CN106625030A - Composite flexible manufacturing unit - Google Patents
Composite flexible manufacturing unit Download PDFInfo
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- CN106625030A CN106625030A CN201710000602.0A CN201710000602A CN106625030A CN 106625030 A CN106625030 A CN 106625030A CN 201710000602 A CN201710000602 A CN 201710000602A CN 106625030 A CN106625030 A CN 106625030A
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- horizontal
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- screw mandrel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/015—Frames, beds, pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q2039/006—Machines with multi-spindles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
Abstract
The invention relates to numerically-controlled machine tools, in particular to a composite flexible manufacturing unit, and mainly aims to solve the technical problems that an existing flexible manufacturing unit is large in floor space and high in investment, large and medium key part machining is large in error due to multiple clamping and multiple positioning, low in machining precision and small in application range, and the like in the prior art. The composite flexible manufacturing unit comprises a flexible manufacturing unit base and is characterized in that at least one gantry machining center, at least one horizontal machining center, at least one vertical machining center base, at least one machine tool body, at least one saddle, at least one standing column and at least one spindle box are connected to the flexible manufacturing unit base. The flexible manufacturing unit is provided with a common base and a common working table which formed by the machining centers, a common flexible clamp and a common central control device, a conveying device is arranged outside the flexible manufacturing unit, the base is connected with the gantry machining centers and the horizontal machining centers composited to the same machine tool, and all of or part of the vertical machining centers are provided with tool magazines.
Description
Technical field
The present invention relates to a kind of Digit Control Machine Tool, more particularly, to a kind of composite and flexible manufacturing cell.
Background technology
Chinese patent discloses a kind of Five-canted Gantry Machining Center（Publication number：CN 2644077X）, it include lathe bed,
Electrical equipment digital control system, vertical sleeping compound tool magazine, tool changing device, crossbeam, gearbox, console, with vertical head-shield and right-angle milling head
Accessory joint storage, left and right pillar, workbench, cooling chip removal system, slide carriage and the internal ram equipped with main shaft, be provided with main shaft
Straight end-face key, pull bar, spring-loaded pawl, butterfly spring, broaching tool, hydraulic pressure pine knife and hydraulic jack, butterfly spring is connected with accessory head, sliding
Pillow end is provided with oil drain pan, and ram lower end edge main shaft circumferentially has many to hang a pull bar, and per only hang on a pull bar with
The one piston connection for hanging hair oil cylinder, is fixed with fast combination hub on ram, spring is provided with fast combination hub, is fixed with accessory head
Fast plug, is provided with mouse tooth disk, taper shank and bevel gear between ram and the shell of right-angle milling head, bevel gear is sleeved under taper shank
End, pull bar is fixedly connected by blind rivet with taper shank, and block and proximity switch are also equipped with ram, is pacified on the collar bush in ram
Equipped with proximity switch and block；Orthogonal alignment pin and cam pin are installed, the plush copper on alignment pin is located on blind rivet disk
In chute on cam pin, one end of alignment pin can be set with back-moving spring, reset bullet with mouse tooth disk groove grafting on cam pin
One end of spring is bearing on the shoulder of cam pin, and the other end is bearing on blind rivet disk.But this five- sided machining center is firm
Property is poor, and production efficiency is relatively low
Last century the eighties start appearance, and it is substantially a kind of little that the nineties start the FMC FMCs of international popular
Type flexible manufacturing system, is made up of 2-5 platforms machining center and pallet conveying device, it is adaptable to which size is medium-sized by zero for 400-800's
Efficient, the high-quality and high flexibility processing of part, but occupation of land is larger, invests more, and the Flexible Manufacture of heavy parts can not be met, fit
It is less with scope.
The content of the invention
The present invention is to provide a kind of composite and flexible manufacturing cell, its mainly solve existing FMC take up an area it is big,
Investment is high, solves big-and-middle-sized vital part processing, there is that multiple clamping, multiple bearing error are larger, and machining accuracy is not high, is suitable for
The technical problem of the less grade of scope.
What the above-mentioned technical problem of the present invention was addressed by following technical proposals：
A kind of composite and flexible manufacturing cell of the present invention, multiple stage machining center is compounded on lathe on the same stage, described flexible system
Make gantry machining center, horizontal Machining centers, the vertical machining centre that more than 1 is connected with unit base；Flexible manufacturing list
With common base, common workbench, common flexible fixture, common central control device, outside is provided with defeated for unit
Send device；
Gantry machining center, horizontal Machining centers, the base of vertical machining centre of more than 1, composite joint is in flexible manufacturing
Unilateral or both sides or the two ends of unit base；FMC base is in gantry machining center base, or multiple stage processing
The shared base of the heart；
Common workbench is on stationary work-table or linear motion workbench or rotary table, or linear motion workbench
Rotary table, or combination therein are installed；
Common flexible fixture is numerical control clamp, hydraulically operated fixture, air-actuated jaw, manual or combination therein；
Common central control device is digital control system, computer, Programmable Logic Controller or combination therein；
Outside conveyor is robot, trackless dolly, rail guided vehicle, pallet arrangement, raceway device, boom hoisting, manually defeated
Send device or combination therein；
Gantry machining center, the horizontal Machining centers being compounded on lathe on the same stage, vertical machining centre for be all provided with tool magazine or
Part is provided with tool magazine.
