CN109965622B - Automatic winding device of electric blanket - Google Patents
Automatic winding device of electric blanket Download PDFInfo
- Publication number
- CN109965622B CN109965622B CN201910150022.9A CN201910150022A CN109965622B CN 109965622 B CN109965622 B CN 109965622B CN 201910150022 A CN201910150022 A CN 201910150022A CN 109965622 B CN109965622 B CN 109965622B
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- China
- Prior art keywords
- electric blanket
- winding
- layer cloth
- cloth supporting
- electric
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/06—Travelling rugs; Sleeping rugs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
Abstract
The invention relates to an automatic winding device of an electric blanket, which comprises a rack, a specification identification mechanism, an upper layer cloth supporting mechanism, a lower layer cloth supporting mechanism, a winding drum, a tension mechanism, a winding mechanism and a wire cutting mechanism, wherein the specification identification mechanism is used for identifying the model specification of an electric blanket template and determining the winding track of the winding mechanism according to an identification result; the end of the electric heating wire on the winding drum penetrates into the winding mechanism after passing through the tension mechanism, the winding mechanism is used for driving the electric heating wire to move, the electric heating wire is wound on the upper surface of the electric blanket template according to a preset winding track, and the wire shearing mechanism shears the electric heating wire after the winding is finished. The electric blanket template winding machine can realize full-automatic electric blanket winding of electric heating wires, comprises the steps of automatically feeding and aligning templates, identifying the model of the electric blanket, winding according to the model of the electric blanket and conveying the electric blanket template wound with the electric heating wires to the next station.
Description
Technical Field
The invention relates to the field of electric blanket production, in particular to an automatic winding device for an electric blanket.
Background
The manufacturing of the electric blanket generally needs to lay a first layer of cloth, wind an electric heating wire, lay the cloth for the second time on the electric heating wire and weld several steps, the electric blanket production machines on the market are semi-automatic at present, a plurality of people are needed to operate the machines, and the electric blanket which can be manufactured has the problems of single type, complex replacement operation, low efficiency, large occupied space of the machine and the like.
Disclosure of Invention
The invention aims to provide an automatic winding device for an electric blanket.
The technical scheme for solving the technical problems is as follows:
an automatic winding device of an electric blanket comprises a rack, a specification identification mechanism, an upper layer cloth supporting mechanism, a lower layer cloth supporting mechanism, a winding drum, a tension mechanism, a winding mechanism and a wire cutting mechanism, wherein the upper layer cloth supporting mechanism, the lower layer cloth supporting mechanism, the winding drum, the tension mechanism, the winding mechanism, a push plate mechanism and the wire cutting mechanism are all arranged on the rack; the upper layer cloth supporting mechanism is arranged above the lower layer cloth supporting mechanism, the upper layer cloth supporting mechanism is used for supporting an electric blanket template paved with a first layer of cloth, the lower layer cloth supporting mechanism is used for supporting a recycled air electric blanket template, the winding drum is used for placing an electric heating wire, the end of the electric heating wire penetrates through the winding mechanism after passing through the tension mechanism, the tension mechanism is used for tensioning the electric heating wire, the winding mechanism is used for driving the electric heating wire to move, the electric heating wire is wound on the upper surface of the electric blanket template according to a preset winding track, and the wire cutting mechanism is used for cutting the electric heating wire after the winding is finished.
The electric blanket template is characterized by further comprising a plate moving mechanism, wherein the plate moving mechanism is arranged on the upper layer cloth supporting mechanism and the lower layer cloth supporting mechanism and is used for horizontally moving along the left-right direction of the rack to drive the electric blanket template to move between two adjacent stations; the plate moving mechanism comprises an electric blanket template translation mechanism, a clamp lifting mechanism and an electric blanket template clamping mechanism, the electric blanket template clamping mechanism is used for clamping an electric blanket template, the clamp lifting mechanism is fixed on the electric blanket template translation mechanism and is used for driving the electric blanket template clamping mechanism to move up and down, and the electric blanket template translation mechanism is used for driving the clamp lifting mechanism and the electric blanket template clamping mechanism to horizontally move along the left and right directions of the rack.
The electric blanket template further comprises a plate pushing mechanism, the plate moving mechanism and the plate pushing mechanism are respectively arranged on the left side and the right side of the upper layer cloth supporting mechanism and/or the lower layer cloth supporting mechanism, and the plate moving mechanism is used for horizontally moving along the left and right direction of the rack to push the electric blanket template to move between two adjacent stations.
