CN210883778U - Sample storing and taking device and sample storing space - Google Patents
Sample storing and taking device and sample storing space Download PDFInfo
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- CN210883778U CN210883778U CN201921315357.3U CN201921315357U CN210883778U CN 210883778 U CN210883778 U CN 210883778U CN 201921315357 U CN201921315357 U CN 201921315357U CN 210883778 U CN210883778 U CN 210883778U
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Abstract
The utility model discloses a deposit and withdraw appearance device and deposit appearance space, it includes: the robot system comprises a walking ground rail, a robot which is arranged on the walking ground rail and can reciprocate along the walking ground rail, and a clamp which is arranged on the robot and can move in the X direction, the Y direction and the Z direction; at least one sample holder fixed in the clamping range of the clamp and comprising a plurality of storage positions arranged in a matrix form; and the buffer storage platform is close to the clamp and used for temporarily storing the sample grabbed by the clamp. The utility model discloses a sample concentrate take out and deposit with concentrating, can realize that the sample takes out at sample deposit in-process, improved work efficiency.
Description
Technical Field
The utility model relates to a sample management field, especially a access appearance device and deposit appearance space.
Background
In industries such as coal, electric power, petroleum, chemical industry, metallurgy and the like, samples of large batches of materials such as coal, ore, chemical raw materials and the like need to be prepared, and the samples are stored in a sample storing and checking cabinet for management.
A plurality of automatic sample storing and checking cabinets appear in China, and the samples are clamped in a manipulator mode and stored and discarded at any position points of rows, columns and positions in the sample storing and checking cabinets through a series of combined actions such as horizontal movement, vertical lifting, rotation, stretching and the like. The intelligent sample storage and retrieval system is provided with sensing signals such as positions, distances, access control, intelligent code reading and the like, scanning equipment and a timely monitoring system, records the sample storage and retrieval process timely, monitors the sample storage and retrieval state timely, and automatically reminds the function of cleaning expired samples. Realize the automatic management and control of depositing and looking over appearance and overall process of unmanned on duty, current sample access cabinet is intelligent degree higher, nevertheless because deposit quantity many, the type is huge, area is big, the access process can only singly get, singly deposit, work efficiency is low, and inner space is little when the maintenance, still has the risk of human factor influence.
The existing sample storing and taking cabinet has the following problems:
1. the existing sample storage cabinet is huge in size, a cabinet body module and a manipulator are combined during design, the cabinet body module is composed of a frame and an outer cover, the manipulator can be installed and arranged in the cabinet body only after the cabinet body module is combined into a whole, the cabinet body module is disassembled and transported to the site after being assembled and debugged in a factory, the production period is long, the debugging time is long, and the site installation progress is difficult to guarantee;
2. the existing sample storage cabinet body is totally closed, sample storage positions are arranged on two sides of a manipulator, the cabinet body is narrow, and the operation space of personnel is small when the manipulator breaks down or is maintained; the in-cabinet access process completely depends on the monitoring system arranged in the cabinet, the monitoring system is difficult to monitor all storage positions, and the samples cannot be monitored when falling. When internal monitoring faults need to be maintained, huge risks of sample artificial factor influence exist;
3. the existing manipulator can only take and store samples singly when accessing the samples, and can not access the samples in batches, and particularly, the longer the sample access time at the position far away from an access port of the accessed samples is, the lower the working efficiency is;
4. the sample storage positions of the existing sample storage cabinet are arranged on two sides of the manipulator, only one sample can be stored in each position, the number of the samples stored in the whole cabinet is limited, and when a large number of samples are stored, the length of the cabinet can only be increased, so that the working cycle of storing and taking the samples is increased, and the working efficiency is seriously affected.
5. When the closed type sample storage cabinet is installed in the field sample storage range in the prior art, the field sample storage range needs to ensure that channels are arranged around the sample storage cabinet.
The above problems bring new difficulties to the sample management work of enterprises.
Disclosure of Invention
The utility model aims to solve the technical problem that, it is not enough to prior art, provide a storage appearance device and deposit kind space, realize that the concentration of sample is taken out and concentrated and is deposited, can realize that the sample takes out at sample deposit in-process, improve work efficiency.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: an access sample device comprising:
the robot system comprises a walking ground rail, a robot which is arranged on the walking ground rail and can reciprocate along the walking ground rail, and a clamp which is arranged on the robot and can move in the X direction, the Y direction and the Z direction;
at least one sample holder fixed in the clamping range of the clamp and comprising a plurality of storage positions arranged in a matrix form;
the buffer storage platform is close to the clamp and is used for temporarily storing the sample grabbed by the clamp;
wherein X is the sample horizontal direction (length direction), Z is the sample vertical direction (width direction), and Y is the sample depth direction (height direction).