The present invention has merged FMC and vertical sleeping Compositions of metal-working machines technology, by technical requirements in groups to large-scale by zero
Part is classified, and using modular technology and flexible combination technology, multiple stage machining center, flexible fixture is compounded in lathe on the same stage
On, the delivered inside device of the FMC of international popular, knot are instead of with the linear motion of workbench and gyration
Structure is more compact, take up an area less, investment more saves.Workpiece clamped one time of the present invention can complete 2-5 faces, and milling boring is bored and attacks whole operations,
Multiple clamping, the position error stood up and unproductive time are eliminated, machining accuracy and production efficiency is improved；Break through existing numerical control machine
Bed is mainly suitable for the scope of medium-sized part small batch production, realizes that large-scale, complex parts are produced in small batches with one piece flexible.Concentrate
Control system can manage multiple stage Cutter Body Processing with Machining Center state, cutter life, on-line checking, remote fault diagnosis, with information
Change intelligent functions；Digital control system can control vertical many main shafts that crouch and process simultaneously, it is also possible to which the vertical many main shafts that crouch of control are separately machined；
Flexible fixture can quickly realize that part is changed, and reach that multi items are efficient, high-precision, high flexibility effect.
The present invention is connected to horizontal Machining centers base on gantry machining center base, and such horizontal main axis do not receive gantry
The height of column, width are limited.The difficulty of the present invention is horizontal axis and structure, chi of the vertical shaft mutual alignment by heavy parts
Very little, manufacturing procedure, process sequence decision, are conducive to lathe to save and take up an area, reduces cost.The present invention also needs to solve horizontal axis and vertical shaft
Between spatial vertical degree, the determination of parallelism precision, reach compact conformation, take up an area little, reduced investment effect.
Preferably, described composite and flexible manufacturing cell is provided with on-line measuring device, on-line measuring device is workpiece
Installation site detection means, Workpiece Machining Accuracy detection means, cutter abrasion detection device, lathe abnormality detection and warning device
Or combination therein.
To adapt to the demand of multi items part processing, flexible fixture is using the pneumatic side in combination with manually of numerical control hydraulic
Formula, realizes that part positioning device is quick mobile with clamping device or changes, to enable processing to be carried out continuously, it is necessary to arrange work
Part is detected by holding position, or Workpiece Machining Accuracy detection, or tool wear monitoring, or lathe abnormality detection and warning, is raising
The efficiency of work-handling.
FMC outside arranges robot or rail guided vehicle or trackless dolly or raceway or boom hoisting, or hand
Dynamic conveying device, is advantageously implemented digitlization workshop and unmanned workshop.
Preferably, described FMC base is the base of gantry machining center, base is provided with guide X
Rail, X to screw mandrel is flexibly connected shared workbench, and one section of base is provided with X to travel switch.Can be made to travel switch by X
Obtain workbench to move in set scope.
Preferably, the column upper end of described gantry machining center is fixed with crossbeam, crossbeam is provided with screw rod driving device,
At least one saddle is connected with by crossbeam line rail, saddle is provided with ram, ram be provided with gantry main spindle box with it is vertical
Main shaft, ram is provided with screw rod driving device.
Preferably, the screw rod driving device of gantry main spindle box of described gantry machining center includes Y-direction screw mandrel, Y
Y-direction screw mandrel motor is connected with to screw mandrel, Y-direction screw mandrel motor is fixed on crossbeam by Y-direction screw mandrel motor seat
One end, crossbeam line rail side is provided with Y-direction travel switch.Vertical spindle case automatic running can be caused by Y-direction travel switch.
Preferably, the saddle of described gantry machining center connects gantry main spindle box by ram, saddle is provided with flat
Heng Gang, balance bar upper end connects balancing cylinder support by universal joint, and balancing cylinder support is connected on ram, sets on saddle
The side for having pressing plate, saddle is provided with gantry tool magazine.Tool changing can easily be carried out by vertical tool magazine.Universal joint is used for connecting
Balance bar and balancing cylinder support, reduce the failure for coaxially causing.
Preferably, described FMC base one side or both sides or two ends connect horizontal base, horizontal base
On be located in horizontal lathe bed, horizontal saddle is connected with by screw rod driving device on horizontal lathe bed, be fixed with horizontal saddle sleeping
Formula column, horizontal column connects horizontal main axis case and horizontal main axis by screw rod driving device, and horizontal base side is fixed with sleeping
Formula tool magazine.
Preferably, the screw rod driving device on the horizontal lathe bed of described horizontal Machining centers is included and horizontal column
The Z-direction screw mandrel of connection, horizontal lathe bed is provided with Z-direction line rail, and horizontal column is slidably connected on Z-direction line rail, and the one of horizontal lathe bed
Side is provided with adjustment block, and the end of Z-direction screw mandrel is provided with bearing block and adjusts cushion block with bearing block.Bearing block can be adjusted by adjustment block
Position.
