CN110039376B - Six-axis double-tool magazine machining center - Google Patents
Six-axis double-tool magazine machining center Download PDFInfo
- Publication number
- CN110039376B CN110039376B CN201910445062.6A CN201910445062A CN110039376B CN 110039376 B CN110039376 B CN 110039376B CN 201910445062 A CN201910445062 A CN 201910445062A CN 110039376 B CN110039376 B CN 110039376B
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- servo motor
- main shaft
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- 230000009977 dual effect Effects 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 abstract description 2
- 238000003754 machining Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 14
- 238000012545 processing Methods 0.000 description 11
- 238000003801 milling Methods 0.000 description 8
- 238000007514 turning Methods 0.000 description 8
- 238000005553 drilling Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 238000010079 rubber tapping Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q37/00—Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
Abstract
The invention provides a six-axis double-tool magazine machining center. The machining center is characterized in that a base is provided with a slide seat guide rail, a slide seat, a stand column moving guide rail, an X-axis servo motor, a Y-axis servo motor and a stand column, the stand column is provided with a horizontal power head main shaft feeding motor, a horizontal power head main shaft speed changing servo motor, a horizontal power head main shaft, a horizontal power head tool magazine lifting guide rail, a horizontal power head lifting shaft, a vertical power head tool magazine, a horizontal power head lifting servo motor, a vertical power head main shaft feeding servo motor, a vertical power head main shaft speed changing servo motor and a main shaft lifting shaft respectively, a workbench is arranged in front of the base, a polygonal dividing disc and a workbench rotating servo motor are arranged on the workbench, and a tool magazine mounting frame is arranged on one side of the workbench and is provided with a horizontal power head tool magazine, a control console and a manipulator. The machining center has the characteristics of one-time clamping, strong cutting, good precision, high efficiency, low use cost and the like.
Description
Technical Field
The invention relates to the field of machinery and machining centers, in particular to a six-axis double-tool-magazine machining center.
Background
The machining center is highly-automatic machining equipment, and is characterized in that: the tool magazine is provided, so that automatic tool changing can be completed, after a workpiece is clamped once, a machining center can automatically select a machining mode, change tools, automatically align tools, automatically change the rotating speed of a main shaft, the feeding amount and the like according to a numerical control machining program which is compiled in advance, various procedures can be continuously completed, and auxiliary procedure time for clamping, measuring and adjusting a machine tool and the like of the workpiece is reduced. The processing center equipment in the prior art is designed for industrial production and processing, the design purpose of the industrial processing center is that the industrial processing center is used for production, the structural characteristics of the industrial processing center are high in efficiency and stability, the more the processing centers are used, the worse the efficiency and the stability are, therefore, the functions of the industrial processing center are often monotonous, the existing processing centers are more than four shafts, the processed mechanical workpieces are relatively single, one processing center can only process one product and two products, and in a plurality of mechanical enterprises of the products, the production and the processing of all the products can be completed only by a plurality of processing centers, so that the investment is huge, and the occupied area of a factory building is correspondingly increased.
Disclosure of Invention
The invention aims to provide a six-axis double-tool-magazine machining center with six-axis and double-tool-magazine functions of vertical machining, horizontal machining, vertical turning, milling, boring, drilling, grinding, indexing, ten-indexing and the like.
