CN112496770B - Disc part processing production line - Google Patents
Disc part processing production line Download PDFInfo
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- CN112496770B CN112496770B CN202011569817.2A CN202011569817A CN112496770B CN 112496770 B CN112496770 B CN 112496770B CN 202011569817 A CN202011569817 A CN 202011569817A CN 112496770 B CN112496770 B CN 112496770B
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- grinding
- turret
- screw rod
- sliding table
- tool
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000227 grinding Methods 0.000 claims abstract description 221
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000007514 turning Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 10
- 238000005553 drilling Methods 0.000 abstract description 3
- 238000003801 milling Methods 0.000 abstract description 2
- 238000010079 rubber tapping Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 8
- 238000004513 sizing Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/36—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission in which a servomotor forms an essential element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
Abstract
A disc part machining production line relates to the field of part machining, in particular to a disc part machining production line with convenient machining, high efficiency and small occupied area. The invention comprises a base, a material system, a conveying system and a cutter component, wherein the material system is arranged at two ends of the rear side of the base, the conveying system is arranged at two ends of the front side of the base, the cutter component is arranged in the middle of the base, and the cutter component comprises a cutter tower mechanism, a three-dimensional combined cutter mechanism and a grinding mechanism which are sequentially arranged from left to right. The invention combines the processing procedures of disc parts into a whole, and utilizes the sliding table to slide from left to right to finish the full-order processing of turning, drilling, tapping, milling and grinding at one time. The matched cutting and grinding tool assembly is utilized to finish machining from left to right at one time, so that the problem of complex structure caused by the fact that parts need to be overturned for multiple times in the machining process of traditional machining equipment is avoided, the equipment structure is simplified, and the production cost and the operation cost of the equipment are reduced.
Description
Technical Field
The invention relates to the field of part machining, in particular to a disc part machining production line with convenient machining, high efficiency and small occupied area.
Background
In recent years, with the continuous improvement of an automatic processing system, a plurality of automatic processing devices, such as the existing automatic production line for processing the brake disc, appear in the processing industry, and the processing efficiency of the brake disc can be effectively improved to a certain extent, but a plurality of defects still exist. For example, existing vertical or inverted automatic production lines for processing brake discs cannot meet the requirements of certain processes due to layout, in addition, the brake discs need to be turned over and internally conveyed, so that the complexity of the production line structure is increased, the brake discs are turned over for many times in the processing process, the processing and polishing of multiple faces are met, the occupied area of processing equipment is large, the transmission route of the brake discs is prolonged, the cost of the processing equipment is increased, and the processing efficiency and the equipment cost of the brake discs are affected.
Disclosure of Invention
The invention aims to solve the problem of the existing disc parts such as brake disc production line, and provides the disc part processing production line which is convenient to process, high in efficiency and small in occupied area.
The invention relates to a disc part processing production line which is characterized by comprising a base, a material system, a conveying system and a cutter assembly, wherein the material system is arranged at two ends of the rear side of the base, the conveying system is arranged at two ends of the front side of the base, the cutter assembly is arranged at the middle position of the base, the cutter assembly comprises a cutter tower mechanism, a three-dimensional combined cutter mechanism and a grinding mechanism, and the cutter tower mechanism, the three-dimensional combined cutter mechanism and the grinding mechanism are sequentially arranged from left to right, wherein:
The two sets of material systems are respectively arranged at the left end and the right end of the base, the material system at the left end is used for feeding, the material system at the right end is used for discharging, each set of material system comprises a support column, a slide rail and a manipulator, the support column is vertically fixed on the base, the slide rail is horizontally arranged at the top of the support, and the manipulator is arranged on the slide rail and moves along the slide rail;
The conveying system comprises a sliding table linear rail and two sets of part conveying components, the front side of a base is in a shape of two steps, the two sets of part conveying components are symmetrically arranged at the left end and the right end of the steps at the front side of the base, the two sliding table linear rails are parallelly fixed on the upper step and the lower step, the part conveying components comprise a sliding table seat, a sliding table screw rod, a sliding motor, a hydraulic chuck, a hydraulic cylinder, a rotating shaft and a rotating motor, and the sliding table screw rod is fixed on the lower step surface at the front end of the base and is parallel to the sliding table linear rail; the bottom surface of the sliding table seat is in an inverted three-step shape, an upper step is placed on a sliding table wire rail of an upper step of the base, a lower step is placed on a sliding table wire rail of a lower step of the base, a screw hole is formed in the middle step, the screw hole is sleeved on a sliding table screw rod, and the screw hole is meshed with teeth of the sliding table screw rod; the sliding motor is connected with the sliding table screw rod to drive the sliding table screw rod to rotate; the rotating shaft is fixed at the top of the slipway seat, the rotating shaft is fixed with the hydraulic chuck towards one end of the cutter assembly, the hydraulic cylinder is arranged at the other end of the rotating shaft, and the hydraulic cylinder is connected with the hydraulic chuck through the push rod; the rotating motor is arranged in the upper end of the slipway seat and is connected with the rotating shaft to drive the rotating shaft to rotate;