Preferably, the screw rod driving device on the horizontal column of described horizontal Machining centers is included is located at horizontal standing
Screw mandrel on post, screw mandrel upper end connection motor, screw mandrel is worn and is connected on horizontal main axis case, and horizontal main axis case is provided with horizontal main axis,
Horizontal column is provided with Y-direction line rail, and horizontal main axis case is slidably connected on Y-direction line rail, and horizontal column is provided with horizontal axis balance bar,
Horizontal type balancing thick stick is connected with horizontal type balancing thick stick mounting seat, and horizontal type balancing thick stick mounting seat is fixed on horizontal main axis case, horizontal column
Side be additionally provided with upper and lower grating scale.The position of horizontal main axis case can determine by upper and lower grating scale, add such that it is able to improve
Work precision.
Preferably, the wherein side of described FMC base is fixed with horizontal base, FMC
Column saddle is connected with by column guide rail on the column of base opposite side, column saddle is provided with horizontal main axis case, is crouched
Formula main spindle box is provided with screw rod driving device, and the screw rod driving device of horizontal main axis case includes composite pillar screw mandrel, composite pillar
Screw mandrel is connected with column screw mandrel motor, and column screw mandrel motor is fixed on compound vertical by column screw mandrel motor seat
One end of post, the other end of composite pillar is provided with column feed screw nut's seat, and composite pillar screw mandrel end is worn and is connected on column screw mandrel spiral shell
In female seat.To be independently arranged, the column of opposite side is composite pillar to the horizontal axis of side, and horizontal axis pendant is so processed on column
The scope got up is wider, saves production cost.
Preferably, the base unilateral or bilateral of described FMC or two ends connection more than 1 are vertical
Base, is provided with vertical slipway on vertical base, soft by vertical column, vertical spindle case, vertical spindle is equipped with vertical slipway
Property manufacturing cell base is provided with slide unit and flexible fixture.
Preferably, base of the vertical spindle of described vertical spindle case perpendicular to FMC, or it is flexible
Manufacturing cell's base is provided with inclination vertical base, inclines and inclination vertical slipway is sequentially connected on vertical base, vertical master is inclined
Axle box, inclination vertical spindle, incline vertical spindle and favour workbench.
Preferably, described FMC base unilateral or bilateral or two ends connect the horizontal base of more than 1,
There is the vertical slipway of horizontal Machining centers on horizontal base, by equipped with horizontal column, horizontal main axis case, horizontal master on vertical slipway
Axle；Or connect vertical machining centre and the horizontal Machining centers of more than 1 on FMC base.
Preferably, described FMC base unilateral or bilateral or two ends are connected with horizontal base, horizontal cunning
Platform, horizontal column, horizontal main axis case；It is connected with vertical base, vertical slipway, vertical column, vertical spindle case.
Preferably, the left and right end of described FMC base is sequentially connected with horizontal cross slid platform, it is horizontal vertical
Post, horizontal main axis case；The dead astern of base is sequentially connected with vertical cross slid platform, vertical column, vertical spindle case；In base
Between by equipped with shared stationary work-table and flexible fixture.
Preferably, the unilateral or bilateral of described FMC base or two ends are connected with more than 1 horizontal ten
Word slide unit, horizontal column, horizontal main axis case；The vertical cross slid platform of more than 1, vertical spindle, vertical spindle can also be connected
Case；The centre of base is by equipped with stationary work-table or pallet.
Therefore, the present invention is vertical, horizontal by 2-5 platforms and gantry machining center, multiple stage tool magazine, flexible fixture, control are
System is compounded on lathe on the same stage, and using integrated management digital control system and outside conveyor, realizes part by one-step clamping, even
It is continuous to complete vertical sleeping many facing cut borings and bore to attack operation, equipment investment and the non-cutting time of changing main-spindle case are eliminated, eliminate part work
The equipment investment conveyed between sequence and non-cutting time, the position error of part multiple clamping is eliminated, in hgher efficiency, precision is more preferable；
And stationary work-table can be arranged on or on rotary table, vertical and horizontal main axis X, Y, Z using heavy parts
Three-dimensional is moved, and is continuously finished 2-5 facing cuts boring brill and is attacked operation, is solved large-scale vital part inter process and is repeatedly conveyed, stands up, determining
Position, the difficult problem for clamping, break through the constraint that existing FMC is suitable for the medium flexible part processing of 400-800mm, and structure is more
Compact, occupation of land is less, investment is less.
Description of the drawings
Accompanying drawing 1 is a kind of structural representation of the embodiment of the present invention 1；
Accompanying drawing 2 is the another side structural representation of the embodiment of the present invention 1；
Accompanying drawing 3 is the polycrystalline substance schematic diagram of the embodiment of the present invention 1；
Accompanying drawing 4 is a kind of structural representation of the embodiment of the present invention 2；
Accompanying drawing 5 is a kind of structural representation of the embodiment of the present invention 3；
Accompanying drawing 6 is a kind of structural representation of the embodiment of the present invention 4.
