CN206732707U - A kind of composite and flexible manufacturing cell - Google Patents
A kind of composite and flexible manufacturing cell Download PDFInfo
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- CN206732707U CN206732707U CN201720000920.2U CN201720000920U CN206732707U CN 206732707 U CN206732707 U CN 206732707U CN 201720000920 U CN201720000920 U CN 201720000920U CN 206732707 U CN206732707 U CN 206732707U
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Abstract
A kind of Digit Control Machine Tool is the utility model is related to, more particularly, to a kind of composite and flexible manufacturing cell.It mainly solves existing FMC and takes up an area that big, investment is high, solves big-and-middle-sized vital part processing, there is that multiple clamping, multiple bearing error are larger, and machining accuracy is not high, the technical problem of the smaller grade of the scope of application.The utility model includes FMC base, on FMC base, is connected with gantry machining center, horizontal Machining centers, the base of vertical machining centre, lathe bed, saddle, column and the main spindle box of more than 1;FMC has common-base, the common bed that more machining centers are formed, shared flexible fixture, shared central control device, outside is provided with conveying device, base connection is compounded in gantry machining center, horizontal Machining centers on the same stage on lathe, and vertical machining centre is all to be provided with tool magazine provided with tool magazine or part.
Description
Technical field
A kind of Digit Control Machine Tool is the utility model is related to, more particularly, to a kind of composite and flexible manufacturing cell.
Background technology
Chinese patent discloses a kind of Five-canted Gantry Machining Center(Publication number:CN 2644077X), it include lathe bed,
Electrical equipment digital control system, the vertical compound tool magazine that crouches, tool changing device, crossbeam, gearbox, console, there is vertical head-shield and right-angle milling head
Accessory joint storage, left and right pillar, workbench, cooling chip removal system, slide carriage and the internal ram that main shaft is housed, be provided with main shaft
Straight end-face key, pull bar, spring-loaded pawl, butterfly spring, broaching tool, hydraulic pressure pine knife and hydraulic jack, butterfly spring are connected with accessory head, sliding
Pillow end is provided with oil drain pan, and ram lower end edge main shaft circumferentially has more to hang a pull bar, and every hang on a pull bar with
One hangs the piston connection of hair oil cylinder, is fixed with fast combination hub on ram, spring is provided with fast combination hub, is fixed with accessory head
Mouse tooth disk, taper shank and bevel gear are provided between the shell of fast plug, ram and right-angle milling head, bevel gear is sleeved under taper shank
End, pull bar is fixedly connected by blind rivet with taper shank, is also equipped with block and proximity switch on ram, is pacified on the collar bush in ram
Equipped with proximity switch and block;Orthogonal alignment pin and cam pin be installed, the plush copper on alignment pin is located on blind rivet disk
In chute on cam pin, one end of alignment pin can be set with back-moving spring on cam pin, reset bullet with mouse tooth disk groove grafting
One end of spring is supported on the shoulder of cam pin, and the other end is supported on blind rivet disk.But this five- sided machining center is firm
Property is poor, and production efficiency is relatively low
Last century the eighties start to occur, and the FMC FMCs that the nineties start international popular are substantially one
Kind small flexible manufacturing system, is made up of 2-5 platforms machining center with pallet conveying device, is 400-800 suitable for size
Efficient, the high-quality and high flexibility processing of type part, but occupation of land is larger, and investment is more, and can not meet that the flexibility of heavy parts adds
Work, the scope of application are smaller.
Utility model content
The utility model is to provide a kind of composite and flexible manufacturing cell, and it mainly solves existing FMC and taken up an area
Greatly, investment is high, solves big-and-middle-sized vital part processing, there is that multiple clamping, multiple bearing error are larger, and machining accuracy is not high,
The technical problem of the smaller grade of the scope of application.
What above-mentioned technical problem of the present utility model was addressed by following technical proposals:
A kind of composite and flexible manufacturing cell of the present utility model, more machining centers is compounded on the same stage on lathe, described
FMC base on be connected with the gantry machining center, horizontal Machining centers, vertical machining centre of more than 1;It is soft
Property manufacturing cell there is common base, common workbench, common flexible fixture, common central control device is outside
It is provided with conveying device;
The gantry machining center of more than 1, horizontal Machining centers, the base of vertical machining centre, composite joint is in flexibility
The one side or both sides of manufacturing cell's base or both ends;FMC base is gantry machining center base, or more add
The shared base in work center;
Common workbench is stationary work-table or move along a straight line workbench or rotary table, or linear motion work
Rotary table, or combination therein are installed on platform;
Common flexible fixture is numerical control clamp, hydraulically operated fixture, air-actuated jaw, manual or combination therein;
Common central control device is digital control system, computer, programmable controller or combination therein;
Outside conveyor is robot, trackless dolly, rail guided vehicle, pallet arrangement, raceway device, boom hoisting, hand
Dynamic conveying device or combination therein;
Gantry machining center, horizontal Machining centers on the same stage on lathe are compounded in, vertical machining centre is all provided with knife
Storehouse or part are provided with tool magazine.
