CN109975730B - A open buckle device for full automated inspection of fault indicator is intelligent - Google Patents
A open buckle device for full automated inspection of fault indicator is intelligent Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
The invention discloses a buckle opening device for intelligent full-automatic detection of a fault indicator, which comprises: the device comprises a fixed platform, a pneumatic slide rail and a buckle opening bracket; the buckle opening bracket comprises: a sliding bracket and a fixed bracket; one end of the sliding support is fixed on the fixed platform, and the other end of the sliding support is connected with the pneumatic sliding rail; two ends of the sliding support are respectively connected with a fixed support; the pneumatic sliding rail drives one end of the sliding support connected with the pneumatic sliding rail to move left and right, and when the two ends of the sliding support are moved to be nearest, the fixed supports connected to the two ends of the sliding support are in butt joint. The invention has the beneficial effects that: adopt automatic division buckle device, have very big promotion in efficiency, no longer have great demand to the manpower simultaneously. The automatic buckle opening platform automatically opens an acquisition unit within 3 minutes, and can not generate the reduction of efficiency along with the extension of time, and the whole detection capability of the Shandong electric academy of sciences fault indicator can be improved.
Description
Technical Field
The invention belongs to the technical field of intelligent detection of fault indicators, and particularly relates to a buckle opening device for intelligent full-automatic detection of a fault indicator.
Background
With the development of distribution network automation, various terminals of distribution automation are applied more and more. The fault indicator is used as a power distribution automation terminal, and has the advantages of more powerful functions, higher performance requirements and larger application scale. Due to the fact that the number of manufacturers of the fault indicators is large, the quality of the terminal, the adaptability of different field environments and the like have large uncertainty; the rapid and reliable detection is about to be applied to on-site fault indicator equipment, and has important significance for improving the construction quality of distribution line fault positioning projects and guaranteeing operation management.
The national grid operation and inspection department releases the operation and inspection article No. three (2017) 6 in the early 2017, and in the notification that the national grid operation and inspection department makes the power distribution automation construction application work, the work arrangement of the fifth part of strengthening the professional cooperation with the 3 rd part of strengthening the equipment quality control clearly requires as follows: "each unit operation and inspection department shall meet the material department, strengthen the three-level quality control measures of equipment network access detection, goods arrival detection, operation analysis and evaluation, and strictly close the equipment quality. The purchasing of equipment such as a power distribution terminal, a line fault indicator, an intelligent distribution transformer terminal, a primary and secondary complete switch and the like is carried out, and the purchased equipment needs to be detected by special items of China electric academy organization; and all the units adopt the goods inspection to the power distribution terminal, the line fault indicator and the intelligent distribution transformer terminal.
As an area detection center, the Shandong electric academy of sciences has a huge number of terminals for detection every year, and the equipment is detected one by simply relying on manpower, so that the problems of lack of manual detection capability, insufficient detection personnel, low detection accuracy and incapability of unified management of detection information exist.
Normally, when the manual work detects, need experienced personnel to adopt traditional division buckle to hold in the palm the installation that the cup carries out the collection unit. The fault indicator acquisition unit comprises an external signal application type and a fault recording type, and generally comprises two layers of rings including an electromagnetic ring and a buckle. When hanging collection unit on fault indicator testing stand, need the manual work to open these two buckles in proper order, hang again on the testing stand. The grip of the buckle is very large, and the buckle is difficult to be opened to different degrees according to the usability of the cup holder of each manufacturer. Normally, a skilled worker typically takes 5-6 minutes to open a buckle, and because of the force, the operation cannot be continued for a long time, and an unskilled worker takes 10 minutes or more to open a buckle. When the detection frame needs to be hung fully by manpower, at least 18 acquisition units need to be opened, the consumed time is quite long, and the detection efficiency is greatly influenced.
Disclosure of Invention
The invention aims to solve the problems and provides a buckle opening device for intelligent full-automatic detection of a fault indicator.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention discloses a buckle opening device for intelligent full-automatic detection of a fault indicator, which comprises: the device comprises a fixed platform, a pneumatic slide rail and a buckle opening bracket;
the buckle opening bracket comprises: a sliding bracket and a fixed bracket; one end of the sliding support is fixed on the fixed platform, and the other end of the sliding support is connected with the pneumatic sliding rail; two ends of the sliding support are respectively connected with a fixed support;
the pneumatic sliding rail drives one end of the sliding support connected with the pneumatic sliding rail to move left and right, and when the two ends of the sliding support are moved to be nearest, the fixed supports connected to the two ends of the sliding support are in butt joint.