Parts, position and numbering in figure：Base 1, column 2, crossbeam 3, crossbeam line rail 4, ram saddle 5, gantry main shaft
Case 6, horizontal base 7, horizontal lathe bed 8, horizontal column 9, horizontal main axis case 10, horizontal tool magazine 11, workbench 12, Y-direction screw mandrel 13,
Y-direction travel switch 14, ram 15, balance bar 16, universal joint 17, balancing cylinder support 18, pressing plate 19, vertical tool magazine 20, Z-direction
Screw mandrel 21, Z-direction line rail 22, adjustment block 23, bearing block 24, bearing block adjustment cushion block 25, screw mandrel 26, horizontal main axis 27, Y-direction line rail
28th, horizontal type balancing thick stick 29, horizontal type balancing thick stick mounting seat 30, upper and lower grating scale 31, X are to screw mandrel 32, X to line rail 33, line rail pressure plate
34th, X is to travel switch 35, column guide rail 36, column saddle 37, horizontal main axis case 38, composite pillar screw mandrel 39, column screw mandrel spiral shell
Female seat 40, nitrogen cylinder mounting bracket 41, nitrogen cylinder 42, tool magazine support 43, long adjustment block 44, vertical spindle 47, on-line checking dress
Put 48, outside conveyor 49, control system 50, flexible fixture 51, vertical base 52, vertical vertical slipway 53, vertical column
54, vertical spindle case 55 inclines vertical spindle case 55, inclines vertical spindle 54, inclines vertical slipway 53, inclines vertical base
56, move along a straight line slide unit 57, horizontal and vertical slide unit 58, stationary work-table 59.
Specific embodiment
Below by embodiment, and accompanying drawing is combined, technical scheme is described in further detail.
Embodiment 1：A kind of composite and flexible manufacturing cell, by 2 horizontal Machining centers gantry machining center base is compounded in
Both sides, on the workbench of gantry by be equipped with NC rotary table, be configured with shared flexible fixture, shared centralized Control system
System, outside arranges conveying device, and as shown in Figure 1, Figure 2, including base 1, base 1 is provided with column 2, and column is provided with on-line checking dress
48, control system 50 is put, the upper end of column 2 is fixed with crossbeam 3, and crossbeam is provided with screw rod driving device, by the activity of crossbeam line rail 4 even
A saddle 5 is connected to, saddle is provided with ram, and ram is provided with vertical spindle case 6 and vertical spindle 47, and ram is provided with screw mandrel
Driving means；The both sides of base 1 are all fixed with a horizontal axis base 7, and horizontal axis lathe bed 8, horizontal axis lathe bed have been located on horizontal axis base
On horizontal axis saddle is connected with by screw rod driving device, be fixed with horizontal axis column 9 on horizontal axis saddle, horizontal axis column is driven by screw mandrel
Dynamic device connection horizontal axis main spindle box 10 and horizontal main axis 27, horizontal axis base side is fixed with horizontal axis tool magazine 11；It is additionally provided with base 1
Workbench 12, workbench is driven by screw mandrel, and numerical control turntable and flexible fixture 51, workbench connection electricity are fixed with workbench 12
Gas numerical control device.Outside conveyor 49 is provided with front of workbench, outside conveyor is raceway device.Vertical spindle case
Screw rod driving device includes Y-direction screw mandrel 13, and Y-direction screw mandrel is connected with Y-direction screw mandrel motor, and Y-direction screw mandrel motor passes through Y
One end of crossbeam is fixed on to screw mandrel motor seat, the side of crossbeam line rail 4 is provided with Y-direction travel switch 14.Square ram saddle leads to
The connection vertical spindle of the side's of mistake ram 15 case 6, square ram saddle 5 is provided with balance bar 16, and balance bar upper end passes through universal joint 17
Connection balancing cylinder support 18, on the balancing cylinder support side of being connected to ram, square ram saddle is provided with pressing plate 19, and square ram is slided
The side of saddle is provided with vertical tool magazine 20.Screw rod driving device on horizontal axis lathe bed 8 includes the Z-direction silk being connected with horizontal axis column 9
Bar 21, horizontal axis lathe bed 8 is provided with Z-direction line rail 22, and horizontal axis column 9 is slidably connected on Z-direction line rail, and the side of horizontal axis lathe bed 8 sets
There is adjustment block 23, the end of Z-direction screw mandrel is provided with bearing block 24 and adjusts cushion block 25 with bearing block.Screw mandrel on horizontal axis column drives dress
Put and include the screw mandrel 26 being located on horizontal axis column 9, screw mandrel upper end connection motor 27, screw mandrel is worn and is connected on horizontal axis main spindle box 10,
Horizontal axis main spindle box is provided with horizontal axis main shaft 27, and horizontal axis column is provided with Y-direction line rail 28, and horizontal axis main spindle box is slidably connected at Y-direction line
On rail, horizontal axis column is provided with horizontal axis balance bar 29, and horizontal axis balance bar is connected with horizontal axis balance bar mounting seat 30, horizontal axis balance bar
Mounting seat is fixed on horizontal axis main spindle box, and the side of horizontal axis column 9 is additionally provided with upper and lower grating scale 31.Base is provided with X to screw mandrel
32, X wear to screw mandrel and are connected on longitudinal workbench, and base is provided with X to line rail 33, and longitudinal workbench is slidably connected at X to line rail
On, X to line rail is provided with line rail pressure plate 34, and one end of base is provided with X to travel switch 35.Horizontal axis column is installed by nitrogen cylinder
Support 41 is fixed with nitrogen cylinder 42.Horizontal axis tool magazine is fixed on base 1 by tool magazine support 43, and the bottom of tool magazine support is provided with length
Adjustment block 44；The bottom of base is provided with lathe cushion block 45 and lathe cushion block adjustment bolt 46.
