CN112496770B - Disc part processing production line - Google Patents

Abstract

The disc-type parts processing production line relates to the field of parts processing, and in particular, is a disc-type parts processing production line that is convenient to process, highly efficient, and occupies a small area. The present invention includes a base, a material system, a conveying system, and a tool assembly. The material system is installed at both ends of the rear side of the base, the conveying system is installed at both ends of the front side of the base, and the tool assembly is installed in the middle of the base. The tool assembly includes a turret mechanism, a three-dimensional combined tool mechanism, and a grinding mechanism. The turret mechanism, the three-dimensional combined tool mechanism, and the grinding mechanism are placed in sequence from left to right. The present invention combines the processing procedures of disc-type parts into a whole, and uses a slide to slide from left to right to complete the full sequence of turning, drilling, tapping, milling, and grinding at one time. Using a matching cutting and grinding tool assembly, processing is completed from left to right at one time, avoiding the problem of complex structure caused by the need to flip parts multiple times during the processing of traditional processing equipment, simplifying the equipment structure, and reducing the production cost and operation cost of the equipment.

Description

Disc parts processing production line

Technical Field

The invention relates to the field of parts processing, in particular to a disc parts processing production line which is convenient to process, high in efficiency and small in occupation of area.

Background technique

In recent years, with the continuous improvement of automated processing systems, many automated processing equipment have appeared in the processing industry, such as the existing automatic production line for processing brake discs, which can effectively improve the processing efficiency of brake discs to a certain extent, but there are still many shortcomings. For example, the existing vertical or inverted automatic production line for processing brake discs cannot meet the processing of certain processes due to layout reasons. In addition, the brake discs need to be flipped and internally conveyed, which increases the complexity of the production line structure. Moreover, the brake discs are reversed many times during the processing process to meet the processing and polishing of multiple surfaces, resulting in a large area occupied by the processing equipment, making the transmission route of the brake discs longer, and increasing the cost of the processing equipment. These problems affect the processing efficiency and equipment cost of the brake discs.

Summary of the invention

The present invention aims to solve the problems of existing production lines for disc parts such as brake discs, and to provide a disc parts processing production line which is convenient to process, high in efficiency and occupies a small area.

The disc parts processing production line of the present invention is characterized in that the production line includes a base, a material system, a conveying system and a tool assembly, the material system is installed at both ends of the rear side of the base, the conveying system is installed at both ends of the front side of the base, and the tool assembly is installed in the middle of the base. The tool assembly includes a turret mechanism, a three-dimensional combined tool mechanism and a grinding mechanism, and the turret mechanism, the three-dimensional combined tool mechanism and the grinding mechanism are placed in sequence from left to right, wherein:

There are two sets of material systems, which are installed at the left and right ends of the base respectively. The left material system is used for feeding, and the right material system is used for discharging. Each set of material system includes a support, a slide rail and a manipulator. The support is vertically fixed on the base, the slide rail is horizontally installed on the top of the bracket, and the manipulator is installed on the slide rail and moves along the slide rail.

The conveying system includes a slide rail and two sets of parts conveying components. The front side of the base is in the shape of two steps. The two sets of parts conveying components are symmetrically installed at the left and right ends of the steps on the front side of the base. The two slide rails are fixed in parallel on the upper and lower steps. The parts conveying components include a slide seat, a slide screw, a sliding motor, a hydraulic chuck, a hydraulic cylinder, a rotating shaft and a rotating motor. The slide screw is fixed on the lower step surface at the front end of the base and is parallel to the slide rail; the bottom surface of the slide seat is in the shape of an inverted three-step ladder, and the upper step is placed on the base. The lower step is placed on the slide rail of the lower step of the base, a screw hole is set on the middle step, the screw hole is sleeved on the slide screw, and the screw hole is meshed with the teeth of the slide screw; the sliding motor is connected to the slide screw to drive the slide screw to rotate; the rotating shaft is fixed to the top of the slide seat, the hydraulic chuck is fixed at one end of the rotating shaft facing the tool assembly, and the hydraulic cylinder is installed at the other end, and the hydraulic cylinder is connected to the hydraulic chuck through a push rod; the rotating motor is installed inside the upper end of the slide seat, connected to the rotating shaft, and drives the rotating shaft to rotate;