Furthermore, a secondary positioning mechanism of the recording type fault indicator acquisition unit and a secondary positioning mechanism of the external application type fault indicator acquisition unit are respectively arranged on the fixed platform.
And further, according to the type of the fault indicator, the fault indicator acquisition unit is moved to a corresponding secondary positioning mechanism on the fixed platform to perform secondary positioning.
Further, the failure indicator collection unit is fixed to the unbuckling bracket by the unbuckling jig.
Further, the clip opening jig includes: a collecting unit support port and a reverse finger clamp; two ends of the support opening of the acquisition unit are respectively connected with the reverse finger clamps; the reverse finger clamp is driven by a cylinder.
Further, the anti-finger clamp includes: the first movable sliding block and the second movable sliding block are respectively fixed at two ends of a support opening of the acquisition unit, the first movable sliding block is fixed at one end of the finger cylinder, and the first movable sliding block is connected with a first anti-finger clamp through a first elbow;
the second movable sliding block is fixed at the other end of the finger cylinder and connected with a second anti-finger clamp through a second elbow.
Further, when the buckle is opened, the first moving slide block and the second moving slide block move towards opposite directions under the driving of the finger cylinder, so that the first anti-finger clamp and the second anti-finger clamp are pulled apart by a certain space; the buckle of the fault indicator acquisition unit and the electromagnetic ring enter the space, the movable sliding block moves towards the inner side direction, and meanwhile the first reverse finger clamp and the second reverse finger clamp buckle the two sides of the buckle and keep the two sides.
Furthermore, the buckle opening clamp grabs the fault indicator acquisition unit and then moves to the middle of the two fixed supports, and the sliding support is moved to ensure that the fixed supports are connected in the buckle of the acquisition unit in series; the buckle opening robot pulls down the acquisition unit, simultaneously opens the buckle and the electromagnetic ring of the acquisition unit, and the first reverse finger clamp on the buckle opening clamp tensions the electromagnetic ring and the buckle and keeps an opening state.
The invention discloses a buckle opening robot, which comprises: the mechanical arm is provided with any one of the clamping clamps.
The invention discloses an intelligent full-automatic detection system of a fault indicator, which comprises: the robot and any one of the above-mentioned opening devices are claimed.
Further, the intelligent full-automatic detection system of fault indicator still includes:
fault indicator detection pipeline: the automatic detection device is used for realizing the automatic detection of the fault indicator acquisition unit and the collection unit;
the fault indicator detection pipeline includes: the fault indicator acquisition unit detects a pipeline body and the fault indicator collection unit detects the pipeline body; a buckle opening robot is arranged in the detection assembly line body of the fault indicator acquisition unit;
the intelligent warehousing system: the fault indicator storage and transportation system is used for realizing automatic storage, transportation and management and control of the fault indicator;
the detection information comprehensive management and control system comprises: the method is used for monitoring the detection process of the fault indicator and storing, analyzing and displaying the detection data.
Furthermore, a buckle opening platform and a detection frame for detecting the acquisition unit are respectively arranged on the detection pipeline body of the fault indicator acquisition unit; the buckle opening robot carries out buckle opening operation on the acquisition unit on the buckle opening platform, and then the acquisition unit is placed into the detection frame for detection.
Further, the detection frame comprises: the device comprises a supporting structure, a current trend line fixed at the top end of the supporting structure and a camera fixed at the bottom end of the supporting structure and used for appearance inspection.
Furthermore, a simulation illumination room is arranged on the fault indicator collecting unit detection production line body, and solar illumination can be simulated in the simulation illumination room and used for charging a solar cell panel of the collecting unit.
Further, the smart warehousing system comprises: the automatic stereoscopic warehouse comprises an automatic stereoscopic warehouse shelf, an AGV carrying trolley and a bin storage device;
the bin storage device is arranged on the automatic stereoscopic warehouse shelf and comprises a tray and a material tray, and the material tray is detachably fixed on the tray.
