CN102291861A - Multi-functional automatic wiring machine for electric blanket - Google Patents
Multi-functional automatic wiring machine for electric blanket Download PDFInfo
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- CN102291861A CN102291861A CN2011102320852A CN201110232085A CN102291861A CN 102291861 A CN102291861 A CN 102291861A CN 2011102320852 A CN2011102320852 A CN 2011102320852A CN 201110232085 A CN201110232085 A CN 201110232085A CN 102291861 A CN102291861 A CN 102291861A
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Abstract
The invention discloses a multi-functional automatic wiring machine for an electric blanket. The wiring machine comprises a rack and a feeding device which drives a chain to rotate by a feeding motor; the front segment of the rack is provided with a puncturing and needle hanging device and a wiring device; the middle segment of the rack is provided with a heat bonding mechanism; an automatic wire cutting mechanism is arranged on the wiring device and comprises a main cylinder fixed on the wiring device; a cutting cylinder is vertically fixed on the end part of a piston rod of the main cylinder; a piston rod end of the cutting cylinder is fixedly provided with a cutter; and a cutting block opposite to the cutter is fixed on a cylinder body of the cutting cylinder. In the invention, an automatic wire releasing mechanism and the automatic wire cutting mechanism are arranged on the wiring device, so the processing efficiency and the processing quality are improved, the integration of uniform wiring, automatic wire cutting, heat bonding and cutting during processing of the electric blanket is realized, and single control on automatic wiring by a single operator and single or double control on automatic wiring by double operators are completely realized.
Description
Technical field
The present invention relates to a kind of electric blanket making apparatus, the multi-functional self routing machine of especially a kind of electric blanket.
Background technology
When making electric blanket, at first lower floor's cloth is tiled on the operation post, then heating wire is arranged uniformly, above then the upper strata blanketing being laid on, two-layer up and down by the pressure roller pressing, at last that pressing is good cloth is cut into square, and the making of electric blanket is just finished on the limit of sewing it up.This shows, in the electric blanket production process, the wiring of the heating wire one procedure that is absolutely necessary, but major part all is that this way not only wastes time and energy, and efficient is not high by wiring manually in producing at present, product is difficult to keep the steady production quality.By retrieval, application number is that 200520024539.7 patent has been announced a kind of electric blanket self routing needing machine, wherein introduced a kind of connecton layout, comprise pallet stand, pallet stand crosswise fixed slide bar, horizontal leading screw, cooperate on slide bar and the horizontal leading screw wiring punch block that the bottom is provided with group line pin is installed, the pallet stand below vertically is provided with slideway and the longitudinal leadscrew that is mated, and longitudinal leadscrew cooperates with the nut that is fixed on the pallet stand bottom.Described connecton layout does not relate to devices such as automatic unwrapping wire, can not realize automatic wiring.In recent years, produce machine though some electric blankets occurred, the artificial factor that participates in is still many, can not realize automation fully.
Summary of the invention
The technical problem to be solved in the present invention provides and a kind ofly can evenly connect up, broken string, heat seal automatically, cut in the multi-functional self routing machine of the electric blanket of one.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the multi-functional self routing machine of a kind of electric blanket, comprise frame, and by the feed arrangement of walking to expect the rotation of driven by motor chain, be furnished with the hanging wire needle plate that is used for hanging wire on the described chain at interval, it is characterized in that described frame leading portion is provided with puncture tuck device and connecton layout, the frame stage casing is provided with heat device, described connecton layout is provided with automatic broken string mechanism, described automatic broken string mechanism comprises the master cylinder that is fixed on the connecton layout, the piston rod end of described master cylinder is fixed with the sidewall of cutting cylinder, the tailpiece of the piston rod of described cutting cylinder is fixed with cutting knife, is fixed with the chopping block that is used to break that matches with cutting knife on the cylinder body of cutting cylinder.
Described connecton layout comprises and is fixed on the horizontal slide rail and the wiring mouth of hollow, the leading-out terminal of the described wiring mouth tangent directive wheel of mouth line outlet that is provided with and connects up.