The turret mechanism includes a turret seat, a turret linear rail, a turret screw, a turret slide, a power turret, a turret motor and a servo motor. The side of the turret seat is a right-angle triangle. A turret screw is fixedly installed on the midline of the inclined surface of the turret seat. Two turret linear rails are fixedly installed on the inclined surface edges on the left and right sides of the turret screw. The turret linear rails are parallel to the turret screw. The turret slide is installed on the inclined surface of the turret seat, and the two ends of the bottom slide along the turret linear rails. A screw hole is set at the bottom of the turret slide. The screw hole is sleeved on the turret screw, and the screw in the screw hole The grooves are meshed with the teeth of the turret screw rod; the power turret is fixed on the turret slide and moves with the turret slide; the turret motor is fixedly installed on the turret slide and connected to the power turret to provide operating power for the power turret; the servo motor is installed on the top of the turret seat and connected to the turret screw rod to drive the turret screw rod to rotate; a turntable, a fixed tool and a rotating tool are arranged on the left end of the power turret, the fixed tool is fixed on the circumference of the turntable, and the rotating tool is fixed at the center of the turntable, and the turntable and the rotating tool are rotated by the power turret;

The three-dimensional combined tool mechanism includes a tool holder seat, a tool holder linear rail, a tool holder screw rod, a tool holder slide, a combined tool holder, a movable tool holder, a tool holder linear rail, a tool holder screw rod, a servo motor, a movable motor, a spindle motor, a transmission belt, a cutting tool and an inner hole turning tool. The side surface of the tool holder seat is a right-angled triangle. A tool holder screw rod is fixedly installed on the midline of the inclined surface of the tool holder seat. Two tool holder linear rails are fixedly installed on the inclined surface edges on the left and right sides of the tool holder screw rod, and the tool holder linear rails are parallel to the tool holder screw rod; the tool holder slide is installed on the inclined surface of the tool holder seat, and the two ends of the bottom slide along the tool holder linear rails. A screw hole is provided at the bottom of the tool holder slide, and the screw hole is sleeved on the tool holder screw rod, and the inner thread of the screw hole is engaged with the teeth of the tool holder screw rod; a servo motor is installed on the top of the tool holder seat, and the servo motor is connected to the tool holder screw rod; the combined tool holder Fixed on the tool holder slide, two tool holder linear rails are horizontally arranged on the combined tool holder, a tool holder screw is fixedly arranged between the two tool holder linear rails, the two ends of the bottom of the movable tool holder are placed on the tool holder linear rails, screw holes are arranged at the bottom of the movable tool holder, the inner threads of the screw holes are meshed with the teeth of the tool holder screw, a servo motor is fixedly installed on the left side of the combined tool holder, and the servo motor is connected to the tool holder screw; a spindle motor is also fixedly installed on the movable tool holder, an inner hole turning tool is installed on the right side of the movable tool holder, and the inner hole turning tool is connected to the spindle motor through a transmission belt; the cutting tools are divided into double-sided turning tools and external cylindrical turning tools, the left tool of the double-sided turning tool is fixed on the lower left end of the movable tool holder, and the right tool is fixed on the combined tool holder, the two tools are placed in alignment, the left tool changes the moving distance with the movable tool holder to adjust the turning thickness, and the external cylindrical turning tool is fixed on the right side of the combined tool holder;

The grinding tool includes a grinding base, a grinding linear rail, a grinding screw, a grinding slide, a servo motor, a left grinding table, a right grinding table, a grinding head motor, a transmission belt, a grinding head, a grinding wheel, a grinding table linear rail and a grinding table screw. The side surface of the grinding base is a right-angled triangle. A grinding screw is fixedly installed on the midline of the inclined surface of the grinding base. Two grinding linear rails are fixedly installed at the edges of the inclined surfaces on the left and right sides of the grinding screw, and the grinding linear rails are parallel to the grinding screw. The grinding slide is installed on the inclined surface of the grinding base, and both ends of the grinding slide slide along the grinding linear rails. A screw hole is provided at the bottom of the grinding slide, and the screw hole is sleeved on the grinding screw, and the thread in the screw hole meshes with the teeth of the grinding screw. A servo motor is installed on the top of the grinding base, and the servo motor is connected to the grinding screw. Two grinding table linear rails are horizontally arranged on the grinding slide, and two grinding table screws are fixedly installed between the two grinding table linear rails, and the two grinding table screws are symmetrically installed on the left and right. The bottom of the table is provided with screw holes, the screw hole of the left grinding table is sleeved on the grinding table screw rod on the left side, the internal thread of the screw hole is meshed with the teeth of the grinding table screw rod on the left side, and a servo motor is installed at the bottom of the left grinding table, and the servo motor is connected to the grinding table screw rod on the left side; the screw hole of the right grinding table is sleeved on the grinding table screw rod on the right side, the internal thread of the screw hole is meshed with the teeth of the grinding table screw rod on the right side, and a servo motor is installed at the bottom of the right grinding table, and the servo motor is connected to the grinding table screw rod on the right side; the grinding head motor is fixedly installed on the upper end of the left grinding table, and an inclined washer is installed on the wedge inclined surface at the lower end, and the grinding head is fixed on the inclined washer; the grinding head motor is fixedly installed on the upper end of the right grinding table, and an inclined washer is installed on the wedge inclined surface at the lower end, and the grinding head is fixed on the inclined washer; a universal positioning mandrel is installed on the bottom surface of the grinding head, and the grinding head motor is connected to the grinding head through a transmission belt, and the grinding head motor drives the grinding head to rotate, and two grinding wheels are symmetrically arranged at adjacent ends of the left and right grinding heads, and the grinding wheels are fixed vertically.