Each storage position includes a plurality of storage units, and the plurality of storage units are arranged in the Y direction.
The utility model discloses the centre gripping scope that indicates the position that anchor clamps can be grabbed.
The cache platform is provided with N storage units, and the value of N is greater than or equal to the number of the storage units in a certain storage position. The shape and the size of the storage unit can be set according to the shape and the size of the sample, so that the sample can be placed conveniently, and the sample can be placed to fall or be placed in disorder.
And the bottom of each sample in each storage position of the sample rack is provided with an electronic tag, and the bottom of each storage unit of the cache platform is provided with an electronic tag reader-writer. And an electronic tag reader are arranged, so that whether the sample taken out is an accurate sample or not can be conveniently judged.
When the sample rack is arranged and installed on site, the sample rack can be installed on the side wall of the sample storage space, namely, one side or multiple side walls of a building are used as a sample rack installation foundation, and the sample rack is prevented from moving.
Further, the utility model discloses still including the camera that is used for acquireing sample frame image or video information, be convenient for arrange whole sample and keep watch on and compare with the sample arrangement of database, if the sample appears unusually, like the condition that drops, just can judge rapidly and report to the police.
Correspondingly, the utility model also provides a sample storage space, wherein the sample storage space is internally provided with the sample storage and sampling device; the wall body of the sample storage space, which is provided with the side wall opposite to the sample rack, is made of transparent materials. For example, the transparent material can be a glass curtain wall, so that the condition on the sample rack in the sample storage space can be observed conveniently.
The utility model also provides an utilize above-mentioned method of depositing the sample device and deposit the sample, this method mainly realizes the process and does: and calculating a sampling route by taking the position of the clamp as a base point and using the rules of the X direction from far to near, the Y direction from high to low and the Z direction from outside to inside, and taking out a sample according to the sampling route.
Storing all storage position coordinates of the sample rack and storage states of all storage positions in a database, wherein the database is stored in a control center of the robot system; when the samples are stored, the clamp places the samples in the sample rack according to the storage position coordinates in the database; when the sample is taken out, the clamp takes out the sample from the corresponding position according to the sampling instruction of the control center.
In the Y direction, when a sample in a storage unit with a certain storage position located at the inner side needs to be taken out, the clamp takes out the sample in the storage unit with the certain storage position located at the outer side and places the sample on the buffer storage platform, then takes out the sample in the storage unit with the inner side, and finally places the sample in the storage unit with the outer side on the original position.
Compared with the prior art, the utility model discloses the beneficial effect who has does:
1. the utility model discloses a deposit and withdraw appearance device is the field assembly form, need not to process and deposits appearance cabinet frame dustcoat, and the manufacture factory is as long as will take the industrial robot system and the sample holder delivery of walking ground rail to the installation scene, provides between the deposit appearance at the scene and uses one side or the multiple side wall body of building as sample holder installation basis within a definite time, arranges the installation with the sample holder scene, installs the industrial robot system of taking walking ground rail again and can debug. The production cost of enterprises is reduced, the production period is shortened, and the field installation progress is ensured.
