CN209954336U - A split or combined multi-axis machining center - Google Patents
A split or combined multi-axis machining center Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及到机械和加工中心领域,特别涉及到一种分体或组合式多轴加工中心。The utility model relates to the field of machinery and machining centers, in particular to a split or combined multi-axis machining center.
背景技术Background technique
随着国家装备制造业的振兴与发展,数控机床作为机床工业的主流产品,已成为实现装备制造业现代化的关键设备。在水暖、五金、汽车零部件、压缩机、手机 3C 等行业,随着市场要求的提高,对高效、高可靠性以及高自动化的数控机床的需求也越来越大。多功能加工中心是高度自动化的机械加工设备,其特点为 :具备刀库,可以完成自动换刀工作,工件一次装夹后,根据事先编制好的数控加工程序, 加工中心可以自动选择加工方式、更换刀具、自动对刀、自动改变主轴转速、进给量等,可连续完成多种工序,减少了工件装夹、测量和机床调整等辅助工序时间。现有技术中的加工中心设备多是为工业生产加工而设计,工业加工中心的设计目的是为生产使用,其结构特点要求高效率,高稳定性,机床的功能越多,其效率与稳定性就越差,因此现有的工业加工中心功能往往较为单调,多为单机操作。With the revitalization and development of the national equipment manufacturing industry, CNC machine tools, as the mainstream product of the machine tool industry, have become the key equipment to realize the modernization of the equipment manufacturing industry. In industries such as plumbing, hardware, auto parts, compressors, mobile phone 3C, etc., with the improvement of market requirements, the demand for high-efficiency, high-reliability and high-automation CNC machine tools is also increasing. The multi-function machining center is a highly automated mechanical processing equipment. Its characteristics are: it has a tool magazine and can complete the automatic tool change work. Tool replacement, automatic tool setting, automatic change of spindle speed, feed rate, etc., can continuously complete various processes, reducing the time for auxiliary processes such as workpiece clamping, measurement and machine tool adjustment. Most of the machining center equipment in the prior art is designed for industrial production and processing. The design purpose of the industrial machining center is for production use, and its structural characteristics require high efficiency and high stability. The more functions of the machine tool, the more efficient and stable it is. The worse it is, so the functions of existing industrial machining centers are often monotonous and mostly stand-alone operations.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种可以将加工中心进行单、双数组合、具有立加、卧加、立车、镗、钻、磨、分度和十分度等功能的分体或组合式多轴加工中心。The purpose of the present utility model is to provide a separate or combined multi-unit that can combine single and double numbers of machining centers, and have functions such as vertical processing, horizontal processing, vertical turning, boring, drilling, grinding, indexing and ten-degree. Shaft machining center.
本实用新型的设计思想是为适应对盘类、套类(如汽车轮毂、刹车盘、阀门、电机壳体、法兰、模具等)大小复杂零件的加工,沿机座的移动导轨对称的组合同类或不同类的加工中心,所组合的加工中心均由总控制室进行统一或单独控制,多台加工中心由总控制台分别指挥,按工件大小长短分配加工位置,各加工中心也可以自主独立由总控制台进行控制进行加工作业,加工中心中间的工作台可以进行多组工件的同时加工;各加工中心可以自动选择加工方式、更换刀具、自动对刀、自动改变主轴转速、进给量等,可连续完成多种工序,减少了工件装夹、 测量和机床调整等辅助工序时间;组合加工中心可根据需要调节长度×宽×高度各种零部件加,超长可以用几十台机床同时加工,可以分开加工,超宽可双面加工。The design idea of the utility model is to adapt to the processing of large and complex parts of discs and sleeves (such as automobile hubs, brake discs, valves, motor housings, flanges, molds, etc.) Combining the same or different types of machining centers, the combined machining centers are unified or individually controlled by the main control room, multiple machining centers are commanded by the main console, and the machining positions are allocated according to the size of the workpiece, and each machining center can also be autonomous. The processing operation is independently controlled by the main console. The worktable in the middle of the machining center can process multiple sets of workpieces at the same time; each machining center can automatically select the processing method, change the tool, automatically set the tool, and automatically change the spindle speed and feed rate. It can continuously complete a variety of processes, reducing the time for auxiliary processes such as workpiece clamping, measurement and machine tool adjustment; the combined machining center can adjust the length × width × height according to needs. Simultaneous processing, can be processed separately, ultra-wide can be processed on both sides.