The present embodiment realizes that large-sized speed-changing case clamped one time completes the vertical sleeping composite and flexible processing in three faces, realizes large pump one
Secondary clamping completes the vertical sleeping composite and flexible processing in five faces.
Embodiment 2：A kind of composite and flexible manufacturing cell, by 1 horizontal Machining centers, 1 is installed in gantry upright post
Horizontal processing unit (plant), is compounded in the both sides of gantry machining center base, on the workbench of gantry by equipped with Manual rotary working table with
Flexible fixture, is configured with shared central control device and outside conveyor, such as Fig. 4, including base 1, and base 1 is provided with vertical
Post 2, column is provided with on-line measuring device 48, control system 50, and the upper end of column 2 is fixed with crossbeam 3, and crossbeam is provided with screw mandrel driving
Device, by crossbeam line rail 4 saddle 5 is connected with, and saddle is provided with ram, ram be provided with vertical spindle case 6 with
Vertical spindle 47, ram is provided with screw rod driving device；The wherein side of base 1 is fixed with a horizontal axis base 7, horizontal axis base
On be located in horizontal axis lathe bed 8, horizontal axis saddle is connected with by screw rod driving device on horizontal axis lathe bed, be fixed with horizontal axis saddle sleeping
Axle column 9, horizontal axis column connects horizontal axis main spindle box 10 and horizontal main axis 27 by screw rod driving device, and horizontal axis base side is fixed
There is horizontal axis tool magazine 11；Workbench 12 is additionally provided with base 1, workbench is driven by screw mandrel, and on workbench 12 flexible fixture is fixed with
51；Workbench connects electric numerical control device.Outside conveyor 49 is provided with front of workbench, outside conveyor is raceway dress
Put.The screw rod driving device of vertical spindle case includes Y-direction screw mandrel 13, and Y-direction screw mandrel is connected with Y-direction screw mandrel motor, Y-direction silk
Bar motor is fixed on one end of crossbeam by Y-direction screw mandrel motor seat, and the side of crossbeam line rail 4 is provided with Y-direction travel switch
14.Square ram saddle connects vertical spindle case 6 by square ram 15, and square ram saddle 5 is provided with balance bar 16, balance bar upper end
Balancing cylinder support 18 is connected by universal joint 17, on the balancing cylinder support side of being connected to ram, square ram saddle is provided with
Pressing plate 19, the side of square ram saddle is provided with vertical tool magazine 20.Screw rod driving device on horizontal axis lathe bed 8 includes vertical with horizontal axis
The Z-direction screw mandrel 21 of the connection of post 9, horizontal axis lathe bed 8 is provided with Z-direction line rail 22, and horizontal axis column 9 is slidably connected on Z-direction line rail, horizontal axis
The side of lathe bed 8 is provided with adjustment block 23, and the end of Z-direction screw mandrel is provided with bearing block 24 and adjusts cushion block 25 with bearing block.Horizontal axis column
On screw rod driving device include the screw mandrel 26 being located on horizontal axis column 9, screw mandrel upper end connection motor 27, screw mandrel wear be connected on it is sleeping
On axle main spindle box 10, horizontal axis main spindle box is provided with horizontal axis main shaft 27, and horizontal axis column is provided with Y-direction line rail 28, and horizontal axis main spindle box is slided
Dynamic to be connected on Y-direction line rail, horizontal axis column is provided with horizontal axis balance bar 29, and horizontal axis balance bar is connected with horizontal axis balance bar mounting seat
30, horizontal axis balance bar mounting seat is fixed on horizontal axis main spindle box, and the side of horizontal axis column 9 is additionally provided with upper and lower grating scale 31.Base
X is provided with to screw mandrel 32, X wears to screw mandrel and is connected on longitudinal workbench 12, base is provided with X to line rail 33, and longitudinal workbench is slided
Dynamic to be connected to X on line rail, X to line rail is provided with line rail pressure plate 34, and one end of base is provided with X to travel switch 35.Horizontal axis stands
Post is fixed with nitrogen cylinder 42 by nitrogen cylinder mounting bracket 41.Horizontal axis tool magazine is fixed on base 1 by tool magazine support 43, tool magazine
The bottom of support is provided with long adjustment block 44；The bottom of base is provided with lathe cushion block 45 and lathe cushion block adjustment bolt 46.Base
Column saddle 37 is connected with by column guide rail 36 on the column 2 of opposite side, column saddle is provided with horizontal main axis case 38,
Horizontal main axis case is provided with screw rod driving device, and the screw rod driving device of horizontal main axis case includes composite pillar screw mandrel 39, is combined
Column screw mandrel is connected with column screw mandrel motor, and column screw mandrel motor is fixed on multiple by column screw mandrel motor seat
One end of column is closed, the other end of composite pillar is provided with column feed screw nut seat 40, and composite pillar screw mandrel end is worn and is connected on column
In feed screw nut's seat.