The turret mechanism comprises a turret seat, turret linear rails, turret screw rods, turret sliding tables, a power turret, a turret motor and a servo motor, the side surface of the turret seat is in a right-angle triangle shape, the turret screw rods are fixedly arranged on the central line of the inclined surface of the turret seat, two turret linear rails are fixedly arranged at the edges of the inclined surfaces on the left side and the right side of the turret screw rods, and the turret linear rails are parallel to the turret screw rods; the turret sliding table is arranged on an inclined plane of the turret seat, two ends of the bottom of the turret sliding table slide along a turret linear rail, a screw hole is formed in the bottom of the turret sliding table, the screw hole is sleeved on a turret screw rod, and internal threads of the screw hole are meshed with teeth of the turret screw rod; the power turret is fixed on the turret sliding table and moves along with the turret sliding table; the turret motor is fixedly arranged on the turret sliding table and connected with the power turret to provide running power for the power turret; the servo motor is arranged at the top of the turret seat and connected with the turret screw rod to drive the turret screw rod to rotate; the left end of the power turret is provided with a turntable, a fixed cutter and a rotary cutter, the fixed cutter is fixed on the circumference of the turntable, the rotary cutter is fixed at the center of the turntable, and the turntable and the rotary cutter are powered by the power turret to rotate;
The three-dimensional combined tool mechanism comprises a tool rest seat, a tool rest wire rail, a tool rest screw rod, a tool rest sliding table, a combined tool rest, a movable tool rest, a tool rest wire rail, a tool rest screw rod, a servo motor, a movable motor, a spindle motor, a transmission belt, a cutting tool and an inner hole turning tool, wherein the side surface of the tool rest seat is in a right-angle triangle shape, the tool rest screw rod is fixedly arranged on the central line of the inclined surface of the tool rest seat, and two tool rest wire rails are fixedly arranged at the edges of the inclined surfaces on the left side and the right side of the tool rest screw rod and are parallel to the tool rest screw rod; the tool rest sliding table is arranged on an inclined plane of the tool rest seat, two ends of the bottom of the tool rest sliding table slide along a tool rest linear rail, a screw hole is formed in the bottom of the tool rest sliding table, the screw hole is sleeved on a tool rest screw rod, and internal threads of the screw hole are meshed with teeth of the tool rest screw rod; a servo motor is arranged at the top of the tool rest seat and is connected with a tool rest screw rod; the combined tool apron is fixed on the tool apron sliding table, two tool apron line rails are horizontally arranged on the combined tool apron, a tool apron screw rod is fixedly arranged between the two tool apron line rails, two ends of the bottom of the movable tool apron are placed on the tool apron line rails, a screw hole is formed in the bottom of the movable tool apron, internal threads of the screw hole are meshed with teeth of the tool apron screw rod, a servo motor is fixedly arranged on the left side of the combined tool apron, and the servo motor is connected with the tool apron screw rod; the movable tool apron is also fixedly provided with a spindle motor, the right side of the movable tool apron is provided with an inner hole turning tool, and the inner hole turning tool is connected with the spindle motor through a transmission belt; the cutting tool is divided into a double-sided turning tool and an external turning tool, a left cutter of the double-sided turning tool is fixed at the left lower end of the movable tool apron, a right cutter of the double-sided turning tool is fixed on the combined tool apron, the two cutters are placed in alignment, the left cutter changes the moving distance along with the movable tool apron to adjust the turning thickness, and the external turning tool is fixed on the right side of the combined tool apron;
The grinding tool comprises a grinding base, a grinding linear rail, a grinding screw rod, a grinding sliding table, a servo motor, a left grinding table, a right grinding table, a grinding head motor, a transmission belt, a grinding head, a grinding wheel, a grinding table linear rail and a grinding table screw rod, wherein the side surface of the grinding base is a right-angle triangle, the grinding screw rod is fixedly arranged on the central line of the inclined surface of the grinding base, two grinding linear rails are fixedly arranged at the edges of the inclined surfaces on the left side and the right side of the grinding screw rod, and the grinding linear rails are parallel to the grinding screw rod; the grinding sliding table is arranged on the inclined plane of the grinding base, two ends of the grinding sliding table slide along the grinding linear rail, the bottom of the grinding sliding table is provided with a screw hole, the screw hole is sleeved on the grinding screw rod, and threads in the screw hole are meshed with teeth of the grinding screw rod; a servo motor is arranged at the top of the grinding base and is connected with a grinding screw rod; two grinding table wire rails are horizontally arranged on the grinding sliding table, two grinding table screw rods are fixedly arranged between the two grinding table wire rails, and the two grinding table screw rods are symmetrically arranged left and right; screw holes are formed in the bottoms of the left grinding table and the right grinding table, the screw holes of the left grinding table are sleeved on the left grinding table screw rod, internal threads of the screw holes are meshed with teeth of the left grinding table screw rod, a servo motor is arranged at the bottom of the left grinding table, and the servo motor is connected with the left grinding table screw rod; the screw hole of the right grinding table is sleeved on the screw rod of the right grinding table, the internal thread of the screw hole is meshed with the tooth of the screw rod of the right grinding table, the bottom of the right grinding table is provided with a servo motor, and the servo motor is connected with the screw rod of the right grinding table; a grinding head motor is fixedly arranged at the upper end of the left grinding table, a bevel is arranged on a wedge inclined surface at the lower end, and a grinding head is fixedly arranged on the bevel; a grinding head motor is fixedly arranged at the upper end of the right grinding table, a bevel is arranged on a wedge inclined surface at the lower end, and a grinding head is fixedly arranged on the bevel; the bottom surface of the grinding head is provided with a universal positioning mandrel, a grinding head motor is connected with the grinding head through a transmission belt, the grinding head motor drives the grinding head to rotate, two grinding wheels are symmetrically arranged at the adjacent ends of the left grinding head and the right grinding head, and the grinding wheels are vertically fixed.