为实现上述目的,本实用新型的技术方案为:For achieving the above object, the technical scheme of the present utility model is:
一种分体或组合式多轴加工中心,包括:总控制室、移动导轨、机座、工作台、分度盘、X轴移动丝杆、加工中心、X轴伺服电机、工作台旋转伺服电机、钢化玻璃墙、端部滑动门和机床后滑动门,所述的组合式多轴加工中心在两个机座上分别装有移动导轨,移动导轨上分别依次对称的装有同类或不同类型的加工中心,两个对称的加工中心之间分别装有工作台,各工作台上分别装有分度盘,分度盘与装在工作台上的工作台旋转伺服电机相连接。A split or combined multi-axis machining center, including: a general control room, a moving guide rail, a machine base, a worktable, an indexing plate, an X-axis moving screw, a machining center, an X-axis servo motor, and a table rotation servo motor , tempered glass wall, sliding door at the end and sliding door at the back of the machine tool, the combined multi-axis machining center is equipped with moving guide rails on the two machine bases respectively, and the moving guide rails are symmetrically equipped with the same or different types. In the machining center, a worktable is installed between two symmetrical machining centers, respectively, and an indexing plate is installed on each worktable, and the indexing plate is connected with the rotating servo motor of the worktable installed on the worktable.
所述的组合式多轴加工中心的各加工中心上分别装有X轴移动丝杆,X轴移动丝杆与X轴伺服电机相连接,通过X轴伺服电机驱动X轴移动丝杆,使各加工中心在移动导轨上作3-5米的移动。Each machining center of the combined multi-axis machining center is equipped with an X-axis moving screw, the X-axis moving screw is connected with the X-axis servo motor, and the X-axis moving screw is driven by the X-axis servo motor, so that each The machining center moves 3-5 meters on the moving guide rail.
所述的组合式多轴加工中心在两个机座和各加工中心的外围四周均装有整体的钢化玻璃墙,钢化玻璃墙的两端分别开有端部滑动门,各加工中心的后侧部位别开有机床后滑动门,以便工件和操作人员的进出,可以实现封闭式的机加工操作。The combined multi-axis machining center is equipped with an integral tempered glass wall around the two machine bases and the periphery of each machining center. The two ends of the tempered glass wall are respectively provided with end sliding doors. There is a sliding door behind the machine tool in the part, so that the workpiece and the operator can enter and exit, and the closed machining operation can be realized.
所述的组合式多轴加工中心的各加工中心上的控制单元、驱动单元分别用数据线和导线与总控制室相连接,各工作台上的工作台旋转伺服电机上的控制单元、驱动单元分别用数据线和导线与总控制室相连接。The control units and drive units on each machining center of the combined multi-axis machining center are respectively connected with the main control room by data lines and wires, and the control units and drive units on the worktables on each worktable rotate the servo motors. Use data lines and wires to connect with the main control room respectively.
与现有技术相比,本实用新型的积极效果为:Compared with the prior art, the positive effects of the present utility model are:
1、该组合加工中心由总控制室控制多台加工中心,多台加工中心由控制室统一或分别指挥,按工件大小长短分配加工位置,各加工中心也可以自主独立控制,工作台上可以进行多组工件的同时加工,或超大型工件的加工,或进行流水线式的加工;1. The combined machining center is controlled by the main control room. Multiple machining centers are commanded by the control room in a unified manner or separately. The machining positions are allocated according to the size of the workpiece. Each machining center can also be independently controlled. Simultaneous processing of multiple groups of workpieces, or processing of super-large workpieces, or streamlined processing;
2、该组合加工中心的各加工中心可以自动选择加工方式、更换刀具、自动对刀、自动改变主轴转速、进给量等,可连续完成多种工序,减少了工件装夹、 测量和机床调整等辅助工序时间;2. Each machining center of the combined machining center can automatically select the processing method, change the tool, automatically set the tool, automatically change the spindle speed, feed rate, etc., and can continuously complete a variety of processes, reducing workpiece clamping, measurement and machine tool adjustment. and other auxiliary process time;
3、该组合加工中心可根据需要调节长度×宽×高度各种零部件加,超长可以用几十台机床同时加工,可以分开加工,超宽可双面加工,各个加工中心可以沿移动导轨进行3-5米的移动;3. The combined machining center can adjust the length×width×height of various parts according to the needs. The super long can be processed by dozens of machine tools at the same time, and it can be processed separately. The super wide can be processed on both sides. Each machining center can move along the guide rail. Make a movement of 3-5 meters;
4、该组合加工中心适用于加工对盘类、套类(如汽车轮毂、刹车盘、阀门、电机壳体、法兰、模具等)大小复杂零件的加工;4. The combined machining center is suitable for machining discs and sets (such as automobile hubs, brake discs, valves, motor housings, flanges, molds, etc.) large and complex parts;
5、该组合加工中心的四周可以装有钢化玻璃墙,钢化玻璃墙的两端开有滑动门,每个加工中心的后面均开有滑动门,以便工件和操作人员的进出,可以实现封闭式的机加工操作,减少了对加工环境的污染;5. Tempered glass walls can be installed around the combined machining center, sliding doors are opened at both ends of the tempered glass walls, and sliding doors are opened at the back of each machining center to facilitate the entry and exit of workpieces and operators, and a closed type can be realized. The most advanced machining operation reduces the pollution to the processing environment;
6、该组合加工中心具有一次装夹,多工序加工、强力切削、精度好、效率高、使用成本低等特点。6. The combined machining center has the characteristics of one-time clamping, multi-process machining, powerful cutting, good precision, high efficiency and low cost of use.