Furthermore, the lower layer cloth supporting mechanism comprises a plurality of fluency strips horizontally arranged along the left-right direction and fluency strips vertically arranged at the front side and the rear side of the lower layer cloth supporting mechanism.
Further, the upper layer cloth supporting mechanism comprises a plurality of bull's eye bearings which are uniformly and horizontally arranged, and fluent strips which are vertically arranged on the front side and the rear side of the upper layer cloth supporting mechanism.
Furthermore, the tension mechanism comprises a plurality of tension wheels, and the electric heating wire sequentially passes through the tension wheels and then enters the winding mechanism.
Further, the winding mechanism comprises a coil feeding body, a finger cylinder, a guide coil and a winding nozzle which are sequentially arranged from top to bottom.
Further, thread cutting mechanism includes scissors clip elevating system and scissors mechanism, scissors clip elevating system is used for driving the scissors and reciprocates, scissors mechanism includes scissors and the control mechanism that opens and shuts, the control mechanism that opens and shuts is used for controlling opening and shutting of scissors.
The electric blanket template pushing device comprises a rack, wherein the rack is arranged on the front side or the rear side of the upper layer cloth supporting mechanism, and the pushing mechanism is used for moving along the front and rear direction of the rack to push the electric blanket template on the upper layer cloth supporting mechanism to the opposite side.
The invention has the beneficial effects that: the electric blanket model can be automatically identified, different types of electric blankets can be processed, the electric blankets can be aligned by utilizing the pushing mechanism and the position sensor to realize accurate processing, continuous operation can be realized, automatic recovery and cyclic utilization of the electric blanket templates can be realized simultaneously, the intelligence is high, the efficiency is high, and the use is convenient.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion of one side of FIG. 1;
FIG. 3 is an enlarged view of a portion of the other side of FIG. 1;
FIG. 4 is a schematic view of the winding mechanism;
in the drawings, the components represented by the respective reference numerals are listed below:
1. a frame; 2. a specification identification mechanism; 3. an upper layer cloth supporting mechanism; 4. a lower layer cloth supporting mechanism; 5. a bobbin; 6. a tension mechanism; 7. a winding mechanism; 8. a pushing mechanism; 9. a plate moving mechanism; 10. a thread trimming mechanism; 11. an electric blanket template; 12. a push plate mechanism; 71. feeding a coil; 72. a finger cylinder; 73. a guide coil; 74. a winding nozzle; 91. a translation mechanism of the electric blanket template; 92. an electric blanket template clamping mechanism; 93. clip lifting mechanism
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1-4, an automatic winding device for an electric blanket comprises a rack 1, a specification identification mechanism 2, an upper layer cloth supporting mechanism 3, a lower layer cloth supporting mechanism 4, a winding reel 5, a tension mechanism 6, a winding mechanism 7 and a trimming mechanism 10, wherein the upper layer cloth supporting mechanism 3, the lower layer cloth supporting mechanism 4, the winding reel 5, the tension mechanism 6, the winding mechanism 7, a push plate mechanism 12 and the trimming mechanism 10 are all arranged on the rack 1, the specification identification mechanism 2 is used for identifying the model specification of an electric blanket template 11 and determining the winding track of the winding mechanism 7 according to an identification result; the upper layer cloth supporting mechanism 3 is arranged above the lower layer cloth supporting mechanism 4, the upper layer cloth supporting mechanism 3 is used for supporting an electric blanket template 11 paved with a first layer of cloth, the lower layer cloth supporting mechanism 4 is used for supporting a recycled air electric blanket template 11, the winding drum 5 is used for placing an electric heating wire, the end of the electric heating wire penetrates through the winding mechanism 7 through the tension mechanism 6, the tension mechanism 6 is used for tensioning the electric heating wire, the winding mechanism 7 is used for driving the electric heating wire to move, the electric heating wire is wound on the upper surface of the electric blanket template 11 according to a preset winding track, and the wire cutting mechanism 10 is used for cutting the electric heating wire after the winding is finished.