This case applies side and realizes that the clamped one time of lathe bed class part completes the vertical sleeping composite and flexible processing in three faces
Embodiment 3：A kind of composite and flexible manufacturing cell, such as Fig. 5 inclines the vertical of installation and adds by 2 vertical machining centres or 2
Work center, or 1 vertical machining centre and 1 vertical machining centre inclined by dress, or two horizontal Machining centers, are combined peace
The both sides or gantry machining center base both sides of FMC base are mounted in, base is provided with slide unit, on sliding table bench
Flexible fixture is installed, shared central control device is configured with, outside is provided with conveying device.On FMC base 1
Linear motion slide unit 57, flexible fixture 51 are installed, FMC base side is connected with the vertical of vertical machining centre
Base 52, is provided with vertical slipway 53 on vertical base, vertical column 54, vertical spindle case and vertical spindle 55, and base is another
Side is connected with inclined vertical base, and the inclined top surface of base is by equipped with vertical slipway 53, vertical column 54, vertical spindle case 55
With vertical spindle.The present embodiment realizes that box parts clamped one time completes top surface and attacks whole operations with inclined-plane milling boring brill, breaks through
An inclined plane processing difficult problem, improves working (machining) efficiency and precision.
Embodiment 4：A kind of composite and flexible manufacturing cell, by 2 horizontal Machining centers, 1 vertical machining centre, is combined peace
The left and right two ends and dead astern of FMC base are mounted in, shared stationary work-table are installed with flexible folder on base
Tool, is provided with shared central control device, and outside is provided with conveying device, such as Fig. 6, including base 1, and base two ends are provided with horizontal
Lathe bed 8, horizontal column 9, horizontal main axis case 10, the dead astern of base is provided with the vertical column 54 of vertical machining centre, vertical
Main spindle box 55, it is middle above base that fixed workbench and flexible fixture 51 are installed.
The present embodiment, parts fixation on stationary work-table, in the horizontal Machining centers at two ends and the vertical processing of centre
Tri- direction movements of heart XYZ, clamped one time completes the milling face of car sedan-chair class part, and bore hole, drilling, whole operations of tapping are real
The efficient high-precision high flexibility processing of existing hardly possible clamping parts.
The specific embodiment of the present invention is the foregoing is only, but the architectural feature of the present invention is not limited thereto, Ren Heben
The technical staff in field in the field of the invention, all cover among the scope of the claims of the present invention by the change or modification made.
Claims (16)
1. a kind of composite and flexible manufacturing cell, including FMC base（1）, it is characterised in that described flexible manufacturing list
First base（1）On, be connected with more than 1 gantry machining center, horizontal Machining centers, the base of vertical machining centre, lathe bed,
Saddle, column and main spindle box；FMC has common-base, the common bed that multiple stage machining center is formed（51）,
Shared flexible fixture, shared central control device（50）, outside is provided with conveying device（49）；
Gantry machining center, horizontal Machining centers, the base of vertical machining centre of more than 1, composite joint is in flexible manufacturing
Unit base（1）Unilateral or both sides or two ends；FMC base（1）For gantry machining center base, or for multiple stage
The shared base of machining center；
Common workbench is stationary work-table or linear motion workbench or rotary table, or linear motion work
Make that rotary table is installed on platform, or combination therein；
Common flexible fixture is numerical control clamp, hydraulically operated fixture, air-actuated jaw, manual or combination therein；
Common central control device is digital control system, computer, Programmable Logic Controller or combination therein；
Outside conveyor is robot, trackless dolly, rail guided vehicle, pallet arrangement, raceway device, boom hoisting, manually defeated
Send device or combination therein；
Base connection is compounded in gantry machining center, horizontal Machining centers on lathe on the same stage, and vertical machining centre sets for whole
There are tool magazine or part to be provided with tool magazine.
2. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described composite and flexible manufacture is single
Unit is provided with on-line measuring device（48）, on-line measuring device is workpiece installation site detection means, Workpiece Machining Accuracy detection
Device, cutter abrasion detection device, lathe abnormality detection and warning device or therein combine.
3. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat（1）Can be the base of gantry machining center, base is provided with X direction guiding rails（33）, X is to the shared work of screw mandrel flexible connection
Platform（12）, one section of base is provided with X to travel switch（35）.
4. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described gantry machining center
Column（2）Upper end is fixed with crossbeam（3）, crossbeam is provided with screw rod driving device, by crossbeam line rail（4）It is connected with least one
Saddle（5）, saddle is provided with ram, and ram is provided with gantry main spindle box（6）With vertical spindle（47）, ram is provided with screw mandrel
Driving means.
5. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described gantry machining center
Gantry main spindle box（6）Screw rod driving device include Y-direction screw mandrel（13）, Y-direction screw mandrel is connected with Y-direction screw mandrel motor, Y-direction
Screw mandrel motor is fixed on one end of crossbeam, crossbeam line rail by Y-direction screw mandrel motor seat（4）Side is provided with Y-direction stroke
Switch（14）.
6. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described gantry machining center
Saddle（5）By ram（15）Connection gantry main spindle box（6）, saddle（5）It is provided with balance bar（16）, balance bar upper end passes through ten thousand
To joint（17）Connection balancing cylinder support（18）, balancing cylinder support is connected on ram, and saddle is provided with pressing plate（19）, it is sliding
The side of saddle is provided with gantry tool magazine（20）.
7. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat（1）Unilateral or both sides or two ends connect horizontal base（7）, horizontal lathe bed has been located on horizontal base（8）, lead on horizontal lathe bed
Cross screw rod driving device and be connected with horizontal saddle, horizontal column is fixed with horizontal saddle（9）, horizontal column is by screw mandrel driving
Device connects horizontal main axis case（10）With horizontal main axis (27), horizontal base side is fixed with horizontal tool magazine（11）.
8. a kind of composite and flexible manufacturing cell according to claim 1 or 7, it is characterised in that described horizontal Machining centers
Horizontal lathe bed（8）On screw rod driving device include and horizontal column（9）The Z-direction screw mandrel of connection（21）, on horizontal lathe bed
It is provided with Z-direction line rail（22）, horizontal column（9）It is slidably connected on Z-direction line rail, the side of horizontal lathe bed is provided with adjustment block（23）, Z
Bearing block is provided with to the end of screw mandrel（24）Cushion block is adjusted with bearing block（25）.
9. a kind of composite and flexible manufacturing cell according to claim 1 or 7, it is characterised in that described horizontal Machining centers
Horizontal column（9）On screw rod driving device include and be located at horizontal column（9）On screw mandrel（26）, screw mandrel upper end connection electricity
Machine（27）, screw mandrel wears and is connected on horizontal main axis case（10）On, horizontal main axis case is provided with horizontal main axis（27）, horizontal column is provided with
Y-direction line rail（28）, horizontal main axis case is slidably connected on Y-direction line rail, and horizontal column is provided with horizontal axis balance bar（29）, Horizontal flat
Heng Gang is connected with horizontal type balancing thick stick mounting seat（30）, horizontal type balancing thick stick mounting seat is fixed on horizontal main axis case, horizontal column（9）
Side be additionally provided with upper and lower grating scale（31）.
10. a kind of composite and flexible manufacturing cell according to claim 1, it is characterised in that described FMC bottom
Seat（1）Wherein side be fixed with horizontal base（7）, the column of FMC base opposite side（2）It is upper to pass through column guide
Rail（36）It is connected with column saddle（37）, column saddle is provided with horizontal main axis case（38）, horizontal main axis case is provided with screw mandrel
Driving means, the screw rod driving device of horizontal main axis case includes composite pillar screw mandrel（39）, composite pillar screw mandrel is connected with vertical
Post screw mandrel motor, column screw mandrel motor is fixed on one end of composite pillar by column screw mandrel motor seat, multiple
The other end for closing column is provided with column feed screw nut's seat（40）, composite pillar screw mandrel end is worn and is connected in column feed screw nut's seat.
11. a kind of composite and flexible manufacturing cells according to claim 1, it is characterised in that described FMC
Base（1）Unilateral or bilateral or two ends connect more than 1 vertical base（52）, vertical slipway is installed on vertical base（53）,
By equipped with vertical column on slide unit（54）, vertical spindle case（55）, vertical spindle；FMC base be provided with slide unit with
Flexible fixture.
A kind of 12. composite and flexible manufacturing cells according to claim 1 or 11, it is characterised in that described vertical spindle case
（55）Vertical spindle perpendicular to FMC base（1）, or FMC base（1）It is provided with inclination vertical
Formula base（56）, to incline and be sequentially connected inclination cross slid platform on vertical base（53）, incline vertical spindle case（55）, incline it is vertical
Main shaft（54）, incline vertical spindle and favour workbench.
A kind of 13. composite and flexible manufacturing cells according to claim 1, it is characterised in that described FMC bottom
Seat（1）Unilateral or bilateral or two ends connect the horizontal base of more than 1（7）, there is horizontal slide unit on horizontal base（53）, on slide unit
By equipped with horizontal column（9）, horizontal main axis case（10）, horizontal main axis；FMC base is provided with slide unit flexible fixture.
A kind of 14. composite and flexible manufacturing cells according to claim 1, it is characterised in that described FMC bottom
Seat（1）Unilateral or bilateral or two ends are connected with horizontal base（7）, horizontal slide unit（53）, horizontal column（9）, horizontal main axis case
（10）；It is connected with vertical base（52）, vertical slipway（53）, vertical column（54）, vertical spindle case（55）.