The processing production line for the disc parts has the advantages of simple structure, scientific design and convenient use, integrates the processing procedures of the disc parts into a whole, and completes the full-sequence processing of turning, drilling, tapping, milling and grinding at one time by utilizing the sliding table to slide from left to right. The matched cutting and grinding tool assembly is utilized to finish machining from left to right at one time, so that the problem that the traditional machining equipment is complex in structure caused by the need of overturning parts for multiple times in the machining process is avoided, the equipment structure is greatly simplified, the volume of the equipment is reduced, the occupied area is reduced, and the production cost and the operation cost of the equipment are reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic side view of a base.
Fig. 3 is a side view of the turret mechanism.
Fig. 4 is a schematic front view of the turret mechanism.
Fig. 5 is a schematic structural view of a three-dimensional combined prop mechanism.
Fig. 6 is a schematic structural view of the grinding mechanism.
The grinding machine comprises a base 1, a material system 2, a conveying system 3, a turret mechanism 4, a three-dimensional combined tool mechanism 5, a grinding mechanism 6, a servo motor 7, a transmission belt 8, a strut 201, a sliding rail 202, a manipulator 203, a sliding table line rail 301, a sliding table base 302, a sliding table screw 303, a sliding motor 304, a hydraulic chuck 305, a hydraulic cylinder 306, a rotating shaft 307, a rotating motor 308, a turret seat 401, a turret line rail 402, a turret screw 403, a turret sliding table 404, a power turret 405, a turret motor 406, a turret seat 501, a tool rest line rail 502, a tool rest screw 503, a tool rest sliding table 504, a combined tool holder 505, a moving tool holder 506, a tool holder line rail 507, a spindle motor 508, a double-sided turning tool 509, an inner hole turning tool 510, an outer turning tool 511, a grinding base 601, a grinding line rail 602, a grinding screw 603, a grinding slide 604, a left grinding table 605, a right grinding table 606, a grinding head 607, a grinding head 608 and a grinding wheel 609.
Detailed Description
Example 1: the utility model provides a dish class part processing production line, includes base 1, material system 2, conveying system 3 and cutter assembly, and material system 2 installs at base 1 rear side both ends, and conveying system 3 installs at base 1 front side both ends, and cutter assembly installs in base 1 intermediate position, and cutter assembly includes cutter tower mechanism 4, three-dimensional combination cutter mechanism 5 and grinding mechanism 6, and cutter tower mechanism 4, three-dimensional combination cutter mechanism 5 and grinding mechanism 6 are placed from left to right in order, wherein:
The two sets of material systems 2 are respectively arranged at the left end and the right end of the base, the material system 2 at the left end is used for feeding, the material system 2 at the right end is used for discharging, each set of material system 2 comprises a support 201, a slide rail 202 and a manipulator 203, the support 201 is vertically fixed on the base, the slide rail 202 is horizontally arranged at the top of the support, the manipulator 203 is arranged on the slide rail 202 and moves along the slide rail 202;
The conveying system 3 comprises a sliding table wire rail 301 and two sets of part conveying components, wherein the front side of the base 1 is in a shape of two steps, the two sets of part conveying components are symmetrically arranged at the left end and the right end of the steps at the front side of the base 1, the two sliding table wire rails 301 are parallelly fixed on the upper steps and the lower steps, the part conveying components comprise a sliding table base 302, a sliding table screw 303, a sliding motor 304, a hydraulic chuck 305, a hydraulic cylinder 306, a rotating shaft 307 and a rotating motor 308, and the sliding table screw 303 is fixed on the lower step surface at the front end of the base 1 and is parallel to the sliding table wire rail 301; the bottom surface of the sliding table seat 302 is in an inverted three-step shape, an upper step is placed on a sliding table wire rail 301 of an upper step of the base 1, a lower step is placed on the sliding table wire rail 301 of a lower step of the base 1, a screw hole is formed in the middle step, the screw hole is sleeved on a sliding table screw rod 303, and the screw hole is meshed with teeth of the sliding table screw rod 303; the sliding motor 304 is connected with the sliding table screw rod 303 to drive the sliding table screw rod 303 to rotate; a rotating shaft 307 is fixed on the top of the slide base 302, the rotating shaft 307 is fixed with a hydraulic chuck 305 towards one end of the cutter assembly, the other end is provided with a hydraulic oil cylinder 306, and the hydraulic oil cylinder 306 is connected with the hydraulic chuck 305 through a push rod; the rotating motor 308 is arranged in the upper end of the sliding seat 302 and is connected with the rotating shaft 307 to drive the rotating shaft to rotate;