2. A channel does not need to be arranged in the sample storage space, the available space is large, and the operation space of personnel is spacious during failure or maintenance, so that the operation is easy; a glass curtain wall can be arranged on one side of the sample storage range provided on site, and after the glass curtain wall is arranged, a monitoring system can be arranged outside the space to carry out integral visual management on all samples, and when the samples fall off abnormally, the samples can be compared and monitored timely, and the safety of the sample storage and taking process is ensured; when the monitoring system built in the sample storage room is in fault maintenance, the external monitoring system can also monitor the maintenance process, thereby avoiding the influence of human factors;
3. the industrial robot system with the walking ground rail is used for carrying out various storing and taking actions, and the sample temporary storage position is arranged on the moving platform of the walking ground rail, so that the robot system has a 360-degree motion space, samples can be placed in the sample temporary storage position, the sample temporary storage position is provided with a plurality of positions, when bottles are taken in batches, the industrial robot system takes out the samples from far to near one by one and places the samples in the sample temporary storage position, the samples are taken out from a bottle outlet in a centralized mode, and the working beat of taking the single bottles is reduced; when bottles are stored in batches, stored samples are firstly concentrated and placed at the sample temporary storage position and then are placed at the designated positions one by one from near to far by the industrial robot system, and the working beat is reduced. When the bottles need to be stored and taken, the storing and taking actions can be completed in sequence, for example, when one bottle is firstly taken and 2 bottles are stored, the industrial robot system takes out the bottle and puts the bottle to the follow-up sample temporary storage position, moves to the bottle storage position, can firstly transfer out the taken bottle and then input the stored bottle, and can also firstly input the stored bottle and then transfer out the taken bottle and then place the stored bottle to the designated position. The centralized taking and the centralized discharging are realized; the functions of centralized storage, centralized release and simultaneous access are realized, the working beat is reduced, and the working efficiency is improved;
4. the storage positions are arranged on one side or multiple side walls of the industrial robot system with the walking ground rails and are arranged according to the length of the wall of the mountable space. When a large number of samples are stored, two samples can be stored in each position or the number of the stored samples can be increased according to actual requirements under the condition that the length range of the mountable wall is not changed, and the number of the whole stored samples is multiplied. The device has strong adaptability to client sites, and can meet the requirement of storing a large number of samples in a room with a small area. The process method comprises the following steps: when the rear-end sample is taken, the front-end sample is taken out firstly and placed at the temporary storage position, and the front-end sample is placed back to the original position after the rear-end sample is taken out; when the bottle is stored at the rear end position, the front end sample is taken out firstly and placed at the temporary storage position, and when the bottle is stored at the rear end position, the front end sample is placed back to the original position;
5. the utility model can reduce the production cost of enterprises, shorten the production period and ensure the on-site installation progress; the available space is increased, and the personnel operating space is spacious and easy to operate when in failure or maintenance; the centralized taking and the centralized discharging are realized; the functions of centralized storage, centralized placement and simultaneous access reduce the working beat of access and improve the working efficiency; the influence of human factors on the whole sample storing and taking link is avoided, and the safety of the storing and taking process is ensured; the requirement of the client site is strong in adaptability.
Drawings
FIG. 1 is a front view of the sampling device of the present invention;
FIG. 2 is a right side view of the present invention;
fig. 3 is a left side view of the present invention;
fig. 4 is a top view of the present invention.
Detailed Description
As shown in fig. 1-4, the utility model discloses deposit appearance cabinet is the field assembly form, including industrial robot system (for example CN 201910229866) and the sample holder 6 of area walking ground rail 1, need not to process and deposit appearance cabinet frame dustcoat, the producer as long as will take the industrial robot system and the sample holder shipment of walking ground rail to the installation scene, provide between the deposit appearance at the scene and use one side or the multiple side wall body of building as the sample holder installation basis within a definite time, arrange the installation with the sample holder scene, install the industrial robot system of area walking ground rail again and can debug. The production cost of enterprises is reduced, the production period is shortened, and the field installation progress is ensured.
In the embodiment of the utility model, a plurality of groups of sample mounting racks are arranged on one side wall of the sample storage space, a glass curtain wall is arranged on the other side, and an industrial robot system with a walking ground rail is arranged in the middle; each sample placement position can place 2 samples 2 (e.g., vials); and an industrial robot system with a walking ground rail is provided with a temporary sample storage position 5 (a cache platform).
Sample grades are XA, YB and ZC. X is the horizontal direction of the sample, Z is the vertical direction of the sample, Y is the depth direction, the numerical values of A and C are determined according to the number of samples in the horizontal and vertical directions, and the value of B is 1 to 2 according to the depth direction.
Setting the temporary storage bit as PD, and setting the value of D as 1 to 3; when 2 bottle coordinates (X10, Y1 and Z8) (X15, Y2 and Z6) are required to be taken, firstly, the number of samples exceeds one, and temporary storage is required, then the system calculates a sampling route according to the rules of distance to near, height to low and outside to inside, judges that the bottle taking sequence is (X15, Y2 and Z6) by taking (X1, Y1 and Z1) as a bottle outlet initial point, and the robot system (X10, Y1 and Z8) acts to reach (X15, Y2 and Z6), firstly takes out and places samples at the positions (X15, Y1 and Z6) at the position P3, and then takes out and places samples at the positions (X15, Y2 and Z6) at the position P1; returning the position sample at P3 to the (X15, Y1, Z6) position; then the robot system moves to the (X10, Y1, Z8) position, the sample at the (X10, Y1, Z8) position is taken out and placed at the P2 position, then the robot system moves to the bottle outlet, and the samples at the P1 (X15, Y2, Z6) and the P2 (X10, Y1, Z8) are sent out in sequence; the bottle storage is performed in reverse order; when the bottle needs to be taken out and put in, the robot system is firstly judged to be far away from the bottle taking initial point, the bottle taking position and the bottle storing position (X1, Y1 and Z1) to determine whether the bottle is stored nearby or is taken nearby, and the bottle is taken first and then taken out, and then the bottle is put in and stored. The robot system is close to the bottle outlet position, and then bottles are stored, taken and discharged.