A kind of 15. composite and flexible manufacturing cells according to claim 1, it is characterised in that described FMC bottom
Seat（1）Left and right end be sequentially connected with horizontal cross slid platform（58）, horizontal column（9）, horizontal main axis case（10）；Base（1）'s
Dead astern is sequentially connected with vertical cross slid platform（53）, vertical column（54）, vertical spindle case（55）；Base（1）Centre press
Equipped with shared stationary work-table（59）With flexible fixture.
A kind of 16. multiple FMCs according to claim 1, it is characterised in that described FMC base
（1）Unilateral or bilateral or two ends be connected with more than 1 horizontal cross slid platform（58）, horizontal column（9）, horizontal main axis case
（10）；The vertical cross slid platform of more than 1 can also be connected（53）, vertical spindle（54）, vertical spindle case（55）；Base（1）
Centre by equipped with stationary work-table or pallet.
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| CN201710000602.0A CN106625030B (en) | 2017-01-03 | 2017-01-03 | composite flexible manufacturing unit |
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| CN201710000602.0A CN106625030B (en) | 2017-01-03 | 2017-01-03 | composite flexible manufacturing unit |
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| CN107009197A (en) * | 2017-06-05 | 2017-08-04 | 湖南坤鼎数控科技有限公司 | A kind of Compositions of metal-working machines |
| CN107745262A (en) * | 2017-11-22 | 2018-03-02 | 清远市清新区正代机械科技有限公司 | A kind of double column milling machines |
| CN108080749A (en) * | 2018-02-05 | 2018-05-29 | 重庆机床(集团)有限责任公司 | High-precision spiral case making lathe and its Measurement and Control System with on-line checking mechanism |
| CN108161575A (en) * | 2018-02-01 | 2018-06-15 | 杭州大天数控机床有限公司 | A kind of composite and flexible manufacturing cell |
| CN108262612A (en) * | 2018-01-17 | 2018-07-10 | 珠海市瑞德盛数控科技有限公司 | A kind of Double end digital control brill attacks center |
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| CN107009197A (en) * | 2017-06-05 | 2017-08-04 | 湖南坤鼎数控科技有限公司 | A kind of Compositions of metal-working machines |
| CN107745262A (en) * | 2017-11-22 | 2018-03-02 | 清远市清新区正代机械科技有限公司 | A kind of double column milling machines |
| CN108262612A (en) * | 2018-01-17 | 2018-07-10 | 珠海市瑞德盛数控科技有限公司 | A kind of Double end digital control brill attacks center |
| CN108161575A (en) * | 2018-02-01 | 2018-06-15 | 杭州大天数控机床有限公司 | A kind of composite and flexible manufacturing cell |
| CN108080749A (en) * | 2018-02-05 | 2018-05-29 | 重庆机床(集团)有限责任公司 | High-precision spiral case making lathe and its Measurement and Control System with on-line checking mechanism |
| CN108080749B (en) * | 2018-02-05 | 2023-12-22 | 重庆机床(集团)有限责任公司 | High-precision worm gear processing machine tool with online detection mechanism and measurement control system thereof |
| CN109623502A (en) * | 2018-12-21 | 2019-04-16 | 浙江欧凌机床股份有限公司 | A kind of casing automatic machining line |
| CN110744087B (en) * | 2019-11-06 | 2020-11-13 | 江苏科技大学 | Flexible machining tool and method for machining radial hole of cylinder cover of marine diesel engine |
| CN110744087A (en) * | 2019-11-06 | 2020-02-04 | 江苏科技大学 | Flexible machining tool and method for machining radial hole of cylinder cover of marine diesel engine |
| CN111659934A (en) * | 2020-07-03 | 2020-09-15 | 沈阳大道机床有限公司 | Battery shell machining equipment and technology with horizontal spindle double-acting gantry |
| CN112743393A (en) * | 2020-12-23 | 2021-05-04 | 江苏恒力组合机床有限公司 | Vertical and horizontal composite gantry machining center |
| CN112846945A (en) * | 2020-12-23 | 2021-05-28 | 江苏恒力组合机床有限公司 | Space angle numerical control double-sided machining center |
| CN112743393B (en) * | 2020-12-23 | 2022-06-10 | 江苏恒力组合机床有限公司 | Vertical and horizontal combined gantry machining center |
| CN112846944A (en) * | 2020-12-24 | 2021-05-28 | 江苏恒力组合机床有限公司 | Three-side combined milling and boring machining center |
| CN112846944B (en) * | 2020-12-24 | 2022-03-08 | 江苏恒力组合机床有限公司 | Three-side combined milling and boring machining center |
| TWI765644B (en) * | 2021-04-07 | 2022-05-21 | 鉅基科技股份有限公司 | Bidirectional output power turret and processing machine with bidirectional output power turret |
| CN114227256A (en) * | 2021-12-15 | 2022-03-25 | 杭州蕙勒智能科技有限公司 | Double-station four-axis numerical control machine tool optical machine |
| CN114083293A (en) * | 2021-12-29 | 2022-02-25 | 杭州大天数控机床有限公司 | Frame type vertical and horizontal composite flexible manufacturing equipment |
| CN115415797A (en) * | 2022-09-08 | 2022-12-02 | 杭州大天数控机床有限公司 | Five-surface composite flexible manufacturing unit of large water pump |
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