The disc parts processing production line of the present invention has a simple structure, scientific design, and is easy to use. It integrates the processing procedures of disc parts into a whole, and uses the slide table to slide from left to right to complete the full sequence of turning, drilling, tapping, milling, and grinding at one time. Using the matching cutting and grinding tool components, the processing is completed from left to right at one time, avoiding the problem of complex structure caused by the need to flip parts many times during the processing of traditional processing equipment, greatly simplifying the equipment structure, reducing the size of the equipment, reducing the floor space, and reducing the production cost and operation cost of the equipment.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic diagram of the overall structure of the present invention.

FIG. 2 is a schematic diagram of the side surface of the base.

Figure 3 is a side view of the turret mechanism.

Figure 4 is a front schematic diagram of the turret mechanism.

FIG. 5 is a schematic diagram of the structure of a three-dimensional combined prop mechanism.

Figure 6 is a schematic diagram of the grinding mechanism structure.

Among them, base 1, material system 2, conveying system 3, turret mechanism 4, three-dimensional combined tool mechanism 5, grinding mechanism 6, servo motor 7, transmission belt 8, pillar 201, slide rail 202, manipulator 203, slide rail 301, slide seat 302, slide screw 303, sliding motor 304, hydraulic chuck 305, hydraulic cylinder 306, rotating shaft 307, rotating motor 308, turret seat 401, turret rail 402, turret screw 403, turret slide 404, power tool Tower 405, turret motor 406, tool holder seat 501, tool holder linear rail 502, tool holder screw 503, tool holder slide 504, combined tool holder 505, movable tool holder 506, tool holder linear rail 507, spindle motor 508, double-sided turning tool 509, inner hole turning tool 510, outer cylindrical turning tool 511, grinding base 601, grinding linear rail 602, grinding screw 603, grinding slide 604, left grinding table 605, right grinding table 606, grinding head motor 607, grinding head 608, grinding wheel 609.

Detailed ways

Embodiment 1: A disc-type parts processing production line includes a base 1, a material system 2, a conveying system 3 and a tool assembly, wherein the material system 2 is installed at both ends of the rear side of the base 1, the conveying system 3 is installed at both ends of the front side of the base 1, and the tool assembly is installed in the middle of the base 1. The tool assembly includes a turret mechanism 4, a three-dimensional combined tool mechanism 5 and a grinding mechanism 6. The turret mechanism 4, the three-dimensional combined tool mechanism 5 and the grinding mechanism 6 are placed in sequence from left to right, wherein:

There are two sets of material systems 2, which are installed at the left and right ends of the base respectively. The left material system 2 is used for feeding, and the right material system 2 is used for discharging. Each set of material system 2 includes a support 201, a slide rail 202 and a manipulator 203. The support 201 is vertically fixed on the base, the slide rail 202 is horizontally installed on the top of the bracket, and the manipulator 203 is installed on the slide rail 202 and moves along the slide rail 202.