Further, the smart warehousing system further comprises:
intelligent warehousing integrated management system:
the system is used for carrying out full intelligent management and control on detection tasks and realizing seamless combination control with a fault indicator detection production line;
the AGV trolley is remotely controlled, so that the bin position management of the automatic stereoscopic warehouse shelf is realized;
the detection information is comprehensively recorded and inquired, and the full-automatic management and allocation functions of the goods before the full-automatic detection of the assembly line detection are realized;
and recording factory parameter information and detection result information of the fault indicator terminal stored in each bin.
The invention has the beneficial effects that:
adopt automatic division buckle device, have very big promotion in efficiency, no longer have great demand to the manpower simultaneously. The automatic buckle opening platform automatically opens an acquisition unit within 3 minutes, and can not generate the reduction of efficiency along with the extension of time, and the whole detection capability of the Shandong electric academy of sciences fault indicator can be improved. Through the construction that detects the assembly line, the work of collection unit division buckle will be accomplished by the robot, division buckle anchor clamps and division buckle platform is full-automatic, does not need artifical the participation, will have great saving to the manpower, provides powerful support for current intensive production. Meanwhile, the mode of automatically opening the buckle on the production line is adopted for construction, certain direction guide is provided for automatic detection of the domestic fault indicator, and the method has high application and popularization values.
Following the national strategy of 2025 made in China, the intelligent production technology is utilized, the mode of combining an industrial robot and a tooling assembly line is adopted, and a full-automatic fault indicator detection platform is combined, so that full-automatic transportation, feeding, wire plugging, detection, offline, storage and other full-process intelligent management and control of various power distribution terminals are realized. Through the construction of intelligent storage, realize satisfying 7 on the premise of not needing artificial intervention 24 hours's full automated inspection in succession, realize the whole unmanned of testing process, satisfy current artifical not enough, detection quality and standard are high, the higher demand of testing capability.
Through the construction of a full-automatic detection assembly line, according to the working time of 8 hours every day, more than 120 sets of FTUs and 240 sets of fault indicators can be detected fully automatically every day; FTUs can be detected for more than 28000 sets and fault indicators are 56000 sets all the year round, and the overall requirements of a detection center of a power distribution automation terminal in Shandong province as an area detection center on detection capability and detection quality are met. According to the requirement of the detection task quantity, the working time can be adjusted to meet the requirement on the detection capability.
Drawings
FIG. 1 is a schematic view of a structure of a buckle opening device according to the present invention;
FIG. 2 is a schematic view of the snap-on clip of the present invention;
FIG. 3 is a schematic view of a feed tray according to the present invention;
FIG. 4 is a schematic view of a pipeline body for detecting a fault indicator collecting unit according to the present invention;
FIG. 5 is a schematic view of a simulated lighting room according to the present invention;
FIG. 6 is a schematic view of the structure of the detection frame of the acquisition unit of the present invention;
FIG. 7 is a schematic view of the shelf structure of the automated stereoscopic warehouse of the present invention;
fig. 8 is a functional schematic diagram of the integrated control system for detecting information according to the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
The invention discloses a buckle opening device for intelligent full-automatic detection of a fault indicator, which comprises the following components as shown in figure 1: the device comprises a fixed platform, a pneumatic slide rail and a buckle opening bracket; open buckle support includes: a fixed bracket and a sliding bracket; one end of the sliding support is fixed on the fixed platform, and the other end of the sliding support is connected with the pneumatic sliding rail; two ends of the sliding bracket are respectively connected with the fixed bracket;
the pneumatic slide rail drives the sliding support one end connected with the pneumatic slide rail to move left and right, and when the pneumatic slide rail moves to the two ends of the sliding support to be nearest, the fixed supports connected to the two ends of the sliding support can be butted.
The fixed platform is fixedly connected with the pneumatic slide rail, the fixed support and the sliding support through screws. The sliding support and the sliding rail are in non-fixed connection, the sliding support can move smoothly on the sliding rail, and the sliding support is driven by power of the air cylinder.
The fixed platform is also provided with a secondary positioning mechanism of a recording type fault indicator acquisition unit, a secondary positioning mechanism of an external application type fault indicator acquisition unit and a buckle opening device;
the feeding tray is conveyed on the roller line body and positioned at the feeding positioning platform, and the feeding robot clamps the acquisition unit and places the acquisition unit on a corresponding secondary positioning mechanism on the buckle opening platform; when the buckle is opened, the sliding support moves to the rightmost side of the platform, the buckle opening clamp is installed on the buckle opening robot, the buckle opening clamp grabs the acquisition unit and then moves to the middle of the two fixed supports, and the pneumatic sliding rail moves to the left side again to ensure that the fixed supports are connected into the buckle on one side fixed by the electromagnetic ring of the acquisition unit; the buckle opening robot pulls down the acquisition unit, simultaneously opens a buckle and an electromagnetic ring of the acquisition unit, and a first reverse finger clamp on the buckle opening clamp tensions the buckle and keeps an open state; and opening the buckle at the other side of the acquisition unit in the same way, and keeping the buckle in an open state, thereby completing the opening of the buckle.
