CN202150956U - Heating blanket multifunctional automatic wiring machine - Google Patents
Heating blanket multifunctional automatic wiring machine Download PDFInfo
- Publication number
- CN202150956U CN202150956U CN201120294460U CN201120294460U CN202150956U CN 202150956 U CN202150956 U CN 202150956U CN 201120294460 U CN201120294460 U CN 201120294460U CN 201120294460 U CN201120294460 U CN 201120294460U CN 202150956 U CN202150956 U CN 202150956U
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- frame
- fixed
- cutting
- electric blanket
- automatic
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Abstract
The utility model discloses a heating blanket multifunctional automatic wiring machine, comprising a frame; the front segment of the frame is provided with a puncturing needle hanging apparatus and a wiring apparatus, and the middle segment of the frame is provided with a heat seal mechanism; a feeding device is also comprised, the chains of which are driven by a feeding motor to rotate; the wiring apparatus is provided with an automatic breaking line mechanism which comprises a main cylinder fixed on the wiring apparatus; the piston rod end of the main cylinder is vertically and fixedly provided with a cutting cylinder, the piston rod end of which is fixedly provided with a cutting knife; the cutting cylinder body is fixedly provided with a chopping block relative to the cutting knife. According to the utility model, the wiring apparatus is provided with an automatic wire laying mechanism and the automatic breaking line mechanism so as to raise processing efficiency and processing quality, realize the integration of uniform wiring, automatic wire breaking, heat seal and cutting in the heating process of blankets, and completely realize the automatic wiring of single control by a single person and single and double control by double persons.
Description
Technical field
The utility model relates to a kind of electric blanket making apparatus, the multi-functional self routing machine of especially a kind of electric blanket.
Background technology
When making electric blanket, at first lower floor's cloth is tiled on the operation post, arrange heating wire uniformly then; Above then being laid on the upper strata blanketing; Two-layer up and down through the pressure roller pressing, at last that pressing is good cloth is cut into square, and the making of electric blanket is just accomplished on the limit of sewing it up.This shows, in the electric blanket production process, the wiring of the heating wire one procedure that is absolutely necessary, but major part all is that this way not only wastes time and energy, and efficient is not high through wiring manually in producing at present, product is difficult to keep the steady production quality.Through retrieval; Application number is that 200520024539.7 patent has been announced a kind of electric blanket self routing needing machine, has wherein introduced a kind of connecton layout, comprises pallet stand; Pallet stand crosswise fixed slide bar, horizontal leading screw; Cooperate the wiring punch block that setting group line pin in bottom is installed on slide bar and the horizontal leading screw, the pallet stand below vertically is provided with slideway and the longitudinal leadscrew that is mated, and the nut of longitudinal leadscrew bottom being fixed on pallet stand cooperates.Described connecton layout does not relate to devices such as automatic unwrapping wire, can not realize automatic wiring.In recent years, produce machine though some electric blankets occurred, artificial factor of participating in is still many, can not realize automation fully.
The utility model content
The technical problem that the utility model will solve provides and a kind ofly can evenly connect up, broken string, heat seal automatically, cut in the multi-functional self routing machine of the electric blanket of one.
For solving the problems of the technologies described above; The technical scheme that the utility model is taked is: the multi-functional self routing machine of a kind of electric blanket, comprise frame, and by the feed arrangement of walking to expect the rotation of driven by motor chain; Separation is useful on the hanging wire needle plate of hanging wire on the said chain; It is characterized in that said frame leading portion is provided with puncture tuck device and connecton layout, the frame stage casing is provided with heat device, and said connecton layout is provided with automatic broken string mechanism; Said automatic broken string mechanism comprises the master cylinder that is fixed on the connecton layout; The piston rod end of said master cylinder is fixed with the sidewall of cutting cylinder, and the tailpiece of the piston rod of said cutting cylinder is fixed with cutting knife, is fixed with the chopping block that is used to break that matches with cutting knife on the cylinder body of cutting cylinder.
Said connecton layout comprises and is fixed on the horizontal slide rail and the wiring mouth of hollow, the leading-out terminal of the said wiring mouth tangent directive wheel of mouth line outlet that is provided with and connects up.