The invention designs a horizontal power head spindle, a vertical power head spindle, an X axis, a Y axis, a horizontal power head lifting shaft, a spindle lifting shaft, a double tool magazine, a mechanical arm, a control console and other main components for adapting to mechanical processing of large and small complex parts of discs and sleeves (such as automobile hubs, brake discs, valves, motor shells, flanges, molds and the like). When a workpiece is machined, the length, the width and the height required by a machining center can be effectively adjusted by the relative movement of an X axis, a Y axis, a main shaft lifting shaft and a horizontal power head lifting shaft according to the machining requirements required by the workpiece, so as to meet the machining requirements of various parts, the designed machining center can realize the functions of vertical machining, horizontal machining, vertical turning, milling, boring, drilling, grinding, indexing, ten-degree indexing and the like through a vertical power head, a horizontal power head, a lifting mechanism, a translation mechanism and a rotating mechanism, and simultaneously can automatically select a machining mode, change a cutter in a double-cutter library, automatically change the main shaft rotating speed, the feeding amount and the like according to the setting in a control unit, can continuously finish various procedures, and reduces the time consumed by auxiliary procedures such as workpiece clamping, levelness measurement, machine tool adjustment and the like.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
a six-axis dual tool magazine machining center, comprising: the machine base, the X-axis servo motor, the Y-axis servo motor, the sliding seat, the horizontal power head main shaft feeding servo motor, the horizontal power head main shaft variable speed servo motor, the horizontal power head, the vertical power head, the upright post, the vertical power head main shaft feeding servo motor, the vertical power head main shaft variable speed motor, the workbench rotating servo motor, the X-axis moving screw rod, the main shaft lifting shaft, the horizontal power head lifting shaft, the vertical power head main shaft, the horizontal power head lifting servo motor, the Y-axis moving screw rod, the horizontal power head tool magazine, the vertical power head tool magazine, the horizontal power head tool magazine lifting guide rail, the sliding seat guide rail, the upright post moving guide rail, the manipulator, the tool magazine mounting frame, the polygon dividing disc, the upright post support arm, the vertical ram, the horizontal ram and the control console are arranged on the machine base, the slide seat is arranged on the slide seat guide rail, the upright post moving guide rail is arranged on the slide seat, the X-axis servo motor is arranged at one end of the stand, the X-axis servo motor is connected with the X-axis moving screw rod, the Y-axis servo motor is arranged at the rear end of the stand, the Y-axis servo motor is connected with the Y-axis moving screw rod, the upright post is arranged on the upright post moving guide rail, the lower part of the upright post is respectively provided with the horizontal power head main shaft feeding motor and the horizontal power head main shaft speed changing servo motor, one end of the horizontal power head main shaft speed changing servo motor is provided with the horizontal ram, the horizontal ram is provided with the horizontal power head main shaft, the horizontal power head main shaft is connected with the horizontal power head, the two sides of the column body of the upright post are respectively provided with the horizontal power head tool magazine lifting guide rail and the horizontal power head lifting shaft, the horizontal power head lifting shaft is connected with the horizontal power head, the upper part of the upright post is provided with a vertical power head tool magazine, the top of the upright post is provided with a horizontal power head lifting servo motor and is connected with a horizontal power head lifting shaft, the end part of an upright post support arm is provided with a vertical power head, the top of the vertical power head is respectively provided with a vertical power head main shaft feeding servo motor and a vertical power head main shaft speed changing servo motor, one end of the vertical power head main shaft speed changing servo motor is provided with a vertical ram, the vertical ram is provided with a main shaft lifting shaft, and the main shaft lifting shaft is connected with a vertical power head main shaft.
The processing center is provided with a workbench in front of the machine base, a polygonal index plate is arranged on the workbench, a workbench rotary servo motor is arranged on one side of the workbench, and the workbench rotary servo motor is connected with the polygonal index plate through a screw rod linkage mechanism.
One side of the machining center is provided with a tool magazine mounting frame, the tool magazine mounting frame is respectively provided with a horizontal power head tool magazine and a control console, and the end part of a tool magazine mounting frame support arm is provided with a manipulator.
The X-axis servo motor, the Y-axis servo motor, the horizontal power head spindle feeding motor, the horizontal power head spindle speed change servo motor, the vertical power head spindle feeding servo motor, the vertical power head spindle speed change servo motor, the horizontal power head lifting servo motor and the control unit and the driving unit in the workbench rotating servo motor are respectively connected with the control console by data wires and wires, and the control unit and the driving unit in the manipulator are respectively connected with the control console by data wires and wires.