the turret mechanism 4 comprises a turret seat 401, a turret linear rail 402, a turret screw 403, a turret sliding table 404, a power turret 405, a turret motor 406 and a servo motor 7, wherein the side surface of the turret seat 401 is in a right-angle triangle shape, the turret screw 403 is fixedly arranged on the central line of the inclined surface of the turret seat 401, two turret linear rails 402 are fixedly arranged at the edges of the inclined surfaces on the left side and the right side of the turret screw 403, and the turret linear rail 402 is parallel to the turret screw 403; the turret sliding table 404 is arranged on the inclined plane of the turret seat 401, two ends of the bottom slide along the turret linear rail 402, a screw hole is arranged at the bottom of the turret sliding table 404 and sleeved on the turret screw rod 403, and the internal thread of the screw hole is meshed with the teeth of the turret screw rod 403; the power turret 405 is fixed on the turret sliding table 404 and moves along with the turret sliding table 404; the turret motor 406 is fixedly mounted on the turret sliding table 404 and connected with the power turret 405 to provide running power for the power turret 405; the servo motor 7 is arranged at the top of the turret seat 401 and is connected with the turret screw 403 to drive the turret screw 403 to rotate; the left end of the power turret 405 is provided with a turntable, a fixed cutter and a rotary cutter, the fixed cutter is fixed on the circumference of the turntable, the rotary cutter is fixed at the center of the turntable, and the turntable and the rotary cutter are powered by the power turret 405 to rotate;
The three-dimensional combined tool mechanism 5 comprises a tool rest seat 501, a tool rest wire rail 502, a tool rest screw rod 503, a tool rest sliding table 504, a combined tool rest 505, a movable tool rest 506, a tool rest wire rail 507, a tool rest screw rod, a servo motor 7, a movable motor, a spindle motor 508, a transmission belt 8, a cutting tool and an inner hole turning tool 510, wherein the side surface of the tool rest seat 501 is a right-angle triangle, the tool rest screw rod 503 is fixedly arranged on the central line of the inclined surface of the tool rest seat 501, two tool rest wire rails 502 are fixedly arranged at the inclined surface edges of the left side and the right side of the tool rest screw rod 503, and the tool rest wire rail 502 is parallel to the tool rest screw rod 503; the tool rest sliding table 504 is arranged on the inclined plane of the tool rest seat 501, two ends of the bottom slide along the tool rest linear rail 502, a screw hole is arranged at the bottom of the tool rest sliding table 504, the screw hole is sleeved on the tool rest screw rod 503, and internal threads of the screw hole are meshed with teeth of the tool rest screw rod 503; a servo motor 7 is arranged at the top of the tool rest seat 501, and the servo motor 7 is connected with a tool rest screw rod 503; the combined tool apron 505 is fixed on the tool apron sliding table 504, two tool apron linear rails 507 are horizontally arranged on the combined tool apron 505, a tool apron screw rod is fixedly arranged between the two tool apron linear rails 507, two ends of the bottom of the movable tool apron 506 are placed on the tool apron linear rails 507, screw holes are formed in the bottom of the movable tool apron 506, internal threads of the screw holes are meshed with teeth of the tool apron screw rod, a servo motor 7 is fixedly arranged on the left side of the combined tool apron 505, and the servo motor 7 is connected with the tool apron screw rod; a spindle motor 508 is fixedly arranged on the movable tool apron 506, an inner hole turning tool 510 is arranged on the right side of the movable tool apron 506, and the inner hole turning tool 510 is connected with the spindle motor 508 through a driving belt 8; the cutting tool is divided into a double-sided turning tool 509 and an external turning tool 511, wherein a left cutter of the double-sided turning tool 509 is fixed at the left lower end of the movable cutter holder 506, a right cutter is fixed on the combined cutter holder 505, the two cutters are placed in alignment, the left cutter changes the moving distance along with the movable cutter holder 506 to adjust the turning thickness, and the external turning tool 511 is fixed on the right side of the combined cutter holder 505;
The grinding mechanism 6 comprises a grinding base 601, a grinding line rail 602, a grinding screw 603, a grinding sliding table 604, a servo motor 7, a left grinding table 605, a right grinding table 606, a grinding head motor 607, a transmission belt 8, a grinding head 608, a grinding wheel 609, a grinding table line rail and a grinding table screw, the side surface of the grinding base 601 is in a right-angle triangle shape, the grinding screw 603 is fixedly arranged on the middle line of the inclined surface of the grinding base 601, two grinding line rails 602 are fixedly arranged at the edges of the inclined surfaces on the left side and the right side of the grinding screw 603, and the grinding line rail 602 is parallel to the grinding screw 603; the grinding sliding table 604 is arranged on the inclined surface of the grinding base 601, two ends of the grinding sliding table 604 slide along the grinding linear rail 