The structure of the snap clamp is shown in fig. 2 and comprises: open buckle anchor clamps include: a collecting unit support port and a reverse finger clamp; two ends of the support opening of the acquisition unit are respectively connected with the reverse finger clamps; the reverse finger clamp is driven by a cylinder.
The anti-finger anchor clamps include: the first movable sliding block and the second movable sliding block are respectively fixed at two ends of the support opening of the acquisition unit, the first movable sliding block is fixed at one end of the finger cylinder, and the first movable sliding block is connected with the first anti-finger clamp through a first elbow; the second moving sliding block is fixed at the other end of the finger cylinder and connected with a second anti-finger clamp through a second elbow.
When the buckle is opened, the first moving slide block and the second moving slide block move towards opposite directions under the driving of the finger cylinder, so that the first reverse finger clamp and the second reverse finger clamp are pulled apart by a certain space; the buckle of the fault indicator acquisition unit and the electromagnetic ring enter the space, the movable sliding block moves towards the inner side direction, and meanwhile the first reverse finger clamp and the second reverse finger clamp buckle the two sides of the buckle and keep the two sides.
The fixture base connecting disc is used for realizing the integral assembly of all parts and realizing the connection with a robot mechanical arm. The finger cylinder is used for pushing and releasing the reverse finger clamp. The first reverse finger clamp is used for fixing and releasing the outer buckle of the acquisition unit and the inner buckle on one side, and the second reverse finger clamp is used for fixing and releasing the inner buckle on the other side. The acquisition unit support opening is used for fixing the acquisition unit so as to realize automatic opening of the buckle. Each part adopts the screw to carry out mechanical fixed connection. The working principle is as follows: the clamp clamps the adoption unit and then moves to the buckle opening support, so that the buckle penetrates through the fixing support and is pulled down to open the outer buckle, and the first reverse finger clamp fixes the outer buckle. And then the inner buckle is opened and fixed and kept by the same principle.
The robot clamp is fixed to the buckle opening robot, the buckle opening robot is fixed to the robot base, the arm of the robot can move, the action of the buckle opening clamp is controlled simultaneously, and the automatic hanging rack of the acquisition unit is realized by the buckle opening device in a matching mode. The robot is fixed with the robot base through the bolt, and the clamp is fixed to the mechanical arm through the buckle. When the buckle is opened, the robot controls the movement of the clamp, and the arm joints of the robot can move freely.
The invention discloses an intelligent full-automatic detection system of a fault indicator, which comprises:
fault indicator detection pipeline: the automatic detection device is used for realizing the automatic detection of the fault indicator acquisition unit and the collection unit;
the fault indicator detection pipeline includes: the fault indicator acquisition unit detects a pipeline body and the fault indicator collection unit detects the pipeline body; a buckle opening robot and a buckle opening device are arranged in the fault indicator acquisition unit detection production line body;
the intelligent warehousing system: the fault indicator storage and transportation system is used for realizing automatic storage, transportation and management and control of the fault indicator;
the detection information comprehensive management and control system comprises: the method is used for monitoring the detection process of the fault indicator and storing, analyzing and displaying the detection data.
The fault indicator consists of two parts, namely a collecting unit and a collecting unit, so that a receiving tray is arranged, a plurality of sets of fault indicators can be placed in the receiving tray at the same time, and each set of fault indicator comprises one collecting unit and three collecting units; and the gathering unit and the acquisition unit matched with the gathering unit are respectively and correspondingly arranged.
As shown in fig. 3, the incoming material tray used in the embodiment of the present invention includes: the collecting units are arranged at the middle positions of the collecting units, the collecting units are arranged at the two end portions of the collecting units respectively, and the collecting units are arranged at the two end portions of the collecting units respectively.