The conveying system 3 includes a slide rail 301 and two sets of parts conveying components. The front side of the base 1 is in the shape of two steps. The two sets of parts conveying components are symmetrically installed at the left and right ends of the steps on the front side of the base 1. The two slide rails 301 are fixed in parallel on the upper and lower steps. The parts conveying components include a slide seat 302, a slide screw 303, a sliding motor 304, a hydraulic chuck 305, a hydraulic cylinder 306, a rotating shaft 307 and a rotating motor 308. The slide screw 303 is fixed on the lower step surface at the front end of the base 1 and is parallel to the slide rail 301; the bottom surface of the slide seat 302 is in the shape of an inverted three-step ladder, and the upper step is placed on the slide of the upper step of the base 1. On the linear rail 301, the lower step is placed on the slide linear rail 301 of the lower step of the base 1, and a screw hole is set on the middle step, and the screw hole is sleeved on the slide screw 303, and the screw hole is meshed with the teeth of the slide screw 303; the sliding motor 304 is connected to the slide screw 303 to drive the slide screw 303 to rotate; the rotating shaft 307 is fixed to the top of the slide seat 302, and the hydraulic chuck 305 is fixed at one end of the rotating shaft 307 toward the tool assembly, and the hydraulic cylinder 306 is installed at the other end, and the hydraulic cylinder 306 is connected to the hydraulic chuck 305 through a push rod; the rotating motor 308 is installed inside the upper end of the slide seat 302, and is connected to the rotating shaft 307 to drive the rotating shaft to rotate;

The turret mechanism 4 includes a turret seat 401, a turret linear rail 402, a turret screw rod 403, a turret slide 404, a power turret 405, a turret motor 406 and a servo motor 7. The side of the turret seat 401 is a right-angled triangle. A turret screw rod 403 is fixedly installed on the midline of the inclined surface of the turret seat 401. Two turret linear rails 402 are fixedly installed on the inclined surface edges on the left and right sides of the turret screw rod 403. The turret linear rails 402 are parallel to the turret screw rod 403; the turret slide 404 is installed on the inclined surface of the turret seat 401, and the two ends of the bottom slide along the turret linear rails 402. The bottom of the turret slide 404 is provided with screw holes, which are sleeved on the turret screw rod 4 03, the inner thread of the screw hole meshes with the teeth of the turret screw rod 403; the power turret 405 is fixed on the turret slide 404 and moves with the turret slide 404; the turret motor 406 is fixedly installed on the turret slide 404 and connected to the power turret 405, providing operating power for the power turret 405; the servo motor 7 is installed on the top of the turret seat 401, connected to the turret screw rod 403, driving the turret screw rod 403 to rotate; a turntable, a fixed tool and a rotating tool are arranged on the left end of the power turret 405, the fixed tool is fixed on the circumference of the turntable, and the rotating tool is fixed at the center of the turntable, and the turntable and the rotating tool are powered by the power turret 405 to rotate;

The three-dimensional combined tool mechanism 5 includes a tool holder seat 501, a tool holder linear rail 502, a tool holder screw rod 503, a tool holder slide 504, a combined tool holder 505, a movable tool holder 506, a tool holder linear rail 507, a tool holder screw rod, a servo motor 7, a movable motor, a spindle motor 508, a transmission belt 8, a cutting tool and an inner hole turning tool 510. The side of the tool holder seat 501 is a right-angle triangle. The tool holder screw rod 503 is fixedly installed on the midline of the inclined surface of the tool holder seat 501. The left and right sides of the tool holder screw rod 503 Two tool holder linear rails 502 are fixedly installed at the inclined edge of the tool holder, and the tool holder linear rails 502 are parallel to the tool holder screw rod 503; the tool holder slide 504 is installed on the inclined surface of the tool holder seat 501, and the two ends of the bottom slide along the tool holder linear rails 502. The bottom of the tool holder slide 504 is provided with a screw hole, which is sleeved on the tool holder screw rod 503, and the inner thread of the screw hole is engaged with the teeth of the tool holder screw rod 503; a servo motor 7 is installed on the top of the tool holder seat 501, and the servo motor 7 is connected to the tool holder screw rod 503; the combination The tool holder 505 is fixed on the tool holder slide 504. Two tool holder linear rails 507 are horizontally arranged on the combined tool holder 505. A tool holder screw rod is fixedly arranged between the two tool holder linear rails 507. The two ends of the bottom of the movable tool holder 506 are placed on the tool holder linear rails 507. A screw hole is arranged at the bottom of the movable tool holder 506. The inner thread of the screw hole meshes with the teeth of the tool holder screw rod. A servo motor 7 is fixedly installed on the left side of the combined tool holder 505. The servo motor 7 is connected to the tool holder screw rod. The movable tool holder 506 is also fixedly installed with a main Axle motor 508, inner hole turning tool 510 is installed on the right side of movable tool holder 506, and inner hole turning tool 510 is connected to spindle motor 508 through transmission belt 8; cutting tools are divided into double-sided turning tool 509 and external cylindrical turning tool 511, the left tool of double-sided turning tool 509 is fixed on the lower left end of movable tool holder 506, and the right tool is fixed on combined tool holder 505, the two tools are placed in alignment, the left tool changes the moving distance with the movable tool holder 506 to adjust the turning thickness, and the external cylindrical turning tool 511 is fixed on the right side of combined tool holder 505;