The utility model has merged FMC and vertical sleeping Compositions of metal-working machines technology, by technical requirements in groups to big
Type part is classified, and using modular technology and flexible combination technology, more machining centers, flexible fixture is compounded on the same stage
On lathe, the delivered inside that the FMC of international popular is instead of with the linear motion of workbench and gyration fills
Put, more compact structure, take up an area it is smaller, investment more save.The utility model workpiece clamped one time can complete 2-5 faces, and milling boring is bored and attacked
Whole processes, multiple clamping, the position error turned over and unproductive time are eliminated, improves machining accuracy and production efficiency;Break through
Existing Digit Control Machine Tool is mainly applicable the scope of medium-sized part small batch production, realizes that large-scale, complex parts are soft with single-piece in small batches
Property production.Centralized control system can manage more Cutter Body Processing with Machining Center states, cutter lifes, on-line checking, and remote failure is examined
It is disconnected, there is information intelligence function;Digital control system can control vertical sleeping more main shafts while process, and can also control vertical sleeping more main
Axle is separately machined;Flexible fixture can quickly realize that part changes, and reach efficient, high-precision, high flexibility the effect of multi items.
Horizontal Machining centers base is connected on gantry machining center base by the utility model, such horizontal main axis not by
The height of gantry upright post, width are limited.Difficulty of the present utility model is horizontal axis with vertical shaft mutual alignment by heavy parts
Structure and size, manufacturing procedure, process sequence determine, be advantageous to lathe save take up an area, reduce cost.The utility model also needs
Solve the determination of the spatial vertical degree, parallelism precision between horizontal axis and vertical shaft, reach compact-sized, take up an area it is small, reduced investment
Effect.
Preferably, described composite and flexible manufacturing cell is provided with on-line measuring device, on-line measuring device is workpiece
Installation site detection means, Workpiece Machining Accuracy detection means, cutter abrasion detection device, lathe abnormality detection and warning device
Or combination therein.
To adapt to the demand of multi items part processing, flexible fixture uses the numerical control hydraulic pneumatically side with being combined manually
Formula, the quick mobile or change of part positioning device and clamping device is realized, to enable processing to be carried out continuously, it is necessary to set work
Part installation site detects, or Workpiece Machining Accuracy detection, or tool wear monitoring, or lathe abnormality detection and alarm, to improve
The efficiency of work-handling.
Robot or rail guided vehicle or trackless dolly or raceway or boom hoisting, or hand are set outside FMC
Dynamic conveying device, is advantageously implemented digitlization workshop and unmanned workshop.
Preferably, described FMC base is the base of gantry machining center, base is provided with guide X
Rail, X are flexibly connected shared workbench to screw mandrel, and one section of base is provided with X to travel switch.It can be made to travel switch by X
Workbench is obtained to move in set scope.
Preferably, the column upper end of described gantry machining center is fixed with crossbeam, crossbeam is provided with screw rod driving device,
An at least saddle is connected with by crossbeam line rail, saddle is provided with ram, ram be provided with gantry main spindle box with it is vertical
Main shaft, ram are provided with screw rod driving device.
Preferably, the screw rod driving device of gantry main spindle box of described gantry machining center includes Y-direction screw mandrel, Y
Y-direction screw drive motor is connected with to screw mandrel, Y-direction screw drive motor is fixed on crossbeam by Y-direction screw drive motor seat
One end, crossbeam line rail side are provided with Y-direction travel switch.Can vertical spindle case automatic running by Y-direction travel switch.
Preferably, the saddle of described gantry machining center connects gantry main spindle box by ram, saddle is provided with flat
Heng Gang, balance bar upper end connect balancing cylinder support by universal joint, and balancing cylinder support is connected on ram, set on saddle
There is pressing plate, the side of saddle is provided with gantry tool magazine.Tool changing can easily be carried out by vertical tool magazine.Universal joint is used for connecting
Balance bar and balancing cylinder support, failure caused by reducing coaxially.