Based on such scheme, preferred, also comprise the automatic payingoff mechanism that is used with said connecton layout; Said automatic payingoff mechanism is positioned at frame leading portion sidepiece; Comprise the bobbin that drives by the unwrapping wire motor output shaft, be positioned at the regulating wheel of bobbin top, be fixed in the fast pulley of top end of sliding rod; And the floating roller, said slide bar and the frame bolt that slide up and down along slide bar.
Automatic payingoff mechanism is the unwrapping wire motor-driven bobbin unwrapping wire that strap brake mechanism is arranged in the utility model, and when connecton layout was worked, the floating roller on the slide bar was drawn high by heating wire; When reaching a certain height, floating roller then can touch the photoelectric sensor that is positioned at the slide bar middle part; Make the unwrapping wire machine operation begin unwrapping wire, when line sending speed during greater than hanging wire speed, floating roller descends; When reaching inductive switch; The line sending motor begins brake, and whole process is accomplished automatic unwrapping wire function, and keeps heating wire to be in tensioning state always.
Said heat device comprises the ultrasonic drilling machine that is fixed on the frame and the point-like roller that is positioned under the ultrasonic drilling machine, and said point-like roller is the cylindric roller that can rotate around axis, and its circumferential surface is evenly distributed with the plush copper that is used to push heat seal.
Based on such scheme, preferred, said frame posterior segment is provided with run-bake-needle fault mechanism, and said run-bake-needle fault mechanism is positioned at the chain top, comprises the run-bake-needle fault pair roller that is fixed in two parallel tangent settings on the frame.
Based on such scheme; Preferably, said frame rear is provided with the cutting mechanism that is used to cut electric blanket, and said cutting mechanism comprises the cross motor that is fixed on the frame; Said cross motor drives the slide block that laterally slides along guide rail, and said slide block is fixed with cutting motor.
Said puncture tuck device drives hairbrush by a pair of synchronous cylinder and forms.
Said puncture tuck device is the pressure roller that is fixed on the band gap of fitting with said chain on the frame.
Adopt the beneficial effect that technique scheme produced to be:
(1) the utility model is through being provided with connecton layout; And on connecton layout, added automatic payingoff mechanism and the mechanism that breaks automatically; Make traditional hand wiring mechanization, automation, not only improved working (machining) efficiency greatly, and the crudy of electric blanket is also improved much;
(2) the utility model is except connecton layout, also is provided with heat device, run-bake-needle fault mechanism and cuts the cutting machine of usefulness at the frame back segment, accomplished evenly wiring, broken string, heat seal automatically in the electric blanket processing, cut the automatic control system in one.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is done further detailed explanation.
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the wiring mechanism sketch map;
Fig. 3 is the cutting mechanism sketch map;
Fig. 4 is the chain sketch map;
Fig. 5 is a point-like roller sketch map;
Fig. 6 is automatic payingoff mechanism sketch map;
Fig. 7 is the structural scheme of mechanism that breaks automatically;
Fig. 8 is a puncture tuck device sketch map;
Fig. 9 is single electric blanket self routing shape figure;
Figure 10 is Electric heat matress for double bed self routing shape figure;
Wherein: 1, cutting mechanism, 1-1, cross motor, 1-2, transverse belt, 1-3, slide block, 1-4, cutting motor, 1-5, cutting knife, step up roller at 1-6; 2, frame, 3, walk to expect motor, 4, the run-bake-needle fault pair roller, 5, ultrasonic drilling machine, 6, point-like rolls, 7, dispensing shaft; 8, connecton layout, 8-1, horizontal slide rail, 8-2, heating wire, 8-3, steer motor, 8-4, deflecting roller, 8-5, wiring mouth; 8-6, guide ring, 8-7, directive wheel, 8-8, longitudinal sliding block, 8-9, longitudinal rail, 8-10, driving-belt, 9, hold down gag; 10, automatic payingoff mechanism, 10-1, unwrapping wire motor, 10-2, bobbin, 10-3, regulating wheel, 10-4, fast pulley, 10-5, floating roller; 11, main motor, 12, the chain pin, 13, the mechanism that breaks automatically, 13-1, master cylinder, 13-2, cutting cylinder, 13-3, cutting knife; 13-4, chopping block, 14, puncture tuck device, 14-1, cylinder synchronously, 14-2, hairbrush, 14-3, crossbeam, 15, the hanging wire needle plate.
