electric blanket base fabric on cloth roller frame 3 walks around sub-wire roller
Being put into after 2 between band cloth pin 15 and the brush plate 4 driven above chain 17, press brush plate 4, lower cloth 7 is under brush plate 4 acts on
Can be pierced through by band cloth pin 15；
3rd step, starts the first motor 24, drives chain 17 to drive lower cloth 7 to move towards stapling unit 12, treats that lower cloth 7 moves
After moving the correct position at frame 10 top, the first motor 24 stops..
4th step, starts unwrapping wire broken string unit and routing cell, and the first wire clamp 25 clamps the end of a thread of resistive conductor 11, longitudinally
Linear motion module 5 and the first horizontal linear motion module 28 drive wire feeder 6 to twine on the band cloth pin 15 in electric blanket region
Around resistive conductor 11, can require on the band cloth pin 15 of respective drive chain 17, carry out coiling according to many warm areas specification product, first
Wire clamp 25 under second, laterally linear motion module 27 drives with linear longitudinal movement module 5 synchronizing moving.
5th step, after coiling completes, the second wire clamp 26 cuts off the resistive conductor 11 that wire feeder 6 stretches out, and clamps and cut
The end of a thread of resistive conductor 11 and the first wire clamp 25 on the end of a thread of resistive conductor 11, the first wire clamp 25 unclamps the line of the resistive conductor 11 cut
Head also clamps the end of a thread of resistive conductor 11 on wire feeder 6.
6th step, is pressed into cloth on electric blanket 18 on the band cloth pin 15 of stapling unit 12 porch, starts the first motor
24, drive chain 17 to drive the lower cloth 7 of electric blanket and upper cloth 18 to simultaneously enter stapling unit 12, the second wire clamp 26 is with electric blanket
Lower cloth 7 synchronizing moving；
7th step, after the electric blanket connected up enters stapling unit 12, ultrasonic bonding head assembly 121 is at cylinder 123
Effect is moved to the position contacted with cloth on electric blanket 18, simultaneously ultrasonic bonding head assembly 121 and supersonic generator group
Part 122 compresses, and ultrasonic bonding head assembly 121 and supersonic generator assembly 122 have the pressurize persistent period of 0.4 second, it is achieved
Upper cloth 18, the stitching welding of lower cloth 7.
8th step, electric blanket rolls through cloth pressing roller 13 after stapling unit 12 has welded and exports afterwards, and next width is treated
The lower cloth 7 of the electric blanket of wiring just moves into place, and connecton layout starts to connect up next width electric blanket.
(operation being simultaneously pressed on band cloth pin 15 by upper cloth 18 can for the work process of repetition the 3rd step to the 8th step afterwards
It is not repeated), the continuous production to electric blanket can be realized.
Wherein can also use method used as described below after the 3rd step:
3rd step, starts the first motor 24, drives chain 17 to drive lower cloth 7 to move towards stapling unit 12, often moves one
First motor 24 stop motion during the spacing of individual resistive conductor 11, wire feeder 6 has only under linear longitudinal movement module 5 drives
Just electric blanket can be completed wiring.While electric blanket is connected up by routing cell, stapling unit 12 can synchronize electric blanket
Sew up.
When making to connect up in this way, the routing cell waiting time is the shortest, and electric blanket working (machining) efficiency is the highest, and same width
Electric blanket can close with limit wiring side seam, shortens the length of whole production equipment, and then reduces the production cost of equipment and take up an area sky
Between.
The above is the citing of best mode for carrying out the invention, and it is common that the part addressed the most in detail is this area
The common knowledge of technical staff.Protection scope of the present invention is as the criterion with the content of claim, any technology based on the present invention
The equivalent transformation enlightened and carry out, also within protection scope of the present invention.
Claims (10)
1. an electric blanket automated production equipment, including frame (10), cloth supply unit, unwrapping wire broken string unit, wiring list
Unit, stapling unit (12) and electric blanket output unit, described unwrapping wire broken string unit coordinates with routing cell, it is characterised in that: institute
Stating cloth supply unit and be arranged on the front end of frame (10), described unwrapping wire broken string unit is flat to be arranged in frame (10), described cloth
Line unit is positioned at frame (10) top, and described stapling unit (12) is arranged on the rear end of frame (10), and the output of described electric blanket is single
Unit is arranged on the rear portion of stapling unit (12), described frame (10) is provided with drive cloth and moves to from the front end of frame (10)
The device of rear end.
2. electric blanket automated production equipment as claimed in claim 1, it is characterised in that described cloth supply unit includes cloth
Material roller tub (3) and sub-wire roller (2), equipped with electric blanket base fabric lower cloth reel (1) on described cloth roller frame (3), described sub-wire roller
(2) the lower cloth (7) launched from electric blanket base fabric lower cloth reel (1) is pressed.