Compared with the prior art, the invention has the following positive effects:
1. the machining center consists of a horizontal power head main shaft, a vertical power head main shaft, an X-axis, a Y-axis, a horizontal power head lifting shaft, a main shaft lifting shaft and a double tool magazine, and can finish the mechanical machining of the horizontal, longitudinal, lifting, descending and rotating workpieces when the workpieces are machined;
2. the machine tool of the machining center can automatically select a machining mode, replace a cutter, automatically set the cutter, automatically change the rotating speed of a main shaft, the feeding amount and the like, can continuously finish various working procedures, and reduces auxiliary working procedure time such as workpiece clamping, measurement, machine tool adjustment and the like;
3. the machining center can adjust the length multiplied by the width multiplied by the height of the workpiece according to the machining requirement of the workpiece so as to meet the machining requirements of various parts;
4. the machining center is suitable for machining complex parts such as discs and sleeves (such as automobile hubs, brake discs, valves, motor shells, flanges, dies and the like);
5. the machining center has the characteristics of one-time clamping, multiple-working-procedure machining, strong cutting, good precision, high efficiency, low use cost and the like.
Drawings
FIG. 1 is a schematic diagram of a front view structure of a six-axis double-tool-magazine machining center;
FIG. 2 is a schematic side view of a six-axis double-tool magazine machining center;
fig. 3 is a schematic top view of a six-axis double-tool magazine machining center.
In the figure: 1. the device comprises a base, 2, an X-axis servo motor, 3, a Y-axis servo motor, 4, a sliding seat, 5, a horizontal power head main shaft feeding servo motor, 6, a horizontal power head main shaft speed changing servo motor, 7, a horizontal power head, 8, a vertical power head, 9, a stand column, 10, a vertical power head main shaft feeding servo motor, 11, a vertical power head main shaft speed changing servo motor, 12, a workbench, 13, a workbench rotating servo motor, 14, an X-axis moving screw rod, 15, a main shaft lifting shaft, 16, a horizontal power head lifting shaft, 17, a vertical power head main shaft, 18, a horizontal power head main shaft, 19, a horizontal power head lifting servo motor, 20, a Y-axis moving screw rod, 21, a horizontal power head tool magazine, 22, a vertical power head tool magazine, 23, a vertical power head tool magazine lifting guide rail, 24, a sliding seat guide rail, 25, a stand column moving guide rail, 26, a manipulator, 27, a mounting frame tool magazine, 28, an index disc, a 29, a stand column support arm, 30, a vertical ram, 31, a horizontal ram, 32 and a control console.
Detailed Description
The technical scheme of the invention is further clearly and completely described below with reference to the accompanying drawings and examples.
Referring to fig. 1-3, the machining center is provided with a slide guide 24 on a machine base 1, a slide 4 on the slide guide 24, a column moving guide 25 on the slide 4, an X-axis servo motor 2 on one end of the machine base 1, a Y-axis servo motor 3 on the rear end of the machine base 1, a Y-axis servo motor 3 connected with the Y-axis moving screw 20, a column 9 on the column moving guide 25, a horizontal power head spindle feed motor 5 and a horizontal power head spindle speed change servo motor 6 on the lower part of the column 9, a horizontal ram 31 on one end of the horizontal power head spindle speed change servo motor 6, a horizontal power head spindle 18 on the horizontal ram 31, a horizontal power head spindle 18 connected with a horizontal power head 7, vertical power head magazine lift guide 23 on both sides of the column 9, a horizontal power head lift spindle 16 on the inner side of the vertical power head magazine lift guide 23, a vertical power head magazine 22 on the upper part of the column 9, a vertical power head spindle 9 connected with the vertical power head spindle drive spindle 9, a vertical power head spindle 15 on the vertical power head spindle 15, a vertical power head spindle support arm 15 connected with the vertical power head spindle 9, and a vertical power head spindle 15 on the vertical power head spindle 8, a vertical power head spindle drive shaft 15 on the vertical power head shaft 9, and a vertical power head spindle support arm 15 connected with the vertical power head spindle drive shaft 9 on the vertical power head spindle drive shaft 11 on the vertical power head drive spindle drive shaft.