附图说明Description of drawings
图1、组合加工中心俯视结构示意图;Figure 1. A schematic view of the top-view structure of the combined machining center;
图2、组合加工中心组合端视结构示意图。Figure 2. Schematic diagram of the combined end view of the combined machining center.
图中:1、总控制室,2、移动导轨,3、机座,4、工作台,5、分度盘,6、X轴移动丝杆,7、加工中心,8、X轴伺服电机,9、工作台旋转伺服电机,10、钢化玻璃墙,11、端部滑动门,12、机床后滑动门。In the picture: 1. Main control room, 2. Moving guide rail, 3. Machine base, 4. Worktable, 5. Indexing plate, 6. X-axis moving screw, 7. Machining center, 8. X-axis servo motor, 9. Servo motor for table rotation, 10. Tempered glass wall, 11. Sliding door at the end, 12. Sliding door behind the machine tool.
具体实施方式Detailed ways
下面结合附图和实施例进一步对本实用新型的技术方案进行清楚、完整的描述。The technical solutions of the present utility model are further described clearly and completely below in conjunction with the accompanying drawings and embodiments.
参见附图1-2,所述的组合式多轴加工中心在两个机座3上分别装有移动导轨2,移动导轨2上分别依次对称的装有同类或不同类型的加工中心7,两个对称的加工中心7之间分别装有工作台4,各工作台4上分别装有分度盘5,分度盘5与装在工作台4上的工作台旋转伺服电机9相连接。Referring to the accompanying drawings 1-2, the combined multi-axis machining center is equipped with moving
所述的组合式多轴加工中心的各加工中心7上分别装有X轴移动丝杆6,X轴移动丝杆6与X轴伺服电机8相连接,通过X轴伺服电机8驱动X轴移动丝杆6,使各加工中心7在移动导轨2上作3-5米的移动。Each
所述的组合式多轴加工中心在两个机座3和各加工中心7的外围四周均装有整体的钢化玻璃墙10,钢化玻璃墙10的两端分别开有端部滑动门11,各加工中心7的后侧部位别开有机床后滑动门12。The combined multi-axis machining center is equipped with an integral tempered
所述的组合式多轴加工中心的各加工中心7上的控制单元、驱动单元分别用数据线和导线与总控制室1相连接,各工作台4上的工作台旋转伺服电机9上的控制单元、驱动单元分别用数据线和导线与总控制室1相连接。The control unit and drive unit on each
实施例一Example 1
汽车轮毂、刹车盘及大型圆形工件的加工Machining of automobile wheel hubs, brake discs and large circular workpieces
参见附图1-2,工件加工前,将各个加工中心7的工艺参数、X轴伺服电机8和工作台旋转伺服电机9的工艺参数一并输入到总控制室1中的控制台中,总控制室1根据工件图纸对各个加工中心7进行加工操作的分配,并对各个加工中心7上的控制单元下达加工指令。工件通过行车从钢化玻璃墙10的顶部吊放在工作台4的分度盘5上,然后进行装夹找正,装在机座3的各个加工中心7根据总控制室1下达的加工指令,对相应的工件进行工件的车丝、卧车、立车、铣槽、磨削、铣花键,镗孔,钻孔,攻丝等机械加工。在对工件进行加工时,根据加工的需要,加工中心7在X轴伺服电机8驱动X轴移动丝杆6的带动下,沿移动导轨2做3-5米的移动。钢化玻璃墙10两端的端部滑动门11用于小型工件或工装的运送,钢化玻璃墙10两侧所装的机床后滑动门12用于加工中心7加工时,操作人员的出入、加工中心7的维修和部件更换。各个加工中心7在加工时,可以对多个工件的不同部位进行同时加工,加工完成后,各个加工中心7可以将工件进行对换加工。总控制室1也可以安排各个加工中心7对工件进行流水线式的加工。Referring to Fig. 1-2, before the workpiece is processed, the process parameters of each
实施例二
超大型工件的加工Machining of very large workpieces
参见附图1-2,工件加工前,将各个加工中心7的工艺参数、X轴伺服电机8和工作台旋转伺服电机9的工艺参数一并输入到总控制室1中的控制台中,总控制室1根据工件图纸对各个加工中心7进行加工操作的分配,并对各个加工中心7上的控制单元下达加工指令。超大工件通过行车从钢化玻璃墙10的顶部吊放在数个工作台4的上的分度盘5上,然后进行装夹统一找正,各个加工中心7统一进行铣基准面和对刀,根据总控制室1下达的加工指令,对超大工件进行车丝、卧车、立车、铣槽、磨削、铣花键,镗孔,钻孔,攻丝等机械加工。此时候每个加工中心单元组合成一个整体,各自完成总控制室1分配任务,按总控制室1下达的指令各自进行不同类的机械加工。在对超大工件进行加工时,根据加工的需要,各个加工中心7在X轴伺服电机8驱动X轴移动丝杆6的带动下,沿移动导轨2做3-5米的移动。Referring to Fig. 1-2, before the workpiece is processed, the process parameters of each
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