Based on such scheme, preferably, also comprise the automatic payingoff mechanism that is used with described connecton layout, described automatic payingoff mechanism is positioned at frame leading portion sidepiece, comprise the bobbin that drives by the unwrapping wire motor output shaft, be positioned at the regulating wheel of bobbin top, be fixed in the fast pulley of top end of sliding rod, and the floating roller, described slide bar and the frame bolt that slide up and down along slide bar.
Automatic payingoff mechanism is the unwrapping wire motor-driven bobbin unwrapping wire that strap brake mechanism is arranged among the present invention, when connecton layout is worked, floating roller on the slide bar is drawn high by heating wire, when reaching a certain height, floating roller then can touch the photoelectric sensor that is positioned at the slide bar middle part, make the unwrapping wire machine operation begin unwrapping wire, when line sending speed during greater than hanging wire speed, floating roller descends, when reaching inductive switch, the line sending motor begins brake, whole process is finished automatic unwrapping wire function, and keeps heating wire to be in tensioning state always.
Described heat device comprises the ultrasonic drilling machine that is fixed on the frame and is positioned at point-like roller under the ultrasonic drilling machine, and described point-like roller is the cylindric roller that can rotate around axis, and its circumferential surface is evenly distributed with the plush copper that is used to push heat seal.
Based on such scheme, preferred, described frame posterior segment is provided with run-bake-needle fault mechanism, and described run-bake-needle fault mechanism is positioned at the chain top, comprises the run-bake-needle fault pair roller that is fixed in two parallel tangent settings on the frame.
Based on such scheme, preferably, described frame rear is provided with the cutting mechanism that is used to cut electric blanket, and described cutting mechanism comprises the cross motor that is fixed on the frame, described cross motor drives the slide block that laterally slides along guide rail, and described slide block is fixed with cutting motor.
Described puncture tuck device drives hairbrush by a pair of synchronous cylinder and forms.
Described puncture tuck device is the pressure roller that is fixed on the band gap of fitting with described chain on the frame.
Adopt the beneficial effect that technique scheme produced to be:
(1) the present invention is by being provided with connecton layout, and on connecton layout, added automatic payingoff mechanism and the mechanism that breaks automatically, make traditional manual wiring mechanization, automation, not only improved working (machining) efficiency greatly, and the crudy of electric blanket is also improved much;
(2) the present invention is except connecton layout, also is provided with heat device, run-bake-needle fault mechanism and cuts the cutting machine of usefulness at the frame back segment, finished evenly wiring, broken string, heat seal automatically in the electric blanket processing, cut the automatic control system in one.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments.
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the wiring mechanism schematic diagram;
Fig. 3 is the cutting mechanism schematic diagram;
Fig. 4 is the chain schematic diagram;
Fig. 5 is a point-like roller schematic diagram;
Fig. 6 is automatic payingoff mechanism schematic diagram;
Fig. 7 is the structural scheme of mechanism that breaks automatically;
Fig. 8 is a puncture tuck device schematic diagram;
Fig. 9 is single electric blanket self routing shape figure;
Figure 10 is Electric heat matress for double bed self routing shape figure;
Wherein: 1, cutting mechanism, 1-1, cross motor, 1-2, transverse belt, 1-3, slide block, 1-4, cutting motor, 1-5, cutting knife, 1-6, step up roller, 2, frame, 3, walk to expect motor, 4, the run-bake-needle fault pair roller, 5, ultrasonic drilling machine, 6, point-like is rolled, and 7, dispensing shaft, 8, connecton layout, 8-1, horizontal slide rail, 8-2, heating wire, 8-3, steer motor, 8-4, deflecting roller, 8-5, the wiring mouth, 8-6, guide ring, 8-7, directive wheel, 8-8, longitudinal sliding block, 8-9, longitudinal rail, 8-10, driving-belt, 9, hold down gag, 10, automatic payingoff mechanism, 10-1, the unwrapping wire motor, 10-2, bobbin, 10-3, regulating wheel, 10-4, fast pulley, 10-5, floating roller, 11, main motor, 12, the chain pin, 13, automatically mechanism breaks, 13-1, master cylinder, 13-2, the cutting cylinder, 13-3, cutting knife, 13-4, chopping block, 14, puncture tuck device, 14-1, synchronous cylinder, 14-2, hairbrush, 14-3, crossbeam, 15, the hanging wire needle plate.