The camera that the appearance of depositing outside the appearance space set up sees through the glass curtain and monitors whole sample arrangement and compare with the sample arrangement of database, if the sample appearance is unusual, if the condition that drops, just can judge the warning rapidly.
The camera that the sample storage space set up outward sees through the glass curtain and arranges whole sample and keep watch on, when needs personnel get into the maintenance, monitors whole maintenance process.
In the utility model, the storage states of all the storage position coordinates and all the storage positions of the sample rack can be stored in a database, and the database is stored in the control center of the robot system; when storing samples, the clamp 3 (for example, a manipulator) places the samples in the sample racks according to the storage position coordinates in the database; when the sample is taken out, the clamp takes out the sample from the corresponding position according to the sampling instruction of the control center.
In the Y direction, when a sample in a storage unit with a certain storage position located on the inner side needs to be taken out, the clamp takes out the sample in the storage unit with the certain storage position located on the outer side and places the sample on the buffer storage platform, then takes out the sample in the storage unit on the inner side, and finally places the sample in the storage unit on the outer side on the original position.
The clamp 3 is provided with a photoelectric sensor for judging whether the sample is clamped by the clamp, when the sample is clamped by the clamp, the sensor sends a signal to the control center to inform the control center that the sample is clamped, and the control center controls the clamp to move to a corresponding position; when the clamp is released, the sensor informs the control center that the clamp is releasing the sample.
In this embodiment, the bottom of the sample in each storage position of the sample rack is provided with an electronic tag, each storage position comprises 2 storage units, and the 2 storage units are arranged along the Y direction. The cache platform of this embodiment is provided with 3 storage units. And an electronic tag reader-writer is arranged at the bottom of each storage unit of the cache platform, the electronic tag reader-writer reads tag information at the bottom of the sample placed on the electronic tag reader-writer, the read information is sent to a control center, the control center judges whether the information is accurate, if the information is not accurate, the control clamp puts the sample back to the original position, and the sample at the accurate position is taken out.
In this embodiment, can install monitored control system in the deposit appearance space, can also set up monitored control system outside the deposit appearance space, be convenient for observe the condition of deposit appearance space interior sample frame.
Claims (6)
1. An sample storage and retrieval device, comprising:
the robot system comprises a walking ground rail, a robot which is arranged on the walking ground rail and can reciprocate along the walking ground rail, and a clamp which is arranged on the robot and can move in the X direction, the Y direction and the Z direction;
at least one sample holder fixed in the clamping range of the clamp and comprising a plurality of storage positions arranged in a matrix form;
the buffer platform is close to the clamp, N storage units are arranged on the buffer platform, and the value of N is greater than or equal to the number of the storage units in a certain storage position;
wherein X is the horizontal direction of the sample, Z is the vertical direction of the sample, and Y is the depth direction of the sample.
2. The sample storage and retrieval device of claim 1, wherein the sample holder is provided with an electronic tag at the bottom of the sample in each storage position.
3. The device according to claim 1, wherein each storage location comprises a plurality of storage units, and the plurality of storage units are arranged along the Y-direction.
4. The sample storage and retrieval device of claim 1, wherein the sample rack is mounted on a sidewall of the sample storage space.
5. A sample storage space, wherein the sample storage space is provided with a sample storage and taking device as claimed in any one of claims 1 to 4; the wall body of the sample storage space, which is provided with the side wall opposite to the sample rack, is made of transparent materials.
6. The sample storage space according to claim 5, further comprising a camera mounted on a wall opposite the sample rack in the sample storage space, the camera being connected to the display unit.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921210648 | 2019-07-30 | ||
| CN2019212106486 | 2019-07-30 |
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| CN210883778U true CN210883778U (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110395517A (en) * | 2019-07-30 | 2019-11-01 | 湖南中南智能工业技术有限公司 | A kind of access sampling device, storage sample space and access quadrat method |
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2019
- 2019-08-14 CN CN201921315357.3U patent/CN210883778U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110395517A (en) * | 2019-07-30 | 2019-11-01 | 湖南中南智能工业技术有限公司 | A kind of access sampling device, storage sample space and access quadrat method |
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