The grinding mechanism 6 includes a grinding base 601, a grinding linear rail 602, a grinding screw 603, a grinding slide 604, a servo motor 7, a left grinding table 605, a right grinding table 606, a grinding head motor 607, a transmission belt 8, a grinding head 608, a grinding wheel 609, a grinding table linear rail and a grinding table screw. The side surface of the grinding base 601 is a right-angled triangle. A grinding screw 603 is fixedly installed on the midline of the inclined surface of the grinding base 601. Two grinding linear rails 602 are fixedly installed at the inclined surface edges on the left and right sides of the grinding screw 603. The grinding linear rails 602 and the grinding wires are fixedly installed. Rod 603 is parallel; the grinding slide 604 is installed on the inclined surface of the grinding base 601, and the two ends of the grinding slide 604 slide along the grinding linear rail 602. A screw hole is set at the bottom of the grinding slide 604, and the screw hole is sleeved on the grinding screw 603. The thread in the screw hole is meshed with the teeth of the grinding screw 603; a servo motor 7 is installed on the top of the grinding base 601, and the servo motor 7 is connected to the grinding screw 603; two grinding table linear rails are horizontally arranged on the grinding slide 604, and two grinding table screws are fixedly installed between the two grinding table linear rails, and the two grinding table screws are symmetrical on the left and right. Installation; The bottom of the left grinding table 605 and the right grinding table 606 are both provided with screw holes, and the screw hole of the left grinding table 605 is sleeved on the grinding table screw rod on the left side, and the internal thread of the screw hole is meshed with the teeth of the grinding table screw rod on the left side. A servo motor 7 is installed at the bottom of the left grinding table 605, and the servo motor 7 is connected to the grinding table screw rod on the left side; the screw hole of the right grinding table 606 is sleeved on the grinding table screw rod on the right side, and the internal thread of the screw hole is meshed with the teeth of the grinding table screw rod on the right side. A servo motor 7 is installed at the bottom of the right grinding table 606, and the servo motor 7 is connected to the grinding table screw rod on the right side; the left grinding A grinding head motor 607 is fixedly installed on the upper end of the table 605, and an inclined washer is installed on the wedge-shaped surface at the lower end, and a grinding head 608 is fixed on the inclined washer; a grinding head motor 607 is fixedly installed on the upper end of the right grinding table 606, and an inclined washer is installed on the wedge-shaped surface at the lower end, and a grinding head 608 is fixed on the inclined washer; a universal positioning spindle is installed on the bottom surface of the grinding head 608, and the grinding head motor 607 is connected to the grinding head 608 through a transmission belt 8, and the grinding head motor 607 drives the grinding head 608 to rotate, and two grinding wheels 609 are symmetrically arranged at adjacent ends of the left and right grinding heads 608, and the grinding wheels 609 are fixed vertically.

The specific processing steps of this device are as follows:

1) During the initial processing, the manipulator 203 of the material feeding system 2 installed at the left end of the base 1 grabs the disc-like parts to be processed, slides to the slide seat 302 at the left end of the base 1 through the slide rail 202, and places the disc-like parts on the hydraulic chuck 305 at the right end of the rotating shaft 307 on the left end slide seat 302, starts the hydraulic cylinder 306 at the left end, fastens the disc-like parts on the left end hydraulic chuck 305, and then starts the rotating motor 308 to drive the left end rotating shaft 307 to rotate rapidly. During the rotation process, The slide seat 302 is driven to move to the right side of the base 1 by the sliding motor 304 at the left end; when passing through the turret mechanism 4, the right end surface of the disc-like part is processed by using several tools on the turret mechanism 4; the front end of the base 1 is designed as a stepped structure, and the slide seat 302 is designed as an inverted stepped structure to match it, which can greatly increase the supporting force of the base 1 and the slide seat 302, so that the slide seat 302 can drive heavier parts for processing, solving the problem that the traditional processing equipment adopts an inclined structure and greatly limits the weight of the parts;