Preferably, described FMC base one side or both sides or both ends connect horizontal base, horizontal base
On be located in horizontal lathe bed, horizontal saddle is connected with by screw rod driving device on horizontal lathe bed, is fixed with horizontal saddle sleeping
Formula column, horizontal column connects horizontal main axis case by screw rod driving device and horizontal main axis, horizontal base side are fixed with sleeping
Formula tool magazine.
Preferably, the screw rod driving device on the horizontal lathe bed of described horizontal Machining centers includes and horizontal column
The Z-direction screw mandrel of connection, horizontal lathe bed are provided with Z-direction line rail, and horizontal column is slidably connected on Z-direction line rail, and the one of horizontal lathe bed
Side is provided with adjustment block, and the end of Z-direction screw mandrel is provided with bearing block and bearing block adjustment cushion block.Bearing block can be adjusted by adjustment block
Position.
Preferably, the screw rod driving device on the horizontal column of described horizontal Machining centers, which includes, is located at horizontal stand
Screw mandrel on post, screw mandrel upper end connection motor, screw mandrel, which is worn, to be connected on horizontal main axis case, and horizontal main axis case is provided with horizontal main axis,
Horizontal column is provided with Y-direction line rail, and horizontal main axis case is slidably connected on Y-direction line rail, and horizontal column is provided with horizontal axis balance bar,
Horizontal type balancing thick stick is connected with horizontal type balancing thick stick mounting seat, and horizontal type balancing thick stick mounting seat is fixed on horizontal main axis case, horizontal column
Side be additionally provided with up and down grating scale.The position of horizontal main axis case can be determined by upper and lower grating scale, is added so as to improve
Work precision.
Preferably, the wherein side of described FMC base is fixed with horizontal base, FMC
Column saddle is connected with by column guide rail on the column of base opposite side, column saddle is provided with horizontal main axis case, crouches
Formula main spindle box is provided with screw rod driving device, and the screw rod driving device of horizontal main axis case includes composite pillar screw mandrel, composite pillar
Screw mandrel is connected with column screw drive motor, and column screw drive motor is fixed on compound vertical by column screw drive motor seat
One end of post, the other end of composite pillar are provided with column feed screw nut's seat, and composite pillar screw mandrel end, which is worn, is connected on column screw mandrel spiral shell
In female seat.The horizontal axis of side is is independently arranged, and the column of opposite side is composite pillar, and horizontal axis pendant is so processed on column
The scope got up is wider, saves production cost.
Preferably, the base unilateral or bilateral of described FMC or both ends connection connection more than 1 are vertical
Base, vertical slipway is installed on vertical base, vertical column, vertical spindle case, vertical spindle are installed on vertical slipway, it is soft
Property manufacturing cell base is provided with slide unit and flexible fixture.
Preferably, base of the vertical spindle of described vertical spindle case perpendicular to FMC, or it is flexible
Manufacturing cell's base, which is provided with, tilts vertical base, tilts and inclination vertical slipway is sequentially connected on vertical base, tilts vertical master
Axle box, vertical spindle is tilted, tilt vertical spindle and favour workbench.
Preferably, described FMC base unilateral or bilateral or both ends connect the horizontal base of more than 1,
There is the vertical slipway of horizontal Machining centers on horizontal base, horizontal column, horizontal main axis case, horizontal master are installed on vertical slipway
Axle;Or vertical machining centre and the horizontal Machining centers of more than 1 are connected on FMC base.
Preferably, described FMC base unilateral or bilateral or both ends are connected with horizontal base, horizontal cunning
Platform, horizontal column, horizontal main axis case;It is connected with vertical base, vertical slipway, vertical column, vertical spindle case.
Preferably, the left and right end of described FMC base is sequentially connected with horizontal cross slid platform, it is horizontal vertical
Post, horizontal main axis case;The dead astern of base is sequentially connected with vertical cross slid platform, vertical column, vertical spindle case;In base
Between shared stationary work-table and flexible fixture are installed.
Preferably, the unilateral or bilateral of described FMC base or both ends are connected with more than 1 horizontal ten
Word slide unit, horizontal column, horizontal main axis case;The vertical cross slid platform of more than 1, vertical spindle, vertical spindle can also be connected
Case;The centre of base is provided with stationary work-table or pallet.
Therefore, the utility model is vertical, horizontal with gantry machining center, more tool magazines, flexible fixture, controls by 2-5 platforms
System processed is compounded on the same stage on lathe, and applies integrated management digital control system and outside conveyor, realizes that part by one-step fills
Folder, it is continuously finished vertical sleeping more facing cut borings brills and attacks process, eliminate equipment investment and the non-cutting time of changing main-spindle case, eliminate zero
The equipment investment of part inter process conveying and non-cutting time, the position error of part multiple clamping is eliminated, more efficient, precision is more
It is good;And can use heavy parts be arranged on stationary work-table or on rotary table, it is vertical with horizontal main axis X,
Y, Z three-dimensionals move, be continuously finished the boring of 2-5 facing cuts bore attack process, solve large-scale vital part inter process repeatedly convey, turn over,
Positioning, the problem clamped, break through the constraint that existing FMC is applicable the medium flexible part processing of 400-800mm, structure
It is more compact, take up an area that smaller, investment is less.