602, the bottom of the grinding sliding table 604 is provided with a screw hole, the screw hole is sleeved on the grinding screw rod 603, and threads in the screw hole are meshed with teeth of the grinding screw rod 603; a servo motor 7 is arranged at the top of the grinding base 601, and the servo motor 7 is connected with a grinding screw 603; two grinding table linear rails are horizontally arranged on the grinding sliding table 604, two grinding table screw rods are fixedly arranged between the two grinding table linear rails, and the two grinding table screw rods are symmetrically arranged left and right; screw holes are formed in the bottoms of the left grinding table 605 and the right grinding table 606, the screw holes of the left grinding table 605 are sleeved on the left grinding table screw rod, internal threads of the screw holes are meshed with teeth of the left grinding table screw rod, a servo motor 7 is arranged at the bottom of the left grinding table 605, and the servo motor 7 is connected with the left grinding table screw rod; the screw hole of the right grinding table 606 is sleeved on the right grinding table screw rod, the internal thread of the screw hole is meshed with the tooth of the right grinding table screw rod, the bottom of the right grinding table 606 is provided with a servo motor 7, and the servo motor 7 is connected with the right grinding table screw rod; the upper end of the left grinding table 605 is fixedly provided with a grinding head motor 607, the lower end wedge inclined surface is provided with an inclined sizing block, and the inclined sizing block is fixedly provided with a grinding head 608; the upper end of the right grinding table 606 is fixedly provided with a grinding head motor 607, the lower end wedge inclined surface is provided with an inclined sizing block, and the inclined sizing block is fixedly provided with a grinding head 608; the bottom surface of the grinding head 608 is provided with a universal positioning mandrel, the grinding head motor 607 is connected with the grinding head 608 through a transmission belt 8, the grinding head motor 607 drives the grinding head 608 to rotate, two grinding wheels 609 are symmetrically arranged at the adjacent ends of the left grinding head 608 and the right grinding head 608, and the grinding wheels 609 are vertically fixed.
The device comprises the following specific processing steps:
1) During initial processing, a mechanical arm 203 of a material system 2 for feeding installed at the left end of a base 1 is used for grabbing disc parts to be processed, the disc parts slide to a slide seat 302 at the left end of the base 1 through a slide rail 202, the disc parts are placed on a hydraulic chuck 305 at the right end of a rotating shaft 307 on the slide seat 302 at the left end, a hydraulic cylinder 306 at the left end is started, the disc parts are fastened on the hydraulic chuck 305 at the left end, then a rotating motor 308 is started to drive the rotating shaft 307 at the left end to rotate quickly, and in the rotating process, the slide seat 302 is driven to move to the right side of the base 1 through the slide motor 304 at the left end; when the cutter passes through the cutter tower mechanism 4, the right end face of the disc part is processed by a plurality of cutters on the cutter tower mechanism 4; the front end of the base 1 is designed to be of a ladder-shaped structure, and the sliding seat 302 is designed to be of an inverted ladder-shaped structure matched with the base, so that the supporting force of the base 1 and the sliding seat 302 can be greatly increased, the sliding seat 302 can drive parts with larger weight to process, and the problem that the weight of the parts is greatly limited due to the fact that a bevel structure is adopted in traditional processing equipment is solved;
2) When the turret is machined, a servo motor 7 at the top of the turret seat 401 is started, the servo motor 7 drives a turret screw rod 403 to rotate, and under the action of teeth, a turret sliding table 404 is driven to move along the inclined plane of the turret seat 401, so that a fixed cutter at the left end of a power turret 405 moves to a corresponding position of the right end face of a disc part, a rotating shaft 307 at the left end of a base 1 drives the disc part to rotate rapidly, at the moment, the power turret 405 rotates a rotating disc according to required machining content, a proper fixed cutter is selected, the proper fixed cutter is contacted with the right end face of the disc part to carry out turning, and when required, the position of the power turret 405 is continuously adjusted, so that the rotating cutter on the power turret 405 drills, attacks and mills the right end face of the disc part;
3) After the turret processing is completed, the turret sliding table 404 slides upwards along the inclined plane of the turret seat 401 to separate from the disc part, the sliding seat 302 at the left end of the base 1 continues to slide rightwards to the midpoint of the base 1, the sliding seat 302 at the right end of the base 1 slides leftwards, the disc part is gripped and fastened by the hydraulic chuck 305 arranged at the left end of the upper rotating shaft 307, and after the disc part is released by the hydraulic chuck 305 at the right end of the rotating shaft 307 on the sliding seat 302 at the left end of the base 1, the disc part can be transferred to the hydraulic chuck 305 at the right end of the sliding seat 302 of the base 1;