Embodiment
With reference to the accompanying drawings 1 and accompanying drawing 7 shown in, the present invention is specifically related to the multi-functional self routing machine of a kind of electric blanket, comprise frame 2, and by walking to expect that motor 3 drives the feed arrangement of chain rotation, be furnished with the hanging wire needle plate 14 that is used for hanging wire on the described chain at interval, it is characterized in that described frame 2 leading portions are provided with puncture tuck device 14 and connecton layout 8, frame 2 stage casings are provided with heat device, described connecton layout 8 is provided with automatic broken string mechanism 13, described automatic broken string mechanism 13 comprises the master cylinder 13-1 that is fixed on the connecton layout 8, the piston rod end of described master cylinder 13-1 is fixed with the sidewall of cutting cylinder 13-2, the tailpiece of the piston rod of described cutting cylinder 13-2 is fixed with cutting knife 13-3, is fixed with the chopping block 13-4 that is used to break that matches with cutting knife 13-3 on the cylinder body of cutting cylinder 13-2.Automatically the work of broken string mechanism 13 is when connecton layout 8 is started working, cutting cylinder 13-2 cuts off heating wire 8-2 and clamps by piston rod head and chopping block 13-4, master cylinder 13-1 work then, it and connecton layout 8 line sendings in the other direction, when wiring mechanism finish three back and forth after, cutting cylinder 13-2 unclamps heating wire 8-2, resistance by heating wire 8-2 and tuck is fixed line, in the time of cutting cylinder 13-2 loose ends, boiling hot hook is stretched out in the blanketing below, and heating wire is drawn in the blanketing below, to make things convenient for wiring, intact when a line cloth, during the connecton layout return, cutting cylinder 13-2 cuts off line and clamp automatically.
2 as can be known with reference to the accompanying drawings, described connecton layout 8 comprises and is fixed in that horizontal slide rail 8-1 goes up and the wiring mouth 8-5 of hollow, wiring mouth 8-5 is fixed on the horizontal slide rail 8-1 by support, the leading-out terminal of wiring mouth 8-5 is provided with the directive wheel 8-7 tangent with line outlet, directive wheel 8-7 is fixed on the deflecting roller 8-4 that is positioned at wiring mouth 8-5 middle part by fixed mount, the left side of directive wheel 8-7 can also be provided for guiding the guide ring 8-6 of heating wire, described heating wire 8-2 passes wiring mouth 8-5 inside, direction by directive wheel 8-7 control line is also rotated line sending, prevents that heating wire 8-2 from damaging because of friction.Deflecting roller 8-4 makes deflecting roller 8-4 half-twist at regular intervals by the steer motor 8-3 control of stepping, and directive wheel 8-7 is cooperated with heating wire 8-2, and overall routing device 8 is under the drive of driving-belt 8-10, and guide rail 8-9 does feed motion along the longitudinal.Except that such scheme, directive wheel 8-7 and guide ring 8-6 are fixed in the leading-out terminal of the mouth 8-5 that connects up, do not need steer motor 8-3, can realize turning to by the tension force of heating wire, but fixing revolute pair need be set at the middle part of wiring mouth with horizontal slide rail 8-1.
6 as can be known with reference to the accompanying drawings, the present invention also comprises the automatic payingoff mechanism 10 that is used with described connecton layout 8, described automatic payingoff mechanism 10 is positioned at frame 2 leading portion sidepieces, it comprises by unwrapping wire motor 10-1 exports shaft-driven bobbin 10-2, be positioned at the regulating wheel 10-3 of bobbin 10-2 top, be fixed in the fast pulley 10-4 of top end of sliding rod, and the floating roller 10-5 that slides up and down along slide bar, described slide bar and connecton layout 8 bolt.