Brief description of the drawings
Accompanying drawing 1 is a kind of structural representation of the utility model embodiment 1;
Accompanying drawing 2 is the another side structural representation of the utility model embodiment 1;
Accompanying drawing 3 is the polycrystalline substance schematic diagram of the utility model embodiment 1;
Accompanying drawing 4 is a kind of structural representation of the utility model embodiment 2;
Accompanying drawing 5 is a kind of structural representation of the utility model embodiment 3;
Accompanying drawing 6 is a kind of structural representation of the utility model embodiment 4.
Parts, position and numbering in figure:Base 1, column 2, crossbeam 3, crossbeam line rail 4, ram saddle 5, gantry main shaft
Case 6, horizontal base 7, horizontal lathe bed 8, horizontal column 9, horizontal main axis case 10, horizontal tool magazine 11, workbench 12, Y-direction screw mandrel 13,
Y-direction travel switch 14, ram 15, balance bar 16, universal joint 17, balancing cylinder support 18, pressing plate 19, vertical tool magazine 20, Z-direction
Screw mandrel 21, Z-direction line rail 22, adjustment block 23, bearing block 24, bearing block adjustment cushion block 25, screw mandrel 26, horizontal main axis 27, Y-direction line rail
28th, horizontal type balancing thick stick 29, horizontal type balancing thick stick mounting seat 30, upper and lower grating scale 31, X are to screw mandrel 32, X to line rail 33, line rail pressure plate
34th, X is to travel switch 35, column guide rail 36, column saddle 37, horizontal main axis case 38, composite pillar screw mandrel 39, column screw mandrel spiral shell
Female seat 40, nitrogen cylinder mounting bracket 41, nitrogen cylinder 42, tool magazine support 43, long adjustment block 44, vertical spindle 47, on-line checking dress
Put 48, outside conveyor 49, control system 50, flexible fixture 51, vertical base 52, vertical slipway 53, vertical column 54, vertical
Formula main spindle box 55, tilt vertical base 56, linear motion slide unit 57, horizontal slide unit 58, stationary work-table 59, motor 60, inclination
Vertical spindle 61, tilt vertical spindle case 62, tilt vertical slipway 63.
Embodiment
Below by embodiment, and with reference to accompanying drawing, the technical solution of the utility model is described in further detail.
Embodiment 1:A kind of composite and flexible manufacturing cell, gantry machining center base is compounded in by 2 horizontal Machining centers
Both sides, NC rotary table is installed on the workbench of gantry, is configured with shared flexible fixture, shared centralized Control system
System, outside set conveying device, and as shown in Figure 1, Figure 2, including base 1, base 1 are provided with column 2, and column fills provided with on-line checking
48, control system 50 is put, the upper end of column 2 is fixed with crossbeam 3, and crossbeam is provided with screw rod driving device, by the activity of crossbeam line rail 4 even
A saddle 5 is connected to, saddle is provided with ram, and ram is provided with vertical spindle case 6 and vertical spindle 47, and ram is provided with screw mandrel
Drive device;The both sides of base 1 are all fixed with a horizontal axis base 7, and horizontal axis lathe bed 8, horizontal axis lathe bed have been located on horizontal axis base
It is upper that horizontal axis saddle is connected with by screw rod driving device, horizontal axis column 9 is fixed with horizontal axis saddle, horizontal axis column is driven by screw mandrel
Dynamic device connection horizontal axis main spindle box 10 and horizontal main axis 27, horizontal axis base side is fixed with horizontal axis tool magazine 11;It is additionally provided with base 1
Workbench 12, workbench is driven by screw mandrel, and numerical control turntable and flexible fixture 51, workbench connection electricity are fixed with workbench 12
Gas numerical control device.The front of workbench is provided with outside conveyor 49, and outside conveyor is raceway device.Vertical spindle case
Screw rod driving device includes Y-direction screw mandrel 13, and Y-direction screw mandrel is connected with Y-direction screw drive motor, and Y-direction screw drive motor passes through Y
One end of crossbeam is fixed on to screw drive motor seat, the side of crossbeam line rail 4 is provided with Y-direction travel switch 14.Square ram saddle leads to
The side's of mistake ram 15 connects vertical spindle case 6, and square ram saddle 5 is provided with balance bar 16, and balance bar upper end passes through universal joint 17
Connect balancing cylinder support 18, on the balancing cylinder support side of being connected to ram, square ram saddle is provided with pressing plate 19, square ram cunning
The side of saddle is provided with vertical tool magazine 20.Screw rod driving device on horizontal axis lathe bed 8 includes the Z-direction silk being connected with horizontal axis column 9