The intelligent full-automatic assembly line system of fault indicator adopts roller line conveying, belt conveying, chain conveying or other forms of conveying to the supplied materials. In the embodiment of the present invention, the conveying is preferably performed in the form of a roller line.
As shown in fig. 4, a feeding positioning platform and a discharging positioning platform for positioning the incoming material tray are respectively arranged on the roller line body; a simulation illumination room is further arranged on the fault indicator collecting unit detection pipeline body, the structure of the simulation illumination room is shown in figure 5, the simulation illumination room can simulate solar illumination and can charge a solar cell panel of the collecting unit, and a light source has no special requirement.
The main body of the simulated illumination room is supported by an aluminum profile, black organic oxidized glass is adopted on the outer wall of the simulated illumination room, 4 high-power halogen lamps are matched to simulate sunlight to be perpendicular to a 90-degree direct projection surface of a solar panel for light supplement, and the stability of the illumination room is ensured by a ventilation and heat dissipation system in consideration of overhigh temperature caused by long-time illumination.
The structure of the detection frame is shown in fig. 6, and comprises: the device comprises a structural support, a test current trend line, an insulating protective sleeve and an appearance inspection camera;
the lowest ground clearance of the line segment of the acquisition unit hung on the detection frame coil is about 1700 mm. The frame structure adopts a steel structure form, and the structure is firm, reliable, stable and solid. The frame and the ground are fixed by adopting foundation bolts. The intensity of the detection frame is guaranteed not to shake in the process of loading and unloading actions of the robot, the coil fixing structure of the detection frame is stable and reliable, the intensity of materials on the outer side of the coil is high, and the detection frame can bear the frequent pulling stress (200N at most) of the acquisition unit. No other objects are arranged among the three coils, so that the interference with the motion track of the robot clamp is prevented. The power on and off of the detection equipment can be controlled, and the standby robot can be electrified and detected after completing all actions and returning to the safety position.
The detection equipment reserves a communication interface so as to communicate with a remote control center. In addition, the power on and off of the detection equipment can be controlled, and the standby robot can be electrified and detected after completing all actions and returning to the safety position.
Meanwhile, the incoming material tray and the loaded collection unit enter the fault indicator collection unit detection production line body together, a simulated illumination room is arranged on the fault indicator collection unit detection production line body, the fault indicator collection unit detection production line body conveys the tray into the simulated illumination room, and the simulated illumination of the collection unit solar illumination plate is performed so as to supplement electric quantity and facilitate normal subsequent detection. After the detection is finished, the tray is conveyed to the discharging positioning platform through the collecting unit assembly line, the incoming material tray is positioned, and the discharging robot is waited to place all detected products in the original position.
The intelligent full-automatic assembly line system of fault indicator has set up the ground rail of robot, realizes the horizontal migration of upper and lower unloading robot, division buckle robot, enlarges the working range of robot. Based on the above, the feeding robot and the blanking robot can be realized by one robot, and only in the detection process, the robot is controlled to move along the ground rail of the robot and move back and forth at the feeding and blanking positions.
The function of opening the buckle robot is to take out the collection unit from the supplied tray and place on opening the secondary positioning mechanism on the bayonet socket platform, carries out the position location of collection unit earlier to conveniently open the correct clamp of buckle anchor clamps and get, then realize opening the bayonet socket operation with opening the bayonet socket device cooperation, hang the collection unit on the coil of testing stand at last.
The intelligent warehousing system comprises: the system comprises an automatic stereoscopic warehouse shelf, an AGV carrying trolley, a bin storage device and an intelligent warehousing comprehensive management system;
the automatic stereoscopic warehouse shelf is a combined beam shelf, as shown in fig. 7, the shelf has 320 positions of 4 rows, 20 columns and 4 layers, each position bears 350Kg, and the requirement of no less than 2000 terminal storages can be met; the whole design conforms to the JB/T9018-1999 rail roadway type high-rise shelf warehouse design specification, and has the characteristics of high strength, excellent stability and the like. The automatic stereoscopic warehouse shelf is used for storing equipment to be tested and tested equipment, positioning and automatic loading and conveying of the material discs are realized through the management system, and the automatic loading and unloading of goods can be realized by cooperation of the automatic stereoscopic warehouse shelf and the stacker.
Each bin is stored by an integrated tray.