Embodiment
Shown in accompanying drawing 1 and accompanying drawing 7; The utility model is specifically related to the multi-functional self routing machine of a kind of electric blanket, comprises frame 2, and by walking to expect that motor 3 drives the feed arrangement of chain rotation; Separation is useful on the hanging wire needle plate 14 of hanging wire on the said chain; It is characterized in that said frame 2 leading portions are provided with puncture tuck device 14 and connecton layout 8, frame 2 stage casings are provided with heat device, and said connecton layout 8 is provided with automatic broken string mechanism 13; Said automatic broken string mechanism 13 comprises the master cylinder 13-1 that is fixed on the connecton layout 8; The piston rod end of said master cylinder 13-1 is fixed with the sidewall of cutting cylinder 13-2, and the tailpiece of the piston rod of said cutting cylinder 13-2 is fixed with cutting knife 13-3, is fixed with the chopping block 13-4 that is used to break that matches with cutting knife 13-3 on the cylinder body of cutting cylinder 13-2.Automatically the work of broken string mechanism 13 is when connecton layout 8 is started working, and cutting cylinder 13-2 cuts off heating wire 8-2 and clamps through piston rod head and chopping block 13-4, master cylinder 13-1 work then; It and connecton layout 8 line sendings in the other direction, when wiring mechanism accomplish three back and forth after, cutting cylinder 13-2 unclamps heating wire 8-2; Resistance by heating wire 8-2 and tuck is fixed line, and in the time of cutting cylinder 13-2 loose ends, boiling hot hook is stretched out in the blanketing below; Heating wire is drawn in the blanketing below, to make things convenient for wiring, when a line cloth finishes; During the connecton layout return, cutting cylinder 13-2 cuts off line and clamp automatically.
Can know according to accompanying drawing 2; Said connecton layout 8 comprises and is fixed in that horizontal slide rail 8-1 goes up and the wiring mouth 8-5 of hollow; Wiring mouth 8-5 is fixed on the horizontal slide rail 8-1 through support, and the leading-out terminal of wiring mouth 8-5 is provided with the directive wheel 8-7 tangent with line outlet, and directive wheel 8-7 is fixed on the deflecting roller 8-4 that is positioned at wiring mouth 8-5 middle part through fixed mount; The left side of directive wheel 8-7 can also be provided for guiding the guide ring 8-6 of heating wire; It is inner that said heating wire 8-2 passes wiring mouth 8-5, and the direction through directive wheel 8-7 control line is also rotated line sending, prevents that heating wire 8-2 from damaging because of friction.Deflecting roller 8-4 makes deflecting roller 8-4 half-twist at regular intervals through the steer motor 8-3 control of stepping, and directive wheel 8-7 is cooperated with heating wire 8-2, and overall routing device 8 is under the drive of driving-belt 8-10, and 8-9 does feed motion along longitudinal rail.Except that such scheme, directive wheel 8-7 and guide ring 8-6 are fixed in the leading-out terminal of the mouth 8-5 that connects up, do not need steer motor 8-3, can realize turning to through the tension force of heating wire, but fixing revolute pair need be set at the middle part of wiring mouth with horizontal slide rail 8-1.
Can know according to accompanying drawing 6; The utility model also comprises the automatic payingoff mechanism 10 that is used with said connecton layout 8, and said automatic payingoff mechanism 10 is positioned at frame 2 leading portion sidepieces, and it comprises by unwrapping wire motor 10-1 exports shaft-driven bobbin 10-2; Be positioned at the regulating wheel 10-3 of bobbin 10-2 top; Be fixed in the fast pulley 10-4 of top end of sliding rod, and the floating roller 10-5 that slides up and down along slide bar, said slide bar and connecton layout 8 bolt.
Can know according to accompanying drawing 5; Said heat device comprises the ultrasonic drilling machine that is fixed on the frame 25 and the point-like roller 6 that is positioned under the ultrasonic drilling machine 5; Said point-like roller 6 is the cylindric roller that can rotate around axis, and its circumferential surface is evenly distributed with the plush copper that is used to push heat seal.Chain is passed by in the middle of point-like roller 6; Drive lower floor's blanketing of the good heating wire of cloth; The upper strata blanketing that cooperation is carried by dispensing shaft 7; Together arrive two-layer blanketing heat seal together, and (see accompanying drawing 8) between points, make heating wire can not produce displacement what heating wire was fixed in point-like roller 6 through heat device.