3. electric blanket automated production equipment as claimed in claim 2, it is characterised in that described frame drives cloth on (10)
Moving to the device of rear end from frame (10) front end is prolonging along frame (10) whole length direction of arranging frame (10) end face
The a plurality of driving chain (17) stretched, described driving chain (17) is upper along driving chain (17) length direction to be provided with linearly array
π shape chain cover plate (29), two side plates of described each chain cover plate (29) are separately mounted to drive on chain (17)
On two chain pins (30) of individual chain link, the top board of described chain cover plate (29) is positioned at and drives the outside of chain (17) and fix above
Being provided with needle-like band cloth pin (15) of the chain link end face being perpendicular to correspondence, described driving chain (17) top is single near cloth conveying
The position of the sub-wire roller (2) of unit is provided with the brush plate (4) of compress, and lower cloth (7) is pressed against band cloth pin by described brush plate (4)
(15), on, described driving chain (17) drives lower cloth (7) to move to rear end, described driving chain (17) from the front end of frame (10)
Driven by the first motor (24), described band cloth pin (15) is provided with annular groove (32) and annular groove (32) is positioned at lower cloth
(7) top.
4. electric blanket automated production equipment as claimed in claim 1, it is characterised in that described routing cell includes that wire feed fills
Put (6), linear longitudinal movement module (5) across frame (10) left and right sides, top and be positioned at the of frame (10) left and right sides
Two laterally move along a straight line module (27), the two ends of described linear longitudinal movement module (5) be separately mounted to two second the most straight
On line motion module (27), described wire feeder (6) is arranged on linear longitudinal movement module (5).
5. electric blanket automated production equipment as claimed in claim 4, it is characterised in that unwrapping wire broken string unit includes First Line
Folder (25), the second wire clamp (26), wire storage device (8), the coil of wire (9) and first laterally move along a straight line module (28), described first horizontal stroke
It is arranged on the top in frame (10) left side, described first wire clamp (25) and the second wire clamp (26) to install to linear motion module (28)
Laterally moving along a straight line on module (28) first, described wire storage device (8) is fixedly mounted on a left side for linear longitudinal movement module (5)
End, the described coil of wire (9) is arranged in wire storage device (8), and the resistive conductor (11) that the described coil of wire (9) stretches out sequentially passes through wire storage device
(8) being clamped on the first wire clamp (25) with the end of a thread of wire feeder (6) and resistive conductor (11), described second wire clamp (26) is used
Complete rear cutout in resistive conductor (11) coiling at an electric blanket forfeit the resistive conductor (11) stretched out at silk device (6) place and be clamped in
The end of a thread on first wire clamp (25), described wire storage device (8) is used for ensureing the electricity between wire storage device (8) and the first wire clamp (25)
Resistance line (11) is in tension.
6. electric blanket automated production equipment as claimed in claim 2, it is characterised in that described stapling unit (12) includes surpassing
Sonic generator assembly (122), ultrasonic bonding head assembly (121) and cylinder (123), described supersonic generator assembly
(122) being fixed in the frame (10) of lower cloth (7) lower section, described ultrasonic bonding head assembly (121) is arranged on cylinder (123)
On, described ultrasonic bonding head assembly (121) and cylinder (123) are just being positioned under supersonic generator assembly (122) place cloth (7)
Top, described cylinder (123) drives ultrasonic bonding head assembly (121) to move reciprocatingly.
7. electric blanket automated production equipment as claimed in claim 6, it is characterised in that described ultrasonic bonding head assembly
(122) include that base (124), air spring (125), plumb joint fix seat (126) and plumb joint (127), described base (124) with
The movable end of cylinder (123) is fixing to be connected, and one end of described air spring (125) is fixing with base (124) to be connected, described air spring
(125) the other end fixes with plumb joint that seat (126) is fixing to be connected, and described plumb joint (127) is arranged on plumb joint and fixes seat
(126), on, described air spring (125) is parallel to each other with cylinder (123), and the lower surface of described plumb joint (127) is provided with ten
Font groove.
8. electric blanket automated production equipment as claimed in claim 2, it is characterised in that above the rear end of described frame (10)
Being provided with cloth drawing mechanism on electric blanket base fabric, on described electric blanket base fabric, cloth drawing mechanism includes cloth roller frame (3) and divides
Roll dies (2), equipped with electric blanket base fabric upper cloth reel (16) on described cloth roller frame (3), cloth discharging dress on described electric blanket base fabric
Put for upper cloth (18) is sent into stapling unit (12) with lower cloth (7).
9. electric blanket automated production equipment as claimed in claim 1, it is characterised in that described electric blanket output unit includes
The cloth pressing roller (13) that two are arranged in frame (10), the electric blanket after stapling unit (12) passes two cloth pressing rollers (13)
Between gap.