The storage equipment of each bin consists of a tray and a material tray. The tray is general, and the charging tray designs for different equipment alone. Each FTU charging tray can store 9 cover FTUs and 6 box FTUs; each fault indicator tray can store 6 sets of fault indicators; each DTU (less than 1 meter) tray can store one set of DTU.
Only one type of terminal is placed in one material tray; identifying through a two-dimensional code on the material tray; during detection, the stacker automatically acquires a material tray which needs to be detected at present and transmits the material tray to a region to be detected; automatically placing the empty disc to the tested area; and the material tray is automatically conveyed.
Wherein, the structure of fault indicator charging tray is the same as that of incoming material tray.
The AGV trolley uses the AGV to carry the robot equipment and is used for warehousing and ex-warehouse of various terminals, terminal transportation of detection flows and the like. The AGV trolley adopts a magnetic navigation mode, and a magnetic navigation track and a parking positioning IC card are pasted on the ground, and the AGV trolley has obstacle sensing capability and prevents collision.
4 AGV dollies are configured to the detection center and realize surveying the circulation of article in each region, and the dolly adopts L900xW360xH365mm compact fuselage, and maximum loading capacity 200Kg, the off-position precision is within 30mm, and minimum turning radius 500mm, and the sustainable work of once charging can be 6 hours.
The intelligent warehousing comprehensive management system has the following implementation functions:
and carrying out intelligent warehousing management. And carrying out full intelligent control on detection and detection tasks of the to-be-detected object, carrying out seamless combination control on the to-be-detected object and a production line, and carrying out business interaction on the to-be-detected object and power distribution detection laboratory information.
Realize the remote control of AGV dolly, realize the position in a warehouse management of goods shelves. The comprehensive recording and query of the detection information are realized, and the full-automatic management and allocation functions of the goods before the full-automatic detection of the assembly line detection are realized.
Recording information of the terminal stored in each bin includes: manufacturer, batch, whether detection is needed, detection result, detection process information, terminal number, target customer, delivery plan and the like. And the whole process management and control of the related information are realized.
The tray adopts general tray, links up with the vertical warehouse as the splendid attire, and the charging tray is customized according to the product size, and the charging tray is bound with the tray one by one, and various charging trays are more than 300 sets. And a task of replacing the tray is issued through the comprehensive management and control system, and the automatic replacement of the tray is realized by using an intelligent machine.
The comprehensive detection information management and control system is based on detection information collection, mainly aims at various functional applications of the system, and mainly adopts data mining analysis as a main technical means, so that comprehensive management and control of power distribution detection laboratory information are realized, informationized management is realized, and unified management of mass equipment information and detection information is facilitated.
The power distribution detection information comprehensive management and control system realizes interaction with a plurality of systems, realizes unified management of comprehensive information of each detection device and detection results of each detection system, supports unified management of various input information and stores related data. And integrating various types of information to form various data statistical reports aiming at different applications.
The system (a) comprises the following main functions: the system comprises database management, personnel and authority management, unified management of laboratory equipment, integrated control of detection processes, collection and storage of detection results of all systems, report forms of detection results, automatic control of detection information, manual data interaction, data mining and analysis display. The overall functional structure of the system is shown in fig. 8.
The system applies database, network management, safety management, automatic configuration management of the system, fuses information and data of multiple systems, fuses information of manual maintenance, and forms basic resource layer data of the management and control system. And the comprehensive analysis of various information is realized by combining a big data analysis technology, a business process analysis management technology, a data oriented business mining technology and the like. And finally, by combining the characteristics of the application, the generation and unified management of various reports are realized, the omnibearing management of the power distribution detection information is realized, the automatic, intensive and efficient management and utilization of the information are realized, and the comprehensive service level of the detection information management is improved. The main contents comprise: resource management (to-be-tested products, tested ports and personnel), personnel and authority management, integrated detection process management (detection process monitoring and full-automatic process control), detection task management, video system interaction and video management, detection result collection and automatic management, comprehensive business analysis and mining and report comprehensive management.
The comprehensive management and control system for the power distribution detection laboratory comprises a detection laboratory video monitoring system and is used for carrying out real-time video monitoring on each detection link of the power distribution detection laboratory. The method mainly comprises the steps that a real-time monitoring camera is installed in a detection link of each detection information in a laboratory, the video monitoring of the whole process is realized, and the seamless interaction with a laboratory comprehensive information intelligent management and control system is realized.