The electric blanket template moving device is characterized by further comprising a plate moving mechanism 9, wherein the plate moving mechanism 9 is arranged on the upper layer cloth supporting mechanism 3 and the lower layer cloth supporting mechanism 4, and the plate moving mechanism 9 is used for horizontally moving along the left and right directions of the rack 1 to drive the electric blanket template to move between two adjacent stations; the plate moving mechanism 9 comprises an electric blanket template translation mechanism 91, a clamp lifting mechanism 93 and an electric blanket template clamping mechanism 92, the electric blanket template clamping mechanism 92 is used for clamping the electric blanket template 11, the clamp lifting mechanism 93 is fixed on the electric blanket template translation mechanism 91, the clamp lifting mechanism 93 is used for driving the electric blanket template clamping mechanism 92 to move up and down, and the electric blanket template translation mechanism 91 is used for driving the clamp lifting mechanism 93 and the electric blanket template clamping mechanism 92 to horizontally move along the left and right directions of the rack 1.
The electric blanket template moving mechanism is characterized by further comprising a plate pushing mechanism 12, the plate moving mechanism 9 and the plate pushing mechanism 12 are arranged on the left side and the right side of the upper layer cloth supporting mechanism 3 and/or the lower layer cloth supporting mechanism 4 respectively, and the plate moving mechanism 9 is used for horizontally moving along the left-right direction of the rack 1 to push the electric blanket template to move between two adjacent stations.
The lower layer cloth supporting mechanism 4 comprises a plurality of fluency strips horizontally arranged along the left-right direction and fluency strips vertically arranged at the front side and the rear side of the lower layer cloth supporting mechanism 4.
The upper layer cloth supporting mechanism 3 comprises a plurality of bull's eye bearings which are uniformly and horizontally arranged, and fluent strips which are vertically arranged on the front side and the rear side of the upper layer cloth supporting mechanism 3.
The tension mechanism 6 comprises a plurality of tension pulleys, and the electric heating wire sequentially penetrates through the tension pulleys and then enters the winding mechanism 7.
The winding mechanism 7 includes a coil feeding coil 71, a finger cylinder 72, a guide coil 73, and a winding nozzle 74, which are sequentially provided from top to bottom.
The thread cutting mechanism 10 comprises a scissors clamp lifting mechanism 93 and a scissors mechanism, the scissors clamp lifting mechanism 93 is used for driving the scissors to move up and down, the scissors mechanism comprises the scissors and an opening and closing control mechanism, and the opening and closing control mechanism is used for controlling the opening and closing of the scissors.
The electric blanket template pushing device is characterized by further comprising a pushing mechanism 8, wherein the pushing mechanism 8 is arranged on the rack 1 on the front side or the rear side of the upper layer cloth supporting mechanism 3, and the pushing mechanism 8 is used for moving in the front-back direction of the rack 1 to push the electric blanket template on the upper layer cloth supporting mechanism 3 to the opposite side.
The using process of the invention is as follows:
1. preparation for winding
The electric blanket template translation mechanism 91 and the electric blanket template clamping mechanism 92 of the plate moving mechanism 9 drag the electric blanket template provided with the electric blanket laid with cloth at a previous station onto the upper layer cloth supporting mechanism 3 until a sensor at a preset position detects that the electric blanket template arrives, and then stop; then the clamp lifting mechanism 93 drives the electric blanket template clamping mechanism 92 to descend below the electric blanket template, the pushing mechanism 8 pushes the electric blanket template 11 towards the opposite side, so that the electric blanket template 11 is attached to the fluency strip on the side surface of the opposite side, the position of the electric blanket template can be aligned, and the electric blanket template is ensured to reach the designated working position.
2. Winding wire
The specification recognition mechanism 2 recognizes the model specification of the electric blanket template 11 by scanning the two-dimensional code on the electric blanket template 11, and determines the winding track of the winding mechanism 7 according to the recognition result;
the end of the electric heating wire on the winding drum 5 penetrates into a winding mechanism 7 through a tension mechanism 6, the tension mechanism 6 enables the electric heating wire to be tensioned, and the winding mechanism 7 drives the electric heating wire to move according to the identified winding track, so that the electric heating wire is wound on the upper surface of the electric blanket template 11 according to the preset winding track.
3. Thread trimming
The scissor clamp lifting mechanism 93 drives the scissor mechanism to ascend, the scissor mechanism cuts the electric heating wires, the wire cutting mechanism 10 descends and returns, and the push plate mechanism 12 drags the wound electric heating blanket template to the next station on the left side of the rack 1; and repeating the steps to sequentially perform continuous winding work on the templates with different specifications.