The machining center is characterized in that a workbench 12 is arranged in front of the machine base 1, a polygonal index plate 28 is arranged on the workbench 12, a workbench rotary servo motor 13 is arranged on one side of the workbench 12, and the workbench rotary servo motor 13 is connected with the polygonal index plate 28 through a screw rod linkage mechanism.
One side of the machining center is provided with a tool magazine mounting frame 27, the tool magazine mounting frame 27 is respectively provided with a horizontal power head tool magazine 21 and a control console 32, and the end part of a support arm of the tool magazine mounting frame 27 is provided with a manipulator 26.
The X-axis servo motor 2, the Y-axis servo motor 3, the horizontal power head spindle feeding motor 5, the horizontal power head spindle speed change servo motor 6, the vertical power head spindle feeding servo motor 10, the vertical power head spindle speed change servo motor 11, the control unit and the driving unit in the horizontal power head servo motor 19 and the workbench rotating servo motor 13 of the machining center are respectively connected with the control console 32 by data wires and wires, and the control unit and the driving unit in the mechanical arm 26 are respectively connected with the control console 32 by data wires and wires.
Example 1
Automobile hub, brake disc and processing of large round workpiece
Referring to fig. 1-3, before the workpiece is processed, various process parameters of control units and driving units in an X-axis servo motor 2, a Y-axis servo motor 3, a horizontal power head spindle feed motor 5, a horizontal power head spindle speed change servo motor 6, a vertical power head spindle feed servo motor 10, a vertical power head spindle speed change servo motor 11, a horizontal power head servo motor 19, a workbench rotary servo motor 13 and a manipulator 26 are input into a control console 32 arranged on a tool magazine mounting rack 27 according to the process requirements of the drawing, the workpiece is lifted on a polygonal dividing disc 28 on the workbench 12, and then clamping and alignment of the workpiece are performed. When a workpiece is processed, an X-axis servo motor 2 and an X-axis moving screw 14 mounted on a machine base 1 drive a sliding seat 4 and a vertical column 9 mounted on a sliding seat guide rail 24 to move along the X-axis direction, a Y-axis servo motor 3 and a Y-axis moving screw 20 drive a vertical column 9 mounted on a vertical column moving guide rail 25 to move along the Y-axis direction, a workbench rotary servo motor 13 mounted on a workbench 12 drives a polygonal indexing disc 28 to index or ten-degree the workpiece according to the processing requirement.
When the horizontal power head 7 is required to be used for processing, the control console 32 sends out a command to drive the manipulator 26 arranged at the end part of the tool magazine mounting frame 27, a required tool is taken out from the horizontal power head tool magazine 21 and is arranged at the end part of the horizontal power head main shaft 18, the horizontal power head main shaft feeding servo motor 5 and the horizontal power head main shaft speed changing servo motor 6 drive the horizontal power head main shaft 18 to work, and the horizontal power head 7 moves in a small range through the horizontal ram 31. The horizontal power head 7 moves up and down through the horizontal power head lifting servo motor 19 and the horizontal power head lifting shaft 16, and performs machining such as threading, turning, milling, grinding, spline milling, boring, drilling, tapping and the like on corresponding workpieces.