Description of the function (II)
1. Personnel and rights management
The system has a horizontal role processing function and a longitudinal authority management function and is realized through a safety management subsystem. Two functions are realized by adopting an integrated design, namely: the processing function for any data is detailed to the realization of each function step, and the role processing function and the authority management function are simultaneously considered.
2. Unified management of laboratory resources
And establishing static model description of the laboratory equipment and carrying out dynamic management. All relevant equipment of the power distribution detection laboratory is modeled, including personnel as management objects, and basic data are provided for integrated control of the detection process.
3. Unified modeling of information of equipment to be detected
And establishing static model description of information to be detected in a laboratory and carrying out modeling maintenance. And finishing static description of all information to be detected according to the object to be detected, and providing an editing tool to finish modeling of the information to be detected so as to facilitate starting of a subsequent detection task and resource allocation.
4. Integrated control of detection process
The system provides an integrated control function of the detection process and realizes the management of the detection tasks. The system analyzes the equipment to be tested, analyzes the detection information by combining with laboratory detection resources, arranges the testing personnel aiming at the information to be tested, makes a test plan and manages the detection tasks. This work is performed by a system inspection task administrator.
5. Detection process management and control
For each detection task, process management of the detection information is provided. According to the construction condition of the detection laboratory, a video monitoring system can be accessed, and the test process can be remotely visualized; the test progress of each test item can be inquired in real time so as to conveniently adjust the test plan; the resource conditions, time and labor consumption conditions of all detections can be checked in real time, and support is provided for resource reallocation.
6. Detection information collection and management
The power distribution detection information comprehensive management and control system realizes interaction with a plurality of systems, realizes unified management of comprehensive information of each detection device and detection results of each detection system, supports unified management of various input information and stores related data.
7. Mining analysis of business data
And targeted service data mining analysis is provided by combining historical data of system operation and resource utilization conditions. And providing defect analysis of terminal families, detection of various functions, condition analysis, laboratory resource utilization rate analysis and the like. The power distribution detection management personnel are helped to provide the model selection suggestion of the equipment and provide data support in the aspect of detection efficiency improvement.
8. Management of various reports
The system provides the function of automatic report generation based on various data. And the business report forms for basic data mining analysis are automatically generated.
And the data query function is provided, so that the test historical data of different test items can be queried in a centralized manner, and data analysis and statistics are carried out.
Providing a terminal detection report and detection analysis according to various detection information; providing a distribution network master station detection report and detection analysis; and providing various classification reports of service flow, detection task management, work statistics of each detection personnel, equipment utilization conditions and the like.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.
Claims (12)
1. The utility model provides an open buckle device for intelligent full automated inspection of fault indicator which characterized in that includes: the device comprises a fixed platform, a pneumatic slide rail and a buckle opening bracket;
the buckle opening bracket comprises: a sliding bracket and a fixed bracket; one end of the sliding support is fixed on the fixed platform, and the other end of the sliding support is connected with the pneumatic sliding rail; two ends of the sliding support are respectively connected with a fixed support;
fixing the fault indicator acquisition unit to the buckle opening bracket through the buckle opening clamp;
the clip opening clamp comprises: a collecting unit support port and a reverse finger clamp; two ends of the support opening of the acquisition unit are respectively connected with the reverse finger clamps; the reverse finger clamp is driven by an air cylinder;
the reverse finger clamp comprises: the first movable sliding block and the second movable sliding block are respectively fixed at two ends of a support opening of the acquisition unit, the first movable sliding block is fixed at one end of the finger cylinder, and the first movable sliding block is connected with a first anti-finger clamp through a first elbow;
the second movable sliding block is fixed at the other end of the finger cylinder and is connected with a second anti-finger clamp through a second elbow;
the buckle opening clamp grabs the fault indicator acquisition unit and then moves to the middle of the two fixed supports, and the sliding support is moved to ensure that the fixed supports are connected into the buckle of the acquisition unit in series; the buckle opening robot pulls down the acquisition unit, simultaneously opens the buckle and the electromagnetic ring of the acquisition unit, and the first reverse finger clamp on the buckle opening clamp tensions the electromagnetic ring and the buckle and keeps an opening state.
2. The buckle opening device for intelligent full-automatic detection of fault indicators as claimed in claim 1, wherein the fixed platform is respectively provided with a secondary positioning mechanism of a recording type fault indicator acquisition unit and a secondary positioning mechanism of an external application type fault indicator acquisition unit.