4. Loopback template
The plate moving mechanism and the plate pushing mechanism on the lower layer cloth supporting mechanism send the empty template back to the upper station on the right side of the rack 2, and the motion directions of the templates on the upper layer and the lower layer are opposite and do not interfere with each other, and can be carried out simultaneously; so as to realize the recovery and the cyclic utilization of the electric blanket template.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. An automatic winding device of an electric blanket is characterized by comprising a rack (1), a specification identification mechanism (2), an upper layer cloth supporting mechanism (3), a lower layer cloth supporting mechanism (4), a winding drum (5), a tension mechanism (6), a winding mechanism (7) and a trimming mechanism (10), wherein the upper layer cloth supporting mechanism (3), the lower layer cloth supporting mechanism (4), the winding drum (5), the tension mechanism (6), the winding mechanism (7) and the trimming mechanism (10) are all arranged on the rack (1), the specification identification mechanism (2) is used for identifying the model specification of an electric blanket template (11) and determining the winding track of the winding mechanism (7) according to an identification result; the upper layer cloth supporting mechanism (3) is arranged above the lower layer cloth supporting mechanism (4), the upper layer cloth supporting mechanism (3) is used for supporting an electric blanket template (11) paved with a first layer of cloth, the lower layer cloth supporting mechanism (4) is used for supporting a recycled air electric blanket template (11), the winding drum (5) is used for placing an electric heating wire, the end of the electric heating wire penetrates into the winding mechanism (7) through the tension mechanism (6), the tension mechanism (6) is used for tensioning the electric heating wire, the winding mechanism (7) is used for driving the electric heating wire to move, the electric heating wire is wound on the upper surface of the electric blanket template (11) according to a preset winding track, the wire cutting mechanism (10) is used for cutting the electric heating wire after the winding is finished, the electric blanket further comprises a pushing mechanism (8), and the pushing mechanism (8) is arranged on a rack (1) on the front side or the rear side of the upper layer cloth supporting mechanism (3), the pushing mechanism (8) is used for moving along the front and back directions of the rack (1) and pushing the electric blanket template on the upper layer cloth supporting mechanism (3) to the opposite side.
2. The automatic winding device of the electric blanket as claimed in claim 1, further comprising a plate moving mechanism (9), wherein the plate moving mechanism (9) is arranged on the upper layer cloth supporting mechanism (3) and the lower layer cloth supporting mechanism (4), and the plate moving mechanism (9) is used for driving the electric blanket template to move between two adjacent stations by horizontally moving along the left and right directions of the rack (1); the plate moving mechanism (9) comprises an electric blanket template translation mechanism (91), a clamp lifting mechanism (93) and an electric blanket template clamping mechanism (92), the electric blanket template clamping mechanism (92) is used for clamping an electric blanket template (11), the clamp lifting mechanism (93) is fixed on the electric blanket template translation mechanism (91), the clamp lifting mechanism (93) is used for driving the electric blanket template clamping mechanism (92) to move up and down, and the electric blanket template translation mechanism (91) is used for driving the clamp lifting mechanism (93) and the electric blanket template clamping mechanism (92) to horizontally move along the left and right directions of the rack (1).
3. The automatic winding device for the electric blanket as claimed in claim 2, further comprising a push plate mechanism (12), wherein the plate moving mechanism (9) and the push plate mechanism (12) are respectively arranged on the left side and the right side of the upper layer cloth supporting mechanism (3) and/or the lower layer cloth supporting mechanism (4), and the plate moving mechanism (9) is used for horizontally moving along the left-right direction of the rack (1) to push the electric blanket template to move between two adjacent stations.
4. The automatic winding device for the electric blanket as claimed in claim 1, wherein the lower layer cloth supporting mechanism (4) comprises a plurality of fluency strips horizontally arranged along the left-right direction and fluency strips vertically arranged at the front side and the rear side of the lower layer cloth supporting mechanism (4).
5. The automatic winding device for the electric blanket as claimed in claim 1, wherein the upper layer cloth supporting mechanism (3) comprises a plurality of bull's eye bearings which are uniformly and horizontally arranged and fluency strips which are vertically arranged at the front side and the rear side of the upper layer cloth supporting mechanism (3).
6. The automatic winding device for the electric blanket according to claim 1, wherein the tension mechanism (6) comprises a plurality of tension wheels, and the electric heating wire enters the winding mechanism (7) after passing through the plurality of tension wheels in sequence.