Said frame 2 posterior segments are provided with run-bake-needle fault mechanism, and said run-bake-needle fault mechanism is positioned at the chain top, comprises the run-bake-needle fault pair roller 4 that is fixed in two parallel tangent settings on the frame 2.Run-bake-needle fault mechanism utilizes two parallel tangent run-bake-needle fault running rollers 4 to draw back the blanketing that is hung on the chain chain pin 12.
Can know according to accompanying drawing 3; The utility model mid frame 2 tail ends are provided with the cutting mechanism 1 that is used to cut electric blanket; Said cutting mechanism 1 comprises the cross motor 1 that is fixed on the frame 2; Said cross motor 1 drives the slide block 1-3 that laterally slides along guide rail, and said slide block 1-3 is fixed with cutting motor 1-4.When driving material roller through a major ingredient motor 3, the good blanketing of heat seal continues to carry; When being transported to the length of setting, walk to expect that motor 3 suspends, cross motor 1-1 drives the cutting motor 1-4 work on the slide block 1-3 through transverse belt 1-2; Cutting knife 1-5 rotation; Blanketing is blocked the back fast blanketing is exported under the drive of main motor 11 by conveyer belt, used cutting knife 1-5 is anodontia circular knife, can accurately clean cutting blanketing.
Can know according to accompanying drawing 8; Said puncture tuck device 14 is to be connected through crossbeam 14-3 by the piston rod of a pair of synchronous cylinder 14-1; Be provided with a pair of hairbrush 14-2 in crossbeam 14-3 centre position, the hairbrush of cylinder 14-1 drive synchronously 14-2 constantly moves up and down, and is used to depress blanketing; Make blanketing be close to chain pin 12 bottoms, convenient follow-up hanging wire.Said puncture tuck device 14 can also be for being fixed on the pressure roller of the band gap of fitting with said chain on the frame 2, and blanketing passes between chain and the pressure roller, makes chain pin 12 pass blanketing.
The embodiment of the utility model is: feed arrangement drives lower floor's blanketing through chain and gets into the utility model device; At first on lower floor's blanketing, connect up through connecton layout (comprising the automatic payingoff mechanism and the mechanism that breaks automatically); Then by dispensing shaft 7 conveying upper strata blanketings jointly to the heat device heat seal; Get into run-bake-needle fault mechanism and cutting mechanism then, accomplish the production of electric blanket.
The utility model can design single on chain or Electric heat matress for double bed (like accompanying drawing 9 and accompanying drawing 10) according to actual needs, and is turned round automatically by the single, double people's program controlled motor of the PLC of correspondence, accomplishes the production of single, double (single, double control) electric blanket automatically.
Claims (8)
1. multi-functional self routing machine of electric blanket; Comprise frame (2); And by walking to expect that motor (3) drives the feed arrangement of chain rotation; Separation is useful on the hanging wire needle plate (14) of hanging wire on the said chain; It is characterized in that said frame (2) leading portion is provided with puncture tuck device (14) and connecton layout (8), frame (2) stage casing is provided with heat device, and said connecton layout (8) is provided with automatic broken string mechanism (13); Said automatic broken string mechanism (13) comprises the master cylinder (13-1) that is fixed on the connecton layout (8); The piston rod end of said master cylinder (13-1) is fixed with the sidewall of cutting cylinder (13-2), and the tailpiece of the piston rod of said cutting cylinder (13-2) is fixed with cutting knife (13-3), is fixed with the chopping block that is used to break (13-4) that matches with cutting knife (13-3) on the cylinder body of cutting cylinder (13-2).
2. the multi-functional self routing machine of electric blanket according to claim 1; It is characterized in that said connecton layout (8) comprises is fixed in that horizontal slide rail (8-1) is gone up and the wiring mouth (8-5) of hollow, the directive wheel (8-7) that the leading-out terminal of said wiring mouth (8-5) is provided with and the mouth that connects up (8-5) line outlet is tangent.