2) During turret processing, the servo motor 7 on the top of the turret seat 401 is started, and the servo motor 7 drives the turret screw rod 403 to rotate. Under the action of the teeth, the turret slide 404 is driven to move along the inclined surface of the turret seat 401, so that the fixed tool at the left end of the power turret 405 moves to the corresponding position on the right end face of the disc part, and the rotating shaft 307 at the left end of the base 1 drives the disc part to rotate rapidly. At this time, the power turret 405 rotates the turntable according to the required processing content, selects a suitable fixed tool, and makes the suitable fixed tool contact with the right end face of the disc part to perform turning processing. If necessary, continue to adjust the position of the power turret 405 so that the rotating tool thereon performs drilling, tapping and milling operations on the right end face of the disc part;

3) After the turret processing is completed, the turret slide 404 slides upward along the inclined surface of the turret seat 401 to separate from the disc-like parts, the slide seat 302 at the left end of the base 1 continues to slide to the right to the midpoint of the base 1, and the slide seat 302 at the right end of the base 1 slides to the left, and the hydraulic chuck 305 installed at the left end of the rotating shaft 307 on it grasps the disc-like parts and tightens them, and then the hydraulic chuck 305 at the right end of the rotating shaft 307 on the slide seat 302 at the left end of the base 1 releases the disc-like parts, and the disc-like parts can be handed over to the hydraulic chuck 305 of the slide seat 302 at the right end of the base 1;

4) After the handover of the disc-like parts is completed, the servo motor 7 on the top of the tool holder seat 501 of the three-dimensional combined tool mechanism 5 starts working, driving the tool holder screw 503 to rotate, so that the tool holder slide 504 slides along the inclined surface of the tool holder seat 501, and the end face, outer circle, and inner hole of the disc-like parts can be cut by the cutting tool installed at the lower end of the tool holder slide 504. At the same time, the servo motor 7 on the combined tool holder 505 starts, driving the left turning tool on the movable tool holder 506 to move to the right, and forming a double-sided turning tool 509 with the right turning tool on the combined tool holder 505. The distance between the left and right tools is adjusted to the thickness of the disc surface, and the simultaneous double-sided turning of the disc surface is completed. When necessary, the spindle motor 508 on the movable tool holder 506 can also be turned on to drive the drilling tool to drill the left end face of the disc-like parts; a deep hole cutter is installed on the combined tool holder 505 to complete deep hole processing;

5) After the processing of the left end surface of the disc-like parts is completed, the slide seat 302 at the right end of the base 1 continues to move to the right, and the servo motor 7 on the top of the grinding base 601 is started, driving the grinding screw 603 to rotate, and the grinding slide 604 slides along the inclined surface of the grinding base 601, and then the servo motors 7 of the left grinding table 605 and the right grinding table 606 respectively drive the two horizontally arranged grinding table screws to rotate, adjust the positions of the left grinding table 605 and the right grinding table 606, and simultaneously start the grinding head motor 607 on the left grinding table 605 and the right grinding table 606, respectively drive the two grinding heads 608 to rotate, and then drive the grinding wheel 609 to rotate through the grinding head 608, and grind the left and right sections of the disc-like parts at the same time. After the grinding is completed, the processing of the disc-like parts is completed; during the grinding process, due to the addition of a universal positioning spindle, the position of the grinding head can be kept unchanged during the adjustment process, and the axis centers of the two grinding heads can be made parallel by adjusting the bevel washer;

6) After the disc-like parts are processed, the slide seat 302 at the right end of the base 1 is moved to the rightmost end, and then removed by the manipulator 203 of the material system 2 at the right end to complete the overall processing process.

During the processing of this production line, a control device can be added. The control device is connected to various motors of various mechanisms to control the forward rotation, reverse rotation or stop of each motor. By adding time conditions, the automatic control of the production line can be realized. Through the cooperation of various mechanisms, the automatic production of disc parts can be finally realized.