When the vertical power head 8 arranged at the end part of the upright post support arm 29 is required to be used for processing, the control console 32 sends out a command to drive the manipulator 26 arranged at the end part of the tool magazine mounting frame 27, a required tool is taken out from the vertical power head tool magazine 22 arranged on the upright post 9, the tool is arranged at the end part of the vertical power head spindle 17, the vertical power head spindle feeding servo motor 10 and the vertical power head spindle speed changing servo motor 11 drive the horizontal power head spindle 17 to work, and the vertical power head 8 moves up and down through the vertical ram 30 and the arranged device lifting shaft 15. When the workpiece is required to be vertically turned, a corresponding turning tool is arranged at the end part of the vertical power head spindle 17, a workbench rotary servo motor 13 on the workbench 12 drives a polygonal index plate 28 to rotate, and the vertical power head spindle 17 and the turning tool are used for vertically turning the workpiece. The vertical power head tool magazine lifting guide rail 23 is used for moving the vertical tool magazine 22 up and down, so that the manipulator 26 can conveniently take out corresponding tools from the vertical power head tool magazine 22, and perform machining such as threading, vertical turning, milling grooves, grinding, spline milling, boring, drilling, tapping and the like on corresponding workpieces.
When the workpiece is fixed, the horizontal power head 7 and the vertical power head 8 can process different kinds of workpieces at different positions simultaneously, for example: the machining such as threading, vertical turning, slot milling, grinding, spline milling, boring, drilling, tapping and the like can be performed.
Example two
Processing of common workpieces
Referring to fig. 1-3, before the workpiece is processed, various process parameters of control units and driving units in an X-axis servo motor 2, a Y-axis servo motor 3, a horizontal power head spindle feed motor 5, a horizontal power head spindle speed change servo motor 6, a vertical power head spindle feed servo motor 10, a vertical power head spindle speed change servo motor 11, a horizontal power head servo motor 19, a workbench rotary servo motor 13 and a manipulator 26 are input into a control console 32 arranged on a tool magazine mounting rack 27 according to the process requirements of the drawing, the workpiece is lifted on a polygonal dividing disc 28 on the workbench 12, and then clamping and alignment of the workpiece are performed. When a workpiece is processed, an X-axis servo motor 2 and an X-axis moving screw 14 mounted on a machine base 1 drive a sliding seat 4 and a vertical column 9 mounted on a sliding seat guide rail 24 to move along the X-axis direction, a Y-axis servo motor 3 and a Y-axis moving screw 20 drive a vertical column 9 mounted on a vertical column moving guide rail 25 to move along the Y-axis direction, a workbench rotary servo motor 13 mounted on a workbench 12 drives a polygonal indexing disc 28 to index or ten-degree the workpiece according to the processing requirement.
The working process of the horizontal power head 7 and the vertical power head 8 is the same as that of the first embodiment.
All of the features disclosed in this specification, or all of the components disclosed, may be combined in any reasonable manner, except for mutually exclusive features and/or steps. Any feature disclosed in this specification (including any accompanying claims, abstract) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
The above description is only a non-limiting embodiment of the invention, but numerous examples can be derived, which can be made by a person skilled in the art without departing from the inventive concept and without inventive effort, and which fall within the scope of protection of the invention.
Claims (2)
1. A six-axis dual tool magazine machining center, comprising: the automatic feeding device is characterized by comprising a base (1), an X-axis servo motor (2), a Y-axis servo motor (3), a sliding seat (4), a horizontal power head main shaft feeding servo motor (5), a horizontal power head main shaft speed changing servo motor (6), a horizontal power head (7), a vertical power head (8), a stand column (9), a vertical power head main shaft feeding servo motor (10), a vertical power head main shaft speed changing servo motor (11), a workbench (12), a workbench rotating servo motor (13), an X-axis moving screw (14), a main shaft lifting shaft (15), a horizontal power head lifting shaft (16), a vertical power head main shaft (17), a horizontal power head main shaft (18), a horizontal power head lifting servo motor (19), a Y-axis moving screw (20), a horizontal power head tool magazine (21), a vertical power head tool magazine lifting guide rail (23), a sliding seat guide rail (24), a stand column moving guide rail (25), a manipulator (26), a tool magazine mounting bracket (27), a polygonal dividing disc (28), a stand column support arm (29), a vertical ram (30), a horizontal ram (31) and a control console (32), and is characterized by comprising the following components: the processing center is provided with a slide seat guide rail (24) on a machine seat (1), the slide seat guide rail (24) is provided with a slide seat (4), the slide seat (4) is provided with a column moving guide rail (25), one end of the machine seat (1) is provided with an X-axis servo motor (2), the X-axis servo motor (2) is connected with an X-axis moving screw rod (14), the rear end of the machine seat (1) is provided with a Y-axis servo motor (3), the Y-axis servo motor (3) is connected with a Y-axis moving screw rod (20), the column moving guide rail (25) is provided with a column (9), the lower part of the column (9) is respectively provided with a horizontal power head main shaft feeding servo motor (5) and a horizontal power head main shaft variable speed servo motor (6), one end of the horizontal power head main shaft variable speed servo motor (6) is provided with a horizontal ram (31), the horizontal power head main shaft (18) is provided with a horizontal power head main shaft (18), the horizontal power head main shaft (18) is connected with a horizontal power head (7), two sides of a column of the column (9) are respectively provided with a vertical power head lifting guide rail (23), the inner side of the vertical power head lifting guide rail (23) is provided with a horizontal power head main shaft (16) and the horizontal power head main shaft (16) is provided with a vertical power head lifting part (9), the vertical power head tool magazine (22) is connected with a vertical power head tool magazine lifting guide rail (23), a horizontal power head lifting servo motor (19) is arranged at the top of the upright post (9) and is connected with a horizontal power head lifting shaft (16), a vertical power head (8) is arranged at the end part of an upright post support arm (29) of the upright post (9), a vertical power head main shaft feeding servo motor (10) and a vertical power head main shaft speed changing servo motor (11) are respectively arranged at the top of the vertical power head (8), a vertical ram (30) is arranged at one end of the vertical power head main shaft speed changing servo motor (11), a main shaft lifting shaft (15) is arranged on the vertical ram (30), and the main shaft lifting shaft (15) is connected with a vertical power head main shaft (17); the machining center is characterized in that a workbench (12) is arranged in front of a machine base (1), a polygonal index plate (28) is arranged on the workbench (12), a workbench rotary servo motor (13) is arranged on one side of the workbench (12), and the workbench rotary servo motor (13) is connected with the polygonal index plate (28) through a screw rod linkage mechanism; one side of the machining center is provided with a tool magazine mounting frame (27), the tool magazine mounting frame (27) is respectively provided with a horizontal power head tool magazine (21) and a control console (32), and the end part of a support arm of the tool magazine mounting frame (27) is provided with a manipulator (26).
2. The six-axis double-tool magazine machining center according to claim 1, wherein: the X-axis servo motor (2), the Y-axis servo motor (3), the horizontal power head main shaft feeding motor (5), the horizontal power head main shaft variable speed servo motor (6), the vertical power head main shaft feeding servo motor (10), the vertical power head main shaft variable speed servo motor (11), the control unit and the driving unit in the horizontal power head lifting servo motor (19) and the workbench rotating servo motor (13) are respectively connected with the control console (32) through data wires and wires, and the control unit and the driving unit in the manipulator (26) are respectively connected with the control console (32) through data wires and wires.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910445062.6A CN110039376B (en) | 2019-05-27 | 2019-05-27 | Six-axis double-tool magazine machining center |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910445062.6A CN110039376B (en) | 2019-05-27 | 2019-05-27 | Six-axis double-tool magazine machining center |
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| CN110039376A CN110039376A (en) | 2019-07-23 |
| CN110039376B true CN110039376B (en) | 2024-01-30 |
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| CN201910445062.6A Active CN110039376B (en) | 2019-05-27 | 2019-05-27 | Six-axis double-tool magazine machining center |
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2019
- 2019-05-27 CN CN201910445062.6A patent/CN110039376B/en active Active
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| KR20130119292A (en) * | 2012-04-23 | 2013-10-31 | 류욱현 | The multiple spindle vertical older brother machine center and tool exchange way that a tool exchange device automatic a horizontal formula was possessed |
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| CN110039376A (en) | 2019-07-23 |
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