3. the multi-functional self routing machine of electric blanket according to claim 2; It is characterized in that also comprising the automatic payingoff mechanism (10) that is used with said connecton layout (8); Said automatic payingoff mechanism (10) is positioned at frame (2) leading portion sidepiece; Comprise by unwrapping wire motor (10-1) and export shaft-driven bobbin (10-2), be positioned at the regulating wheel (10-3) of bobbin (10-2) top, be fixed in the fast pulley (10-4) of top end of sliding rod; And the floating roller (10-5) that slides up and down along slide bar, said slide bar and frame (2) bolt.
4. the multi-functional self routing machine of electric blanket according to claim 3; It is characterized in that said heat device comprises the ultrasonic drilling machine (5) that is fixed on the frame (2) and is positioned at the point-like roller (6) under the ultrasonic drilling machine (5); Said point-like roller (6) is the cylindric roller that can rotate around axis, and its circumferential surface is evenly distributed with the plush copper that is used to push heat seal.
5. the multi-functional self routing machine of electric blanket according to claim 4; It is characterized in that said frame (2) posterior segment is provided with run-bake-needle fault mechanism; Said run-bake-needle fault mechanism is positioned at the chain top, comprises the run-bake-needle fault pair roller (4) that is fixed in last two the parallel tangent settings of frame (2).
6. the multi-functional self routing machine of electric blanket according to claim 5; It is characterized in that said frame (2) rear is provided with the cutting mechanism (1) that is used to cut electric blanket; Said cutting mechanism (1) comprises the cross motor (1) that is fixed on the frame (2); Said cross motor (1) drives the slide block (1-3) that laterally slides along guide rail, and said slide block (1-3) is fixed with cutting motor (1-4).
7. the multi-functional self routing machine of electric blanket according to claim 1 is characterized in that said puncture tuck device (14) drives hairbrush (14-2) by a pair of synchronous cylinder (14-1) and forms.
8. the multi-functional self routing machine of electric blanket according to claim 1 is characterized in that said puncture tuck device (14) is for being fixed on the pressure roller of the band gap of fitting with said chain on the frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120294460U CN202150956U (en) | 2011-08-15 | 2011-08-15 | Heating blanket multifunctional automatic wiring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120294460U CN202150956U (en) | 2011-08-15 | 2011-08-15 | Heating blanket multifunctional automatic wiring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202150956U true CN202150956U (en) | 2012-02-22 |
Family
ID=45592004
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120294460U Expired - Lifetime CN202150956U (en) | 2011-08-15 | 2011-08-15 | Heating blanket multifunctional automatic wiring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202150956U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102291861A (en) * | 2011-08-15 | 2011-12-21 | 张国拴 | Multi-functional automatic wiring machine for electric blanket |
| CN104287539A (en) * | 2014-10-16 | 2015-01-21 | 河北兴奥电器有限公司 | Wiring, hot-melting and trimming composite machine for electric blanket |
| CN113766684A (en) * | 2021-09-03 | 2021-12-07 | 贵州彩阳电暖科技有限公司 | Wheel-hung stretching type wiring needling machine and manufacturing equipment for flexible heating blanket body |
-
2011
- 2011-08-15 CN CN201120294460U patent/CN202150956U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102291861A (en) * | 2011-08-15 | 2011-12-21 | 张国拴 | Multi-functional automatic wiring machine for electric blanket |
| CN102291861B (en) * | 2011-08-15 | 2013-02-27 | 张国拴 | Multi-functional automatic wiring machine for electric blanket |
| CN104287539A (en) * | 2014-10-16 | 2015-01-21 | 河北兴奥电器有限公司 | Wiring, hot-melting and trimming composite machine for electric blanket |
| CN104287539B (en) * | 2014-10-16 | 2016-02-24 | 河北兴奥电器有限公司 | Electric blanket wiring hot melt deburring compounding machine |
| CN113766684A (en) * | 2021-09-03 | 2021-12-07 | 贵州彩阳电暖科技有限公司 | Wheel-hung stretching type wiring needling machine and manufacturing equipment for flexible heating blanket body |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120222 Effective date of abandoning: 20130227 |
|
| RGAV | Abandon patent right to avoid regrant |