Claims (1)

1. The utility model provides a dish class part processing production line, characterized in that this production line includes base (1), material system (2), conveying system (3) and cutter assembly, material system (2) are installed at base (1) rear side both ends, conveying system (3) are installed at base (1) front side both ends, cutter assembly installs in base (1) intermediate position, cutter assembly includes cutter tower mechanism (4), three-dimensional combination cutter mechanism (5) and grinding mechanism (6), cutter tower mechanism (4), three-dimensional combination cutter mechanism (5) and grinding mechanism (6) are placed from left to right in proper order, wherein:

The two sets of material systems (2) are respectively arranged at the left end and the right end of the base, the material system (2) at the left end is used for feeding, the material system (2) at the right end is used for discharging, each set of material system (2) comprises a support column (201), a sliding rail (202) and a manipulator (203), the support columns (201) are vertically fixed on the base, the sliding rail (202) is horizontally arranged at the top of the support, and the manipulator (203) is arranged on the sliding rail (202) and moves along the sliding rail (202);

The conveying system (3) comprises a sliding table wire rail (301) and two sets of part conveying components, the front side of the base (1) is in a shape of two steps, the two sets of part conveying components are symmetrically arranged at the left end and the right end of the steps at the front side of the base (1), the two sliding table wire rails (301) are parallelly fixed on the upper step and the lower step, the part conveying components comprise a sliding table base (302), a sliding table screw rod (303), a sliding motor (304), a hydraulic chuck (305), a hydraulic cylinder (306), a rotating shaft (307) and a rotating motor (308), and the sliding table screw rod (303) is fixed on the lower step surface at the front end of the base (1) and is parallel to the sliding table wire rail (301); the bottom surface of the sliding table seat (302) is in an inverted three-step shape, an upper step is placed on a sliding table wire rail (301) of an upper step of the base (1), a lower step is placed on a sliding table wire rail (301) of a lower step of the base (1), a screw hole is formed in the middle step, the screw hole is sleeved on a sliding table screw rod (303), and the screw hole is meshed with teeth of the sliding table screw rod (303); the sliding motor (304) is connected with the sliding table screw rod (303) to drive the sliding table screw rod (303) to rotate; the rotating shaft (307) is fixed at the top of the sliding seat (302), the rotating shaft (307) is fixed with the hydraulic chuck (305) towards one end of the cutter assembly, the other end of the rotating shaft is provided with the hydraulic cylinder (306), and the hydraulic cylinder (306) is connected with the hydraulic chuck (305) through a push rod; the rotating motor (308) is arranged in the upper end of the sliding seat (302) and is connected with the rotating shaft (307) to drive the rotating shaft to rotate;

The turret mechanism (4) comprises a turret seat (401), a turret wire rail (402), a turret screw (403), a turret sliding table (404), a power turret (405), a turret motor (406) and a servo motor (7), wherein the side surface of the turret seat (401) is in a right-angle triangle shape, the turret screw (403) is fixedly arranged on the central line of the inclined surface of the turret seat (401), two turret wire rails (402) are fixedly arranged at the inclined surface edges of the left side and the right side of the turret screw (403), and the turret wire rail (402) is parallel to the turret screw (403); the turret sliding table (404) is arranged on the inclined plane of the turret seat (401), two ends of the bottom slide along the turret linear rail (402), a screw hole is formed in the bottom of the turret sliding table (404), the screw hole is sleeved on the turret screw rod (403), and internal threads of the screw hole are meshed with teeth of the turret screw rod (403); the power turret (405) is fixed on the turret sliding table (404) and moves along with the turret sliding table (404); the turret motor (406) is fixedly arranged on the turret sliding table (404) and connected with the power turret (405) to provide running power for the power turret (405); the servo motor (7) is arranged at the top of the turret seat (401) and is connected with the turret screw rod (403) to drive the turret screw rod (403) to rotate; the left end of the power turret (405) is provided with a turntable, a fixed cutter and a rotary cutter, the fixed cutter is fixed on the circumference of the turntable, the rotary cutter is fixed at the center of the turntable, and the turntable and the rotary cutter are powered by the power turret (405) to rotate;