5 as can be known with reference to the accompanying drawings, described heat device comprises the ultrasonic drilling machine that is fixed on the frame 25 and is positioned at point-like roller 6 under the ultrasonic drilling machine 5, described point-like roller 6 is the cylindric roller that can rotate around axis, and its circumferential surface is evenly distributed with the plush copper that is used to push heat seal.Chain is passed by in the middle of point-like roller 6, drive lower floor's blanketing of the good heating wire of cloth, the upper strata blanketing that cooperation is carried by dispensing shaft 7, together two-layer blanketing heat seal is arrived together through heat device, and (see accompanying drawing 8) between points with what heating wire was fixed in point-like roller 6, make heating wire can not produce displacement.
Described frame 2 posterior segments are provided with run-bake-needle fault mechanism, and described run-bake-needle fault mechanism is positioned at the chain top, comprises the run-bake-needle fault pair roller 4 that is fixed in two parallel tangent settings on the frame 2.Run-bake-needle fault mechanism mainly is that the blanketing that will be hung on the chain chain pin 12 utilizes two parallel tangent run-bake-needle fault running rollers 4 to draw back.
3 as can be known with reference to the accompanying drawings, mid frame 2 tail ends of the present invention are provided with the cutting mechanism 1 that is used to cut electric blanket, described cutting mechanism 1 comprises the cross motor 1 that is fixed on the frame 2, and described cross motor 1 drives the slide block 1-3 that laterally slides along guide rail, and described slide block 1-3 is fixed with cutting motor 1-4.When driving material roller by a major ingredient motor 3, heated blanketing continues to carry, when being transported to the length of setting, walk to expect that motor 3 suspends, cross motor 1-1 works by the cutting motor 1-4 that transverse belt 1-2 drives on the slide block 1-3, cutting knife 1-5 rotation, blanketing is blocked the back fast blanketing is exported under the drive of main motor 11 by conveyer belt, used cutting knife 1-5 is anodontia circular knife, cutting blanketing that can be accurately clean.
8 as can be known with reference to the accompanying drawings, described puncture tuck device 14 is to be connected by crossbeam 14-3 by the piston rod of a pair of synchronous cylinder 14-1, be provided with a pair of hairbrush 14-2 in crossbeam 14-3 centre position, the hairbrush of cylinder 14-1 drive synchronously 14-2 constantly moves up and down, be used to depress blanketing, make blanketing be close to chain pin 12 bottoms, convenient follow-up hanging wire.Described puncture tuck device 14 can also be for being fixed on the pressure roller of the band gap of fitting with described chain on the frame 2, and blanketing passes between chain and the pressure roller, makes chain pin 12 pass blanketing.
The specific embodiment of the present invention is: feed arrangement drives lower floor's blanketing by chain and enters apparatus of the present invention, at first on lower floor's blanketing, connect up by connecton layout (comprising automatic payingoff mechanism and the mechanism that breaks automatically), carry the upper strata blanketing jointly to the heat device heat seal by dispensing shaft 7 then, enter run-bake-needle fault mechanism and cutting mechanism then, finish the production of electric blanket.
The present invention can design single on chain or Electric heat matress for double bed (as accompanying drawing 9 and accompanying drawing 10) according to actual needs, and is turned round automatically by the single, double people's program controlled motor of the PLC of correspondence, finishes the production of single, double (single, double control) electric blanket automatically.
Claims (8)
1. multi-functional self routing machine of electric blanket, comprise frame (2), and by walking to expect that motor (3) drives the feed arrangement of chain rotation, be furnished with the hanging wire needle plate (14) that is used for hanging wire on the described chain at interval, it is characterized in that described frame (2) leading portion is provided with puncture tuck device (14) and connecton layout (8), frame (2) stage casing is provided with heat device, described connecton layout (8) is provided with automatic broken string mechanism (13), described automatic broken string mechanism (13) comprises the master cylinder (13-1) that is fixed on the connecton layout (8), the piston rod end of described master cylinder (13-1) is fixed with the sidewall of cutting cylinder (13-2), the tailpiece of the piston rod of described cutting cylinder (13-2) is fixed with cutting knife (13-3), is fixed with the chopping block that is used to break (13-4) that matches with cutting knife (13-3) on the cylinder body of cutting cylinder (13-2).