Bar 21, horizontal axis lathe bed 8 are provided with Z-direction line rail 22, and horizontal axis column 9 is slidably connected on Z-direction line rail, and the side of horizontal axis lathe bed 8 is set
There is adjustment block 23, the end of Z-direction screw mandrel is provided with bearing block 24 and bearing block adjustment cushion block 25.Screw mandrel driving dress on horizontal axis column
The screw mandrel 26 for including and being located on horizontal axis column 9 is put, screw mandrel upper end connection motor 60, screw mandrel, which is worn, to be connected on horizontal axis main spindle box 10,
Horizontal axis main spindle box is provided with horizontal axis main shaft 27, and horizontal axis column is provided with Y-direction line rail 28, and horizontal axis main spindle box is slidably connected at Y-direction line
On rail, horizontal axis column is provided with horizontal axis balance bar 29, and horizontal axis balance bar is connected with horizontal axis balance bar mounting seat 30, horizontal axis balance bar
Mounting seat is fixed on horizontal axis main spindle box, and the side of horizontal axis column 9 is additionally provided with grating scale 31 up and down.Base is provided with X to screw mandrel
32, X wear to screw mandrel and are connected on longitudinal workbench, and base is provided with X to line rail 33, and longitudinal workbench is slidably connected at X to line rail
On, X is provided with line rail pressure plate 34 to line rail, and one end of base is provided with X to travel switch 35.Horizontal axis column is installed by nitrogen cylinder
Support 41 is fixed with nitrogen cylinder 42.Horizontal axis tool magazine is fixed on base 1 by tool magazine support 43, and the bottom of tool magazine support is provided with length
Adjustment block 44;The bottom of base is provided with lathe cushion block 45 and lathe cushion block adjustment bolt 46.
The present embodiment realizes that large-sized speed-changing case clamped one time completes the vertical sleeping composite and flexible processing in three faces, realizes large pump one
Secondary clamping completes the vertical sleeping composite and flexible processing in five faces.
Embodiment 2:A kind of composite and flexible manufacturing cell, by 1 horizontal Machining centers, 1 is arranged in gantry upright post
Horizontal processing unit (plant), be compounded in the both sides of gantry machining center base, be provided with the workbench of gantry Manual rotary working table with
Flexible fixture, is configured with shared central control device and outside conveyor, such as Fig. 4, including base 1, and base 1 is provided with vertical
Post 2, column are provided with on-line measuring device 48, control system 50, and the upper end of column 2 is fixed with crossbeam 3, and crossbeam drives provided with screw mandrel
Device, a saddle 5 is connected with by crossbeam line rail 4, saddle is provided with ram, ram be provided with vertical spindle case 6 with
Vertical spindle 47, ram are provided with screw rod driving device;The wherein side of base 1 is fixed with a horizontal axis base 7, horizontal axis base
On be located in horizontal axis lathe bed 8, horizontal axis saddle is connected with by screw rod driving device on horizontal axis lathe bed, is fixed with horizontal axis saddle sleeping
Axle column 9, horizontal axis column connect horizontal axis main spindle box 10 and horizontal main axis 27 by screw rod driving device, and horizontal axis base side is fixed
There is horizontal axis tool magazine 11;Workbench 12 is additionally provided with base 1, workbench is driven by screw mandrel, and flexible fixture is fixed with workbench 12
51;Workbench connects electric numerical control device.The front of workbench is provided with outside conveyor 49, and outside conveyor fills for raceway
Put.The screw rod driving device of vertical spindle case includes Y-direction screw mandrel 13, and Y-direction screw mandrel is connected with Y-direction screw drive motor, Y-direction silk
Bar motor is fixed on one end of crossbeam by Y-direction screw drive motor seat, and the side of crossbeam line rail 4 is provided with Y-direction travel switch
14.Square ram saddle connects vertical spindle case 6 by square ram 15, and square ram saddle 5 is provided with balance bar 16, balance bar upper end
Balancing cylinder support 18 is connected by universal joint 17, on the balancing cylinder support side of being connected to ram, square ram saddle is provided with
Pressing plate 19, the side of square ram saddle are provided with vertical tool magazine 20.Screw rod driving device on horizontal axis lathe bed 8 includes to be stood with horizontal axis
The Z-direction screw mandrel 21 that post 9 connects, horizontal axis lathe bed 8 are provided with Z-direction line rail 22, and horizontal axis column 9 is slidably connected on Z-direction line rail, horizontal axis
The side of lathe bed 8 is provided with adjustment block 23, and the end of Z-direction screw mandrel is provided with bearing block 24 and bearing block adjustment cushion block 25.Horizontal axis column