The three-dimensional combined tool mechanism (5) comprises a tool rest seat (501), a tool rest wire rail (502), a tool rest screw rod (503), a tool rest sliding table (504), a combined tool apron (505), a movable tool apron (506), a tool rest wire rail (507), a tool rest screw rod, a servo motor (7), a movable motor, a spindle motor (508), a transmission belt (8), a cutting tool and an inner hole turning tool (510), wherein the side surface of the tool rest seat (501) is in a right-angled triangle shape, the tool rest screw rod (503) is fixedly arranged on the central line of the inclined surface of the tool rest seat (501), two tool rest wire rails (502) are fixedly arranged at the inclined surface edges on the left side and the right side of the tool rest screw rod (503), and the tool rest wire rail (502) is parallel to the tool rest screw rod (503); the tool rest sliding table (504) is arranged on the inclined plane of the tool rest seat (501), two ends of the bottom of the tool rest sliding table slide along the tool rest linear rail (502), a screw hole is formed in the bottom of the tool rest sliding table (504), the screw hole is sleeved on the tool rest screw rod (503), and internal threads of the screw hole are meshed with teeth of the tool rest screw rod (503); a servo motor (7) is arranged at the top of the tool rest seat (501), and the servo motor (7) is connected with a tool rest screw rod (503); the combined tool apron (505) is fixed on the tool apron sliding table (504), two tool apron line rails (507) are horizontally arranged on the combined tool apron (505), a tool apron screw rod is fixedly arranged between the two tool apron line rails (507), two ends of the bottom of the movable tool apron (506) are placed on the tool apron line rails (507), a screw hole is formed in the bottom of the movable tool apron (506), internal threads of the screw hole are meshed with teeth of the tool apron screw rod, a servo motor (7) is fixedly arranged on the left side of the combined tool apron (505), and the servo motor (7) is connected with the tool apron screw rod; a spindle motor (508) is fixedly arranged on the movable tool apron (506), an inner hole turning tool (510) is arranged on the right side of the movable tool apron (506), and the inner hole turning tool (510) is connected with the spindle motor (508) through a transmission belt (8); the cutting tool is divided into a double-sided turning tool (509) and an external turning tool (511), a left cutter of the double-sided turning tool (509) is fixed at the left lower end of the movable cutter holder (506), a right cutter is fixed on the combined cutter holder (505), the two cutters are aligned and placed, the left cutter changes the moving distance along with the movable cutter holder (506) to adjust the turning thickness, and the external turning tool (511) is fixed on the right side of the combined cutter holder (505);

The grinding tool comprises a grinding base (601), a grinding line rail (602), a grinding screw rod (603), a grinding sliding table (604), a servo motor (7), a left grinding table (605), a right grinding table (606), a grinding head motor (607), a transmission belt (8), a grinding head (608), a grinding wheel (609), a grinding table line rail and a grinding table screw rod, wherein the side surface of the grinding base (601) is a right-angle triangle, the grinding screw rod (603) is fixedly arranged on the middle line of the inclined surface of the grinding base (601), two grinding line rails (602) are fixedly arranged at the edges of the inclined surfaces on the left side and the right side of the grinding screw rod (603), and the grinding line rails (602) are parallel to the grinding screw rod (603); the grinding sliding table (604) is arranged on the inclined surface of the grinding base (601), two ends of the grinding sliding table (604) slide along the grinding linear rail (602), a screw hole is formed in the bottom of the grinding sliding table (604), the screw hole is sleeved on the grinding screw rod (603), and threads in the screw hole are meshed with teeth of the grinding screw rod (603); a servo motor (7) is arranged at the top of the grinding base (601), and the servo motor (7) is connected with a grinding screw rod (603); two grinding table line rails are horizontally arranged on the grinding sliding table (604), two grinding table screw rods are fixedly arranged between the two grinding table line rails, and the two grinding table screw rods are symmetrically arranged left and right; screw holes are formed in the bottoms of the left grinding table (605) and the right grinding table (606), the screw holes of the left grinding table (605) are sleeved on a left grinding table screw rod, internal threads of the screw holes are meshed with teeth of the left grinding table screw rod, a servo motor (7) is arranged at the bottom of the left grinding table (605), and the servo motor (7) is connected with the left grinding table screw rod; the screw hole of the right grinding table (606) is sleeved on the screw rod of the right grinding table, the internal thread of the screw hole is meshed with the teeth of the screw rod of the right grinding table, the bottom of the right grinding table (606) is provided with a servo motor (7), and the servo motor (7) is connected with the screw rod of the right grinding table; a grinding head motor (607) is fixedly arranged at the upper end of the left grinding table (605), a bevel is arranged on the wedge inclined surface at the lower end, and a grinding head (608) is fixedly arranged on the bevel; a grinding head motor (607) is fixedly arranged at the upper end of the right grinding table (606), a bevel is arranged on the wedge inclined surface at the lower end, and a grinding head (608) is fixedly arranged on the bevel; the bottom surface of the grinding head (608) is provided with a universal positioning mandrel, a grinding head motor (607) is connected with the grinding head (608) through a transmission belt (8), the grinding head motor (607) drives the grinding head (608) to rotate, two grinding wheels (609) are symmetrically arranged at the adjacent ends of the left grinding head (608) and the right grinding head (608), and the grinding wheels (609) are vertically fixed.