3. The buckle opening device for the intelligent full-automatic detection of the fault indicator as claimed in claim 2, wherein the fault indicator acquisition unit is moved to a corresponding secondary positioning mechanism on the fixed platform for secondary positioning according to the type of the fault indicator.
4. The buckle opening device for the intelligent full-automatic detection of the fault indicator according to claim 1, wherein when the buckle is opened, the first moving slide block and the second moving slide block move in opposite directions under the driving of the finger cylinder, so that the first anti-finger clamp and the second anti-finger clamp are pulled apart by a certain space; the buckle of the fault indicator acquisition unit and the electromagnetic ring enter the space, the first movable sliding block and the second movable sliding block move towards the inner side direction, and meanwhile the first reverse finger clamp and the second reverse finger clamp buckle the two sides of the buckle and keep the two sides.
5. A buckle opening robot, comprising: a robotic arm provided with the snap-open clamp of claim 1.
6. The utility model provides a full automated inspection system of fault indicator intellectuality which characterized in that includes: the buckle opening robot of claim 5 and the buckle opening device of any one of claims 1-3.
7. The intelligent, fully automatic fault indicator detection system of claim 6, further comprising:
fault indicator detection pipeline: the automatic detection device is used for realizing the automatic detection of the fault indicator acquisition unit and the collection unit;
the fault indicator detection pipeline includes: the fault indicator acquisition unit detects a pipeline body and the fault indicator collection unit detects the pipeline body; a buckle opening robot is arranged in the detection assembly line body of the fault indicator acquisition unit;
the intelligent warehousing system: the fault indicator storage and transportation system is used for realizing automatic storage, transportation and management and control of the fault indicator;
the detection information comprehensive management and control system comprises: the method is used for monitoring the detection process of the fault indicator and storing, analyzing and displaying the detection data.
8. The intelligent full-automatic fault indicator detection system according to claim 7, wherein a snap-on platform and a detection frame for detecting the acquisition unit are respectively arranged on a detection pipeline body of the fault indicator acquisition unit; the buckle opening robot carries out buckle opening operation on the acquisition unit on the buckle opening platform, and then the acquisition unit is placed into the detection frame for detection.
9. The intelligent, fully automatic fault indicator detection system of claim 8, wherein said detection rack comprises: the device comprises a supporting structure, a current trend line fixed at the top end of the supporting structure and a camera fixed at the bottom end of the supporting structure and used for appearance inspection.
10. The intelligent full-automatic fault indicator detection system according to claim 7, wherein a simulated lighting room is arranged on the fault indicator collection unit detection pipeline, and solar lighting can be simulated in the simulated lighting room for charging a solar cell panel of the collection unit.
11. The intelligent, fully automated fault indicator detection system according to claim 7, wherein the smart warehousing system comprises: the automatic stereoscopic warehouse comprises an automatic stereoscopic warehouse shelf, an AGV carrying trolley and a bin storage device;
the bin storage device is arranged on the automatic stereoscopic warehouse shelf and comprises a tray and a material tray, and the material tray is detachably fixed on the tray.
12. The intelligent, fully automated fault indicator detection system according to claim 11, wherein the smart warehousing system further comprises:
intelligent warehousing integrated management system:
the system is used for carrying out full intelligent management and control on detection tasks and realizing seamless combination control with a fault indicator detection production line;
the AGV carrying trolley is remotely controlled, so that the bin position management of the automatic stereoscopic warehouse shelf is realized;
the detection information is comprehensively recorded and inquired, and the full-automatic management and allocation functions of the goods before the full-automatic detection of the assembly line detection are realized;
and recording factory parameter information and detection result information of the fault indicator terminal stored in each bin.
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| CN201711463872.1A CN109975730B (en) | 2017-12-28 | 2017-12-28 | A open buckle device for full automated inspection of fault indicator is intelligent |
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| US20080100286A1 (en) * | 2006-11-01 | 2008-05-01 | Meder Mark A | Automatic head alignment |
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| CN206098806U (en) * | 2016-08-05 | 2017-04-12 | 深圳市鑫信腾科技有限公司 | USB plug is inserted with automatic pulling out to test and accredited testing organization thereof |
| CN106449323A (en) * | 2016-09-13 | 2017-02-22 | 国网浙江省电力公司湖州供电公司 | Automatic tripping device with air gap lightning protection device |
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