On screw rod driving device include the screw mandrel 26 being located on horizontal axis column 9, screw mandrel upper end connection motor 60, screw mandrel wear be connected on it is sleeping
On axle main spindle box 10, horizontal axis main spindle box is provided with horizontal axis main shaft 27, and horizontal axis column is provided with Y-direction line rail 28, and horizontal axis main spindle box is slided
Dynamic to be connected on Y-direction line rail, horizontal axis column is provided with horizontal axis balance bar 29, and horizontal axis balance bar is connected with horizontal axis balance bar mounting seat
30, horizontal axis balance bar mounting seat is fixed on horizontal axis main spindle box, and the side of horizontal axis column 9 is additionally provided with grating scale 31 up and down.Base
X is provided with to screw mandrel 32, X is worn to screw mandrel to be connected on longitudinal workbench 12, and base is provided with X and slided to line rail 33, longitudinal workbench
For the dynamic X that is connected to on line rail, X is provided with line rail pressure plate 34 to line rail, and one end of base is provided with X to travel switch 35.Horizontal axis is stood
Post is fixed with nitrogen cylinder 42 by nitrogen cylinder mounting bracket 41.Horizontal axis tool magazine is fixed on base 1 by tool magazine support 43, tool magazine
The bottom of support is provided with long adjustment block 44;The bottom of base is provided with lathe cushion block 45 and lathe cushion block adjustment bolt 46.Base
Column saddle 37 is connected with by column guide rail 36 on the column 2 of opposite side, column saddle is provided with horizontal main axis case 38,
Horizontal main axis case is provided with screw rod driving device, and the screw rod driving device of horizontal main axis case includes composite pillar screw mandrel 39, compound
Column screw mandrel is connected with column screw drive motor, and column screw drive motor is fixed on multiple by column screw drive motor seat
One end of column is closed, the other end of composite pillar is provided with column feed screw nut seat 40, and composite pillar screw mandrel end, which is worn, is connected on column
In feed screw nut's seat.
This case applies side and realizes that the clamped one time of lathe bed class part completes the vertical sleeping composite and flexible processing in three faces
Embodiment 3:A kind of composite and flexible manufacturing cell, such as Fig. 5, the vertical of installation is tilted by 2 vertical machining centres or 2
Formula machining center, or 1 vertical machining centre and 1 vertical machining centre for tilting installation, or two horizontal Machining centers, it is multiple
Close installed in the both sides or gantry machining center base both sides of FMC base, base is provided with slide unit, slide unit work
Flexible fixture is installed on platform, is configured with shared central control device, outside is provided with conveying device.FMC base
Linear motion slide unit 57, flexible fixture 51 are installed, FMC base side is connected with the vertical of vertical machining centre on 1
Formula base 52, vertical slipway 53 is installed on vertical base, vertical column 54, vertical spindle case and vertical spindle 55, base is another
Side is connected with inclined vertical base, and the inclined top surface of base, which is provided with, to be tilted vertical slipway 63, tilts vertical spindle case 62
With tilting vertical spindle 61.The present embodiment realizes that box parts clamped one time completes top surface and attacks whole works with inclined-plane milling boring brill
Sequence, inclined plane processing problem is breached, improves processing efficiency and precision.
Embodiment 4:A kind of composite and flexible manufacturing cell, by 2 horizontal Machining centers, 1 vertical machining centre, compound peace
Mounted in the left and right ends of FMC base and dead astern, shared stationary work-table is installed on base and pressed from both sides with flexible
Tool, provided with shared central control device, outside is provided with conveying device, such as Fig. 6, including base 1, base both ends are provided with horizontal
Lathe bed 8, horizontal column 9, horizontal main axis case 10, the dead astern of base is provided with the vertical column 54 of vertical machining centre, vertical
Main spindle box 55, above base among fixed workbench and flexible fixture 51 are installed.
The present embodiment, parts fixation is on stationary work-table, in the horizontal Machining centers at both ends and middle vertical processing
Tri- direction movements of heart XYZ, clamped one time complete the milling face of car sedan-chair class part, and bore hole, drilling, whole processes of tapping are real
The efficient high-precision high flexibility processing of existing difficult clamping parts.