2. the multi-functional self routing machine of electric blanket according to claim 1, it is characterized in that described connecton layout (8) comprises is fixed in that horizontal slide rail (8-1) is gone up and the wiring mouth (8-5) of hollow, the directive wheel (8-7) that the leading-out terminal of described wiring mouth (8-5) is provided with and the mouth that connects up (8-5) line outlet is tangent.
3. the multi-functional self routing machine of electric blanket according to claim 2, it is characterized in that also comprising the automatic payingoff mechanism (10) that is used with described connecton layout (8), described automatic payingoff mechanism (10) is positioned at frame (2) leading portion sidepiece, comprise by unwrapping wire motor (10-1) and export shaft-driven bobbin (10-2), be positioned at the regulating wheel (10-3) of bobbin (10-2) top, be fixed in the fast pulley (10-4) of top end of sliding rod, and the floating roller (10-5) that slides up and down along slide bar, described slide bar and frame (2) bolt.
4. the multi-functional self routing machine of electric blanket according to claim 3, it is characterized in that described heat device comprises the ultrasonic drilling machine (5) that is fixed on the frame (2) and is positioned at point-like roller (6) under the ultrasonic drilling machine (5), described point-like roller (6) is the cylindric roller that can rotate around axis, and its circumferential surface is evenly distributed with the plush copper that is used to push heat seal.
5. the multi-functional self routing machine of electric blanket according to claim 4, it is characterized in that described frame (2) posterior segment is provided with run-bake-needle fault mechanism, described run-bake-needle fault mechanism is positioned at the chain top, comprises the run-bake-needle fault pair roller (4) that is fixed in last two the parallel tangent settings of frame (2).
6. the multi-functional self routing machine of electric blanket according to claim 5, it is characterized in that described frame (2) rear is provided with the cutting mechanism (1) that is used to cut electric blanket, described cutting mechanism (1) comprises the cross motor (1) that is fixed on the frame (2), described cross motor (1) drives the slide block (1-3) that laterally slides along guide rail, and described slide block (1-3) is fixed with cutting motor (1-4).
7. the multi-functional self routing machine of electric blanket according to claim 1 is characterized in that described puncture tuck device (14) drives hairbrush (14-2) by a pair of synchronous cylinder (14-1) and forms.
8. the multi-functional self routing machine of electric blanket according to claim 1 is characterized in that described puncture tuck device (14) is for being fixed on the pressure roller of the band gap of fitting with described chain on the frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110232085 CN102291861B (en) | 2011-08-15 | 2011-08-15 | Multi-functional automatic wiring machine for electric blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110232085 CN102291861B (en) | 2011-08-15 | 2011-08-15 | Multi-functional automatic wiring machine for electric blanket |
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| CN102291861A true CN102291861A (en) | 2011-12-21 |
| CN102291861B CN102291861B (en) | 2013-02-27 |
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| CN 201110232085 Active CN102291861B (en) | 2011-08-15 | 2011-08-15 | Multi-functional automatic wiring machine for electric blanket |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102767050A (en) * | 2012-07-12 | 2012-11-07 | 安徽安泽电工有限公司 | Heating mat netting and molding device |