7. The automatic winding device for the electric blanket as claimed in claim 1, wherein the winding mechanism (7) comprises a coil feeding coil (71), a finger cylinder (72), a guide coil (73) and a winding nozzle (74) which are sequentially arranged from top to bottom.
8. The automatic winding device of the electric blanket as claimed in claim 1, wherein the thread cutting mechanism (10) comprises a scissors clip lifting mechanism (93) and a scissors mechanism, the scissors clip lifting mechanism (93) is used for driving the scissors to move up and down, the scissors mechanism comprises the scissors and an opening and closing control mechanism, and the opening and closing control mechanism is used for controlling the opening and closing of the scissors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910150022.9A CN109965622B (en) | 2019-02-28 | 2019-02-28 | Automatic winding device of electric blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910150022.9A CN109965622B (en) | 2019-02-28 | 2019-02-28 | Automatic winding device of electric blanket |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109965622A CN109965622A (en) | 2019-07-05 |
| CN109965622B true CN109965622B (en) | 2021-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910150022.9A Active CN109965622B (en) | 2019-02-28 | 2019-02-28 | Automatic winding device of electric blanket |
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| CN (1) | CN109965622B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113789611A (en) * | 2021-09-24 | 2021-12-14 | 迪赛福创新技术(深圳)有限公司 | Efficient full-automatic intelligent braiding machine |
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| CN2829512Y (en) * | 2005-08-22 | 2006-10-25 | 青岛国日电器有限公司 | Electrothermal blanket maker |
| KR100739833B1 (en) * | 2006-08-04 | 2007-07-19 | 장병철 | An electric blanket manufacturing system |
| CN102291861A (en) * | 2011-08-15 | 2011-12-21 | 张国拴 | Multi-functional automatic wiring machine for electric blanket |
| CN202818643U (en) * | 2012-09-26 | 2013-03-20 | 成都彩虹电器（集团）股份有限公司 | Tension type electric blanket wiring machine |
| CN205200792U (en) * | 2015-12-02 | 2016-05-04 | 东莞市野田自动化设备有限公司 | Ultrasonic wave electric blanket welding machine |
| CN106037367A (en) * | 2016-07-20 | 2016-10-26 | 武汉纺织大学 | Automatic production device for electric blanket |
| CN206028575U (en) * | 2016-09-14 | 2017-03-22 | 武汉纺织大学 | Electric blanket becomes breadth winding device |
| CN206028595U (en) * | 2016-09-14 | 2017-03-22 | 武汉纺织大学 | Electric blanket is inlet wire device for winding device |
| CN206166460U (en) * | 2016-07-20 | 2017-05-17 | 武汉纺织大学 | Electric blanket automated production equipment |
| CN109160170A (en) * | 2018-10-29 | 2019-01-08 | 宁波联城住工科技有限公司 | Mold storage system |
-
2019
- 2019-02-28 CN CN201910150022.9A patent/CN109965622B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2829512Y (en) * | 2005-08-22 | 2006-10-25 | 青岛国日电器有限公司 | Electrothermal blanket maker |
| KR100739833B1 (en) * | 2006-08-04 | 2007-07-19 | 장병철 | An electric blanket manufacturing system |
| CN102291861A (en) * | 2011-08-15 | 2011-12-21 | 张国拴 | Multi-functional automatic wiring machine for electric blanket |
| CN202818643U (en) * | 2012-09-26 | 2013-03-20 | 成都彩虹电器（集团）股份有限公司 | Tension type electric blanket wiring machine |
| CN205200792U (en) * | 2015-12-02 | 2016-05-04 | 东莞市野田自动化设备有限公司 | Ultrasonic wave electric blanket welding machine |
| CN106037367A (en) * | 2016-07-20 | 2016-10-26 | 武汉纺织大学 | Automatic production device for electric blanket |
| CN206166460U (en) * | 2016-07-20 | 2017-05-17 | 武汉纺织大学 | Electric blanket automated production equipment |
| CN206028575U (en) * | 2016-09-14 | 2017-03-22 | 武汉纺织大学 | Electric blanket becomes breadth winding device |
| CN206028595U (en) * | 2016-09-14 | 2017-03-22 | 武汉纺织大学 | Electric blanket is inlet wire device for winding device |
| CN109160170A (en) * | 2018-10-29 | 2019-01-08 | 宁波联城住工科技有限公司 | Mold storage system |
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| CN109965622A (en) | 2019-07-05 |
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