Specific embodiment of the utility model is the foregoing is only, but architectural feature of the present utility model is not limited to
This, any those skilled in the art in field of the present utility model, all cover in this practicality newly by the change or modification made
Among the scope of the claims of type.
Claims (16)
1. a kind of composite and flexible manufacturing cell, including FMC base(1), it is characterised in that described flexible manufacturing list
First base(1)On, be connected with more than 1 gantry machining center, horizontal Machining centers, the base of vertical machining centre, lathe bed,
Saddle, column and main spindle box;FMC has common-base, the common bed that more machining centers are formed(51),
Shared flexible fixture, shared central control device(50), outside is provided with conveying device(49);
The gantry machining center of more than 1, horizontal Machining centers, the base of vertical machining centre, composite joint is in flexible manufacturing
Unit base(1)One side or both sides or both ends;FMC base(1)For gantry machining center base, or for more
The shared base of machining center;
Common workbench is stationary work-table or linear motion workbench or rotary table or linear motion work
Make that rotary table is installed on platform, or combination therein;
Common flexible fixture is numerical control clamp, hydraulically operated fixture, air-actuated jaw, manual or combination therein;
Common central control device is digital control system, computer, programmable controller or combination therein;
Outside conveyor be robot, trackless dolly, rail guided vehicle, pallet arrangement, raceway device, boom hoisting, manually it is defeated
Send device or combination therein;
Base connection is compounded in gantry machining center, horizontal Machining centers on the same stage on lathe, and vertical machining centre sets to be whole
There are tool magazine or part to be provided with tool magazine.
2. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described composite and flexible manufacture is single
Member is provided with on-line measuring device(48), on-line measuring device is workpiece installation site detection means, Workpiece Machining Accuracy detection
Device, cutter abrasion detection device, lathe abnormality detection and warning device or combination therein.
A kind of 3. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Can be the base of gantry machining center, base is provided with X direction guiding rails(33), X is flexibly connected shared work to screw mandrel
Platform(12), one section of base is provided with X to travel switch(35).
4. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described gantry machining center
Column(2)Upper end is fixed with crossbeam(3), crossbeam is provided with screw rod driving device, passes through crossbeam line rail(4)It is connected with least one
Saddle(5), saddle is provided with ram, and ram is provided with gantry main spindle box(6)With vertical spindle(47), ram is provided with screw mandrel
Drive device.
5. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described gantry machining center
Gantry main spindle box(6)Screw rod driving device include Y-direction screw mandrel(13), Y-direction screw mandrel is connected with Y-direction screw drive motor, Y-direction
Screw drive motor is fixed on one end of crossbeam, crossbeam line rail by Y-direction screw drive motor seat(4)Side is provided with Y-direction stroke
Switch(14).
6. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described gantry machining center
Saddle(5)Pass through ram(15)Connect gantry main spindle box(6), saddle(5)It is provided with balance bar(16), balance bar upper end passes through ten thousand
To joint(17)Connect balancing cylinder support(18), balancing cylinder support is connected on ram, and saddle is provided with pressing plate(19), it is sliding
The side of saddle is provided with gantry tool magazine(20).
A kind of 7. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Unilateral or both sides or both ends connect horizontal base(7), horizontal lathe bed has been located on horizontal base(8), lead on horizontal lathe bed
Cross screw rod driving device and be connected with horizontal saddle, horizontal column is fixed with horizontal saddle(9), horizontal column driven by screw mandrel
Device connects horizontal main axis case(10)With horizontal main axis (27), horizontal base side is fixed with horizontal tool magazine(11).
A kind of 8. composite and flexible manufacturing cell according to claim 1 or 7, it is characterised in that described horizontal Machining centers
Horizontal lathe bed(8)On screw rod driving device include and horizontal column(9)The Z-direction screw mandrel of connection(21), on horizontal lathe bed
Provided with Z-direction line rail(22), horizontal column(9)It is slidably connected on Z-direction line rail, the side of horizontal lathe bed is provided with adjustment block(23), Z
Bearing block is provided with to the end of screw mandrel(24)Cushion block is adjusted with bearing block(25).
A kind of 9. composite and flexible manufacturing cell according to claim 1 or 7, it is characterised in that described horizontal Machining centers
Horizontal column(9)On screw rod driving device include and be located at horizontal column(9)On screw mandrel(26), screw mandrel upper end connection electricity
Machine(60), screw mandrel, which is worn, is connected on horizontal main axis case(10)On, horizontal main axis case is provided with horizontal main axis(27), horizontal column is provided with
Y-direction line rail(28), horizontal main axis case is slidably connected on Y-direction line rail, and horizontal column is provided with horizontal axis balance bar(29), Horizontal flat
Heng Gang is connected with horizontal type balancing thick stick mounting seat(30), horizontal type balancing thick stick mounting seat is fixed on horizontal main axis case, horizontal column(9)
Side be additionally provided with up and down grating scale(31).