4) After the disc parts are connected, the servo motor 7 at the top of the tool rest seat 501 of the three-dimensional combined tool mechanism 5 works to drive the tool rest screw rod 503 to rotate, so that the tool rest sliding table 504 slides along the inclined plane of the tool rest seat 501, the cutting tool arranged at the lower end of the tool rest sliding table 504 can cut the end face, the outer circle and the inner hole of the disc parts, meanwhile, the servo motor 7 on the combined tool apron 505 is started to drive the left turning tool on the movable tool apron 506 to move rightwards, the right turning tool on the combined tool apron 505 forms a double-sided turning tool 509, the distance between the left and right turning tools is adjusted to the thickness dimension of the disc surface, and the simultaneous double-sided turning of the disc surface is completed. If necessary, a spindle motor 508 on the movable tool apron 506 can be started to drive a drilling tool to drill the left end face of the disc part; the combined tool apron 505 is provided with a deep hole tool, so that deep hole processing can be completed;
5) After the processing of the left end face of the disc part is finished, a slide seat 302 at the right end of the base 1 continues to move rightwards, at the moment, a servo motor 7 at the top of the grinding base 601 is started to drive a grinding screw 603 to rotate, a grinding slide table 604 slides along the inclined plane of the grinding base 601, then a servo motor 7 of a left grinding table 605 and a right grinding table 606 respectively drive two grinding table screws which are horizontally arranged to rotate, the positions of the left grinding table 605 and the right grinding table 606 are adjusted, and meanwhile, grinding head motors 607 on the left grinding table 605 and the right grinding table 606 are started to respectively drive two grinding heads 608 to rotate, and then the grinding head 608 drives a grinding wheel 609 to rotate, and simultaneously grinds the left section and the right section of the disc part; in the grinding process, the universal positioning mandrel is added, so that the grinding head can be unchanged in position in the adjusting process, and the axes of the two grinding heads are parallel through adjusting wedge inclined pad iron;
6) After the disc parts are machined, the sliding seat 302 at the right end of the base 1 moves to the rightmost end, and then the whole machining process can be completed by taking down the mechanical arm 203 of the material system 2 at the right end.
In the processing process of the production line, a control device can be added, the control device is connected with various motors of each mechanism to control the forward rotation, the reverse rotation or the stop of each motor, the time condition is added, the automatic control of the production line can be realized, and the automatic production of disc parts is finally realized through the cooperation of each mechanism.
Claims (1)
1. The utility model provides a dish class part processing production line, characterized in that this production line includes base (1), material system (2), conveying system (3) and cutter assembly, material system (2) are installed at base (1) rear side both ends, conveying system (3) are installed at base (1) front side both ends, cutter assembly installs in base (1) intermediate position, cutter assembly includes cutter tower mechanism (4), three-dimensional combination cutter mechanism (5) and grinding mechanism (6), cutter tower mechanism (4), three-dimensional combination cutter mechanism (5) and grinding mechanism (6) are placed from left to right in proper order, wherein:
The two sets of material systems (2) are respectively arranged at the left end and the right end of the base, the material system (2) at the left end is used for feeding, the material system (2) at the right end is used for discharging, each set of material system (2) comprises a support column (201), a sliding rail (202) and a manipulator (203), the support columns (201) are vertically fixed on the base, the sliding rail (202) is horizontally arranged at the top of the support, and the manipulator (203) is arranged on the sliding rail (202) and moves along the sliding rail (202);
The conveying system (3) comprises a sliding table wire rail (301) and two sets of part conveying components, the front side of the base (1) is in a shape of two steps, the two sets of part conveying components are symmetrically arranged at the left end and the right end of the steps at the front side of the base (1), the two sliding table wire rails (301) are parallelly fixed on the upper step and the lower step, the part conveying components comprise a sliding table base (302), a sliding table screw rod (303), a sliding motor (304), a hydraulic chuck (305), a hydraulic cylinder (306), a rotating shaft (307) and a rotating motor (308), and the sliding table screw rod (303) is fixed on the lower step surface at the front end of the base (1) and is parallel to the sliding table wire rail (301); the bottom surface of the sliding table seat (302) is in an inverted three-step shape, an upper step is placed on a sliding table wire rail (301) of an upper step of the base (1), a lower step is placed on a sliding table wire rail (301) of a lower step of the base (1), a screw hole is formed in the middle step, the screw hole is sleeved on a sliding table screw rod (303), and the screw hole is meshed with teeth of the sliding table screw rod (303); the sliding motor (304) is connected with the sliding table screw rod (303) to drive the sliding table screw rod (303) to rotate; the rotating shaft (307) is fixed at the top of the sliding seat (302), the rotating shaft (307) is fixed with the hydraulic chuck (305) towards one end of the cutter assembly, the other end of the rotating shaft is provided with the hydraulic cylinder (306), and the hydraulic cylinder (306) is connected with the hydraulic chuck (305) through a push rod; the rotating motor (308) is arranged in the upper end of the sliding seat (302) and is connected with the rotating shaft (307) to drive the rotating shaft to rotate;
The turret mechanism (4) comprises a turret seat (401), a turret wire rail (402), a turret screw (403), a turret sliding table (404), a power turret (405), a turret motor (406) and a servo motor (7), wherein the side surface of the turret seat (401) is in a right-angle triangle shape, the turret screw (403) is fixedly arranged on the central line of the inclined surface of the turret seat (401), two turret wire rails (402) are fixedly arranged at the inclined surface edges of the left side and the right side of the turret screw (403), and the turret wire rail (402) is parallel to the turret screw (403); the turret sliding table (404) is arranged on the inclined plane of the turret seat (401), two ends of the bottom slide along the turret linear rail (402), a screw hole is formed in the bottom of the turret sliding table (404), the screw hole is sleeved on the turret screw rod (403), and internal threads of the screw hole are meshed with teeth of the turret screw rod (403); the power turret (405) is fixed on the turret sliding table (404) and moves along with the turret sliding table (404); the turret motor (406) is fixedly arranged on the turret sliding table (404) and connected with the power turret (405) to provide running power for the power turret (405); the servo motor (7) is arranged at the top of the turret seat (401) and is connected with the turret screw rod (403) to drive the turret screw rod (403) to rotate; the left end of the power turret (405) is provided with a turntable, a fixed cutter and a rotary cutter, the fixed cutter is fixed on the circumference of the turntable, the rotary cutter is fixed at the center of the turntable, and the turntable and the rotary cutter are powered by the power turret (405) to rotate;
The three-dimensional combined tool mechanism (5) comprises a tool rest seat (501), a tool rest wire rail (502), a tool rest screw rod (503), a tool rest sliding table (504), a combined tool apron (505), a movable tool apron (506), a tool rest wire rail (507), a tool rest screw rod, a servo motor (7), a movable motor, a spindle motor (508), a transmission belt (8), a cutting tool and an inner hole turning tool (510), wherein the side surface of the tool rest seat (501) is in a right-angled triangle shape, the tool rest screw rod (503) is fixedly arranged on the central line of the inclined surface of the tool rest seat (501), two tool rest wire rails (502) are fixedly arranged at the inclined surface edges on the left side and the right side of the tool rest screw rod (503), and the tool rest wire rail (502) is parallel to the tool rest screw rod (503); the tool rest sliding table (504) is arranged on the inclined plane of the tool rest seat (501), two ends of the bottom of the tool rest sliding table slide along the tool rest linear rail (502), a screw hole is formed in the bottom of the tool rest sliding table (504), the screw hole is sleeved on the tool rest screw rod (503), and internal threads of the screw hole are meshed with teeth of the tool rest screw rod (503); a servo motor (7) is arranged at the top of the tool rest seat (501), and the servo motor (7) is connected with a tool rest screw rod (503); the combined tool apron (505) is fixed on the tool apron sliding table (504), two tool apron line rails (507) are horizontally arranged on the combined tool apron (505), a tool apron screw rod is fixedly arranged between the two tool apron line rails (507), two ends of the bottom of the movable tool apron (506) are placed on the tool apron line rails (507), a screw hole is formed in the bottom of the movable tool apron (506), internal threads of the screw hole are meshed with teeth of the tool apron screw rod, a servo motor (7) is fixedly arranged on the left side of the combined tool apron (505), and the servo motor (7) is connected with the tool apron screw rod; a spindle motor (508) is fixedly arranged on the movable tool apron (506), an inner hole turning tool (510) is arranged on the right side of the movable tool apron (506), and the inner hole turning tool (510) is connected with the spindle motor (508) through a transmission belt (8); the cutting tool is divided into a double-sided turning tool (509) and an external turning tool (511), a left cutter of the double-sided turning tool (509) is fixed at the left lower end of the movable cutter holder (506), a right cutter is fixed on the combined cutter holder (505), the two cutters are aligned and placed, the left cutter changes the moving distance along with the movable cutter holder (506) to adjust the turning thickness, and the external turning tool (511) is fixed on the right side of the combined cutter holder (505);