10. electric blanket automated production equipment as claimed in claim 3, it is characterised in that described electric blanket automated production
Equipment also includes that luffing unit (14), described luffing unit (14) include being positioned at frame (10) right side and being parallel to drive chain
(17) baffle plate (19), the two ends of described baffle plate (19) are separately mounted to two the ball-screw groups being perpendicular to drive chain (17)
On part (21), described ball-screw assembly (21) is driven by belt wheel (23) and Timing Belt (22) by the second motor (20), described
Ball-screw assembly (21) is arranged in frame (10), and a described driving chain (17) is arranged on baffle plate (19), described peace
The driving chain (17) being contained on baffle plate (19) is driven by the splined shaft (31) being arranged in frame (10) and can be along splined shaft
(31) move reciprocatingly, described in the driving chain (17) that is arranged on baffle plate (19) baffle plate (19) can be followed at ball-screw assembly
(21) moving reciprocatingly on, described splined shaft (31) is driven by the first motor (24), and remaining drives chain (17) to be parallel to each other
It is arranged on the left side of frame (10).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610573519.8A CN106037367B (en) | 2016-07-20 | 2016-07-20 | A kind of electric blanket automated production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610573519.8A CN106037367B (en) | 2016-07-20 | 2016-07-20 | A kind of electric blanket automated production equipment |
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| CN106037367A true CN106037367A (en) | 2016-10-26 |
| CN106037367B CN106037367B (en) | 2018-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610573519.8A Active CN106037367B (en) | 2016-07-20 | 2016-07-20 | A kind of electric blanket automated production equipment |
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| CN106604425A (en) * | 2016-12-26 | 2017-04-26 | 东莞市利瀚机械有限公司 | Electric blanket processing machine |
| CN107018587A (en) * | 2017-06-02 | 2017-08-04 | 赵朋 | Electric blanket process equipment and technique |
| CN107032045A (en) * | 2017-06-02 | 2017-08-11 | 赵朋 | Electric blanket processes conveyer belt and electric blanket processing conveying device |
| CN107034604A (en) * | 2017-06-07 | 2017-08-11 | 杭州海得龙塑胶新材料有限公司 | One kind automation cloth automatic double surface gluer |
| CN109907606A (en) * | 2019-02-28 | 2019-06-21 | 武汉纺织大学 | A kind of electric blanket automatic cloth-laying device being applicable to different model electric blanket |
| CN109965622A (en) * | 2019-02-28 | 2019-07-05 | 武汉纺织大学 | A kind of electric blanket automatic coiling device |
| CN110012566A (en) * | 2019-02-28 | 2019-07-12 | 武汉纺织大学 | A kind of automatic electric blanket production device producing different model electric blanket |
| CN110012567A (en) * | 2019-02-28 | 2019-07-12 | 武汉纺织大学 | A kind of electric blanket automatic cloth-laying device of recyclable electric blanket template |
| CN110039873A (en) * | 2019-04-24 | 2019-07-23 | 成都彩虹电器（集团）股份有限公司 | A kind of full-automatic electric heating blanket wiring compounding machine |
| CN113766684A (en) * | 2021-09-03 | 2021-12-07 | 贵州彩阳电暖科技有限公司 | Wheel-hung stretching type wiring needling machine and manufacturing equipment for flexible heating blanket body |
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| CN107032045A (en) * | 2017-06-02 | 2017-08-11 | 赵朋 | Electric blanket processes conveyer belt and electric blanket processing conveying device |
| CN107032045B (en) * | 2017-06-02 | 2023-02-17 | 赵朋 | Electric blanket processing conveyer belt and electric blanket processing conveyer device |
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| CN107034604B (en) * | 2017-06-07 | 2023-06-16 | 杭州海得龙塑胶新材料有限公司 | Automatic change cloth rubber coating equipment |
| CN110012566B (en) * | 2019-02-28 | 2021-11-12 | 武汉纺织大学 | Automatic electric blanket production device capable of producing electric blankets of different models |
| CN109907606B (en) * | 2019-02-28 | 2021-10-26 | 武汉纺织大学 | Automatic cloth spreading device of electric blanket suitable for electric blankets of different models |
| CN109965622B (en) * | 2019-02-28 | 2021-10-26 | 武汉纺织大学 | Automatic winding device of electric blanket |
| CN110012567A (en) * | 2019-02-28 | 2019-07-12 | 武汉纺织大学 | A kind of electric blanket automatic cloth-laying device of recyclable electric blanket template |
| CN110012566A (en) * | 2019-02-28 | 2019-07-12 | 武汉纺织大学 | A kind of automatic electric blanket production device producing different model electric blanket |
| CN109965622A (en) * | 2019-02-28 | 2019-07-05 | 武汉纺织大学 | A kind of electric blanket automatic coiling device |
| CN109907606A (en) * | 2019-02-28 | 2019-06-21 | 武汉纺织大学 | A kind of electric blanket automatic cloth-laying device being applicable to different model electric blanket |
| CN110039873A (en) * | 2019-04-24 | 2019-07-23 | 成都彩虹电器（集团）股份有限公司 | A kind of full-automatic electric heating blanket wiring compounding machine |
| CN110039873B (en) * | 2019-04-24 | 2021-05-14 | 成都彩虹电器（集团）股份有限公司 | Full-automatic electric blanket wiring compounding machine |
| CN113766684A (en) * | 2021-09-03 | 2021-12-07 | 贵州彩阳电暖科技有限公司 | Wheel-hung stretching type wiring needling machine and manufacturing equipment for flexible heating blanket body |
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