A kind of 10. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Wherein side be fixed with horizontal base(7), the column of FMC base opposite side(2)On pass through column guide
Rail(36)It is connected with column saddle(37), column saddle is provided with horizontal main axis case(38), horizontal main axis case is provided with screw mandrel
Drive device, the screw rod driving device of horizontal main axis case include composite pillar screw mandrel(39), composite pillar screw mandrel is connected with vertical
Post screw drive motor, column screw drive motor are fixed on one end of composite pillar by column screw drive motor seat, multiple
The other end for closing column is provided with column feed screw nut's seat(40), composite pillar screw mandrel end, which is worn, to be connected in column feed screw nut's seat.
A kind of 11. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Unilateral or bilateral or both ends connect more than 1 vertical base(52), vertical slipway is installed on vertical base(53), it is sliding
Vertical column is installed on platform(54), vertical spindle case(55), vertical spindle;FMC base be provided with slide unit with it is soft
Property fixture.
A kind of 12. composite and flexible manufacturing cell according to claim 11, it is characterised in that described vertical spindle case
(55)Vertical spindle perpendicular to FMC base(1), or FMC base(1)It is provided with to tilt and stands
Formula base(56), tilt and be sequentially connected inclination vertical slipway on vertical base(63), tilt vertical spindle case(62), tilt it is vertical
Main shaft(61), tilt vertical spindle and favour workbench.
A kind of 13. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Unilateral or bilateral or both ends connect the horizontal base of more than 1(7), have horizontal slide unit on horizontal base(58), on slide unit
Horizontal column is installed(9), horizontal main axis case(10), horizontal main axis;FMC base is provided with slide unit flexible fixture.
A kind of 14. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Unilateral or bilateral or both ends are connected with horizontal base(7), horizontal slide unit(58), horizontal column(9), horizontal main axis case
(10);It is connected with vertical base(52), vertical slipway(53), vertical column(54), vertical spindle case(55).
A kind of 15. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Left and right end be sequentially connected with horizontal slide unit(58), horizontal column(9), horizontal main axis case(10);Base(1)Just after
Fang Yixu is connected with vertical slipway(53), vertical column(54), vertical spindle case(55);Base(1)Centre be provided with it is shared
Stationary work-table(59)With flexible fixture.
A kind of 16. composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat(1)Unilateral or bilateral or both ends be connected with more than 1 horizontal slide unit(58), horizontal column(9), horizontal main axis case(10);
The vertical slipway of more than 1 can also be connected(53), vertical column(54), vertical spindle case(55);Base(1)Among installation
There are stationary work-table or pallet.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106625030A (en) * | 2017-01-03 | 2017-05-10 | 杭州大天数控机床有限公司 | Composite flexible manufacturing unit |
CN108214107A (en) * | 2018-02-01 | 2018-06-29 | 杭州大天数控机床有限公司 | The vertical sleeping composite manufacturing center of one kind |
CN111113044A (en) * | 2018-10-31 | 2020-05-08 | 富鼎电子科技(嘉善)有限公司 | Composite processing device |
-
2017
- 2017-01-03 CN CN201720000920.2U patent/CN206732707U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106625030A (en) * | 2017-01-03 | 2017-05-10 | 杭州大天数控机床有限公司 | Composite flexible manufacturing unit |
CN106625030B (en) * | 2017-01-03 | 2019-12-10 | 杭州大天数控机床有限公司 | composite flexible manufacturing unit |
CN108214107A (en) * | 2018-02-01 | 2018-06-29 | 杭州大天数控机床有限公司 | The vertical sleeping composite manufacturing center of one kind |
CN111113044A (en) * | 2018-10-31 | 2020-05-08 | 富鼎电子科技(嘉善)有限公司 | Composite processing device |
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Effective date of registration: 20200630 Address after: Lin Pu Zhen Meng Village Xiaoshan District of Hangzhou City, Zhejiang province 311200 Patentee after: Hangzhou Junyu Technology Co.,Ltd. Address before: Lin Pu Zhen Meng Village Industrial Park Xiaoshan District of Hangzhou City, Zhejiang province 311251 Patentee before: HANGZHOU DATIAN CNC MACHINE TOOL Co.,Ltd. |