The grinding tool comprises a grinding base (601), a grinding line rail (602), a grinding screw rod (603), a grinding sliding table (604), a servo motor (7), a left grinding table (605), a right grinding table (606), a grinding head motor (607), a transmission belt (8), a grinding head (608), a grinding wheel (609), a grinding table line rail and a grinding table screw rod, wherein the side surface of the grinding base (601) is a right-angle triangle, the grinding screw rod (603) is fixedly arranged on the middle line of the inclined surface of the grinding base (601), two grinding line rails (602) are fixedly arranged at the edges of the inclined surfaces on the left side and the right side of the grinding screw rod (603), and the grinding line rails (602) are parallel to the grinding screw rod (603); the grinding sliding table (604) is arranged on the inclined surface of the grinding base (601), two ends of the grinding sliding table (604) slide along the grinding linear rail (602), a screw hole is formed in the bottom of the grinding sliding table (604), the screw hole is sleeved on the grinding screw rod (603), and threads in the screw hole are meshed with teeth of the grinding screw rod (603); a servo motor (7) is arranged at the top of the grinding base (601), and the servo motor (7) is connected with a grinding screw rod (603); two grinding table line rails are horizontally arranged on the grinding sliding table (604), two grinding table screw rods are fixedly arranged between the two grinding table line rails, and the two grinding table screw rods are symmetrically arranged left and right; screw holes are formed in the bottoms of the left grinding table (605) and the right grinding table (606), the screw holes of the left grinding table (605) are sleeved on a left grinding table screw rod, internal threads of the screw holes are meshed with teeth of the left grinding table screw rod, a servo motor (7) is arranged at the bottom of the left grinding table (605), and the servo motor (7) is connected with the left grinding table screw rod; the screw hole of the right grinding table (606) is sleeved on the screw rod of the right grinding table, the internal thread of the screw hole is meshed with the teeth of the screw rod of the right grinding table, the bottom of the right grinding table (606) is provided with a servo motor (7), and the servo motor (7) is connected with the screw rod of the right grinding table; a grinding head motor (607) is fixedly arranged at the upper end of the left grinding table (605), a bevel is arranged on the wedge inclined surface at the lower end, and a grinding head (608) is fixedly arranged on the bevel; a grinding head motor (607) is fixedly arranged at the upper end of the right grinding table (606), a bevel is arranged on the wedge inclined surface at the lower end, and a grinding head (608) is fixedly arranged on the bevel; the bottom surface of the grinding head (608) is provided with a universal positioning mandrel, a grinding head motor (607) is connected with the grinding head (608) through a transmission belt (8), the grinding head motor (607) drives the grinding head (608) to rotate, two grinding wheels (609) are symmetrically arranged at the adjacent ends of the left grinding head (608) and the right grinding head (608), and the grinding wheels (609) are vertically fixed.
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| CN202011569817.2A CN112496770B (en) | 2020-12-26 | 2020-12-26 | Disc part processing production line |
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| CN113070763A (en) * | 2021-05-06 | 2021-07-06 | 重庆市腾龙磨料磨具有限公司 | Chamfering grinding machine for round workpiece |
| CN116100451A (en) * | 2023-04-11 | 2023-05-12 | 苏州市豪威自动化设备有限公司 | Full-automatic metal surface polishing and grinding device and operation method thereof |
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| JPH08112742A (en) * | 1994-10-14 | 1996-05-07 | Taihei Mach Works Ltd | Cutting tool grinding method and its device |
| CN108161474A (en) * | 2018-02-09 | 2018-06-15 | 开封盛达电机科技股份有限公司 | A kind of motor shaft machining production line |
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| CN214054355U (en) * | 2020-12-26 | 2021-08-27 | 玉溪建福集团机床有限责任公司 | Disc part machining production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH08112742A (en) * | 1994-10-14 | 1996-05-07 | Taihei Mach Works Ltd | Cutting tool grinding method and its device |
| CN207770857U (en) * | 2018-01-24 | 2018-08-28 | 玉溪建福集团机床有限责任公司 | A kind of inverted row's knife knife rest |
| CN108161474A (en) * | 2018-02-09 | 2018-06-15 | 开封盛达电机科技股份有限公司 | A kind of motor shaft machining production line |
| CN109531161A (en) * | 2018-12-21 | 2019-03-29 | 重庆九源机械有限公司 | A kind of axis, double main shaft turn-milling complex machining centers of disk class complex parts and complicated axis class processing method |
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