| CN102883479A (en) * | 2012-09-26 | 2013-01-16 | 成都彩虹电器（集团）股份有限公司 | Tension-type electric blanket wiring machine |
| CN105592579A (en) * | 2016-01-21 | 2016-05-18 | 武汉纺织大学 | Heating blanket automatic line arranging needle machine |
| CN106037367A (en) * | 2016-07-20 | 2016-10-26 | 武汉纺织大学 | Automatic production device for electric blanket |
| CN108748600A (en) * | 2018-08-09 | 2018-11-06 | 福建省永安林业（集团）股份有限公司永安人造板厂 | A kind of laying device of electrothermal compound plate |
| CN108823944A (en) * | 2018-07-02 | 2018-11-16 | 江苏湛德医疗用品有限公司 | A kind of nonwoven production process cutting device system |
| CN108859179A (en) * | 2018-08-01 | 2018-11-23 | 浙江耐者胶带有限公司 | A kind of self routing device of conveyer belt |
| CN109186234A (en) * | 2018-09-12 | 2019-01-11 | 深圳市时代高科技设备股份有限公司 | powder drying heating furnace |
| CN109965622A (en) * | 2019-02-28 | 2019-07-05 | 武汉纺织大学 | A kind of electric blanket automatic coiling device |
| CN110039873A (en) * | 2019-04-24 | 2019-07-23 | 成都彩虹电器（集团）股份有限公司 | A kind of full-automatic electric heating blanket wiring compounding machine |
| CN110446282A (en) * | 2018-05-04 | 2019-11-12 | 青岛市琴岛电器有限公司 | Single-layer nonwoven self routing technique |
| CN113834306A (en) * | 2021-10-19 | 2021-12-24 | 南通创韦伦纺织科技有限公司 | Cloth drying equipment integrating variable brush roller and drying cylinder |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102767050A (en) * | 2012-07-12 | 2012-11-07 | 安徽安泽电工有限公司 | Heating mat netting and molding device |
| CN102883479A (en) * | 2012-09-26 | 2013-01-16 | 成都彩虹电器（集团）股份有限公司 | Tension-type electric blanket wiring machine |
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| CN105592579B (en) * | 2016-01-21 | 2018-07-24 | 武汉纺织大学 | Automatic wiring needle machine of electric blanket |
| CN106037367A (en) * | 2016-07-20 | 2016-10-26 | 武汉纺织大学 | Automatic production device for electric blanket |
| CN110446282A (en) * | 2018-05-04 | 2019-11-12 | 青岛市琴岛电器有限公司 | Single-layer nonwoven self routing technique |
| CN108823944A (en) * | 2018-07-02 | 2018-11-16 | 江苏湛德医疗用品有限公司 | A kind of nonwoven production process cutting device system |
| CN108823944B (en) * | 2018-07-02 | 2024-04-12 | 江苏湛德医疗用品有限公司 | Cutting machine system in non-woven fabric production process |
| CN108859179A (en) * | 2018-08-01 | 2018-11-23 | 浙江耐者胶带有限公司 | A kind of self routing device of conveyer belt |
| CN108748600A (en) * | 2018-08-09 | 2018-11-06 | 福建省永安林业（集团）股份有限公司永安人造板厂 | A kind of laying device of electrothermal compound plate |
| CN108748600B (en) * | 2018-08-09 | 2024-03-26 | 福建省永安林业（集团）股份有限公司永安人造板厂 | Paving device for electric heating composite board |
| CN109186234A (en) * | 2018-09-12 | 2019-01-11 | 深圳市时代高科技设备股份有限公司 | powder drying heating furnace |
| CN109186234B (en) * | 2018-09-12 | 2023-10-13 | 深圳市时代高科技设备股份有限公司 | Powder drying heating furnace |
| CN109965622A (en) * | 2019-02-28 | 2019-07-05 | 武汉纺织大学 | A kind of electric blanket automatic coiling device |
| CN109965622B (en) * | 2019-02-28 | 2021-10-26 | 武汉纺织大学 | Automatic winding device of electric blanket |
| CN110039873A (en) * | 2019-04-24 | 2019-07-23 | 成都彩虹电器（集团）股份有限公司 | A kind of full-automatic electric heating blanket wiring compounding machine |
| CN110039873B (en) * | 2019-04-24 | 2021-05-14 | 成都彩虹电器（集团）股份有限公司 | Full-automatic electric blanket wiring compounding machine |
| CN113834306A (en) * | 2021-10-19 | 2021-12-24 | 南通创韦伦纺织科技有限公司 | Cloth drying equipment integrating variable brush roller and drying cylinder |
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| CN102291861B (en) | 2013-02-27 |
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